Internal pressure Calculation

Input Data

Design Pressure (P) 0.75 Mpa

Design temp (T) 220 °C
Material Grade SA516 Gr 55
Allowable Stress (S) 108 Mpa As per Section II Part D & Design Temp
Shell ID (D) 2328 mm
Shell Inner Radius (R) 1164 mm
Joint Eff (E) 0.85
Shell Ht (H) 2557 mm
CA 1.5 mm

Crown Radius (L) 2328 mm

Knuckle Radius (10 %) 232.8
Factor M for Dish 1.54056942

Shell Thickness Calculation

t : P*R/(SE-0.6P) 9.55665025 Mandatory Appendix 1

Required Shell Thickness with CA 11.0566502 (internal Pressure)

Dish Thickness Calculation

t : PLM/(2SE-0.2P) 14.6624922 (internal Pressure)

 External Pressure calculation
Shell thickness

Required External Pressure (12.5 Kg/cm2 + FV) 1.3239 Mpa

Assumed Thicknesss(t) 34 mm
L (Unsupported Length) 3459.3328 mm
Do (Outside Dia) 2396 mm
Ratio : L/Do 1.4437949917

Ratio : Do/t 70.4705882353

Refer Fig G Sec II Part D

Factor A 0.00175 From Fig G

Factor B 83.5 From Chart CS-2

Pa (Allowable Pressure): 4B/3(Do/t) UG -28 Sec VIII Div 1

4B 334
3(Do/t) 211.41176471

Pa (Allowable Pressure): 1.5798553144 Greater than Required ie. "1.32" Design Is Safe

2nd Iteration Shell Thickness

Assumed Thicknesss(t) 32 mm
L (Unsupported Length) 3459.3328 mm
Do (Outside Dia) 2392 mm
Ratio : L/Do 1.4462093645
Ratio : Do/t 74.75
Refer Fig G Sec II Part D
Factor A 0.0015 From Fig G

Factor B 80 From Chart CS-2

Pa (Allowable Pressure): 4B/3(Do/t) UG -28 Sec VIII Div 1

4B 320
3(Do/t) 224.25
Pa (Allowable Pressure): 1.4269788183 Greater than Required ie. "1.32" Design Is Safe

Req Shell thickness with CA 33.5 mm

Standard Available Plate Thickness 36 mm

Dish Thickness

Ro 2396
Assumed Thicknesss(t) 34
Ro/t 70.4705882353
Factor A 0.0017737896
Factor B 83.5

Pa (Allowable Pressure): 1.1848914858 Not Accepatable

2nd Iteration Dish Thickness

Ro 2408
Assumed Thicknesss(t) 40
Ro/t 60.2
Factor A 0.002076412
Factor B 84

Pa (Allowable Pressure): 1.3953488372 Greater than Required ie. "1.32" Design Is Safe

Req Shell thickness with CA 41.5

Standard Available Plate Thickness 45

If Does not Intersect Not APPlicable

Pa 2AE/3(DL/te)

E 100000

2AE 354.7579298831
3 (Do/t) 268.5