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© 2005 1-30-05
CONTENTS
SOME HISTORY!
DISCLAIMER
In the early days of aviation, airplanes were built
As previously discussed, the accompanying
out of the material that was most readily available:
chapters constitute a Ground Training Manual
Wood! Wood and fabric formed the framework of
(GTM) and a Flight Training Manual (FTM). We did
all airplanes from the first flight in 1903 all the way
not write an AFM or a flight manual for the DC-3.
up until the point that it just didn’t work anymore.
You will not find a copy of either our GTM or our
What changed? Plenty. The airplane itself became
FTM on board our aircraft. These books were
recognized by the business world as a great way to
written purely for educational and reference
make money. Someone discovered that there were
purposes only. Please do not attempt to use any of
actually people that would pay to fly to their
the material as FAA approved airplane manuals in
destinations. So as history would have it, airplanes
any way.
were being built to carry more weight, to fly further,
and to fly in less than ideal weather. Just like many
We must also caution that there are multiple
other business models, the manufactured wood and
airframe and engine configurations for the DC-3.
fabric airplane concept remained the standard until
The data presented in these documents represents
it was just too costly to continue making them that
the data and techniques unique to our operation
way.
only.
Also, there was a Fokker Tri-Motor crash that
Care must be exercised in the proper operation of
changed aviation. It occurred on March 31, 1931.
your own aircraft to ensure that you operate with
The post accident investigation revealed what had
the correct information that is appropriate to your
failed and the real cause of the fatal accident. The
operation and your aircraft.
wooden spar that formed the backbone of the
structure and held the wings in place had failed.
We also recognize that there are many opinions
The crash was fatal for all occupants on board and
concerning highly controversial topics like power
forced the market and the fledgling world of
settings for takeoff, engine operation, fuel additives,
commercial aviation to search for a new
hydraulic lock, etc. The opinions expressed in
construction material. That material turned out to
these books simply represent our opinions at the
be aluminum.
time of writing. We make no claim as to the
accuracy or reliability of any information contained
Boeing was quick to design and build the airplane
herein. It is educational material, no more, no less!
that they called the 247. The 247 was an all metal
twin engine aircraft with good range. All available
Please feel free to contact us with any questions or
production slots were quickly secured by United
especially any improvements, including
Airlines. This left United’s close competitor TWA
typographical errors. We are always looking for
and all other airlines with a minimal chance of
ways to make our books more readable, accurate,
survival if they could not secure aircraft. The
and user friendly. Your comments are always
Douglas Aircraft Corporation recognized this as
appreciated.
both a problem for the other airlines, and an
opportunity for their own company. Douglas was
quick to design their own all-metal airplane and
proudly called it the DC-1. Douglas saw that they
had a real performer on their hands and quickly
made refinements and improvements. The end
result was the airplane that changed the world - the
DC-3. The Douglas DC-3 made its first flight on
December 17, 1935, just 32 years after the first
flight by the Wright brothers, and just shy of 5 years
after the crash of the Tri-motor. The rest is history.
Called “The timeless aircraft”, the DC-3 is still in
use worldwide and enjoys a lifting capacity still hard
to match by newly designed aircraft.
CONTENTS
DIAGRAMS
SIDE PROFILE ............................................................................................................................ 1.5
FRONT PROFILE ........................................................................................................................ 1.6
TURNING RADIUS DIAGRAM .................................................................................................... 1.7
CARGO COMPARTMENTS ........................................................................................................ 1.8
Tail
INTRODUCTION The empennage consists of the vertical and
This Chapter provides a general overview of the horizontal stabilizers, the elevators, and the rudder.
systems and the structural makeup of the airplane. The total height of the tail assembly is 14 feet,
11 inches with the aircraft tail on the ground and
GENERAL normal strut extension.
• Cockpit (compartments A – B)
• Forward cargo compartment (compartment C)
• Main cabin (compartments D – G)
• Rear cargo (compartment H)
Wing
The wing is all aluminum consisting of a center
section and two outer wing panels. The center
section is attached to the fuselage by eight vertical
fittings. The outer panels are attached to the center Main Landing Gear Strut
section with steel bolts and elastic stop nuts. A • Normal main gear strut extension - approximately
floating rib is placed between the center section 8 inches.
and each outer panel to convey the stresses
evenly. The tips of the outer panels are attached
with machine screws. The center section contains
three main spars and an auxiliary spar. The
outboard panels contain three spars.
Crosswind Limits
LIMITATIONS The critical crosswind component for this airplane
Do not subject the aircraft to high acceleration has not been determined. The maximum crosswind
loading during steep turns. component under normal conditions is 13 knots.
LOAD LIMITS
POSITIVE NEGATIVE
64’ 5 1/2”
95’
CONTENTS
GENERAL
DC CIRCUITS .............................................................................................................................. 2.2
Aircraft Batteries ....................................................................................................................... 2.2
Generators ................................................................................................................................ 2.2
Generator Controls and Indicators ........................................................................................... 2.2
Generator Fuse
Battery Switch Each generator is protected by a 200-amp fuse
located on the circuit breaker panel in the
The main bus is powered through a three position companionway.
switch installed on the left overhead switch panel in
the cockpit. This switch is called the “Battery Generator Field Flashing Switches
Switch”. The three positions of the Battery Switch Generator field flashing switches are located on the
are: aircraft batteries (BATT), external power circuit breaker panel and provide a means for
(BATT CART), or OFF. Power is supplied to the flashing the respective generator field in the event
main DC bus whenever power is available either voltage output is not indicated. When required,
from the ship's batteries or from an external source, these switches should only be depressed
and the switch is in the correct respective position. momentarily.
Generators Caution:
A P-1 generator, rated at 75 continuous amps is DO NOT ACTUATE A GENERATOR FLASHING
installed on each engine accessory section. One SWITCH IF VOLTAGE IS INDICATED.
generator with the batteries will provide ample
power for operation of all required equipment.
OPERATION
CONTENTS
GENERAL
EXTERIOR LIGHTS ..................................................................................................................... 3.2
INTERIOR LIGHTS ...................................................................................................................... 3.2
INTRODUCTION
This chapter provides a general overview of the Anti-collision Light
lighting systems as well as normal operations and
limitations.
GENERAL
EXTERIOR LIGHTS
Landing Lights
Two landing lights are installed as an integral part
of each wing and are controlled by landing light
switches located on the left overhead electrical
The anti-collision light is a red flashing strobe light
control panel.
located on the top of the vertical stabilizer. This
light is required to be ON prior to engine start, and
Position Lights
remain ON until after engine shutdown. The anti-
collision light is controlled by a switch located Left
Overhead Panel.
INTERIOR LIGHTS
The crew compartment lighting compromises
lighting capability for individual pilot map
illumination, area illumination, and individual
Nav Lights Switch
instrument lighting. Multiple cockpit and interior
lighting switches are located on the left overhead
There are four position lights on the aircraft:
panel. Utilize interior lighting as necessary.
2 Wing tip lights
Left wing tip light ....................................... Red LIMITATIONS
Right wing tip light .................................. Green
2 Tail lights There are no published limitations for the DC-3
Top light ................................................. White Lighting Systems.
Bottom light ............................................. White
CONTENTS
INTRODUCTION
This chapter provides a general overview of the • In addition a green "door" annunciator is located
warning systems as well as normal operations and near the "low vacuum pressure" indicator on the
limitations of the warning systems. Captain's lower instrument panel. This door
indicator indicates an unsafe cargo door
GENERAL condition in the rear of the aircraft.
There are twelve annunciator type warning lamps
installed on the instrument panel of the DC-3. Six • The eighth warning light is an amber "gear
of these annunciators are as follows: unsafe" light that is located on the lower sub
panel of the First Officer's instrument panel.
• Captain and First Officer "low fuel pressure" This amber indicator will illuminate any time the
annunciators are located on each respective landing gear is unsafe for landing. There is also
lower sub panel of the instrument panel. These an aural warning that will sound any time the
amber indicators will illuminate any time that the throttles are retarded below 17 IMP and the
main DC bus is powered, and the fuel pressure landing gear is not down and locked.
falls below approximately 12 PSI on either
engine. The pressure for this remote switch is • Two red Low Oil Quantity lights are installed on
measured immediately down stream of each the overhead panel near the ignition master
respective engine driven and/or electric fuel switch.
boost pump.
• The last two warning lights are the engine "fire
• Captain and First Officer "low oil pressure" warning" lights located on the Captain's lower
annunciators are located on each respective instrument panel. These lights illuminate
lower sub panel of the instrument panel. These whenever a fire condition is sensed by the
amber indicators will illuminate any time that the engine fire loop detectors located in each engine
main DC bus is powered, and the oil pressure compartment. Each engine loop also activates a
falls below approximately 10 PSI on either fire bell to alert the crew of the fire condition.
engine. The aural warning may be silenced by actuating
the fire warning cut out switch located on the
• Captain and First Officer "low vacuum pressure" Captain's lower instrument panel.
annunciators are located on each respective
lower sub panel of the instrument panel. These
OPERATION
blue indicators will illuminate any time that the
main DC bus is powered, and the vacuum Observe annunciator indications in accordance with
pressure falls below approximately 3 PSI on all checklists and periodically during flight.
either engine.
LIMITATIONS
There are no published limitations for the DC-3
warning systems.
Gear Lights
CONTENTS
GENERAL
FUEL TANKS ............................................................................................................................... 5.2
FUEL SELECTOR VALVES ........................................................................................................ 5.2
FUEL STRAINERS ...................................................................................................................... 5.2
BOOST PUMPS ........................................................................................................................... 5.2
CHECK VALVE ............................................................................................................................ 5.2
ENGINE DRIVEN FUEL PUMP .................................................................................................. 5.2
CARBURETOR ............................................................................................................................ 5.2
PRIMER ........................................................................................................................................ 5.3
FUEL QUANTITY INDICATOR ................................................................................................... 5.3
FUEL PRESSURE GAUGE ......................................................................................................... 5.3
FUEL PRESSURE WARNING LIGHT ........................................................................................ 5.3
OPERATION
FUEL LOADING ........................................................................................................................... 5.3
MINIMUM FUEL FOR TAKEOFF ................................................................................................ 5.3
USE OF BOOST PUMPS ............................................................................................................ 5.4
FUEL USAGE PROCEDURES ................................................................................................... 5.4
PROCEDURE FOR USING ALL FUEL IN ANY TANK .............................................................. 5.4
MAXIMUM ENDURANCE ........................................................................................................... 5.4
DIAGRAMS
FUEL TANK SELECTOR DIAGRAM .......................................................................................... 5.5
FUEL SYSTEM SCHEMATIC ..................................................................................................... 5.6
FUEL TANKS
Fuel tank capacities:
Main (each) ............................................. 210 gal.
Aux (each) .............................................. 201 gal. Fuel Selector Valve
The fuel system for the Douglas DC-3 has a total A 5-position engine Selector Valve allows each
capacity of 822 gallons consisting of two main tanks engine to be connected to either main tank, either
(210 gallons each) and two auxiliary tanks (201 auxiliary tank, or OFF. The Selector Valve controls
gallons each). Each main tank normally supplies are located on each side of the control pedestal.
fuel to its respective engine. However, either FUEL STRAINERS
engine may be operated with fuel supplied from any
tank. The main fuel tanks are mounted between
the front and center spars. The auxiliary fuel tanks
are mounted directly behind the left and right main
tanks respectively, between the center and rear
spars. Each tank holds 5 gallons of unusable fuel
for a total of 20 gallons of unusable fuel. Refueling
is accomplished through filler necks recessed into
the wing upper surfaces between each nacelle and
the fuselage.
Right C-3 Fuel Strainer
Maximum Endurance
USE OF BOOST PUMPS
Setting a power setting which yields the following
The boost pumps should be used for the following indicated airspeeds will provide maximum
conditions: endurance with the remaining fuel on board.
• Starting engines.
• Indication of fuel pressure fluctuation. WEIGHT (LBS) KIAS
• Engine driven fuel pump failure. 22,000 .............................................................. 80
• Takeoff and landing. 24,000 .............................................................. 83
• Switching tanks in flight. 25,200 .............................................................. 85
CONTENTS
GENERAL
STARTER ..................................................................................................................................... 6.2
IGNITION SYSTEM ..................................................................................................................... 6.2
CARBURETOR AND AIR INDUCTION ...................................................................................... 6.2
CARBURETOR MIXTURE CONTROL ....................................................................................... 6.2
EXHAUST SYSTEM .................................................................................................................... 6.3
ENGINE COOLING ...................................................................................................................... 6.3
OIL SYSTEM ................................................................................................................................ 6.4
OPERATION
STARTING ENGINES ................................................................................................................. 6.6
POWER SETTINGS .................................................................................................................... 6.6
IN FLIGHT IGNITION CHECKS .................................................................................................. 6.6
LIMITATIONS
OIL SYSTEM LIMITATIONS ....................................................................................................... 6.7
ENGINE OPERATING LIMITATIONS ........................................................................................ 6.8
DIAGRAMS
DC-3 CONTROL PEDESTAL ...................................................................................................... 6.9
DC-3 OIL SYSTEM .................................................................................................................... 6.10
DC-3 OIL SYSTEM DIAGRAM .................................................................................................. 6.11
CARBURETOR .......................................................................................................................... 6.12
• AUTO RICH (After Start, Takeoff, and Climb) – Exhaust Manifold Exhaust Stack
This is the normal operating position after engine DC-3 Exhaust System
start and for takeoff and climb power settings. In
this position, the mixture control automatically The DC-3 Maximizer Exhaust System is comprised
maintains the desired fuel/air ratios at all engine of eight exhaust ducts which connect into one
speeds and loads. Adjustments are automatically stainless steel manifold and exhaust overboard on
made for changes in altitude, temperature, the outboard side of the nacelle.
propeller setting, supercharger speed, or throttle ENGINE COOLING
position.
Cowl Flaps
• AUTO LEAN (Cruise) – This position is a leaner
setting than AUTO RICH and is suitable for
cruising under favorable conditions. This setting
may be too lean for good engine acceleration,
however. When the mixture control is in this
position, the automatic rich jets are closed
allowing fuel to flow only through the automatic
lean jet and the two vent jets. The automatic
Cowl Flaps Cowl Flap Actuator
mixture control is also operative in this position.
Cowl Flap System
Automatic adjustments are made for changes in
altitude, temperature, propeller setting,
Hydraulically actuated cowl flaps are installed at the
supercharger speed, and throttle position. The
trailing edge of the engine ring cowl to control the
maximum RPM while AUTO LEAN is selected is
flow of air over the engine.
2050 RPM.
The controls for the cowl flaps are located on the Cylinder Head Temperature Gauge
right side of the cockpit and have five positions:
• CLOSE Cowl flaps should be adjusted as necessary to
• OFF maintain the cylinder head temperature within the
• TRAIL desired range of 90°-220°C.
• OFF OIL SYSTEM - GENERAL
• OPEN
Normally the OFF position will be used after the The oil system for each engine contains an oil tank,
cowl flaps have been positioned to CLOSE or an oil cooling radiator, an engine-driven oil pump, a
OPEN. In the termination checklist, however, the scavenging pump, and pressure and temperature
cowl flap control valve will be placed in the OPEN indicating systems. The oil system uses Phillips
position to allow for system pressure relief in the Petroleum SAE 60 Radial Engine Oil. The oil tank
event of thermal expansion in the hydraulic lines. capacity is 29 gallons. The total capacity of each
oil system is 32 gallons. The oil pump is a three-
For additional information about the Cowl Flap section gear type pump. This oil pump is
system, see the Hydraulics Chapter in this manual. comprised of one pressure pump and two scavenge
pumps.
Residual Heat Doors
Oil Tanks
Two residual heat doors are installed in the ram air Engine Oil Tank
duct and droop open until airflow forces them
closed. A 29 gallon aluminum oil tank is installed in each
engine nacelle aft of the firewall. The tank is
vented to the engine accessory case.
A radiator is installed in the oil return line between A dual direct indicating oil pressure gauge on the
each engine and its oil tank. This provides cooling center instrument panel provides oil pressure
for the oil as it circulates. A thermostatic indications.
temperature control valve mounted on the cooler
automatically regulates the oil temperature.
STARTING ENGINES
(See Normal Procedures Chapter of the Flight
Training Manual.)
Engine Warning Lights CAUTION
In case of starter failure no attempt shall be
One amber low oil pressure warning light for each made to start an engine by any means other
engine is located with other engine warning lights than replacement of the faulty starter.
on each instrument panel below the flight POWER SETTINGS
instrument cluster. It illuminates when the oil
pressure drops below the operating minimum Avoid excessive cylinder pressure when changing
(40 psi). power by using the following sequence:
Oil Temperature Indicator • When increasing power, set the engine controls
in the following order:
- Mixture controls
- Propeller controls
- Throttle controls
- Mixture controls – readjust if necessary.
IDLE
CUTOFF
1/8 to 1/4 Full Low Indicates
STARTING - - then - OPEN - -
Throttle Pitch in 30 Sec.
AUTO
RICH
800 - AUTO
WARM UP - - - 245 OPEN 70 - 100 - -
1000 RICH
AUTO
RUN-UP - 30" 2300 - 245 OPEN 70 - 100 70 - 90 -
RICH
48" Full AUTO
TAKEOFF 1200 2700 S/L - 4000 245 TRAIL 70 - 100 70 - 90 1 min.
Throttle RICH
AUTO
ATO 1100 42" 2700 S/L - 4000 245 TRAIL 70 - 100 70 - 90 1 min.
RICH
AUTO
METO 1050 42" 2550 S/L - 4000 245 TRAIL 70 - 100 70 - 90 CONT
RICH
AUTO
CLIMB 800 36" 2350 S/L - 4000 245 TRAIL 70 - 100 70 - 90 CONT
RICH
AUTO
CRUISE/ CLIMB 700 31" 2050 0 - 11,000 245 TRAIL 70 - 100 70 - 90 CONT
RICH
AUTO
CRUISE/ CLIMB 700 See Chart 2050 0 - 11,000 245 TRAIL 70 - 100 70 - 90 No Limit
RICH
STANDARD AUTO
625 See Chart 2050 0 - 10,000 245 CLOSED 70 - 100 70 - 90 No Limit
CRUISE LEAN
AUTO
DESCENT 625 See Chart 2050 10,000 - 0 245 CLOSED 70 - 100 70 - 90 No Limit
LEAN
SINGLE
1050 AUTO
ENGINE 42" 2550 Sea Level 245 As Req'd 70 - 100 70 - 90 No Limit
max RICH
CONTINUOUS
* Oil Pressure will be set at 85 psi by Maintenance. Any variation from limits noted above should be recorded in the aircraft logbook.
** Oil temperatures will be set for 70 - 90 °C. Variations from this under stabilized conditions should be recorded in the aircraft logbook.
DC-3 Carburetor
CONTENTS
GENERAL
PROPELLER GOVERNOR ......................................................................................................... 7.2
FEATHERING SYSTEM .............................................................................................................. 7.2
DIAGRAM
PROPELLER FEATHERING DIAGRAM .................................................................................... 7.3
PROPELLER FEATHERING SCHEMATIC ................................................................................ 7.4
PROPELLER UNFEATHERING DIAGRAM ............................................................................... 7.5
CONTENTS
GENERAL
ENGINE FIRE ZONE AREAS ..................................................................................................... 8.2
FIRE WARNING SYSTEM .......................................................................................................... 8.2
ENGINE EXTINGUISHER ........................................................................................................... 8.2
OIL SHUTOFF VALVES .............................................................................................................. 8.2
JANITROL HEATER FIRE EXTINGUISHER ............................................................................. 8.2
PORTABLE FIRE EXTINGUISHER ............................................................................................ 8.2
OPERATION
ENGINE FIRE BOTTLE SELECTION AND DISCHARGE ......................................................... 8.3
FIRE WARNING TEST ................................................................................................................ 8.3
HEATER FIRE EXTINGUISHER ................................................................................................. 8.3
PORTABLE FIRE EXTINGUISHER ............................................................................................ 8.3
DIAGRAMS
FIRE DETECTION SYSTEM ....................................................................................................... 8.4
A single push button switch located above the fire The Janitrol Heater has a separate fire
warning lights is provided for testing both fire extinguishing system. It consists of a 7.25 pound
detector circuits and the fire bell simultaneously. CO2 extinguisher bottle (five pounds of available
CO2) that is mounted on the aft bulkhead of the
Note: A gradual rise in temperature will not actuate companionway. The bottle discharge T-handle is
the warning system. located on the aft bulkhead above the First Officer’s
seat. When activated, it discharges CO2 through a
flexible tube directly into the heater jacket
surrounding the combustion chamber.
PORTABLE FIRE EXTINGUISHER
Three 3-pound portable dry chemical fire
extinguishers are installed at various locations
throughout the aircraft. Two are located in the
forward baggage area and one in the aft of
the cabin.
OPERATION LIMITATIONS
ENGINE FIRE BOTTLE SELECTION AND A valid engine fire test is required prior to each flight.
DISCHARGE
• Confirm all engine rotation has stopped.
• Remove red floor panel cover.
• Set engine selector valve to appropriate engine.
• Pull T-Handle to its full limit of travel.
• Verify that the extinguisher has discharged. If it
has not, rotate the T-handle on top of the
CO2 bottle.
FIRE WARNING TEST
• Verify that the main DC bus is powered
• Push test switch and hold.
• Check the warning bell and both lights: ON.
• Check warning bell cutout switch.
• Release test switch.
HEATER FIRE EXTINGUISHER
Pull trigger to discharge.
PORTABLE FIRE EXTINGUISHER
• Pull out locking ring to break seal.
• Squeeze handle to release chemical.
• Direct stream at base of flames, using side-to-
side sweeping motion.
CONTENTS
INTRODUCTION
The DC-3 Pneumatics System is used solely for
wing and empennage de-icing. The pneumatics
system overview, normal operations, and limitations
are all included in the Ice and Rain Chapter of this
manual.
CONTENTS
GENERAL
WING AND EMPENNAGE DE-ICING ...................................................................................... 10.2
WINDSHIELD AND PROPELLER ANTI-ICING ....................................................................... 10.2
CARBURETOR ANTI-ICING ..................................................................................................... 10.2
WINDSHIELD DEFROSTING ................................................................................................... 10.2
PITOT/ STATIC ANTI-ICING ..................................................................................................... 10.2
OPERATION
WING AND EMPENNAGE DE-ICING ...................................................................................... 10.3
WINDSHIELD DEFROSTING ................................................................................................... 10.3
PITOT/ STATIC ANTI-ICING ..................................................................................................... 10.3
LIMITATIONS
CARBURETOR HEAT ............................................................................................................... 10.3
PITOT/ STATIC ANTI-ICING ..................................................................................................... 10.3
DIAGRAM
WING AND EMPENNAGE DE ICING SYSTEM ...................................................................... 10.4
Cabin heater switch ....................................... ON Do not operate the pitot/ static heater continuously
Defrost tube shutoff valve ........................ OPEN on the ground unless required to prevent ice
formation.
CONTENTS
GENERAL
JANITROL HEATING SYSTEM ................................................................................................ 11.2
Heater fuel system .................................................................................................................. 11.2
Heater electrical system ......................................................................................................... 11.2
Heater air system ................................................................................................................... 11.3
Heater fire protection .............................................................................................................. 11.3
VENTILATING SYSTEM ........................................................................................................... 11.3
OPERATION
VENTILATION ............................................................................................................................ 11.3
Cockpit ventilation .................................................................................................................. 11.3
Cabin ventilation ..................................................................................................................... 11.3
HEAT
Cockpit heat ............................................................................................................................ 11.3
Cabin heat ............................................................................................................................... 11.3
DIAGRAMS
HEATING AND COOLING SYSTEM ........................................................................................ 11.4
JANITROL HEATER ELECTRICAL SYSTEM .......................................................................... 11.5
Heater Air System When the blowers are operating, a portion of the air
The heater air scoop protrudes from the fuselage is drawn into the duct from the outside through a
above and aft of the First Officer’s sliding window. small air scoop on the side of the fuselage, while
The cockpit heat control is located aft of the the remainder of the inlet air is drawn from the
Captain’s seat and controls the amount of heated forward end of the cabin through a flapper type
air which flows to the air outlets between both sets check valve. In flight the check valve is held closed
of rudder pedals. The control is open when it is by ram air pressure from the outside air scoop and
pulled. The cabin heat control is located on the aft outside air is supplied to the ventilating air outlets.
bulkhead of the heater compartment. It controls the
amount of heated air that flows to the outlets in the OPERATION
cabin.
VENTILATION
Heater Fire Protection For cockpit ventilation:
See the Fire Protection Chapter of this manual. Cockpit cold air valve ........................ Pull/ OPEN
VENTILATING SYSTEM Heat ram air control ....................... Push/ OPEN
Cabin-cockpit heat control ............... Pull/ COOL
The DC-3 is equipped with a nose air valve that Heat spill valve ................................. Pull/ COOL
allows ventilating air to enter the aircraft through a
scoop in the nose of the fuselage. This valve is For cabin ventilation:
regulated by a control beneath the First Officer’s Cabin blowers ................................................ ON
instrument panel. Fresh air controls ...................................... PUSH
Heater ram air control .................... Push/ OPEN
When the valve is open, air travels from the nose Cabin-cockpit heat control ............. Push/ COOL
air scoop through a duct system under the floor and
is distributed to various compartments. The cockpit NOTES: The heater controls are used for heating
cold air valve is located under the floor of the and are also used for additional cooling with the
forward baggage bin and is operated by a control heater off. Ventilation from the nose air valve is not
aft of the Captain’s seat. available to the cabin on this aircraft.
Two electrically operated blowers are provided to NOTE: The cabin-cockpit heat control in the cabin
force air to the outlets in the cabin. The blowers divides the heater output between the cabin and
are supplied electrical power through the Anti- cockpit. Therefore, when pushed to increase cabin
collision Light Switch, the Ram Air Switch, and the heat the cockpit heat will be decreased and
Cabin Fan Switch on the Heater Control Panel. For conversely when pulled to decrease cabin heat the
the blowers to work, the Anti-collision Light switch cockpit heat will be increased.
must be ON, the Cabin Fan Switch must be ON,
and the Ram Air Switch must be open. Thus, the The maximum heated air that can be directed to the
blowers are disabled in flight. cabin is approximately two thirds of the total
supplied by the heater.
CONTENTS
INTRODUCTION
The DC-3 is an unpressurized aircraft.
CONTENTS
GENERAL
INTRODUCTION ........................................................................................................................ 13.2
HYDRAULIC SYSTEM COMPONENTS .................................................................................. 13.2
Hydraulic reservoir .................................................................................................................. 13.2
Accumulator ............................................................................................................................ 13.2
Hydraulic control panel ........................................................................................................... 13.2
Emergency Hand Pump ......................................................................................................... 13.2
Hydraulic Star Valve ............................................................................................................... 13.2
Pressure regulator .................................................................................................................. 13.2
System relief valve ................................................................................................................. 13.2
Pressure gauges ..................................................................................................................... 13.2
Hydraulic shutoff valves ......................................................................................................... 13.3
HYDRAULICALLY OPERATED UNITS .................................................................................... 13.3
Landing gear ........................................................................................................................... 13.3
Wing flaps ............................................................................................................................... 13.3
Brake system .......................................................................................................................... 13.3
Windshield wipers ................................................................................................................... 13.3
Cowl Flaps .............................................................................................................................. 13.3
OPERATION
EMERGENCY HAND PUMP USE ............................................................................................ 13.3
COWL FLAPS ............................................................................................................................ 13.4
WINDSHIELD WIPERS ............................................................................................................. 13.4
DIAGRAM
HYDRAULIC SYSTEM SCHEMATIC ....................................................................................... 13.5
HYDRAULIC SYSTEM DIAGRAM ............................................................................................ 13.6
Accumulator
INTRODUCTION The accumulator has a dry nitrogen charge of 250
The DC-3 hydraulic system utilizes 5606 hydraulic PSI and affects the hydraulic system in three ways:
fluid and is pressurized by two geared, positive • It provides reserve hydraulic pressure when the
displacement pumps capable of producing a flow engine driven pumps are not operating,
rate of two gallons per minute at 1500 PSI. There • It provides additional pressure to the hydraulic
is one engine driven hydraulic pump mounted on system when the pump output is exceeded by
the accessory case of each engine. The hydraulic system demands, and
system consists of five hydraulically operated units • It dampens hydraulic system surges by absorbing
as described in this chapter: system pressure surges.
Wing Flaps
See the Flight Controls Chapter in this manual
(GTM Ch.15).
OPERATION LIMITATIONS
Emergency Hand Pump Use Normal system pressure (max.) .... 950 ± 50 PSI
To pressurize the system when the engines are not Pressure relief valve .................... 1100 ± 50 PSI
running, accomplish the following: Accumulator air charge .......................... 250 PSI
Landing Gear Handle ......................... NEUTRAL Reservoir capacity ............................... 13 quarts
Flap Handle ........................................ NEUTRAL System capacity ................................... 28 quarts
Star Valve ................................................. OPEN Emergency reserve ................................ 3 quarts
Pump .................................... to desired pressure Min. system pressure for brakes ........... 500 PSI
Star Valve ............................................. CLOSED
Do not operate windshield wipers on a
COWL FLAPS
dry windshield.
• Check system pressure.
• Control valve - Select desired position.
WINDSHIELD WIPERS
• Check system pressure.
• OPEN Shutoff Valve.
• OPEN Speed Control to desired speed.
CONTENTS
DIAGRAMS
LANDING GEAR LATCH LEVER OPERATION ...................................................................... 14.5
LANDING GEAR LATCH LEVER DETAILS ............................................................................. 14.6
INSTALLING LANDING GEAR SAFETY PIN .......................................................................... 14.7
With the landing gear down, the gear linkage is NOTE: In accordance with the Shutdown
locked by the spring-loaded downlock latch. The Checklist, placing the Landing Gear Handle in the
Landing Gear Latch Lever in the cockpit also holds Down position will prevent excessive hydraulic
this latch in place when it is placed in the Positive pressure build-up due to thermal hydraulic fluid
Lock position and secured by the retaining clip. expansion.
When retracting the landing gear, the Latch Lever Landing Gear Pressure Gauge
must be placed in the Unlocked position (fully The Landing Gear Pressure Gauge is the forward
raised) to release the gear latches. The Landing gauge on the pressure gauge panel and indicates
Gear Handle may then be moved to the Up position pressure in the landing gear down line.
to raise the gear.
Positive pressure in the landing gear down line is
Once the landing gear is up and the Landing Gear one of the three methods used to assure that the
Pressure indicates zero, move the Landing Gear landing gear remains down and locked during taxi,
Handle to the Neutral position. This will cause the takeoff, and landing.
Landing Gear Latches to drop to the spring-loaded
position and the Landing Gear Latch Lever to
automatically reposition to the Spring Lock position
(mid position).
Landing Gear Warning Horn When the cockpit handle is released to the forward
The landing gear warning horn is located on the (unlocked) position, the locking pin at the tail wheel
bulkhead above the First Officer’s seat. The is spring-loaded to engage in a hole located on a
warning horn sounds when the following conditions disk in the tail wheel assembly. The tail wheel
exist: locking pin will not engage until the tail wheel is
aligned with the longitudinal axis of the aircraft.
The main DC bus is powered and either throttle is
retarded below 17 IMP (approximately 1/4 throttle Conversely, when the cockpit handle pulled aft
travel) and (unlocked), the tail wheel locking pin is removed
• Either landing gear is not locked down, or from the hole in the disk and the tail wheel will
• The landing gear handle is not in the caster freely through 360º of motion. The tail wheel
Neutral position. must be locked for all takeoffs and landings.
Note: If the Landing Gear Pressure is not normal Minimum System Pressure for Brakes ...............
before landing, move the Landing Gear Handle to ................................................................. 500 PSI
the down position momentarily to assure positive
pressure on the Landing Gear.
CONTENTS
GENERAL
PRIMARY CONTROL SYSTEMS ............................................................................................. 15.2
TRIM TAB SYSTEMS ................................................................................................................ 15.2
CONTROL LOCKS .................................................................................................................... 15.2
WING FLAPS ............................................................................................................................. 15.2
OPERATION
WING FLAPS ............................................................................................................................. 15.3
CONTENTS
GENERAL
RADIOS
VHF Communications ............................................................................................................ 16.2
Navigation Equipment ............................................................................................................ 16.2
GPS System ........................................................................................................................... 16.2
Marker Receiver ..................................................................................................................... 16.3
Glide Slope Receiver .............................................................................................................. 16.3
ATC Radar Transponder ........................................................................................................ 16.3
Power Distribution .................................................................................................................. 16.3
INSTRUMENTS
Direct Reading Instruments .................................................................................................... 16.3
Electrical Instruments ............................................................................................................. 16.4
Pitot Static System ................................................................................................................. 16.4
Vacuum System ...................................................................................................................... 16.5
DIAGRAMS
RADIO POWER DISTRIBUTION - SCHEMATIC...................................................................... 16.6
VACUUM SYSTEM DIAGRAM ................................................................................................. 16.7
NAVIGATION EQUIPMENT
INTRODUCTION • One Garmin GNS 430 Navigation receiver
This chapter provides a general overview of the • One Narco Mark 12-E Navigation receiver
DC-3 Avionics Systems as well as normal • Two independent Glideslope receivers
operations and limitations. • One King KT-76-A transponder with Mode C
• One Garmin 320A transponder with mode C
GENERAL • One Garmin 340 3 - light marker beacon receiver
• Three OBS indicators.
VHF COMMUNICATIONS
The intercom control head is located within the The VOR/ LOCALIZER receivers are located on the
Garmin 340 audio panel and includes independent center instrument panel and allow radial indications
intercom volume and squelch controls for both the to appear on a cross pointer instrument (deviation
Captain and the First officer. The battery bus and indicator) in conjunction with the omni-bearing
the radio bus must be powered in order for the selector on the instrument panels (Two on the left
intercom to function. The jump seat rider position is sub-panel and one on right sub-panel). The
provided with a boom type headset. This headset frequency range of these radios is 108 MHz to
permits 3 way intercom capabilities with the pilots, 118 MHz. The ILS frequencies are automatically
but does not allow access to any VHF transmitter. paired only when the proper localizer frequency is
The microphone and headset jacks are located on selected on the Number One Nav Radio. However,
top of the hydraulic control panel, to the right of the the glide slope receiver indication appears on both
jump seat rider’s seat. course deviation indicators (CDIs) regardless of the
frequency selected on the number 2 radio. The
The Garmin 340 Audio selector panel is located in antenna for the VHF Nav receivers is centered on
the center avionics stack. This audio panel allows top of the aircraft.
the selective monitoring of radios on the cockpit
overhead speaker and/or the pilot’s headsets. It The system has a maximum range that is
also controls the microphone output. The audio dependant on the strength of the ground
control panel allows the pilots to select either transmitter, the terrain in the area, and the altitude
transmitter number one or number two, as well as of the aircraft.
control the audio input into the intercom amplifier
from any or all of the following sources: Nav 1, Nav The following table lists the approximate line-of-
2, or the marker beacon receiver. The following are sight range of VHF communication over level
the primary NAV/COMM units in the DC-3: terrain between an airplane and a ground station:
• One Garmin GNS 430 GPS / COMM / NAV *ALTITUDE (ft. AGL) APPROX. RANGE (NM)
The transceiver is located in the center instrument 1,000 35
panel and is made up of solid-state components 3,000 60
and feature 20 watts of nominal output power. The 5,000 75
VHF transceiver allows a minimal spacing of 25 10,000 110
KHz channel spacing and a total of 760 channels 15,000 135
that range from 118.0 MHz to 136.975 MHz. The
antenna for the transceiver is located on the bottom GPS System
of the aircraft. The GPS (Global Positioning System) operates as
• One Narco Mark 12 - E COMM / NAV follows: Numerous satellites in geosynchronous
The transceiver is located in the center instrument orbit above the earth continuously transmit timed
panel and is made up of solid-state components electronic pulses. As many as 24 parallel receivers
and feature 20 watts of nominal output power. The in the aircraft receive and measure these pulses
VHF transceiver allows a minimal spacing of 25 against a known standard. The on board computer
KHz channel spacing and a total of 760 channels within the GPS unit uses mathematical triangulation
that range from 118.0 MHz to 135.975 MHz. The to accurately determine its position. This
antenna for the transceiver is located on the information is stored within the unit until the next
bottom of the aircraft. reading can be taken. Upon several successful
cycles both a position and a speed can be
determined. If enough satellite signals can be
received, accurate altitude information is often
available.
VACUUM SYSTEM
VHF Navigation Receiver Check
Engine driven pumps The following checks test the accuracy of VOR
One vacuum pump on each engine is provided to functions only. If an ILS runway is crossed during
supply vacuum for operation of the gyroscopic taxiing, note that the indicator needle centers as a
instruments. The gyroscopic instruments are the check of localizer operation.
artificial horizons, the turn and bank indicators, and
the directional gyros. Each vacuum pump supplies At airports having an approved VOR test facility:
suction through a check valve to the main vacuum • Turn VHF navigation receiver switch on.
manifold. Both the Captain’s and the First Officer’s • Select frequency of test facility and identify.
flight instruments utilize this main vacuum manifold • Set OBS to 180°.
as their source of vacuum for their respective flight • OBS TO-FROM needle should indicate TO.
instruments. This arrangement allows for the • Vertical needle of indicator should center. If not
continuous and uninterrupted operation of both the centered, adjust OBS until needle is centered.
Captain’s and the First Officer’s flight instruments in Required OBS adjustment should not exceed
the event of an engine failure or vacuum pump ± 4°.
failure. A check valve is installed on each side to • Set OBS 10° (in each direction) from the
isolate a pump from the manifold if it becomes established bearing, noting indicator: needle
inoperative. should deflect 2 dots, or more.
COMM TX 20A
Vacuum System
CONTENTS
INTRODUCTION
This chapter provides a general overview of the
LIMITATIONS
DC-3 Miscellaneous Systems as well as normal
operations and limitations.
GENERAL
OPERATION
CONTENTS
OPERATION
BASIC EMPTY WEIGHT ........................................................................................................... 18.2
PREPARATION OF THE WEIGHT AND BALANCE FORM ................................................... 18.2
DIAGRAMS
DC-3 COMPARTMENT MOMENTS ......................................................................................... 18.3
N143D WEIGHT AND BALANCE WORKSHEET .................................................................... 18.4
N143D %MAC WORKSHEET AND ELEVATOR TRIM TABLE .............................................. 18.5
N143D FORWARD AND AFT LIMITS ...................................................................................... 18.6
LIMITATIONS
INTRODUCTION
This aircraft will be operated in conformance with
Prior to flight, proper loading must be accomplished
Transport Category (SR-407) limitations as
to ensure that:
specified in Aircraft Specifications #A-669 as
• The aircraft is loaded within the approved center
amended, and all applicable Federal Aviation
of gravity limits,
Regulations.
• Maximum operating weight limitations are not
exceeded, STRUCTURAL WEIGHT LIMITS
• Compartment maximum weights are not
Maximum Takeoff Weight ................. 25,200 lbs.
exceeded, and
Maximum Landing Weight ................ 25,200 lbs.
• All cargo is properly secured.
GROSS TAKEOFF WEIGHT LIMITATIONS
This chapter provides a general overview of the
The maximum allowable gross takeoff weight for
DC-3 Weight and Balance calculations as well as
each flight operated shall always be the lowest of
normal operations and limitations.
the four following weight conditions:
GENERAL • The aircraft structural weight limitations.
• The maximum allowable takeoff weight for the
BASIC EMPTY WEIGHT departure airport based on runway and climb
performance data.
The basic empty weight for this aircraft includes the • The maximum allowable landing weight for the
empty weight of aircraft and all installed appliances. destination airport plus normal fuel and oil
consumption from the point of departure to the
NOTE: In accordance with FAR 125.1, the aircraft destination.
carries 220 Pounds of “justifiable aircraft • The maximum climb/ enroute weight that will
equipment” located at Station 580.0. This permit at least the minimum rate of climb and
additional equipment is defined as any equipment enroute terrain clearance requirements as
necessary for the operation of the airplane. It specified in the Performance Chapter of this
consists of support equipment, tie downs, a tow manual.
bar, tools, and additional fluids.
BALANCE LIMITATIONS
OPERATION
C.G. limits (% MAC)
DC-3 WEIGHT AND BALANCE Fwd. C.G. limit ........................................... 11.0%
Aft. C.G. limit ............................................. 28.0%
A Weight and Balance Form must be completed
prior to takeoff for each flight. The DC-3 Weight Ballast Requirements
and Balance will be prepared by the Pilot In Ballast may be required on some flights in order to
Command or his designated agent before takeoff. obtain an acceptable center of gravity. A 55 gallon
Complete all entries and verify that all limitations plastic drum is carried in Compartment H (Station
have been complied with. An interactive Excel 580.0) and is not a part of the 220 Lbs of “justifiable
spreadsheet is available to facilitate these aircraft equipment” as noted above. On flights
calculations at: www.TheAviatorNetwork.com . where no cargo or payload is carried, it may be
AFT AND FWD LIMITS necessary to fill the plastic drum with water in order
to provide adequate loading conditions.
The Aft and Forward CG limits can be calculated by
using the following formulas: Weight Limitations
Condition Weight
Aft CG Limit = (0.263222 X GWT) – 3 Max. Takeoff ...................................... 25,200 lbs
Forward CG Limit = (0.23955 X GWT) + 31 Max. Landing ...................................... 25,200 lbs
Max. Compartment A .............................. 600 lbs
The Aft and Forward CG limits table on page 18.6 Max. Compartment B .............................. 800 lbs
provides quick reference information based on Max. Compartment C ........................... 1,000 lbs
these formulae to ascertain whether a limit is being Max. Compartment D & E .................... 3,000 lbs
approached. To verify the actual limits, refer to the Max. Compartment F ........................... 2,300 lbs
Performance Section of the DC3 AFM. Max. Compartment G .......................... 1,300 lbs
Max. Compartment H .............................. 520 lbs
Crew X 70.000 =
Compartment A X 70.000 =
Compartment B X 115.000 =
Compartment C X 154.000 =
Compartment D X 226.000 =
Compartment E X 323.000 =
Compartment F X 411.000 =
Compartment G X 493.000 =
Compartment H X 569.000 =
CG Elevator Trim
Gross Takeoff Weight =
11 -4.0 ANU
15 -2.0 ANU
19 0.0 Balanced
20 0.5 AND
21 1.0 AND
% MAC Calculations
22 1.5 AND
(( X * 17 ) / Y ) + 11 23 2.0 AND
%MAC =
(( * 17) / ) + 11 24 2.5 AND
25 3.0 AND
%MAC = (( )/ ) + 11
26 3.5 AND
27 4.0 AND
%MAC = ( ) + 11
28 4.5 AND
%MAC =
Note: Refer to the DC3 AFM Performance Section for the actual
Weight and Balance Operating Envelope.
CONTENTS
OPERATION
SPEEDS ..................................................................................................................................... 19.2
CLIMB POWER .......................................................................................................................... 19.2
CRUISE POWER ....................................................................................................................... 19.2
HOLDING ................................................................................................................................... 19.3
DESCENT .................................................................................................................................. 19.3
ROUGH AIR PROCEDURE ...................................................................................................... 19.3
SINGLE ENGINE OPERATION ................................................................................................ 19.3
Set the manifold pressure in accordance with • Maintain climb power during level off until
altitude and carburetor air temperature as indicated airspeed reaches the normal cruising airspeed.
on the chart in the next column. Adjust the • Set manifold pressure in accordance with altitude
manifold pressure during climb and cruise as and carburetor air temperature as indicated on
follows: the following Cruise Control Chart.
• At least every 1000 feet change in altitude. • Place mixtures in AUTO LEAN position.
• When a change occurs or any adjustment is • Close cowl flaps (adjust as required by CHT).
made in carburetor air temperature. • Trim aircraft for level flight.
Operational Ceilings
SPEEDS
The Absolute Ceiling with one engine operating
is 12,500 feet. Speed KIAS
VSO .................................................................... 64
Operational ceilings with two engines operating VS1 .................................................................... 68
on a standard day: VMC .................................................................... 76
Type Altitude (ft.) V1/ V2 ................................................................ 84
Absolute Ceiling ....................................... 26,500 VR ..................................................................... 84
Service Ceiling .......................................... 24,800 VX ..................................................................... 84
VXse ................................................................... 84
Crosswind Limits VY ..................................................................... 91
The critical crosswind component for this airplane
VYse ................................................................... 95
has not been determined. The maximum crosswind
VLO .................................................................... 84
component under normal conditions is 13 knots.
VA ................................................................... 120
Tailwind Limits VNO .................................................................. 158
This airplane has been demonstrated and VNE .................................................................. 190
approved for landings with tailwinds up to VLE .................................................................. 148
9 knots. VF (one-quarter flaps) .................................... 135
VF (one-half flaps) ............................................ 99
VF (full flaps) .................................................... 97