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Quality Characteristics of Yellow Alkaline Noodles Enriched with Hull-less


Barley Flour 1

Article  in  Cereal Chemistry · January 2005


DOI: 10.1094/CC-82-0060

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Quality Characteristics of Yellow Alkaline Noodles Enriched
with Hull-less Barley Flour1

D. W. Hatcher,2 S. Lagasse,3,4 J. E. Dexter,2 B. Rossnagel,5 and M. Izydorczyk2,6

ABSTRACT Cereal Chem. 82(1):60–69

Roller milled flours from eight genotypes of hull-less barley (HB) with resulted in significantly decreased brightness (L*) and yellowness (b*),
normal, waxy, zero amylose waxy (ZAW), and high amylose (HA) starch elevated redness (a*), concomitant with a significantly greater number of
were incorporated at 20 and 40% (w/w) with a 60% extraction Canada specks per unit area of noodle sheet compared with the control flour. The
Prairie Spring White (CPSW, cv. AC Vista) wheat flour to evaluate their addition of 40% HB flour to YAN decreased cook time and cooking
suitability as a blend for yellow alkaline noodles (YAN). The barley flour losses. Noodle firmness, as determined by maximum cutting stress (MCS),
supplemented noodles were prepared using conventional equipment. was significantly increased by the addition of 40% HB flour. Noodle
Noodles containing 40% HB flour required less work input than the cor- chewiness, as determined by the texture profile analysis (TPA), was
responding 20% blend noodles due to a higher water absorption at the affected by the type of starch in the barley samples; the addition of waxy
elevated level of HB flour addition, which probably caused them to and ZAW HB flour decreased chewiness, whereas normal and HA HB
soften. The addition of any HB flour at either level to the CPSW flour flour increased chewiness of composite noodles.

Barley is a widely cultivated cereal crop, well adapted to various types are consistently higher in β-glucans than those with normal
climatic growing conditions. In ancient Rome, barley was used in starch (Xue et al 1997).
breadmaking, while later, pearled barley became popular in soups, Hull-less barley flour has been successfully used in chemically
stews, and porridge dishes. In the 20th century, the consumption leavened products such as muffins, pancakes, and biscuits (Berg-
of barley-based foods decreased in favor of grains such as wheat, lund et al 1992). Replacement of 20% of wheat flour in yeast-
rice, and corn. However, recent collaborative research across the leavened bread with waxy and nonwaxy barley flour did not
disciplines of medicine, nutrition, and agriculture elucidated the substantially affect loaf volume and produced bread with slightly
role of several barley constituents in prevention and treatment of softer texture (Klamczynski and Czuchajowska 1999). Fiber-rich
certain diseases and revived the interest in barley for food purposes barley fractions have also been used to replace 20–40% of wheat
(Jadhav et al 1998; Slavin et al 2000). semolina in the production of pasta (Marconi et al 2000). This
Barley is known for its high content of total dietary fiber (10– replacement provided 5.4–10.4 g of dietary fiber per serving and
20%) including β-glucans, arabinoxylans, cellulose, fructans, galac- produced darker pasta with acceptable sensory qualities. Barley
tomannans, and arabinogalactans. β-Glucans in particular, have has been added to Asian noodle products (Baik and Czuchajowska
been shown to lower plasma cholesterol, glycemic index, and 1997), but to our knowledge, no research is available on the effect
reduce the risk of colon cancer (Anderson et al 1990; Jadhav et al of HB addition specifically to yellow alkaline noodles (YAN).
1998; Slavin et al 2000). Tocopherols and tocotrienols (tocols) YAN are a major type of wheat-based noodles with distinct
constitute other barley components with potential nutraceutical quality attributes resulting from the alkaline reagent used in their
properties. Benefits of tocols include antioxidant activity and formulation. The alkali salts (1–3%) used are normally a mixture
reduction of serum LDL-cholesterol (Burton and Traber 1990; of sodium and potassium carbonates in ratios of 9:1 to 1:9,
Qureshi et al 1991; Peterson 1994). Minor barley components in- although sodium hydroxide is often used in Malaysia. These salts
cluding phenolic compounds, phytin, vitamin E, proanthocyanidins, are important for developing the characteristic yellow color, im-
and catechins have also received some attention due to their proving noodle texture, developing aroma and flavor, and modi-
antioxidant properties (Slavin et al 2000). Barley is an excellent fying dough, starch pasting, and cooking characteristics (Morris
source of B-complex vitamins, especially thiamine, pyridoxine, et al 2000). In general, the traditional YAN should have a bright
pantotheic acid, niacin, biotin, and folacin, as well as minerals yellow color and a firm, springy texture (Akashi et al 1999;
such as phosphorus, potassium, and calcium (Jadhav et al 1998). Crosbie et al 1999). The objective of this study was to evaluate
The presence or absence of hulls (hulled or hull-less barley, HB) the impact of incorporating HB flour, derived from roller milling
and the inherent starch characteristics are the two most important of HB genotypes with differing levels of amylose, starch, BG, and
genetic factors affecting the composition, functionality and nutri- arabinoxylans (AX) on YAN color, appearance, and texture.
tional value of barley. Traditionally, hulled barley is used for malt-
ing, whereas hull-less barley is considered more suitable for food MATERIALS AND METHODS
purposes. The presence of waxy or high-amylose genes affects car-
bohydrate metabolism, and waxy and high-amylose barley geno-
Falcon, a 6-row normal starch HB genotype was obtained from
James Farm (Winnipeg, MB) while the remaining 7 HB geno-
1 Paper No. 873 of the Grain Research Laboratory.
types were obtained from the Crop Development Centre (CDC),
2 Grain Research Laboratory, Canadian Grain Commission, 1404-303 Main St. University of Saskatchewan, Saskatoon, SK. All barley genotypes
Winnipeg, MB. Canada, R3C 3G8. were grown in 1998. SB90354 is a 2-row normal starch genotype.
3 Department of Food Science, University of Manitoba, Winnipeg, MB, Canada.
4 Current address: The Food Development Centre, Portage La Prairie, MB, Canada.
CDC Candle and SR93135 are 2-row waxy starch genotypes, while
5 Crop Development Centre, University of Saskatchewan, Saskatoon, SK Canada. CDC Alamo and SB94792 are 2-row zero amylose waxy starch
6 Corresponding author. Email: mizydorczyk@grainscanada.gc.ca genotypes. The high-amylose sister lines CDC-92-55-06-48 and
CDC-92-55-06-54 are 6-row genotypes.
DOI: 10.1094/CC-82-0060 The HB samples were tempered to 14.5% moisture and rested
This article is in the public domain and not copyrightable. It may be freely re-
printed with customary crediting of the source. American Association of Cereal
for 65 hr before pearling (20%) and milling. Milling was performed
Chemists, Inc., 2005. with a five-stand mill equipped with 25-cm diameter rolls in con-

60 CEREAL CHEMISTRY
junction with a rotary box sifter and a Buhler laboratory shorts machine (Ohtake, Tokyo, Japan) with an initial gap setting of 3
duster according to the long milling flow described by Izydorczyk mm. The resulting sheet was folded once and passed through the
et al (2003). A Canada Prairie Spring White wheat (cv AC Vista, rollers, loose ends first, to simulate the industrial noodle sheet
grown in 1998), milled on the GRL (Grain Research Laboratory) lamination step. The noodle sheet was cut into a representative
pilot mill (Black 1980) was used to produce a 60% extraction section 25 cm long and underwent successive reduction passes of
patent flour that served as both the control and as the base wheat 3.00, 2.55, 2.15, 1.85, 1.57, 1.33, and 1.10 mm over 4.5 min.
flour to which barley flours were added. Canada Prairie Spring Force measurements were captured on an analog-digital board
White (CPSW) wheat is often used for the production of YAN (Labmaster DMA, Scientific Solutions, Solon, OH) interfaced to
noodles as it has sufficient protein content and quality to impart a personal computer using commercial software (Labtech Note-
the desired texture and color to the noodles. book, Laboratories Technologies, Wilmington, MA) as described
by Hatcher and coworkers (1999a). The resulting noodle sheet
Flour Analysis was cut into three sections, with two portions held at ambient
Protein content (%N × 5.7) was determined by combustion temperature in sealed plastic containers for color and image analy-
nitrogen analysis (model FP-248 Leco Dumas CNA analyzer) cali- sis, respectively. The remaining noodle sheet was cut into strands,
brated with ethylenediaminetetraacetic acid (EDTA) according to using a B 22 cutter and held in sealed plastic containers, at ambient
Approved Method 46-30 (AACC 2000). Ash and starch damage temperature, for 1 hr before cooking.
were determined using Approved Methods 08-01 and 76-31, res-
pectively. Color of the HB flour was evaluated using a colorimeter Color and Appearance
(Minolta CR-200 meter with a CR-231 head, Mississauga, ON). Raw and cooked noodle color was evaluated with a spectro-
Starch pasting characteristics of barley flour were determined with colorimeter (Labscan II, HunterLab, Reston, VA) equipped with a
a 13-min pasting profile using a Rapid Visco Analyser (RVA, Foss D65 illuminant using the L*, a*, and b* color scale at 1, 2, and 24
Food Technology); 3.5 g of flour (14% moisture basis) was sus- hr after processing. The noodle sheet was folded twice to provide
pended in 25 mL of 0.05M solution of silver nitrate to inactivate three layers of thickness for measurement and covered with a black
the α-amylase present in the sample. Amylose content of the iso- container to eliminate external lighting. Three measurements were
lated, defatted starch samples was determined by potentiometric taken at two different locations and the readings were averaged.
titration (Schoch 1964). Cooked noodles were held in a cup (Agtron, Reno, NV) for
Polyphenol oxidase (PPO) activity was determined according color determination after being rinsed and drained. The container
to the method of Hatcher and Kruger (1993) using catechol as the was rotated between readings with the average of six measure-
substrate. Peroxidase (POD) activity was determined using 1-Step ments recorded. All samples were covered with a black container
ABTS (2, 2’-azine-di [3-ethylbenzthiazoline sulfonate]) (Pierce) to maintain a consistent background and exclude light.
as the substrate and measured at 405λ using a kinetic microplate Images of the raw noodle sheets (25 cm2) were captured using a
reader (Thermomax, Molecular Devices Corp., Sunnyvale, CA) at commercial scanner (model 3, Microteck, Canada) at 1, 2, and 24
a constant temperature of 20°C (Hatcher and Barker 2005). hr after processing and analyzed using in-house developed soft-
Total starch and β-glucan (BG) content of the flour was deter- ware based on KS-400 software (Carl Zeiss Vision, Echting,
mined enzymically using Megazyme kits (Megazyme Int. Ireland, Germany) according to Hatcher et al (1999b) and Hatcher and
Ltd.) and Approved Methods 76-13 and 32-33 (AACC 2000). Symons (2000a–c). Delta-grey and speck size were the two
Total arabinoxylan (AX) content of flours was determined colori- imaging parameters used to assess noodle specks during noodle
metrically by the phloroglucinol reaction method of Douglas analysis. Delta-grey (0–255) represents the minimum difference
(1981). Water-soluble (40°C) BG and AX were determined accord- in darkness between the specks and the noodle surface and is the
ing to the method of Izydorczyk et al (2000). Total starch, BG, threshold value that must be exceeded for a discolored speck to be
and AX analyses are reported on a dry matter basis as an average identified (Hatcher et al 1999b). Speck size is the minimum
of three measurements. threshold size that a speck must exceed to be detected. The noodle
Samples were prepared for SEM by mounting HB flour particles images were analyzed with a delta-grey of 5 and a speck size of
onto aluminum stubs covered with double-sided carbon adhesive 6,000 µm2.
disks and allowed to set for 24 hr. The mounted samples were
placed in a sputter coater (Hummer VII, Anatech, Ltd.) and coated Optimum Cook Time
with 50 nm of gold and examined with a scanning electron micro- Optimum cook time of the noodles was determined by cooking
scope (JEOL JSM-6400) at 10 kV and photographed (Kodak TMAX the sample in boiling, distilled water, removing subsamples at 30-
100 black and white professional 120 roll film.) sec intervals, and placing them in temperature-controlled (20°C)
water. Five noodle strands from each time interval were placed
Noodle Preparation between plexiglass sheets and their inner core observed by lightly
All eight HB straight-grade flours were added to the wheat squeezing the plates together. The noodles were optimally cooked
flour at the 20% level, whereas only one genotype from normal, once the white inner core of four of the five noodle subsamples
waxy, and zero amylose waxy barley was chosen for the 40% disappeared, indicating that cooking water had penetrated to the
addition. An optimum water absorption of 37% was determined core.
for 100% wheat flour and the 20% HB flour blends based on
aggregate particle size, consistency, and crumb feel. A higher Texture
absorption level (42%) was required for the 40% HB flour blends Noodles (25 g in 400 mL of boiling distilled water) were opti-
to yield crumb mixtures with the correct parameters. mally cooked 1 hr after manufacturing. The cooked noodles were
The wheat patent flour was combined with HB straight-grade drained, rinsed for 1 min with distilled water (20°C), shaken to
flour before mixing. The appropriate amount of a 1% kansui solu- release any free water, and placed in sealed plastic containers for
tion (9:1 sodium and potassium carbonates dissolved in water) 10 min. The maximum cutting stress (MCS) test was performed at
was added during a 5-min mixing regime using a Hobart mixer this time with the compression (Oh et al 1983), texture profile
(N50, Hobart Canada, North York, ON) according to Kruger et al analysis (TPA) (Bourne et al 1978), and stress relaxation tests
(1994). Control wheat noodles (AC Vista) were prepared twice (Sopiwnyk 1999) performed at 8, 16, and 24 min after the com-
and tested separately with 20 and 40% HB composite noodles. mencement of the cutting test, respectively. Texture measure-
The moist crumb aggregate mixture was fed between the tem- ments were performed using the TA-XT2i texture analyzer
perature-controlled rollers (28°C) of an Ohtake laboratory noodle (Texture Technologies Corp., Scarsdale, NY).

Vol. 82, No. 1, 2005 61


The stress relaxation test measures the force exerted by com- considered significant at P ≤ 0.05 unless otherwise stated. The
pressed noodles during relaxation (Sopiwnyk 1999). The noodles coefficient of variation was <5% for all tests.
were compressed once at a cross-speed of 0.10 mm/sec to a load
of 250 g and were held at this force for 45 sec. Relaxation time RESULTS AND DISCUSSION
under this procedure is defined as the time required for the
noodles to relax to 85% of the initial load force. Slower relaxation Flour Analysis
times indicated stiffer noodles. All tests were performed on five HB flour milling yields varied from 48.2 to 60.2%, with high
sets of three noodles amylose (HA), waxy, and zero amylose waxy (ZAW) genotypes
Water uptake (g/g) was calculated by subtracting the initial having much lower flour yield than either normal lines (Table I) .
sample weight (25 g) from the cooked sample weight and dividing The protein content of the HB flours (10.6–12.8%) was similar to
by the initial sample weight. Cooking loss was calculated by that of the control wheat flour, although the flour ash levels were
dividing the weight of dry solids left in the beaker after cooking approximately twice that of the control.
by the initial sample weight. All HB flours were equivalent to or surpassed the brightness
(L*) of the wheat flour (Table II). HB flour redness (a*) values
Statistical Analysis were equivalent to that of the wheat flour, while HB flour yellow-
All statistical analyses were performed using SAS statistical ness (b*) values were noticeably lower than that of the wheat
software v. 8.2 (SAS Institute, Cary, NC). Analysis of variance flour. Significant differences in the starch content of the HB
(ANOVA) and Proc GLM were performed to determine signifi- flours were observed (64.4–74.6%) with the normal starch HB
cant differences. Replicated results are reported as mean values. having the greatest starch content and the HA lines the lowest.
Noodle samples were prepared using a randomized design Amylose content of the HB flours ranged from 0% in the ZAW
blocked on the basis of flour addition level. All values were genotypes to 42% for the HA genotypes. On average, total BG

TABLE II
Color Measurements of Hull-less Barley
and Wheat Flour

Hull-less Barley Colora


Type and Cultivar L* a* b*
Normal
Falcon 93.2 –0.47 6.79
SB90354 93.2 –0.22 5.83
Waxy
CDC Candle 93.3 –0.45 5.72
SR93135 93.3 –0.69 7.26
Zero Amylose Waxy
SB94792 93.4 –0.59 6.89
CDC Alamo 93.1 –0.39 6.45
High Amylose
CDC-92-55-06-54 92.8 –0.28 5.32
CDC-92-55-06-48 92.8 –0.14 4.81
Wheat
Fig. 1. RVA pasting profiles of hull-less barley flours Falcon, CDC-92- AC Vista 92.7 –0.72 9.01
55-06-48, CDC Candle, CDC Alamo, and AC Vista flour. a Brightness (L*), redness (a*), and yellowness (b*).

TABLE I
Sample Characterization of Hull-less Barley and Wheat Floura
Starch β-Glucans Arabinoxylans
Hull-less Barley Yield Content Damage Amylose Total Soluble Total Soluble
Type and Cultivar (%)b (%) (%) Content (%) Proteinc Ash PPOd PODe (%) (%) (%) (%)
Normal
Falcon 60.2 74.4 2.8 23.8 11.9 0.76 84 387 3.48 1.63 1.38 0.28
SB90354 57.6 74.6 4.9 24.3 11.0 0.79 94 489 3.94 1.57 1.37 0.30
Waxy
CDC Candle 52.7 73.4 4.3 4.3 10.6 0.83 118 307 3.96 1.71 0.90 0.16
SR93135 50.4 72.9 4.8 4.8 10.8 0.86 64 263 4.37 1.99 0.81 0.18
Zero Amylose Waxy
SB94792 50.3 71.7 4.0 0 11.7 0.86 50 433 3.97 1.98 1.00 0.13
CDC Alamo 51.4 70.8 5.2 0 11.9 0.88 138 358 4.23 2.18 1.10 0.15
High Amylose
CDC-92-55-
06-54 51.6 69.9 4.1 41.4 11.8 0.79 36 306 3.93 2.47 1.60 0.49
CDC-92-55-
06-48 48.2 64.4 3.3 41.8 12.8 0.78 19 257 4.06 2.63 1.82 0.50
Wheat
AC Vista 60.0 75.5 6.9 nd 12.3 0.44 17 171 0.72 0.35 1.69 0.45
a Values are expressed on a dry matter basis.
b Yieldis expressed on an as-is moisture and on a whole barley basis.
c% N × 5.7 wheat and barley.
d Polyphenol oxidase activity expressed as nmol of O /g/min.
2
e Peroxidase activity expressed as pyrogallol units/g/min.

62 CEREAL CHEMISTRY
content was ≈5× greater in the HB flours than in the control swelling characteristics of blends containing waxy and ZAW
wheat flour. Maximum total BG was found in the flour of the barley flours were clearly influenced by the increased content of
waxy cultivar SR93135, while Falcon flour displayed the lowest amylopectin as the viscosity developed faster and two distinct
value. The HA flours contained the greatest amount of soluble viscosity peaks corresponding to HB and wheat starch were
BG. The lowest soluble BG levels were detected in the two observed. Overall, however, the blends had lower peak viscosity
normal starch cultivars. Normal amylose and HA starch genotypes values than individual components, likely due to the dilution
exhibited total AX comparable to that of wheat flour, whereas the effects. Only blends of wheat and HB flour with normal starch
waxy and ZAW starch lines had significantly lower levels. The reached higher final viscosity values compared with the AC Vista
HA lines displayed soluble AX levels equivalent to that of the control flour.
wheat flour, while the other genotypes exhibited significantly
lower amounts. Processing Requirements
Rapid Visco Analyser (RVA) starch pasting profiles demonstrated Addition of HB flour (20%) to wheat flour had variable effects
differences among various HB flours and the wheat control flour. on the energy requirements during sheeting of the resulting
Profiles of one line from each HB starch type are compared with noodle crumb. Noodles containing ZAW barley flour and normal
the wheat control in Fig. 1. The waxy HB flour with ≈4% barley flour (SB90354) displayed significantly increased work
amylose yielded the highest paste viscosity (PV) and the shortest requirements during sheeting compared with the AC Vista control
peak viscosity time. The ZAW line also exhibited rapid swelling sample, while the remaining samples imparted no significant effect
and a higher viscosity peak than the wheat flour. Compared with (Table III). At 40% addition, all blends required less energy than
the waxy lines, however, the ZAW showed a lower peak viscosity the control, but only for Falcon was this reduction significant. It is
followed by a sharp viscosity breakdown. Slightly lower starch, thought that noodles containing 40% HB flour required less work
but higher protein contents in ZAW flours (Table I) and a smaller input than their corresponding 20% blend noodles, primarily due
proportion of large starch granules (>8 µm) in ZAW starches, as to the higher water absorption at the elevated level of HB flour
previously shown (You and Izydorczyk 2002), could partially addition (42% vs. 37% for 40% and 20% HB supplementation,
contribute to the lower peak viscosity of the ZAW samples. The respectively). It is also possible that at the higher HB addition, the
absence of amylose in the ZAW flours is probably responsible for noodle doughs were weaker as they contained less functional
their rapid viscosity breakdown. As anticipated, the HA genotype wheat gluten and hence required less development. The barley
yielded lower PV values than all others, including the wheat flour flour supplemented noodles were prepared using conventional
(Song and Jane 2000). The paste viscosity peak time of HA flours equipment with no special adjustments required. No handling
was very similar to that of wheat and HB flours with normal difficulties or dough breakage were experienced with the higher
starch. The highest final viscosity (FV) values were observed for (40%) barley flour blends, but the water absorption had to be
the normal HB flours. The waxy and ZAW flours displayed lower elevated to 42% (vs. 37% for the wheat control).
FV values than AC Vista and the other HB flours.
The starch pasting characteristics of AC Vista flour supple- Raw Noodle Color and Appearance
mented with HB flour at both a 20 and 40% addition level were Normally, clear, bright yellow noodles, free of any darkening or
also investigated (Fig. 2). Addition of normal and HA barley flour discolorations are favored by traditional YAN consumers (Mis-
increased and decreased the peak viscosity, respectively, as anti- kelly and Moss 1985; Morris et al 2000). The yellow color of
cipated from the individual pasting profiles of barley flours. The alkaline noodles is attributed to the presence of naturally occurring

Fig. 2. RVA pasting profiles of 20 and 40% blends of hull-less barley flours and AC Vista flour.

Vol. 82, No. 1, 2005 63


colorless flavanoids in flour that become yellow under alkaline Candle, and CDC Alamo. However, all HB noodles displayed
conditions (Morris et al 2000). significantly lower b* values than the control by 24 hr.
The addition of 20% HB flour resulted in a significant decrease PPO and POD enzymes are believed to play a key role in the
in raw noodle brightness (L*) and yellowness (b*) compared with darkening and deterioration of noodle color over time. Oxidation
the wheat control noodles at all time intervals (Fig. 3A,B). A products from the reaction of both of these enzymes can bind with
significant increase in noodle redness (a*) was also observed proteins to yield undesirable pigmentation of noodles (Francis
relative to the wheat noodle (Fig. 3C) for all HB noodles. These and Clydesdale 1975). PPO levels in all but the HA cultivars were
effects on L* and a* were more pronounced at the 40% HB flour significantly greater than that of the wheat control flour (Table I).
addition level (Fig. 3 D,F). Addition of HB flour at the 40% level POD activity was also elevated in all HB flours relative to the
resulted in noodle b* values that were not significantly different wheat flour control. Discoloration in barley-based products may
from the control up to 2 hr after processing for SB94792, CDC occur due to oxidative polymerization of phenolic compounds
catalyzed by PPO and inorganic ions (Jerumanis et al 1976; Theuer
2002). Barley grain is unique among common cereals, being es-
pecially rich in numerous polyphenols, phenolic acids, pro-
anthocyanidins, and catechins known for antioxidant properties
(Bravo 1998). Barley contains 1.2–1.5% of total polyphenols
compared with 0.02–0.04% in wheat (Theuer 2002). Pearling
significantly reduces, but does not totally devoid barley of its poly-
phenols, as it removes a great proportion of the polyphenol-rich
tissues such as bran, seed coat, and aleurone.
Image analysis was used in the present study to determine the
number and size of specks on a fresh noodle sheet. The addition
of any HB flour at either addition level significantly increased the
number of specks on the noodle sheet in comparison with the
control, both initially and over time (Fig. 4A,B). At the 20 and
40% HB levels, the number of specks at 1 or 2 hr represented a
15–20 fold increase in the number of specks compared with the
control wheat flour. However by 24 hr, although still significantly
greater in number, the magnitude of the difference had declined
appreciably. The number of specks on the noodle sheet increased
with increasing HB content. While the average speck size detected
on noodles containing HB flour was significantly larger than
those found on the wheat control noodle initially (1 hr) and at 24
hr, the level of addition did not have a significant influence on the
average speck size (Fig. 4C,D). The specks in barley-supple-
mented noodles originate from fragments of testa, endosperm cell
walls, and aleurone of barley, as clearly indicated by the micro-
scopic examination of HB flours (Fig. 5). These tissues consist
primarily of β-glucans, arabinoxylans, and other nonstarch polysac-
charides, thus increasing the content of dietary fiber in noodles.
While color and appearance generally play an important role in
consumer acceptance and choice of food, certain food markets are
more open and skewed toward less conventional products. For
example, the traditional buckwheat noodles of Japan (soba) and
Korea (naengmyon), deviate significantly from the common bright
yellow or white color, but offer highly desirable texture, taste, and
nutritional values and therefore are well established in their
respective marketplaces (Hatcher 2001).

Noodle Cooking Characteristics


An optimum cook time of 7 min was determined for the wheat
flour control noodle, while those containing 20% HB flours
required 6 to 8.5 min (Table III). Addition of either of the normal
amylose HB flours at the 20% level significantly increased cook
time to 8 and 8.5 min, whereas noodles containing waxy HB flour
significantly shortened cook times compared with the control.
The addition of 40% HB flour to YAN decreased cook times in
all cases. Waxy and ZAW noodles were particularly affected, with
cook times of only 3.0 min. The decreased cooking times
observed at the 40% addition are likely due to the increased water
absorption required at this level of HB addition, thus promoting
more rapid heat transfer and quicker gelatinization (Hatcher et al
1999a). Faster and more pronounced swelling characteristics of
waxy and ZAW samples, as shown in Fig. 1, could also contribute
to shorter cook times of the composite noodles.
Water uptake during cooking of the 20% HB noodles was signi-
Fig. 3. Time-dependent changes in color of yellow alkaline noodles with ficantly elevated only for the HB flour with normal starch, with
20 and 40% addition of various HB flours. no significant changes observed for other HB noodles compared

64 CEREAL CHEMISTRY
with the control (Table III). At the 40% level, noodles containing Cooked Noodle Appearance
Falcon (normal) had slightly higher but not significantly different Traditional YAN consumers prefer cooked YAN to have a bright
water uptake than the control. Noodles prepared with 40% waxy, yellow color. At both levels of addition, the barley-supplemented
HA, or ZAW HB flours displayed significantly lower water uptake YAN had significantly decreased cooked noodle brightness com-
values. pared with the control wheat noodles (Table IV). Blends containing
All composite noodles exhibited significantly lower cooking 40% HB flour exhibited lower L* values than their 20% counter-
losses, most likely due to the shorter cooking times compared with parts (Table IV). Redness (a*) values significantly increased on
the control sample. This was especially evident for the noodles addition of all HB flours. At the 40% HB addition, a significant
containing waxy and ZAW barley flours (Table III). shift from the green (negative numbers) to the red (positive) scale

TABLE III
Cooking Properties of Wheat Flour and Hull-less Barley (HB) Flour 20 and 40% Blendsa
Energy Req. (total work/g) Cook Time (min) Water Uptake (g/g) Cooking Loss (g/g)
Flour Type and Cultivar 20 40 20 40 20 40 20 40
Wheat flour
Control (AC Vista) 19.3cd 19.6a 7.0bc 6.5a 1.02bc 0.91a 0.11a 0.12a
Normal
Falcon 19.0d 14.4b 8.0a 6.0ab 1.06a 0.92a 0.10a 0.08b
SB90354 22.1ab 8.5a 1.06a 0.10ab
Waxy
CDC Candle 21.0bc 17.7ab 6.5cd 3.0d 1.01bc 0.84bc 0.07b 0.04c
SR93135 20.5b–d 6.0d 0.99c 0.08b
Zero amylose waxy
SB94792 23.6a 20.2a 7.0bc 3.0d 1.03ab 0.86b 0.08ab 0.04c
CDC Alamo 23.6a 6.0d 1.03ab 0.08b
High amylose
CDC-92-55-06-54 20.9bc 19.4a 8.0ab 5.0c 0.99c 0.81c 0.11a 0.08b
CDC-92-55-06-48 21.1bc 17.1ab 7.0bc 5.5bc 0.99c 0.82c 0.09ab 0.08b
a Values followed by the same letter in the same column are not significantly different (P < 0.05).

Fig. 4. Time-dependent changes in speck count and speck size in yellow alkaline noodles with 20 and 40% addition of various hull-less barley flours.
Bars with different letters within each group (1–9) are significantly different at P ≤ 0.05.

Vol. 82, No. 1, 2005 65


was observed. The HB ZAW cultivar CDC Alamo displayed the None of the HB flours significantly affected cooked noodle firm-
highest a* value while noodles prepared from normal HB flour ness, as determined by MCS, relative to the wheat control at the
(Falcon) displayed the lowest. In all cases, cooked noodle yellow- 20% addition level (Fig. 6A). Very small differences were seen
ness values decreased on addition of 40% HB flours. In general, within HB samples of the same starch type, except for the HA
the presence of barley flour in the YAN resulted in darkening class where noodles containing CDC-92-55-06-54 flour displayed
(browning) of the cooked noodles but no differences in cooked significantly higher MCS than those containing CDC-92-55-06-
noodle color over time were detected. 48 flour. Noodles prepared using normal HB flours had signifi-
cantly lower MCS than those prepared using waxy HB flours.
Cooked Noodle Texture While small differences in MCS were seen at the 20% addition
Texture is considered to be among the most important quality level, significantly greater MCS values than in the control were
attributes of a cooked alkaline noodle with firmness, elasticity, detected in all noodles containing 40% HB flour. Waxy and ZAW
and smoothness being the key criteria (Miskelly and Moss 1985; HB blended noodles displayed the highest MCS values, signifi-
Akashi et al 1999; Crosbie et al 1999). cantly higher than both normal and HA noodles. These differences

TABLE IV
Color of Cooked Hull-less Barley (HB) and Wheat Flour Blend Yellow Alkaline Noodlesa,b
AC Vista and 20%HB Blend Noodles AC Vista and 40%HB Blend Noodles
L* a* b* L* a* b*
Wheat control (AC Vista) 67.15a –3.37c 26.29a 65.54a –3.41e 26.80a
Normal
Falcon 61.99b –0.69b 23.89b 58.30b 0.81d 23.76b
SB90354 61.07bc –0.52b 23.64b
Waxy
CDC Candle 61.69bc –0.71b 23.30bc 57.74b 1.35c 22.84bc
SR93135 62.13b –0.61b 24.13b
Zero amylose waxy
SB94792 61.53bc –0.05a 23.96b
CDC Alamo 60.35c 0.18a 23.52b 56.30b 2.40a 22.80bc
High amylose
CDC-92-55-06-54 60.37c –0.07a 23.69b 56.76b 1.88b 23.01b
CDC-92-55-06-48 60.73bc 0.19a 22.25c 56.37b 2.07ab 21.97c
a Values followed by the same letter in the same column are not significantly different (P < 0.01).
b Brightness (L*), redness (a*), and yellowness (b*).

Fig. 5. Components of hull-less barley flours (top, CDC Alamo; bottom, CDC 92-55-06-48) showing starch (S), protein (P), fragments of cell walls
(CW), aleurone (A), and bran particles (BP). Bars at the bottom of each SEM micrograph represent 10 µm.

66 CEREAL CHEMISTRY
in noodle firmness were strongly related to the cooking time of iness of cooked noodles. The presence of β-glucans, arabin-
composite noodles. In particular, the addition of waxy and ZAW oxylans, and various phenolic compounds in barley samples could
flour at the 40% level significantly decreased the cook time, result- also contribute to the overall texture of YAN. Izydorczyk et al
ing in increased firmness of cooked noodles. (2001) reported that addition of β-glucans and arabinoxylans to
The TPA chewiness parameter of cooked noodles was clearly
affected by the type of starch in the barley samples (Fig. 6B). In
general, the addition of waxy and ZAW barley flour decreased,
whereas normal and HA barley flour increased the chewiness of
composite noodles, although the differences were not significant
in all cases. This trend was more evident at the 40% level. Normal
and HA lines exhibited significantly greater chewiness values than
did waxy or ZAW lines. At the 40% addition level, normal and
HA starch blended noodles displayed significantly chewier noodles
than did the control, waxy, and ZAW lines.
Minimal impact on noodle resilience, relative to the control
wheat flour noodle, was found when any HB flour was blended at
the 20% level. Only the waxy CDC Alamo blended noodle
exhibited decreased noodle resilience relative to the control (Fig.
6C). However, when the level of HB flour was increased to 40%,
the waxy, ZAW, and HA blended noodles displayed significantly
lower resilience values than the control noodle. No significant
difference was detected in the resilience values between these three
HB starch types. Noodles prepared from the normal amylose
content HB flour Falcon were equivalent to that of the control
noodles and distinct from the other HB noodles.
Stress relaxation time provides insight into the overall structure
of the noodle matrix. The addition of 20% of either normal amylose
HB flour resulted in a significantly stiffer noodle than the control
or any other HB noodle (Fig. 6D). The HA HB flours also
resulted in stiffer noodles, however the increase was significant
for only one line, CDC-90-55-06-48, compared with the control.
Addition of either 20% waxy or ZAW HB flours resulted in a
significant decrease in noodle relaxation time relative to the con-
trol. No significant differences were detected between samples of
the same starch type. Noodles prepared using 40% HB flours exhi-
bited trends similar to those prepared at 20%. Noodles prepared
from the normal HB (Falcon) displayed significantly stiffer noodles
than the control, while those prepared from the two HA lines
remained equivalent to the control. Both the waxy and ZAW 40%
blended noodles underwent further significant declines in their
relaxation times relative to that of the control.
The effect of barley flour addition on YAN texture is complex,
as many opposite or counterbalancing factors could contribute to
the overall texture profile of composite noodles. For example, MCS
appeared to be especially affected by the cook time of noodles,
whereas the chewiness and stress relaxation time parameters were
clearly affected by the type and characteristics of starch in barley
flour. In general, addition of barley flour containing waxy and ZAW
starch decreased the chewiness and relaxation time parameters
compared with the control sample. The addition of normal and HA
barley flours increased firmness and chewiness of noodles. These
results were not unexpected. Waxy barley starches have been
reported to have very slow retrogradation kinetics (Czuchajowska
et al 1998; You and Izydorczyk 2002). Seib (2000) also reported Fig. 6. Maximum cutting stress and texture profile analysis parameters of
that increased flour swelling ability, decreased paste rigidity, and yellow alkaline noodles with 20 and 40% addition of various hull-less bar-
enhanced deformation of starch granules caused by reducing ley flours. Bars with different letters within each group (1–9) are signi-
amylose content contributed to softer texture and higher spring- ficantly different at P ≤ 0.05.

TABLE V
Correlation Coefficients Among RVA Starch Pasting Characteristics and Textural Parameters
of Yellow Alkaline Noodles Containing 20 and 40% Hull-less Barley
Peak Viscosity Breakdown Final Viscosity Setback
Max. cutting stress –0.2892 –0.2396 –0.7607* –0.7730*
Resistance to compression 0.1445 0.1353 0.5258* 0.6089*
Chewiness 0.1423 0.1391 0.6634* 0.8021*
Resilience 0.6332* 0.5941* 0.7637* 0.6584*
Relaxation time 0.3735 0.4129 –0.1445 –0.2590

Vol. 82, No. 1, 2005 67


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CONCLUSIONS Hatcher, D. W., and Kruger, J. E. 1993. Distribution of polyphenol
oxidase in flour millstreams of Canadian common wheat classes milled
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Hatcher, D. W., and Symons, S. J. 2000b. Influence of sprout damage on
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oriental noodle appearance as assessed by image analysis. Cereal
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Therefore, barley-enriched YAN might not appeal to traditional Hatcher, D. W., and Symons, S. J. 2000c. Image analysis of Asian noodle
YAN consumers. However, they may be acceptable to a more non- appearance: Impact of hexaploid wheat with a red seed coat. Cereal
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and interest in novel foods to diversify their dietary intake, even at Hatcher, D. W., Kruger, J. E., and Anderson, M. J. 1999a. Influence of
the expense of the traditional or common appearance, is growing. water absorption on the processing and quality of oriental noodles.
The brown color of cereal-based products is currently perceived Cereal Chem. 76:566-572.
as a healthy alternative to white, refined, and nutrient-depleted Hatcher, D. W., Symons, S. J., and Kruger, J. E. 1999b. Measurement of
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image analysis. Cereal Chem. 76:189-194.
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ACKNOWLEDGMENTS hull-less barley: Optimization of roller milling conditions and com-
position of mill streams. Cereal Chem. 80:637-644
The financial assistance from the Alberta Barley Commission, Can- Jadhav, S. J., Lutz, S. E., Ghorpade, V. M., and Salunkhe, D. K. 1998. Bar-
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Development Fund, and the Western Grain Research Foundation is 38:123-171.
gratefully acknowledged. We would like to thank the following for their Jerumanis, J., Van Huynh, N., and Devreux, A. 1976. Determination and
invaluable assistance: M. J. Anderson, H. Facto, R. Desjardins, and L. properties of barley and malt polyphenoloxidase. J. Am. Soc. Brew.
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[Received May 19, 2004. Accepted August 31, 2004.]

Vol. 82, No. 1, 2005 69

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