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WELDING PROCEDURE APPROVAL TEST CERTIFICATE

Page 1 of 4

3 Manufacturer’s Welding Procedure Inspecting Authority

4 Reference Number: Reference No.

5 Manufacturer:
6 Address:

7 Code/Testing Standard:
8 Date of Welding:

9 RANGE OF APPROVAL

10 Welding Process: (first welding Process) (second welding Process if applicable)

11 Joint Type:
12 Parent Metal Group:
13 Parent Metal Thickness (mm)
14 Pipe Outside Diameter (mm)
15 Filler Metal Type/Designation:
16 Gas/Flux:
17 Type of Welding Current:
18 Welding Positions:
19 Preheat:
20 Post Weld Heat Treatment:
21 OTHER INFORMATION

22 Certified that test welds were prepared, welded and tested satisfactorily in accordance with the requirements of the code/testing
standard indicated above.

23 Location Workshop Date of Issue Name and Signature

24 Inspecting Authority
25
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DETAILS OF WELD TEST

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1
2 Page 2 of 4
3 Manufacturer’s Welding Procedure Inspecting Authority
4 Reference Number: Reference No.
5 Manufacturer: Date Of Welding:
6 Location:
7 Method Of Preparation and Cleaning:
8 Welders Name:
9 Parent Metal Specification:
10 Welding Process: Parent Metal Thickness (mm):
11 Joint Type: Pipe Outside Diameter (mm):
12 Test Piece/Welding Position:
WELD PREPARATION DETAILS (Sketch)*
13
Joint Design Welding Sequence

75 o

1.6 mm
1
2.4 mm

14 WELDING DETAILS

15 Run Process Size Of Filler Current Voltage Type Current Wire Feed/ Heat Input
Metal A V Polarity Travel Speed

16 Filler Metal
17 Type, Designation Trade Name
18 Any Special Baking or Drying: Other Information*:
19 Gas Flux:
20 Gas Flow Rate - Shield:
21 - Backing:
22 Tungsten Electrode Type/ Size:
23 Details of Back Gouging/Backing:
24 Preheat Temperature:
25 Interpass temperature:
26 POST WELD HEAT TREATMENT
27 Time, temperature, method:
28 Heating and Cooling Rates*:

29 The above test piece was welded Name and Signature

in the presence of:
30 Inspecting Authority
31
*(If required)
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E3
TEST RESULTS

1
2 Page 3 of 4
3 Manufacturer’s Welding Procedure Inspecting Authority
4 Reference Number: Reference No.

5 Visual Examination: Acceptable Radiography*:

6 Penetrant/Magnetic Particle Test*: Ultrasonic Examination*:

7 TENSILE TESTS Temperature: Ambient 20ºC

8 Type/No. Re Rm A% on Z% Fracture Location Remarks
N/mm² N/mm²
9 Requirement

10 BEND TESTS
11 Type No Bend Angle Elongation* Result Fillet Fracture Test*:

12 Macro/Micro Examination*:

IMPACT TESTS* Type: Size: Requirement:

13
14 Notch Location/Direction Temp °C Values Average Remarks

15 HARDNESS TESTS* location of Measurements (Sketch)*

16 Type/Load
17 Values Parent Metal
18 - H.A.Z.
19 - Weld Metal

20 OTHER TESTS

21 REMARKS

22 Test carried out in accordance with the requirements of:

23 Laboratory Report reference No.
24 Test results were Acceptable

29 Tests carried out Name and Signature

in the presence of:
30 Inspecting Authority
31
*(If required)
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WELDER APPROVAL TEST CERTIFICATE

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1
2 DESIGNATION
3 Page 4 of 4
4 Manufacturer’s Welding Procedure Inspecting Authority
5 Reference Number: Reference No.
6 Welders Name:
7 Identification:
8 Method of Identification:
9 Date and Place of Birth: Photograph
10 Employer: (if required)
11 Code/Testing Standard:

12 Job Knowledge NOT TESTED

13
Weld test details Range of approval
14 Welding Process
15 Plate or Pipe
16 Joint Type
17 Parent metal group
18 Filler metal type/designation
19 Gas/Flux
20 Auxiliaries
21 Material Thickness (mm)
22 Pipe outside diameter (mm)
23 Welding positions
24 Gouging/Backing

25 Additional information on attached sheet/or welding procedure specification No:

26 Performed and Name and Signature
27 Type of test
28 acceptable Not required Inspection Authority
29
30 Visual
31 Radiography Date of issue:
32 Magnetic particle/ Location:
penetrant
33 Macro Validity of approval until:
34 Fracture
35 Bend PROLONGATION FOR APPROVAL
36 Additional tests* BY EMPLOYER/SUPERVISOR
37 Date Signature Position or Title
38 PROLONGATION FOR APPROVAL BY INSPECTING AUTHORITY
39 Date Signature Position or Title

*) Append separate sheets if required

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Company Name

ny
pa
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Co
Preliminary Welding Procedure Specification

Location:
Manufacturer's WPS No.: Method of Preparation & Cleaning: Thermal cut
WPQR No.: & / or grinding, wire brush and degrease if required
Manufacturer: Parent Material Designation:
EN ISO 10025-2; S275J0 (Max CEV =
Welder's Name: Material Thickness: 10 mm
Welding Process: 135 (MAG) Outside Diameter: N/A
Joint Type: Single Vee Butt Weld Welding Position: PC (Flat-Horizontal)
(Full penetration)

Joint Design Welding Sequence

Welding Details:
Size of Wire Feed Travel
Current Voltage Type of Heat Input
Run Process Filler Metal Speed Speed
(A) (V) Current/Polarity kJ/mm
Ø mm m/min mm/min
1 135 (MAG) 1.2 220-240 26-28 DC +Ve 5.5-6.2 250-270 1.0-1.3
2-4 135 (MAG) 1.2 270-290 29-31 DC +Ve 7.5-8.3 300-320 1.1-1.4

Filler Metal Classification & Trade Name DIN EN ISO 14341: G3 Si1
Any Special Baking or Drying Stored in accordance with manufacturers recommendation
Gas/Flux Shielding/Backing Argon / 20%CO2 / 2% O2
Shielding Gas Flow Rate 15-18 L/min
Tungsten Electrode Type/Size N/A
Details of Back Goughing/Backing Grind Back to Sound Metal and DP
Preheat Temperature 20° C Minimum
Interpass Temperature 250° C Maximum
Post- Weld ehat Treatment and/or Ageing N/A
Time, Temperature, Method N/A
Heating & Cooling Rates N/A

Other Information: Nozzle diameter: mm

Interpass Temperature shall be checked using a contact thermometer or temperature
indicating crayon.
Weld Finish to be left as-welded

For Manufacturer For Examiner

N/A = Not Applicable