7102 Rev B

TPG-AC7102 REV.
B
TRANSPORTATION
Issued 2012-02
& POWER
Revised 2016-01
161Thorn Hill Road
GENERATION
Warrendale, PA 15086-7527 AUDIT CRITERIA Superseding Rev. A
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TO BE USED ON AUDITS STARTING ON OR AFTER 10-April-2016
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Transportation and Power Generation
AUDIT CRITERIA FOR
Heat Treating
IN
1. INSTRUCTIONS TO SUPPLIER TO BE AUDITED
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1.1 Prior to the Audit
1.1.1 The Supplier shall complete a self-audit to (as applicable): YES NO


IF
TPG-AC7102
 TPG-AC7102/3 (If seeking Carburizing approval)
 TPG-AC7102/4 (If seeking Nitriding approval)
 TPG-AC7102/5 (If seeking Hardness Testing approval)
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 TPG-AC7102/7 (If seeking Induction Hardening approval)
 TPG-AC7102/8 (if seeking Heat Treating approval)
All non-conformances shall be corrected by the corrective action

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system, prior to the actual audit. This self-audit shall be maintained by

the Supplier for review by the Auditor.
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During the self-audit the Supplier shall record each procedure,

paragraph and page number for each checklist question requiring an
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answer on procedures.
Ready availability of all documentation required by the Auditor will

speed up the audit process significantly.
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PRI operating procedures provide that "This report is published by PRI to advance the state of technical, engineering, and quality
sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, includi ng any patent
infringement arising there from, is the sole responsibility of the user."
PRI values your input. To provide feedback on this document, please contact the appropriate commodity staff engineer.
(Contact information is located at http://www.eauditnet.com under “Contact Us”.)
Copyright 2015 Performance Review Institute. All rights reserved.
19-Apr-2015
PRI TPG - AC7102 Revision B -2-
1.1.2 The Supplier shall send the following to the Auditor 30 days prior to the YES NO
scheduled audit (in English, unless otherwise agreed between auditor
and supplier):
a. List of equipment (atmosphere generation, testing equipment, lab
equipment, inspection equipment, plating, coating, cleaning,
Pyrometry, and Pyrometry testing, etc.)
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b. List of purchased services, including name(s) of supplier for
calibration, processing, testing, etc., schedule of calibrations,
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uniformity surveys, system accuracy tests, hardness machines
servicing, etc., schedule of periodic tests (tensile, decarburization,
etc.)
c. List of quality personnel, and approved heat treating personnel on
IN
each shift
d. List of customers and specifications for which heat treater is
approved
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e. Copy of internal general procedures for heat treat processing,
Pyrometry and testing/inspection of heat treated product
f. Organization chart
1.2 During the Audit
1.2.1
IF
The Supplier should provide for an in-briefing for the auditor. Key
members of the Suppliers’ staff should attend the in-briefing so the
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audit purpose, methods and assessment processes can be discussed.
1.2.2 Working space for the auditor with desks or tables, chairs, telephone,
clerical, typing and reproduction services are to be provided as
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required.
1.2.3 A final out-briefing will be conducted at the completion of the audit.

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Each nonconformance report (NCR) will be reviewed and the supplier

will be given the opportunity to seek clarifications.
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The Supplier has 21 calendar days to submit corrective actions and

effective dates for each NCR. The supplier shall respond to each
individual NCR using the appropriate form/media. Supporting
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documentation shall be traceable to each individual NCR. The

response must address the root cause of the nonconformance from a
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systems management approach and the actions taken or to be taken to

preclude reoccurrence.
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1.2.4 Additional information for Suppliers

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1.2.4.1 In addition to the commodity checklist noted herein, there may be other
pertinent data such as audit handbooks, attachments and preparatory
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instructions necessary for the completion of the audit. These can be

provided by PRI Staff upon request.
2. SUPPLIER INFORMATION
DIVISION:
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NATURE OF BUSINESS:
IN-HOUSE PRODUCTS ONLY: ACCEPTS OUTSIDE WORK:
IN
TOTAL EMPLOYEES: HEAT TREATING PERSONNEL:
SQUARE FEET OF WORK AREA: NO. OF SHIFTS WORKED:
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CONTACTS POSITION EMAIL
IF
ED
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COMMENTS:
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2.1 Cover letter/notes attached.

N
2.2 Staff Report attached.

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Ensure that the scope has been reviewed and signed off in eAuditNet
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with the Supplier.

N
2.3 Plant Location Changed YES NO
2.4 QC Manager Changed YES NO

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2.5 Equipment Moved YES NO
2.6 Common Findings to Previous Audit YES NO

3. PERSONNEL
3.1 Training
3.1.1 Are there training procedures that assure personnel performing heat YES NO
treating and associated quality and test functions are competent to
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perform assigned tasks?
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3.1.2 Do records indicate that training is scheduled and attended in YES NO
accordance with procedures and documented?
IN
3.2 Evaluation of Personnel
3.2.1 Do procedures require periodic evaluation to ensure that approved YES NO
PR
personnel maintain proficiency in their assigned heat treating and
related tasks?
3.2.2 Do records indicate that the evaluations are performed at documented YES NO
frequencies and the results reviewed with employees?
3.2.3
improvement of personnel? IF
Are the results of evaluations used in a program of continuous YES NO
ED
4. MATERIAL HANDLING AND TRACEABILITY
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4.1 Incoming Material to Processing
4.1.1 Are identification, count and quality discrepancies resolved prior to YES NO
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processing of parts?
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4.1.2 Do procedures ensure that incoming customer documents remain YES NO

traceable to those specific jobs throughout processing?
4.2 General Cleaning

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4.2.1 Does the internal procedure require that parts be clean prior to loading YES NO
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for processing in the furnaces?

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4.2.2 Do records indicate that the procedure is followed? YES NO
4.3 Corrosion Resistant Steels Cleaning SECTION NA

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4.3.1 Does the internal procedure require that all PH steel parts in the final YES NO
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machined condition are cleaned prior to heat treatment and handled

with clean gloves after cleaning?

5. INSPECTION SECTION NA
5.1 Process Verification
5.1.1 Is each heat treatment cycle reviewed for job traceability, correct YES NO
temperature, time at temperature and all other related parameters?
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5.1.2 Are the acceptance status and any test data recorded on the shop YES NO
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paper only after the operation for that job has been completed?
5.2 Sampling Plans SECTION NA
IN
5.2.1 Does the supplier have a procedure that details all aspects of sampling YES NO
inspection that is in accordance with all customer heat treating
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specification sampling requirements?
5.2.2 Do all supplier sampling plans contain:
5.2.2.1 A method to determine the quantity of product to check in the lot? YES NO
5.2.2.2
IF
Specified frequency and method of sampling? YES NO
ED
5.2.2.3 When to change to tightened or reduced plans? YES NO
5.2.3 Are sampling plans approved by the customer, when required? YES NO NA
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5.2.4 Is there documented training in the use of the sampling plan which YES NO
includes sample size and selection, reduced and tightened plans, and
when to implement them?
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5.2.5 Does a sampling of jobs where sample inspection is permitted indicate YES NO
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that customer requirements have been flowed down correctly to the

inspector or delegated operator and are met?
N
6. HARDNESS TESTING SECTION NA

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6.1 For information only, does the supplier perform hardness testing? YES NO
(INFO)
If the Supplier performs hardness testing for acceptance of product,
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TPG7102/5 checklist shall be executed.

N
7. REFRIGERATION AND SUB-ZERO TREATMENTS OF STEELS SECTION NA

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7.1 Do procedures cover sub-ambient/sub-zero cooling according to the YES NO

customer requirements, or in absence of customer requirements, does
the supplier have a default procedure?
7.2 Do procedures specify time/temperature limits for sub-ambient/sub- YES NO

zero treatments?
7.3 Do records indicate that the procedures are followed? YES NO

8. FURNACE CONTROL AND MAINTENANCE SECTION NA
8.1 Furnace Document Control YES NO
8.1.1 Operating Instructions YES NO
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8.1.1.1 Are the current operating manuals or instructions available to furnace YES NO
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operators, maintenance personnel and other personnel requiring the
information?
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8.1.2 Heating and Cooling Parameters YES NO
8.1.2.1 Does the internal procedure specify the method for determining heat- YES NO
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up rate, start of soaking time, end of soaking time and cooling rate?
8.1.2.2 Do records on the furnace chart or furnace log indicate that the YES NO
procedure is followed?
IF
8.2 Maintenance
8.2.1 Are all components of each furnace that can affect the correct YES NO
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functionality inspected and maintained in accordance with a
documented schedule?
8.2.2 Do records indicate that the inspection and maintenance have been YES NO
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performed in accordance with the schedule?
8.3 Control of the Heating Environment SECTION NA

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8.3.1 Does the internal procedure specify how atmospheres are to be YES NO
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controlled and monitored to ensure conformance to the requirements?

N
8.4 Metering SECTION NA

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8.4.1 Are the flow meters operational and appropriate for the gas and flow YES NO
rates used?
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8.4.2 Do the inspection and maintenance schedule include periodic checks YES NO
of floats in flow meters to ensure that they are free and functioning?
N
8.4.3 Does the internal procedure address the safety shut-off valves and the YES NO
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emergency gas purges?

8.5 Purging SECTION NA
8.5.1 When the atmosphere is changed, is the furnace purged in accordance YES NO
with an internal procedure that assures elimination of the effects of
previous atmosphere?
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8.5.2 Does the internal procedure for purging Ammonia bearing atmospheres YES NO
used for nitriding include an Ammonia cut-off and purge in accordance
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with specification requirements?
IN
8.6 Neutral Salt baths for Steel SECTION NA
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8.6.1 Is each salt bath tested periodically in accordance with the applicable YES NO
heat treatment specifications?
8.6.2 Do the salt bath test results demonstrate conformance to carburization, YES NO
decarburization, nitriding, and intergranular attack requirements?
8.6.3
IF
Is there an internal procedure for these tests? YES NO
ED
8.7 Carbon Controls for Steels SECTION NA

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8.7.1 Do the internal procedures specify a system of maintenance and YES NO

calibration of carbon controls indicators?
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8.7.2 Do records indicate that the maintenance and calibrations are YES NO
performed as required by the procedures and applicable
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specifications?
8.7.3 Is the accuracy of the carbon control system confirmed by the results YES NO
of tests required by the heat treatment specifications?
N
8.8 Snap Temper SECTION NA

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8.8.1 Are there procedures that address snap tempering within the time limits YES NO
required by the customers’ specifications?
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8.9 Quench System SECTION NA

N
8.9.1 Are the quench mechanisms operational and capable of meeting YES NO NA
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maximum quench delay provisions of the specifications?
8.9.2 Is all required mechanical equipment operational (hoists, trucks, rollers, YES NO
etc.)?
8.10 Quenchant Maintenance SECTION NA
8.10.1 Does the internal procedure specify that quenchant temperatures are YES NO
to be controlled and documented?
8.10.2 Is all temperature recording and controlling equipment calibrated? YES NO
8.10.3 Do quenchant agitation and/or agitation of the product during YES NO

quenching conform to the applicable specifications?
8.11 Polymer Quenchants SECTION NA
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8.11.1 Is there a system in place that ensures the polymer quenching is only YES NO
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used when permitted by the particular specification for the alloy and
metal thickness?
IN
8.11.2 Do procedures define the polymer concentration in accordance with the YES NO
requirements?
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8.11.3 Do the records indicate compliance? YES NO
8.11.4 Do procedures specify the frequency and methods for determining the YES NO
polymer concentration in accordance with the requirements?
IF
8.12 Quench Effectiveness SECTION NA
8.12.1 Do procedures specify the frequency and details for comparative YES NO
ED
cooling curve and/or mechanical properties test(s) for steel oil
quenchants?
8.12.2 Do the records indicate that quenchant effectiveness is consistent and YES NO
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meets the specifications’ requirements?
8.13 Press Quench SECTION NA

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8.13.1 Is the quench in close proximity to the furnace to ensure that quench YES NO
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delay requirements are met?
8.13.2 Are the expander pressure, the cylinder pressure, and the number and YES NO
force of hold down springs, and applicable tolerances documented on
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or traceable to the traveler for each job?

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8.14 Racks, Fixtures and Baskets SECTION NA

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8.14.1 Do internal procedures require that, when a part requires a specially YES NO
designed fixturing or racking method, that the specific fixturing or
N
racking is used?
8.14.2 Are there internal procedures, racking sketches, or other means to YES NO
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ensure that spacing between the parts is adequate for circulation of the
heating medium and coolant/quenchant as required by the
specifications?
8.14.3 Do records indicate that the procedures are followed? YES NO
8.14.4 Does the internal procedure require that the racks/fixtures/baskets are YES NO
examined for integrity, and repaired or scrapped as necessary?
8.15 Plating SECTION NA

Note: For purposes of this section, plating is limited to the plating
operations utilized for temporary masking or other operations for
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successful heat treatment.
8.15.1 Does a general or part-specific documented procedure define the YES NO
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following:
8.15.1.1 In-process cleaning methods, water break free check? YES NO
IN
8.15.1.2 Etching? YES NO NA
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8.15.1.3 Strike/Activation, including temperature, time, current (as applicable)? YES NO
8.15.1.4 Post-process cleaning methods? YES NO
8.15.1.5 The specified plate thickness and method(s) of its measurement? YES NO
8.15.1.6
IF
Any required treatment for preventing hydrogen embrittlement? YES NO
ED
8.15.2 Fixturing, racking, masking YES NO
8.15.2.1 Are the fixtures, racks and masking materials defined and identified? YES NO
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8.15.2.2 Do fixtures and masking prevent the entrapment of air or process YES NO
solutions, and protect parts from corrosion and unwanted coverage?
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8.15.2.3 Does the fixturing and racking facilitate solution neutralization and YES NO
removal during rinsing, and minimize solution and rinse water drag-out
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and cross contamination of process tanks?
8.15.2.4 Do the fixturing, racking, electric circuit design and lifting equipment YES NO
preclude mechanical damage or electrical arcing?
N
8.15.3 Processing tanks YES NO

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8.15.3.1 Are processing tanks identifiable for their contents and specified YES NO
temperature ranges?
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8.15.3.2 Are the tanks with specified temperature ranges operating within those YES NO
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ranges at the time of processing?

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8.15.3.3 Are heated or cooled tanks equipped with automatic thermostatic YES NO
controls?
8.15.3.4 Are tanks of sufficient volume and dimensions to contain hardware YES NO
during processing and assure sufficient coverage of parts?
8.15.3.5 Are tanks that require uniform temperature and solution concentration YES NO
agitated?
PRI TPG - AC7102 Revision B - 10 -
8.15.3.6 Are tanks for electrolytic coatings equipped and configured to promote YES NO
the required uniform deposition rate?
8.15.4 Are anodes controlled and specific to each process solution to avoid YES NO
cross contamination?
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8.15.5 Are equipment and solutions in compliance with applicable customer YES NO
requirements?
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8.15.6 Do the records show that the specified thickness of plate is achieved? YES NO
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8.15.7 Stripping YES NO
8.15.7.1 Are the methods and materials for removal of plating as specified or YES NO
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approved by the customer?
8.15.7.2 Do stripping procedures include an inspection of the stripped YES NO

component following the strip operation?
9. PYROMETRY TESTING
IF
ED
The auditor shall execute TPG-AC7102/8 checklist as part of this audit.
10. VACUUM FURNACES SECTION NA

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10.1 Procedures
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10.1.1 Does the internal procedure or other documentation specify cleaning of YES NO
parts, tooling and baskets by methods and with materials that ensure
freedom from contamination during vacuum heat treating?
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10.1.2 Does the internal procedure or other documentation specify racking of YES NO
parts and furnace loading to minimize shielding from radiation and
N
uneven heating/cooling?
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10.1.3 Does the internal procedure or other documentation specify the YES NO
required temperature(s), heating/cooling and pressure parameters, as
well as the methods for the measurement and recording for each?
C
10.1.4 Does the internal procedure, photographic evidence, or other YES NO

N
documentation specify placement of load thermocouples, racking of

parts, and furnace loading?
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10.2 Tests and Records
10.2.1 Does an internal procedure control the following:
10.2.1.1 Leak-up rate test? YES NO
10.2.1.2 Calibration of vacuum instruments, controllers, recorders, YES NO

thermocouples, master gauges, dew point and other gas contaminant
measuring instruments?
10.2.1.3 Quench gas purity and/or dew point (i.e. does the gas certification meet YES NO
specification requirements)?
10.2.1.4 Furnace burn-out? YES NO
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10.2.1.5 For partial pressure atmosphere, does the dew point of the gas is YES NO NA
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periodically checked as the gas enters the furnace?
10.2.2 Does the calibration interval of the vacuum system’s sensor, control YES NO
panel and recorder meet the frequency of the customer specification?
IN
10.2.3 Do records indicate that the tests and calibrations are performed as YES NO
required by the internal procedure and all applicable specifications?
PR
10.2.4 Is the vacuum level in the heating and cooling chambers recorded YES NO NA
during all thermal cycles requiring vacuum?
11. TO 18.
IF
COMPLIANCE AUDITS OF ABBREVIATED IN-PROCESS HEAT
TREATING JOBS
SECTION NA
ED
The Auditor shall execute eight (8) abbreviated in-process job audits for
a single lot of in-process parts, except when the in-process Heat
Treating jobs are replaced by an equal amount of in-process
Carburizing jobs (part of the checklist TPG-AC7102/3 performed in
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conjunction with TPG-AC7102 checklist), by an equal amount of in-

process Nitriding jobs (part of the checklist TPG-AC7102/4 performed
in conjunction with TPG-AC7102 checklist), or by an equal amount of
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in-process Induction Hardening jobs (part of the checklist TPG-

AC7102/7 performed in conjunction with TPG-AC7102 checklist). When
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eight (8) abbreviated in-process jobs cannot be witnessed, completed

jobs may substitute the in-process jobs, but not for more than four (4).
N
O
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N
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11. COMPLIANCE AUDIT OF ABBREVIATED IN-PROCESS HEAT SECTION NA

TREATING JOB
11.1 Job #1 Identity:
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11.1.1 Purchase order number (for
Independent Heat Treaters only):
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11.1.2 Customer (and prime, if known):
11.1.3 Job number, Part number:
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11.1.4 Part description:
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11.1.5 Part size:
11.1.6 Maximum part thickness:
11.1.7 Number of parts:
11.1.8 Material alloy, Material

specification (if available): IF
ED
11.1.9 Heat Treating specification:
11.1.10 Heat treat and other process and test requirements specified by customer
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specification (i.e. fixed process approval):

O
11.1.11 Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress

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relieving, etc.):
N
11.1.12 Pre-heat treatment requirements

on the shop paper:
O
11.1.13 Pre-heat treatment actually

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performed:
N
11.2 Thermal Treatment Step One SECTION NA

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11.2.1 Step One Information:
Furnace used:
Date part(s) processed:
11.2.2 Does the furnace possess the control and recording instrumentation YES NO
required by the governing specification for this heat treatment?
11.2.3 Step One – Temperature
REQUIREMENT SHOP PAPER SET ACTUAL TEMPERATURES

REQUIREMENT TEMPERATURE
Temperature
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and Tolerance
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Check if used
Indicator
IN
Recorder
Multipoint
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Load
Thermocouples
11.2.4 Step One – Time

IF
ED
REQUIREMENT SHOP PAPER ACTUAL
REQUIREMENT
Atmosphere
Time and
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Tolerance
Time loaded into
furnace
O
Time start of soak

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Time end of soak
Media for Cooling

Cooling Rate
N
(Excluding
Quench)
O
C
11.3 Thermal Treatment Step Two SECTION NA

N
11.3.1 Thermal Treatment Step Two Temper SECTION NA

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11.3.1.1 Step Two Temper info:
Furnace used:
11.3.1.2 Does the furnace possess the control and recording instrumentation YES NO
11.3.1.3 Step Two Temper – Temperature

REQUIREMENT SHOP PAPER SET ACTUAL

REQUIREMENT TEMPERATURE TEMPERATURES
Temperature and
Tolerance
Check if used
D
Indicator
TE
Recorder
Multipoint
IN
Load Thermocouples
PR
11.3.1.4 Step Two Temper – Time
REQUIREMENT
IF
SHOP PAPER
REQUIREMENT
ACTUAL
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling
Cooling Condition
N
O
11.3.2 Thermal Treatment Step One SECTION NA

C
11.3.2.1 Step One Information:

N
Furnace used:
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Temperature and
Tolerance
Check if used
Indicator
D
Recorder
TE
Multipoint
IN
Load Thermocouples
PR
IF
REQUIREMENT
Atmosphere
ED
Time and
Tolerance
Time loaded into
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furnace
Time start of soak
O
Time end of soak
Media for Cooling

TR
Cooling Condition
N
O
C
N
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11.4 Testing for the abbreviated Job #1 SECTION NA
11.4.1 Testing requirements by Specification, P/O or Drawing
D
11.4.2 Shop paper testing requirements:
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IN
11.4.3 Actual testing performed:
PR
11.5 Job Acceptance
11.5.1 Is the operation signed off or data recorded only after completion? YES NO
IF
11.5.2 Did the treatment of parts conform to customer’s specified YES NO
requirements?
ED
LL
O
TR
N
O
C
N
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12. COMPLIANCE AUDITS OF ABBREVIATED IN-PROCESS HEAT SECTION NA

TREATING JOBS
D
TE
IN
PR
12.1.5 Part size:

ED
LL

O

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relieving, etc.):
N

on the shop paper:
O

C
performed:
N

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Furnace used:

Temperature
D
and Tolerance
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load
Thermocouples
IF

ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance
Time loaded into

furnace
O
Time start of soak

TR
Time end of soak
Media for Cooling

Cooling Rate
N
(Excluding Quench)
O
C

N

U
Furnace used:

Temperature and
D
Tolerance
TE
Check if used
Indicator
IN
Recorder
Multipoint
PR
Load Thermocouples

IF
ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

O
Time loaded into

furnace
TR
Time start of soak

Time end of soak
N
Media for Cooling

Cooling Condition
O
C

N

U
Furnace used:


Temperature and
Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load Thermocouples
IF
ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

Time loaded into
O
furnace
Time start of soak
TR
Time end of soak
Media for Cooling

N
Cooling Condition
O
C
N
U
D
TE
IN
PR
12.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
13.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
D
and Tolerance
Check if used
TE
Indicator
Recorder
IN
Multipoint
Load
PR
Thermocouples
IF

REQUIREMENT
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling

Cooling Rate
(Excluding Quench)
N
O

C

N

U
Furnace used:


Temperature and
Tolerance
Check if used
D
Indicator
TE
Recorder
Multipoint
IN
Load Thermocouples
PR
REQUIREMENT
IF
SHOP PAPER
REQUIREMENT
ACTUAL
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling
Cooling Condition
N
O

C

N
Furnace used:
U


Temperature and
Tolerance
Check if used
D
Indicator
TE
Recorder
Multipoint
IN
Load Thermocouples
PR
REQUIREMENT
IF
SHOP PAPER
REQUIREMENT
ACTUAL
ED
Atmosphere
Time and
Tolerance
LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling
Cooling Condition
N
O
C
N
U
D
TE
IN
PR
13.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
14.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
and Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
Load
PR
Thermocouples
IF

REQUIREMENT
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling

Cooling Rate
(Excluding Quench)
N
O

C

N

U
Furnace used:


Temperature and
Tolerance
Check if used
D
Indicator
TE
Recorder
Multipoint
IN
Load Thermocouples
PR
REQUIREMENT
IF
SHOP PAPER
REQUIREMENT
ACTUAL
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
Time start of soak
O
Time end of soak

TR
Media for Cooling
Cooling Condition
N
O

C

N
Furnace used:
U


Temperature and
Tolerance
Check if used
D
Indicator
TE
Recorder
IN
Multipoint
PR
Load Thermocouples
Step Two Temper – Temperature
IF
14.3.2.4

ED
REQUIREMENT
Atmosphere
Time and
LL
Tolerance
Time loaded into
furnace
O
Time start of soak

TR
Time end of soak
Media for Cooling

N
Cooling Condition
O
C
N
U
D
TE
IN
PR
14.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
15.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
and Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load
Thermocouples
REQUIREMENT IF
SHOP PAPER ACTUAL
ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

Time loaded into
furnace
O
Time start of soak

TR
Time end of soak
Media for Cooling

N
Cooling Rate
(Excluding Quench)
O
C

N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples

IF
ED
REQUIREMENT
LL
Atmosphere
Time and Tolerance

O
Time loaded into

furnace
TR
Time start of soak
Time end of soak

N
Media for Cooling

O
Cooling Condition
C
N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples
IF
ED

LL
REQUIREMENT
Atmosphere
O
Time and
Tolerance
TR
Time loaded into

furnace
Time start of soak
N
Time end of soak

O
Media for Cooling
Cooling Condition
C
N
U
D
TE
IN
PR
15.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
16.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
D
and Tolerance
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load
Thermocouples
IF
ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

Time loaded into
furnace
O
Time start of soak

TR
Time end of soak
Media for Cooling

N
Cooling Rate
(Excluding Quench)
O
C

N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples

IF
ED
REQUIREMENT
LL
Atmosphere
Time and Tolerance

O
Time loaded into

furnace
TR
Time start of soak
Time end of soak

N
Media for Cooling

O
Cooling Condition
C
N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples
IF
ED

LL
REQUIREMENT
Atmosphere
O
Time and
Tolerance
TR
Time loaded into

furnace
Time start of soak
N
Time end of soak

O
Media for Cooling
Cooling Condition
C
N
U
D
TE
IN
PR
16.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
17.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
and Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load
Thermocouples
IF

ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

Time loaded into
furnace
O
Time start of soak

TR
Time end of soak
Media for Cooling

N
Cooling Rate
(Excluding Quench)
O
C

N

U
Furnace used:

Temperature and
D
Tolerance
TE
Check if used
Indicator
IN
Recorder
Multipoint
PR
Load Thermocouples

IF
ED
REQUIREMENT
LL
Atmosphere
Time and Tolerance

O
Time loaded into

furnace
TR
Time start of soak
Time end of soak

N
Media for Cooling

O
Cooling Condition
C
N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples
IF
ED

LL
REQUIREMENT
Atmosphere
O
Time and
Tolerance
TR
Time loaded into

furnace
Time start of soak
N
Time end of soak

O
Media for Cooling
Cooling Condition
C
N
U
D
TE
IN
PR
17.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

TREATING JOBS
D
TE
IN
PR
18.1.5 Part size:

ED
LL

O

TR
relieving, etc.):
N

on the shop paper:
O

C
performed:
N

U
Furnace used:

Temperature
and Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
Load
PR
Thermocouples
IF

REQUIREMENT
ED
Atmosphere
Time and Tolerance

LL
Time loaded into

furnace
O
Time start of soak
Time end of soak

TR
Media for Cooling

Cooling Rate
N
(Excluding Quench)
O
C

N

U
Furnace used:


Temperature and
Tolerance
D
Check if used
TE
Indicator
Recorder
IN
Multipoint
PR
Load Thermocouples
IF
ED
REQUIREMENT
Atmosphere
LL
Time and Tolerance

O
Time loaded into

furnace
TR
Time start of soak
Time end of soak

N
Media for Cooling

O
Cooling Condition
C
N

U
Furnace used:

D
Temperature and
Tolerance
TE
Check if used
Indicator
IN
Recorder
PR
Multipoint
Load Thermocouples
IF
ED

LL
REQUIREMENT
Atmosphere
O
Time and
Tolerance
TR
Time loaded into

furnace
Time start of soak
N
Time end of soak

O
Media for Cooling
Cooling Condition
C
N
U
D
TE
IN
PR
18.5 Job Acceptance
IF
requirements?
ED
LL
O
TR
N
O
C
N
U

7102 Rev B

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7102 Rev B

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TPG-AC7102 REV.

1.1.1 The Supplier shall complete a self-audit to (as applicable): YES NO

All non-conformances shall be corrected by the corrective action

system, prior to the actual audit. This self-audit shall be maintained by

During the self-audit the Supplier shall record each procedure,

Ready availability of all documentation required by the Auditor will

1.2 During the Audit

1.2.3 A final out-briefing will be conducted at the completion of the audit.

Each nonconformance report (NCR) will be reviewed and the supplier

The Supplier has 21 calendar days to submit corrective actions and

documentation shall be traceable to each individual NCR. The

systems management approach and the actions taken or to be taken to

1.2.4 Additional information for Suppliers

instructions necessary for the completion of the audit. These can be

IN-HOUSE PRODUCTS ONLY: ACCEPTS OUTSIDE WORK:

SQUARE FEET OF WORK AREA: NO. OF SHIFTS WORKED:

2.1 Cover letter/notes attached.

2.2 Staff Report attached.

with the Supplier.

2.3 Plant Location Changed YES NO

2.4 QC Manager Changed YES NO

2.5 Equipment Moved YES NO

2.6 Common Findings to Previous Audit YES NO

3.2.1 Do procedures require periodic evaluation to ensure that approved YES NO

4.1 Incoming Material to Processing

4.1.2 Do procedures ensure that incoming customer documents remain YES NO

4.2 General Cleaning

for processing in the furnaces?

4.2.2 Do records indicate that the procedure is followed? YES NO

4.3 Corrosion Resistant Steels Cleaning SECTION NA

machined condition are cleaned prior to heat treatment and handled

4.3.2 Do records indicate that the procedure is followed? YES NO

5.1 Process Verification

5.2 Sampling Plans SECTION NA

5.2.2 Do all supplier sampling plans contain:

that customer requirements have been flowed down correctly to the

6. HARDNESS TESTING SECTION NA

TPG7102/5 checklist shall be executed.

7. REFRIGERATION AND SUB-ZERO TREATMENTS OF STEELS SECTION NA

7.1 Do procedures cover sub-ambient/sub-zero cooling according to the YES NO

7.2 Do procedures specify time/temperature limits for sub-ambient/sub- YES NO

7.3 Do records indicate that the procedures are followed? YES NO

8. FURNACE CONTROL AND MAINTENANCE SECTION NA

8.1 Furnace Document Control YES NO

8.1.1 Operating Instructions YES NO

performed in accordance with the schedule?

8.3 Control of the Heating Environment SECTION NA

controlled and monitored to ensure conformance to the requirements?

8.3.2 Do records indicate that the procedure is followed? YES NO

8.4 Metering SECTION NA

emergency gas purges?

8.5 Purging SECTION NA

8.5.3 Do records indicate that the procedure is followed? YES NO

8.7 Carbon Controls for Steels SECTION NA

8.7.1 Do the internal procedures specify a system of maintenance and YES NO

8.8 Snap Temper SECTION NA

8.9 Quench System SECTION NA

maximum quench delay provisions of the specifications?

8.10 Quenchant Maintenance SECTION NA

8.10.2 Is all temperature recording and controlling equipment calibrated? YES NO

8.10.3 Do quenchant agitation and/or agitation of the product during YES NO

8.11 Polymer Quenchants SECTION NA

meets the specifications’ requirements?