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INFRASTRUCTURE
by
BRADEN M. PETERS
Master of Science
2017
This thesis for the Master of Science degree by
Braden M. Peters
by
Peter Hoffman
ii
Peters, Braden M. (M.S., Civil Engineering Program)
ABSTRACT
For approximately 40 years, Mechanically Stabilized Earth (MSE) walls have become
increasingly popular and generally accepted as a standard earth retaining structures. MSE
walls are an economic solution to grade separation needs and are being constructed at a
organizations have published guidelines for the design and construction of MSE walls.
Although catastrophic failure of MSE walls is rare, many walls have exceeded the intended
Nowatzki, 2016) estimate a serviceability failure rate of 10% and structural failure rate of
1%, Valentine (2013) estimated that the failure rate of Geosynthetic Reinforced MSE (GMSE)
walls in the U.S. is as high as 5%, and the National Concrete Masonry Association (NCMA) has
estimated a 2% to 8% failure rate nationally for GMSE walls. This is unacceptable for
So why are failure rates so much higher than other earth retaining structures? The
adverse wall performance, this report concludes that the majority of failures could have
iii
been avoided in design. Based on an understanding of important design considerations and
applying an acceptable level of risk, overall GMSE wall performance can be improved.
The form and content of this abstract are approved. I recommend its publication.
Approved: Jonathan Wu
iv
TABLE OF CONTENTS
CHAPTER
Introduction .............................................................................................................. 1
Limitations................................................................................................................. 5
Introduction .............................................................................................................. 6
Introduction ............................................................................................................ 24
v
Literature Review of Compilation Studies .............................................................. 25
Geotechnical Engineers should Design MSE Walls and Prepare Plans and
Specifications ..................................................................................................... 26
Clayey Poorly Draining Soils – Adequate Plans and Design Case Study ............ 40
vi
Use of Multitiered Geosynthetic -Reinforced Soil Walls ................................... 53
vii
Site Characterization .......................................................................................... 78
Construction............................................................................................................ 82
Submittals .......................................................................................................... 83
REFERENCES ................................................................................................................ 92
viii
LIST OF TABLES
TABLE
Table 2-1 MSE Wall Select Granular Reinforced Fill Requirements (FHWA, 2009,
Table 3-1) ……………...........................….………………………………………………………..12
Table 3-1 Generic Causes and Observed Technical Errors of MSE Failure (Wu and Chou
2013, Table 3)…………………………………………………………………………………………..… 35
ix
LIST OF FIGURES
FIGURE
Figure 2-1 Basic Geometry and Forces for MSE Walls (Samtani and Nowatzki (2016),
Figure 2.2) …………………………………………………………………………………………………. 11
Figure 2-3 Potential External Failure Mechanisms for an MSE Wall (FHWA, 2009) …….. 20
Figure 2-4 Determination of Kr/Ka for the simplified Method (WSDOT, 2001)……..…….. 23
Figure 2-5 Photo of Failure of a 45 foot GMSE Wall (from Bachus and Griffin 2011,
Figure 2………………………………………………………………………………………………….…… 29
Figure 3-1 Basic Failure Mechanisms (Koerner and Koerner 2013, Figure 5)……………..… 39
Figure 3-3 Surface water overtopping MSE Wall (Top) and Failed MSE wall (Bottom),
(Haramy, et al., 2010)………………………………………………………………………..………..46
Figure 3-4 Vertical Settlement (Top Left), Severe Longitudinal Cracking (Top Right), and
Bulging Baskets (Bottom) (Dodson, 2010……………………………………………………. 49
Figure 3-5 MSE Wall and Caisson Configuration and Sloped Reinforcing Strip Detail (Kim,
et al., 2010, Figure 3)………………………………………………………………………….……… 51
Figure 3-6 Model Predicted Total Displacement (291 mm) (from Hossain, et al. [2012],
Figure 10)……………………………………………………………………………………………….…. 53
x
Figure 3-7 Basic Difference between a) MSE and b) GRS Wall Designs (VanBuskirk 2010,
Figure 1) ……………………………………………………………………………………………………..61
Figure 4-1 Relationship among Fines, Water in the Reinforced Fill Zone and Design and
Construction QC/QA (NCHRP, 2013)…………………………………………………………… 77
xi
LIST OF ABBREVIATIONS
ABBREVIATION
% Percent
ηi Load Modifier
γi Load factor
φ Resistance factor
EQ Seismic Loading
ES Surcharges
xii
EPCM EPC construction management
mm millimeter
No. Number
PI Plasticity Index
QA Quality Assurance
QC Quality Control
Rn Nominal resistance
xiii
RSS Reinforced Soil Slopes
xiv
CHAPTER I
Introduction
For approximately 40 years, Mechanically Stabilized Earth (MSE) walls have become
increasingly popular and generally accepted as a standard earth retaining structures. MSE
walls are an economic solution to grade separation needs and are being constructed at a
rate of over one million square feet annually, likely representing over half of all retaining
walls in transportation facilities have been used for sound walls, rock fall barriers, to
and to a lesser extent, retain cut slopes. MSE walls are highly desired because they are
simple and rapid to construct, economical, more tolerable to deformations, and perform
better under seismic loading compared with other types of retaining walls (FHWA, 2009).
MSE walls are a relatively new technology, and as such, have experienced some
growing pains. Modern day MSE walls were brought to the United States in the 1970s when
a steel strip reinforcement system, developed by French Architect Henri Vidal, was built in
California. Shortly after, geotextile reinforced walls were constructed followed by the first
use of geogrid in 1981. By 1983, geogrids were extensively used for earth reinforcement
(FHWA, 2009). The rapid development has led to the advancement of numerous systems
equilibrium, and continuum mechanics) and various design methods (Coherent Gravity,
Tieback Wedge, Simplified, At-Rest Earth Pressure (Ko)-Stiffness, and Structure Stiffness
1
methods).
the design and construction of MSE walls. In the United States, American Association of
State Highway and Transportation Officials (AASHTO), FHWA, and National Concrete
MSE walls. These guidelines specify a practical design methodology that limits MSE wall
deformations.
potential failure mechanisms. Failure mechanisms can be grouped into external and
internal stability and primarily evaluated using either Allowable Stress Design (ASD) or more
recently Load Factor Resistance Design (LRFD). Common failure mechanisms evaluated
include limiting eccentricity, sliding, bearing, pullout and tensile resistance of the
Although complete catastrophic failure of MSE walls is rare, many walls have
percent (%) and structural failure rate of 1%, Valentine (2013) estimated that the failure rate
of Geosynthetic Reinforced MSE (GMSE) walls in the U.S. is as high as 5%, and the NCMA has
estimated a 2% to 8% failure rate nationally for GMSE walls. This is much higher that other
evaluating a variety of observed adverse wall performance issues, overall MSE wall
2
Discussions on high rates of poor MSE wall perforce are nothing new. Several
publications have extensive lists of causes of failures including budget constraints, team
communication, water infiltration, poor backfill, lack of inspection, corrosion, etc. This
undertaking differs from past efforts in that it provides (a) thorough documentation of
observed wall distresses specific to GMSE walls in transportation facilities (b) quantifiable
design considerations for the most common problems, and (c) a risk base discussion for
better communication between the owner, engineer, and contractor. Risk defined as being
the probability of adverse performance. Because designs with very low probability of
serviceability failure are very costly, a practical level of risk should be determined. The
experience gained from the included case studies will allow the engineer to apply the
observed adverse GMSE wall performance. Through a clear presentation of results of this
study, a practitioner can learn from previous failure and develop an understanding of
important considerations. By being aware and applying these ‘lessons learned,’ overall
3
• Perform a literature review to collect information pertaining to GMSE wall
performance.
GMSE walls.
• Identify and discuss risks associated with GMSE walls so that the owner,
The focus of this study is on GMSE walls used in transportation facilities, not MSE
walls with inextensible reinforcement’s or designed following guidelines other than AASHTO
or FHWA. However, brief discussions concerning these alternatives are included for
comparison or context.
It is assumed that the reader has a basic comprehension of the site characterization,
analysis, design, and construction of GMSE walls and is familiar with the guidance
Definition of Failure
deformation of the wall face or supported zone that adversely affects the performance of
exceeding two inches are typical of GMSE walls considered to be undergoing failure.
4
Limitations
literature review and the author’s own engineering judgement. These interpretations are
not intended as a substitute for one’s own engineering judgement. Nothing in this report is
5
CHAPTER II
Introduction
A review of literature was conducted to determine the current practice for GMSE
wall design and construction techniques on transportation projects in the United States.
AASHTO, FHWA, and NCMA have published guidelines based on historical performance of
GMSE walls. AASHTO and FHWA are widely accepted for both private and public projects,
whereas NCMA is primarily used for private and commercial works. Because AASHTO and
FHWA guidelines are sometimes considered conservative, especially with respect to fill
requirements, a review of NCMA is included in this report for comparison. NCMA guidelines
AASHTO was the first national standard for bridge design and construction dating
back to 1931 utilizing the Working Stress Design philosophy. This guidance has since
evolved to include the LRFD philosophy and a wide range of structures including GMSE
walls. Revised editions are typically published every four years with supplementary interim
specifications of tentative revisions published each year. AASHTO (2014) is the frequent
reference for this report citing a section, article, figure, table, or equation when needed.
Section 11.10 presents the specifications for MSE wall design in the left column with select
guideline for selecting, designing, specify, monitor, and contract MSE walls and Reinforced
Soil Slopes (RSS) on transportation facilities. The 2009 FHWA manual is a significant update
6
from ASD, presented in the 2001 FHWA-NHI-00-043 manual, to LRFD philosophy. The
that are continuous across two volumes. Volume I primarily contains design considerations
of MSE walls with Volume II presenting RSS considerations and the six especially useful
walls with modular block facing and geosynthetic reinforcement with 100% coverage.
NCMA is an international trade organization that represents produces and suppliers and is
dedicated to the promotion of manufactured concrete products. The current 3rd edition,
published in 2010 and subsequent best practices guide published in 2016 is intended to
provide and engineering approach for design and construction of segmental retaining walls
(SRWs). A reinforced SRW is a MSE wall with a dry-staked, dry-cast machined produced
concrete unit. NCMA (2010) and NCMA (2016) are presented as a series of sections and
subsections that are intended to cover all components and unique features of SRW systems.
There are significant differences between NCMA (2010) and AASHTO (2014)/FHWA (2009)
AASHTO (2014), Section 11.10 specifies that MSE walls may be used when traditional
gravity walls are considered, especially where substantial settlement is anticipated, expect
where access to utilities would disrupt reinforcements, scour may potentially undermine
the wall, or aggressive conditions may degrade wall components. ASSHTO (2014) specifies
design of internal, external, compound, and facing stability; however, does not provide
7
geometrically complex guidelines and refers the reader to FHWA (2009) for tiered, back-to-
wall height with an 8 foot absolute minimum, unless accurate site specific soil strengths are
known amongst other conditions. AASHTO (2014) commentary states that this requirement
has no theoretical justification but is based on historical practice with acceptable horizontal
deformations.
AASHTO (2014) designs evaluate the service limit state, soil failure (external
stability), structural stability (internal stability), and seismic conditions. AASHTO (2014) also
Movement and stability at the service limit state includes evaluating for settlement, lateral
displacement, and overall stability (limit equilibrium slope stability analysis). Safety against
soil failure is evaluated at the strength limit state for limiting eccentricity, sliding, bearing,
and overturning. Safety against structural failure is evaluated at the strength limit state for
FHWA (2009) follows LRFD methodology and generally agrees with AASHTO (2014)
design approach by evaluating the internal, external, compound, and facing stability. Both
guidelines have similar criteria for soil strength and reinforcements, including following the
Simplified Method for evaluating internal stability of both extensible and inextensible
Transportation [WSDOT], 2001). However, some confusion remains between AASHTO and
8
FHWA design requirements in presentation, terminology, nomenclature, equations,
FHWA (2009) presents specific recommendations for MSE project criteria, site
evaluation, wall selection, facing considerations, costs, and monitoring. The manual also
provides specific guidelines for contracting, construction methods, materials, and inspection
of MSE walls and RSS. FHWA (2009) lists general potential disadvantages of reinforced soil
structures as requiring a relatively large space for excavation, the use of select granular fill,
and often requires a shared design responsibility between material suppliers and owners.
NCMA (2010) utilizes the ASD approach which contrasts with the AASHTO
(2014)/FHWA (2009) LRFD approach. In addition, the guidelines present less stringent
criteria for many of the wall components that typically lead to less conservative
reinforcement length (0.6H), neglects long term creep, less strict backfill requirements, no
soundness requirements on backfill, always uses the Coulomb Equation for lateral earth
and engineering performance of SRW units including dimensions, mix designs, compressive
strengths, tolerances, connections, layout, and facing stability (e.g., crest toppling,
surcharge loading, etc.). The guidelines also include extensive design considerations for
surface and subsurface drainage and outline the roles and responsibilities of the owner,
9
architect, civil engineer, geotechnical engineer, SRW engineer, construction inspector, and
structural engineer.
MSE walls are an economic gravity structure constructed of compacted soil with
horizontal reinforcement inclusions (reinforced zone) and various facing elements. The
inclusions add lateral stability and tensile capacity to form a composite mass. The inclusions
are made of metallic or polymeric strips, grids, or sheets typically placed horizontally,
perpendicular to the facing. Fills primarily consisting of well graded, low plasticity, granular
soils are recommended to limit deformations. The weight of the reinforced fill designated as
load type “EV” resists the lateral forces from the retained soil designated as load type “EH”,
surcharges “ES”, and seismic loading “EQ” (AASHTO 2014). Gravity structures require
MSE basic geometry and forces from the retained soil in LRFD format are shown in
Figure 2-1.
10
Figure 2-1. Basic Geometry and Forces for MSE Walls (Samtani and
Nowatzki (2016), Figure 2.2)
AASHTO (2014) specifies that backfill materials should be granular, free draining
material. Because of the uncertainties associated with using empirical soil strength
many transportation agencies have adopted conservative reinforced fill criteria, generically
referred to as select fills. According to AASHTO (2014) much of the experience with MSE
walls with respect to internal stress, pullout, and failure surface shape is heavily influenced
by granular soil properties. In addition, cohesive soils are difficult to compact and are likely
to experience creep over the life of the structure. Ongoing creep could result in excessive
11
Table 2-1. MSE Wall Select Granular Reinforced Fill Requirements (FHWA, 2009, Table 3-1).
According to FHWA (2009), MSE walls should be reasonably free from organic or
other deleterious material and conform to the fill requirements presented in Table 2-1.
Special considerations should also be given to low durability material partials (shale, mica,
gypsum, etc.), rock fills, and drainage as even low fines content material may not be free
draining. Compaction specifications should also specify a lift thickness and range of
utilizing lighter equipment and thinner lifts should be considered (FHWA, 2009).
According to AASHTO (2014) and FHWA (2009), thousands of MSE walls with
reinforced fills meeting the criteria above have performed excellently. A maximum
effective friction angle of 34 degrees and cohesion of zero is usually assumed as the peak
12
shear strength parameters (FHWA, 2009). Project specific testing may be used to justify
higher internal friction angle values, but not to exceed 40 degrees. This limit has been
determined from comparison of full scale wall data with common design methods (e.g.,
simplified method). It is anticipated that assumed internal friction angles in excess of the
Loosening the restrictions on select fills for MSE walls has been greatly debated,
especially with respect to the amount of fines content (% passing the number (No.) 200
sieve). The intent is to significantly reduce costs and/or environmental impacts by using
lower quality fills or reusing on-site native soils. NCMA (2010) suggests a 35% fines content
criterion but allows up to 50%, National Cooperative Highway Research Program (NCHRP,
2013) urges that AASHTO maximum fines content should be increased from 15% to 25%, a
few State Department of Transportations (DOTs) allow fines content greater than 15%
(NCHRP, 2013), and Samtani and Nowatzki (2016) suggests that MSE walls for
with fines content up to 50%. The caveats of these suggestions being appropriate fill
material selection, material design parameters, compaction control, and effective drainage.
The electrochemical index properties of the reinforced fill and native soils must be
design life specified by AASHTO. Limits for electrochemical criteria of reinforced fills used
Table 2-2. The actual degradation of geosynthetic reinforcements with time will depend on
the specific polymer amongst other factors (configuration, stress, etc.) leading to
13
uncertainties as to their durability (FHWA, 2009a). Research on corrosion of metallic
reinforcements has led to more stringent requirements on reinforced fills but is not the
Geosynthetic Reinforcement
or inextensible (metallic). This report focuses on observed distress of GMSE walls, more
polymers, geocells, and other geocomposites are also excluded because they are not widely
are often a very economical alternative to metallic reinforcements, especially under certain
environmental conditions, and allow for a wider variety of wall facings. The geosynthetic
reinforcement cost is approximately 15% to 20% of the total cost of the MSE wall;
therefore, some conservatism in design (strength and spacing) is not excessively expensive
(FHWA, 2008).
Despite the wide use of geosynthetic as soil reinforcement, there are unknowns with
respect to long term performance. Specifically, with respect to time and temperature
14
research is also recommended by FHWA (2008) to evaluate the strain incompatibility
between the relatively stiff facing and the extensible geosynthetic reinforcement under
seismic loading.
term geosynthetic-soil stress transfer (FHWA, 2008). Each geosynthetic is different in its
resistance to ageing and chemical attack due to varying polymer types, quality, additives,
and product geometry (FHWA, 2009). FHWA (2008) estimates there are more than 600
significant challenge for engineers to design and develop specifications for the considerable
range of physical and mechanical properties. The challenges have likely lead to the
common to use a long-term nominal tensile strength (Tal) 50% to 97% lower than the
ultimate tensile strength (Tult), as determined from a wide width strip test per American
Selection of the Tal is determined from reducing the Tult by all possible strength time
dependent losses (FHWA, 2009). Reduction factors used to represent the strength loss over
the design life of a GMSE wall is shown in Figure 2-2. The figure shows that there are
immediate losses at the time of installation and additional losses over the design life of the
reinforcement. Reduction factors include installation damage (RFID), creep (RFCR), and
durability (RFD). FHWA (2009) recommends that Tal values for specific products be
15
determined from extensive field and/or laboratory testing conducted by agency or an
potential local overstresses, a LRFD Strength I limit state resistance factor of 0.90 is applied
when calculating soil reinforcement resistance under static loading FHWA (2009). This is a
higher resistance factor, allowing for more reinforcement strength benefit, than those
recommended for steel reinforcements. The reasoning behind this is that confinement is
not considered in developing Tal, observations indicate lower stress levels in reinforcements
than used in design, and that strain of the reinforced fill is considerably less than the
rupture strain of the geosynthetic reinforcement leading to visible deformations rather than
sudden collapse.
The most common reinforcement used in GMSE walls for transportation facilities are
geogrids; however, geotextiles have gained some traction with extensive use in temporary
structures and, more recently, as Geosynthetic Reinforced Soil (GRS) technology for the
16
application Integrated Bridge Systems. Geogrids are favorable because they are marketed
The most common geogrids for GSME walls include high density polyethylene geogrid
manufactured from drawing a perforated polymer sheet. PET geogrids are referred to as
flexible geogrids that are formed from weaving polymer strands. Both geogrids can be
directions); however, for efficiency uniaxial geogrids are typically used exclusively in GMSE
walls.
(mainly geotextiles) in accordance with AASHTO Specification M288 are used extensively in
Design Methods
The earth pressure design methodology generally revolves around evaluating the
limiting eccentricity, sliding, bearing, pullout and tensile resistance of the reinforcement,
facing elements, and global stability. Failure mechanisms can be grouped into internal and
external stability and evaluated by using established analytical methods based on either
ASD or more recently LRFD platforms. LRFD become the required specification in federally
the FHWA (2000) policy memorandum. LRFD is defined by AASHTO (2014) as a “reliability-
based design methodology in which force effects caused by factored loads are not
17
permitted to exceed the factored resistance components.” LRFD methodology can be
where:
ηi = Load Modifier (a factor related to ductility, redundancy, and operational
classification)
γi = Load factor
φ = Resistance factor
Qi = Nominal force effect
Rn = Nominal resistance
Rr = Factored resistance = φRn
MSE walls designed in the context of LRFD must satisfy the strength limit state,
services limit state, and extreme event limit state as defined by AASHTO. A limit state is a
condition beyond which a structural component ceases to satisfy the provisions for which it
is designed (FHWA, 2007). The strength limit state considers the stability of each structural
element to relevant load combinations, whereas, service limit state provides restrictions on
stress and deformation. Extreme event limit state of MSE walls ensures the overall,
external, and internal stability requirements are meet during seismic loading or vehicular
collision. Relevant load combinations for MSE walls include permanent and transient loads.
Both, maximum and minimum load factors for permanent loads are evaluated to determine
responsibility of the owner agency or representative. The agency is proposing the need for
the structure at a specific location; therefore, the agency determines feasibility with respect
18
to site conditions, structure selection, and anticipated loading. Site characterization
laboratory testing to determine subsurface conditions and soil/rock parameters for use in
constraints, constructability, and cost. Loads that may be specific to a site include
External stability is evaluated assuming the reinforced zone acts like a rigid body
similar to other gravity structures. Failure mechanisms evaluated consist of sliding, limiting
shown in Figure 2-3. This evaluation determines the size of the rigid body with respect to
adequacy of the foundation soils. Greater reinforcement lengths and embedment beyond
the minimums outlined in AASHTO (2014) may be required. In some cases, foundation
improvements such as deep foundations or soil treatments may be required to support the
structure. Evaluating the external stability will be iterative with internal stability
facing type, backfill materials, reinforcement type, final loading, and possibly geometry
19
Figure 2-3. Potential External Failure Mechanisms for an MSE Wall (FHWA, 2009).
responsible for internal stability design. The advantage is that the wall system supplier is
intimately familiar with the wall system components and designs are optimized for the
specific component properties. According to NCHRP 290 (1987), the internal failure
mechanisms are reinforcement pullout and rupture. The design parameters that need to be
spacing, normal pressure, soil and reinforcement friction, etc.), reinforcement geometry,
290, 1987). Additionally, wall components must be designed, including facing elements,
20
deformations. In some cases, agencies may pre-approve MSE wall systems for better
efficiency of reviews.
The original MSE design method was developed for inextensible reinforcements, and
came to be known as the Coherent Gravity Method. According to WSDOT (2001), this
method assumes that the MSE wall behaves as a rigid body and an overturning moment is
transmitted through the reinforced soil mass. The method was refined by several MSE-
and a variable state of stress. This method assumes that the failure plane does not actually
develop, the active wedge does not displace, and the inextensibility of the steel
The Tieback Wedge Method and Structure Stiffness Methods were developed and
verified using laboratory and full scale wall testing. Although different in approach with
respect to how the lateral earth pressure is calculated; both methods assume the failure
plane develops along the Rankine failure surface for extensible reinforcements (WSDOT,
2001). The Rankine failure surface is defined by a straight line oriented at an angle of
45+φ/2 from the horizontal and passing through the toe of the wall.
ASHTO and FHWA have adapted the Simplified Method developed and presented in
WSDOT (2001) for internal stability design. The Simplified Method was intended to unify
and simplify the design methods above with respect to how vertical stresses are calculated
and how reinforcement stiffness is considered in design (WSDOT, 2001). The Simplified
Method assumes the wall is flexible and does not consider the overturning moment for
internal vertical stress calculations (WSDOT, 2001). To allow for various reinforcement
21
types, a ratio of earth pressure coefficient with the reinforced zone to active earth pressure
coefficient (Kr/Ka) approach is used as shown in Figure 2-4. The value of Kr is used to
determine the maximum reinforcement tension assuming Ka is calculated per the Rankine
or Coulomb equations. Stability with respect to pullout failure is achieved when the
factored effective length of the reinforcement in the resisting zone is greater than or equal
Figure 2-4. Determination of Kr/Ka for the simplified Method (WSDOT, 2001).
22
Construction Inspection
Construction inspection of MSE walls is similar to any other earthwork; it must verify
proper site preparation, correct installation of components (leveling pads, facing systems,
reinforcements, drainage networks, etc.), and placement and compaction of backfill soil
(NCHRP 290, 1987). Quality Control (QC) in accordance with design specification is typically
the responsibility of the contractor while Quality Assurance (QA) is the responsibility of the
construction inspection is necessary to verify agreement between actual and specified base
absence of hard or soft foundation soils, and verify adequate drainage. Wall components
need to be evaluated for conformance with the construction drawings, have been properly
transported and stored, free of visible damage, and are properly installed (NCHRP 290,
1987). Backfill type, placement, and compaction must be within limits and tolerances
23
CHAPTER III
Introduction
In this Chapter, various publications relating to poor MSE wall performance were
reviewed to identify types of wall distress and possible causes of failure. Publications
concerning MSE walls with both extensible and inextensible reinforcements, as well as,
performance of public and private projects were reviewed. The literature review is
considerations, and underlying risks associated with GMSE walls used in transportation
The literature review in support of this thesis has been broken out into four
categories: Compilation Studies, Individual Case Studies, Geosynthetics in MSE walls, and
MSE Wall General Reports. Compilation Studies include work that evaluates many sites of
MSE walls or draws conclusions from a statistical evaluation of MSE wall failures. Individual
Case Studies discusses one site or particular failure and presents details of the MSE wall in
reinforcements in MSE walls. MSE Wall General Reports include all other reports
construction, maintenance, or repair. This section also summarizes the findings of the
24
Literature Review of Compilation Studies
Compilation Studies include work that evaluates multiple MSE walls or draws
enforce guidance document recommendations and conclusions with respect to MSE wall
performance. The following documents were reviewed and are summarized below:
• “Applying Lessons Learned in the Past 20 Years of MSE Wall Design &
• “Look Out Below!!! Potential Pitfalls and Suggested Improvements in Design and
Koerner (2013).
25
• “Risk Evaluation and Mitigation for MSE Walls – Perspectives from an EPC/EPCM
Geotechnical Engineers should Design MSE Walls and Prepare Plans and Specifications
Harpstead, et al. (2010) report, MSE structures are a useful technology for
constructing cost effective and easily built retaining walls. However, the MSE design is
conservative, which does not necessarily lead to advancement in MSE wall technology. The
authors’ state that MSE walls are not often treated with the same diligence as other
engineered structures for the geotechnical investigation. Because MSE wall design is based
on soil-structure interaction, a geotechnical engineer should design MSE walls and prepare
Significant issues have arisen due to lack of communication between the various
engineers and contractors leading to poor execution of MSE wall design, construction, and
ultimately performance. Harpstead, et al. (2010) cite that 26 known failures were reported
in 35,000 walls; however, the authors are aware of many failures go unreported, especially
MSE wall designs contain elements of both structural and geotechnical engineering.
The structural component of the wall facing, connections, and structural frames for
Geotechnical design elements include soil-structure interaction. The authors believe that a
geotechnical engineer should assume responsibility for designing MSE walls based on their
understanding of the soil-structure interaction. Thus, the geotechnical engineer should also
26
be responsible for preparation of the plans and specifications with collaboration of both, a
qualified structural and civil engineer, either directly, or as a minimum, in a review capacity.
From review of cited wall failures, Harpstead, et al. (2010) identifies the critical wall
components as drainage systems and quality of the reinforced fill. The authors suggest that
the majority of failures result from either the designer or the contractor not understating
the importance of each of these wall elements and the requirement that each element
perform as expected.
wall. The authors suggest that full time inspection is warranted as opposed to occasionally
checking backfill compaction. Proper QA/QC requires meticulous attention to design and
construction details including assessing existing condition and verifying the soil strength
Us Down”, Bachus and Griffin (2011) warns engineers designing MSE walls to heed warnings
learned from previous failed projects. With the recent upsurge of MSE wall construction,
the limits of design have been pushed; many of which are innovative in terms of wall height
or creative applications, others have been pushed to limits of failure. The authors note the
continued failures of MSE structures from similar failure mechanisms, thus signaling the
same mistakes.
The use of MSE walls are an innovative, yet simple, method for reinforced soil
slopes. However, the rate of failure has increased. Bachus and Griffin (2011) report that
27
these failures are often due to previously recognized issues. The goal of this article is to not
only identify common design issues, but heighten the awareness of a robust design and
Bachus and Griffin (2011) initially presented MSE designs that were cutting edge and
were successfully designed and constructed (i.e., “the good”), then identified other MSE
walls that had adverse impacts to the structure of the wall (i.e., “the bad”), and finally
identified MSE walls that did not meet structural or aesthetic requirements (i.e., “the ugly”).
Figure 2-5 provides an example of neglecting to consider adverse impacts of foundation soil
settlement in design.
Figure 2-5. Photo of Failure of a 45 foot GMSE Wall (from Bachus and Griffin 2011, Figure 2).
The authors identify that similar issues lead to repeated occurrences of MSE wall
failures. The authors cite a 2009, Koerner and Koerner study of private project GMSE walls
that 65% of wall failures were attributable to the design; 33% to the contractor; and 2% to
facing failure. The same study suggested that technical factors leading to failures were fine
28
grained soil backfill, poor compaction, and/or the influence of water. The majority of
failures were reported to have occurred within two years of construction. None of the wall
Bachus and Griffin (2011) ask, “With all of this prior knowledge and experience, are
include: inexperience, poor understanding, and forgetting design details and principles;
wishful thinking (i.e., use of probably acceptable materials and design criteria); and market
pressure. The authors note that a design of a small (less than 6 feet high) wall cannot be
scaled to a mid-size (12 to 40 feet high) or large (40 to approximately 140 feet high). In
Bachus and Griffin (2011) make five specific recommendations that should be
1) The wall designer should assume responsibility for the engineered system.
29
Geosynthetic-Reinforced Earth Retaining Walls Poor Performance
soil structures with poor performance (e.g., deemed unusable or failure). The evaluation
included both completely failed GMSE walls and ones that have not completely failed, but
have degraded beyond its useful life. Valentine (2013) states that GMSE walls have gained
popularity because of their economic and aesthetic values; however, the performance is
unsatisfactory with failure rates up to 5% and literature evaluating failed GMSE walls is
sparse.
Difficulties in forensic evaluations of GMSE walls arise from the inaccessibility of the
disagreement among professionals evaluating the failure, and professional reputations are
at stake. Additionally, oftentimes failures are involved in legal claims that restrict the
information available.
Valentine (2013) notes that most failed GMSE walls are a result of multiple factors
and are rarely attributed to a single cause. Factors identified in GMSE wall failure can
inclement weather or other natural conditions (e.g., sink hole), leaking utility line, poor soil
This paper specifically reviewed four projects with failed GMSE walls. The first GMSE
wall failure was attributed to the contractor not following the reinforced soil type or
30
reinforcement wall coverage ratios identified in design and the inspector not identifying this
discrepancy, with failure initiating with a malfunctioning water pipe. The second GMSE wall
failure was attributed to other construction at the toe of the wall for landscaping that both
undercut and saturated the wall toe. The third GMSE wall failure was attributed to poor
design with an inadequate storm sewer size and incorrect shear strengths selected that
contributed to the development of the global failure plane. The fourth GMSE wall failure
was attributed to internal drainage measures in the design to account for perched water
behind the wall crest and softening of the clay that was typical for the area.
most common factors leading to failure. The primary factors for failure are a presence of
water and incorrect soil type used. Recommendations made to owners in future GMSE walls
are to require minimum experience for the designer and contractor and require a thorough
inspection.
DiFiore and Strohman (2013) discuss frequent contributors to MSE failures and
common pitfalls in design and construction of MSE walls. MSE walls are typically more cost
effective than conventional reinforced-concrete retaining walls. The walls are generally
aesthetically pleasing, and contractors can install them with little specialized construction
skills or equipment.
Common contributors to failed MSE walls include use of marginal soils, inadequate
Using poor quality material, such as clay or silts, can lead to issues with compaction,
31
settlement, water retention, long-term stability, soil migration, and freeze-thaw potential.
When MSE walls are designed without consideration of hydrostatic or seepage pressures,
ineffective wall drainage; unknown water sources identified during or after construction;
and incidences with the potential for leaking water utility pipelines (e.g., irrigation lines
used for vegetative growth on top of walls). Project coordination is an important process
for a successful MSE structure to identify the various members’ roles and responsibility,
such as the liability for site specific property evaluations (e.g., settlement, bearing capacity,
and global stability) that can go unperformed. QA/QC is a fundamental step in ensuring that
the as-built MSE structure is constructed pursuant to the design plans and specifications.
DiFiore and Strohman (2013) present the following suggested improvements based
on their experience:
construction meetings.
• Provide wall drainage details in accordance with FHWA and NCMA design
• Verify MSE wall stability and performance checks have been performed and
reviewed.
• Verify that the contractor is trained and qualified to construct MSE structures.
32
Geosynthetic Reinforced Structure Failures Forensic Studies
Wu and Chou (2013) present a compilation of lessons learned from failed MSE walls
that can be used for future successes. Nineteen cases of MSE failures of highway-related
The results indicate that rainfall is the primary natural cause of failure and incorrect
engineering practices are the cause of MSE malfunction. Human-caused failures arise from
inadequate project planning and site exploration, poor quality construction, lack of essential
training for slope stability analysis. The results of this study intended to be used to improve
Wu and Chou (2013) have observed that most MSE structures have performed well,
leading to the conclusion that the design of them may be conservative. However, poor
performance has been observed more recently. Failure studies are necessary to identify
each of the 19 structures evaluated were designed and constructed for site-specific
condition, each had its own cause of failure, making the evaluation difficult to determine a
concise cause of failure. The generic causes of failure of MSE structures for technical errors
33
Table 3-1. Generic Causes and Observed Technical Errors of MSE Failure
(Wu and Chou 2013, Table 3).
Generic cause Observed technical errors
Project planning Lack of clear scope of the project
and site exploration Conflicting client expectations
Improper site planning for overall application
Inadequate scope or extent of site explorations
Misuse or misinterpret site-related information
Neglect the effects of unfavorable geological, hydrological, Ecological, and
environmental, conditions
Analysis Conceptual errors
Misuse of analysis tools
Misuse or misinterpret parameters
Calculation errors
Failure to identify all loads and load combinations
Lack of redundancy
Design Misuse or neglect of the importance of surface and subsurface drainage system
Detailing deficiencies
Specification deficiencies
Failure to consider surveillance, monitoring, and maintenance
Material Misuse of geogrid materials
Improper fill material
Construction Improper sequencing
Improper methods or timing of construction
Insufficient compaction or poor construction quality assurance and quality control
Inappropriate site preparation
Service and Structural alterations
maintenance Neglecting routine cleanup of the drainage system
Operation beyond the scope of the design
Changes in structural use
Inadequate surveillance, monitoring, and maintenance
Unexpected construction disturbance adjacent to the site
and Chou (2013) concluded that rainfall initiates instability by saturating soils and
decreasing effective stress. An earthquake was the trigger of failure in the remaining two
cases studied. An important note made was that MSE structures were found to exhibit
earthquake, substantiating that MSE designs lead to higher dynamic flexibility and ductility.
Although the triggers of failure were rainfall and earthquakes, the cause of failure
were generally attributed to inadequate project planning and site exploration and poor
34
construction quality assurance. In 10 of the 19 cases, the failure was highly likely from
improper project planning and site exploration resulting in failures from differential
seated slope instability, or upward seepage pressure. Other issues derived from poor
insufficient boring information. Other technical errors arose from lack of clear project scope
The materials used as backfill is another primary cause of failure. Most designs
specify granular soils for backfill, low-quality soils (e.g., silt, clay, crushed shale) are often
used for economic reasons. This article cited a 2010, Koerner and Koerner study of 82
reinforced structure failures, where 76% used silt and clay as backfill soils. The safety of an
The frequency of failure because of improper analysis or design was 37%. These
types of MSE structure failures may be due to the lack of experience, negligence, lack of
education, incompetence, or the inability to communicate. Wu and Chou (2013) state the
most common technical errors were from the misinterpretation of soil conditions and
incorrect selection of soil strength parameters. Additionally, “evidence indicates that the
MSE failures have been the result of a lack of essential training in traditional slope stability
analysis, rather than from any deficiency in the expertise of MSE professionals”.
assurance are mandatory to ensure the safety of MSE structures and independent
35
Nationwide Survey on MSE Wall Abutment Status
Sun and Graves (2013) summarize a nationwide survey and inspection/rating results
for 56 MSE wall abutments in Kentucky. Survey invitations were sent to 49 states and 5
Canadian provinces with 39 states and 2 provinces responding. Survey questions were
reported in one state. Over half of these state/provinces reporting failures (7 out of 12)
include that the vast majority of state/provinces limit the maximum height of MSE wall
abutments to 40 feet, as compared to the 50 foot height allowed by FHWA (2009). Also,
only 24 states/provinces (73% of responses) had guidelines for building MSE abutments,
three state/provinces had a formalized maintenance rating system, and only two
Koerner and Koerner (2013) performed an extensive review on 171 failed GMSE
walls and created a database, statistics, and recommendations based on their investigation.
The data base includes 44 cases of excessive deformation and 127 cases of collapse of at
36
3) 71% were masonry block faced
7) 61% used silt and/or clay backfill in the reinforced soil zone
10) 60% were caused by internal or external water (the remaining 40%
Koerner and Koerner (2013) also presented critical issues associated with failure, as
follows:
• fine grained silt and clay soils used for the reinforced zone backfill,
soils,
• drainage systems and utilities being located within the reinforced soil
zone,
37
In this article, Koerner and Koerner (2013) discuss the large number of MSE
structure failures that include excessive deformation and actual collapse. Inadequate or
improper design (e.g., lack of drainage procedure and placement) and/or construction (e.g.,
use of poor soil materials and inadequate placement and compaction) are the primary
causes of failure. Prime failure mechanisms evaluated with the number and % of cases
observed is shown in Figure 3-1. The authors noted that were no cases of failure observed
Figure 3-1. Basic Failure Mechanisms (Koerner and Koerner 2013, Figure 5).
In Clemente et al., (2016), the interaction between the MSE Engineer and the
written about from the EPC/EPCM viewpoint. Several parties are engaged in the
38
procurement, design and construction of MSE walls, often under a design-build contract
The authors developed an MSE wall survey to evaluate the performance of MSE
walls that were completed by 20 geoprofessionals. The survey results indicate that MSE
walls are generally well designed and constructed. However, the responses indicate a large
variation in the design and construction management practices. From these responses, the
authors recommended the following best practices for a successful MSE design:
and construction.
• Ensure that the design is followed through construction with adequate oversight
by qualified personnel.
Individual Case Studies discusses details of specific MSE wall performance in regard
to design, construction, or failure mechanism. The following documents were reviewed and
• “A Tale of Two Walls: Case Histories of Failed MSE Walls” (Scarborough, 2005).
• “Case History of Two MSE Walls on Steep Slopes” (Boyle and Perkins, 2007).
39
• “Heeding Nature’s Call: Replacing MSE Wall with a Bridge” (Haramy, Anderson,
(Dodson, 2010).
• “A Case History of MSE Wall Failure: Finite Element Modeling and Evaluation”
• “Effects of Backfill Soil on Excessive Movement of MSE Wall” (M. Hossain, Kibria,
Clayey Poorly Draining Soils – Adequate Plans and Design Case Study
Scarborough (2005) discusses two segmental block MSE wall failures (i.e., “Wall A”
and “Wall B”) using geogrid reinforcement within a clayey soil backfill in eastern Tennessee.
One wall failed (Wall A) and the other (Wall B) experienced large deformation, but remains
in service. Scarborough notes that MSE wall behavior is strongly dependent on the soil and
rock characteristics used in their construction and that a knowledge of the interaction of the
components of an MSE wall is a critical component of a successful wall design. This paper
states that, “Factors contributing to the observed failures include not only the technical, but
buildup behind the wall facing as seen in Figure 3-2. Additional factors included issues
during construction (e.g., poor compaction of fill, wall height extending higher than
designed, and use of clay backfill). The author indicated that the designer of the wall may
40
have not understood that earth pressures for cohesive soils (e.g., clay) are not well
predicted by conventional theories and that alternative use of equivalent fluid pressures
may be useful when poorly draining soils are used for retaining walls.
Wall B experienced large deformation. During the forensic evaluation of the wall
failure, poorly consolidated backfill soils were originally thought to be the cause of failure.
However, through 35 compaction tests performed from soil within the retained fill, the
engineers determined that both the reinforced and retained fill were well compacted.
Ultimately, the cause of failure was due to the lack of a global stability analysis being
performed, which should have identified the type of soil to be used as backfill. Additionally,
while internal, external, and facing stability may have been adequate as-designed,
consideration of global stability would have likely added more geogrid reinforcement into
This paper reports that MSE wall designers may neglect important design
41
understanding of regional materials, ability to shift liability, or lack of control during
construction. Scarborough (2005) noted that because of the high rates of problems
this ban was then lifted, but the municipality now requires an independent third party
Scarborough (2005) concludes this paper with, “The failures of these two retaining
walls brings attention to the professional issues of what constitutes adequate plans and
design for an MSE wall, as well as to the technical issues associated with the use of
snowmelt concurrently with a heavy rainstorm that lead to debris flows and severe damage
of the roadway (Boyle and Perkins, 2007). Because this road is critical to the local tourism
industry, the State of Montana and the Montana Department of Transportation (MDT)
expedited design and construction of the road reconstruction, which included two large
MSE Walls under a Design-Build Contract. Indeed, the design-build team was selected
Due to the depth of debris chutes and steep topography, the team decided to
construct MSE walls at two locations where erosion was observed to up to 12 meters below
the downslope shoulder of the roadway. This technically difficult project in a remote
location was fully completed in four months because of the successful design and good
42
Through co-locating the MDT and the design-build team members in an office during
design and on site during construction, the team was better able to communicate the
design for successful implantation. Because the designers had a thorough understanding of
readily available materials, the MSE walls were designed to be readily modified so that wall
elements and the design could be modified to the field conditions in a short timeframe.
Additional construction constraints came from limited laydown and work areas, and
variable excavation and backslope conditions. To address these potential concerns, the
designers opted for one type of high-strength geogrid reinforcement. Although, some cost
savings would have been incurred by identifying the lowest acceptable material, the overall
cost savings was greater because of the simplification during design, construction, and
oversight.
Additionally, the MSE wall plans were purposefully dynamic to be modified based on
field excavations, cut slope stability, and foundation conditions. As noted in Boyle and
Perkins (2007), “Decisions on minimum reinforcement lengths, the need to excavate and
replace native materials in the gully at Site 6, and to use a micropile-supported concrete
slab below the Site 7 MSE wall were not made until the excavations were completed and
expatiated schedule following severe damage during storm events because of experienced
design teams performed a quality design, anticipated and planned for field variances, and
43
Under-Designed Drainage Structure – Surface Water Flow Case Study
Haramy, et al. (2010) presents the collapse and proposed repair alternatives for an
approximately 60-foot segment of MSE wall along the General Hitchcock Highway in the
Catalina Mountains near Tucson, Arizona. Prior to wall construction, at least one emergency
repair for roadway damage and embankment failure resulting from debris flows was known
at this location. In addition, the area experienced a large forest fire shortly after wall
construction in 2003 and large amounts of sediment debris were observed during
precipitation events. The wall failed during a series of monsoon storms between July 27th
and 31st, 2006. The failed segment of the 20-foot high MSE wall at MP 9.8 was constructed
using the welded wire MSE-system manufactured by Hilfiker. The reinforcement lengths
were designed to be 70% of the wall height and spaced 24 inches vertically. A 36-inch
corrugated metal pipe culvert (CMP) to capture inboard drainage and an 18-inch outboard
drop inlet were installed within this wall segment. The vertical CMP was tied into the 36-
inch CMP at the bottom of the wall, approximately 24-inches from the face.
44
Severe runoff and sedimentation plugged the culverts at the failure location
resulting in overtopping of the roadway ditches and curbs as shown in Figure 3-3. It was
believed that overtopping surface water flowed through the facing rock to the base of the
wall below the embedded compacted fill that was intended to provide adequate bearing
capacity. Because the water could not easily flow out and down the slope, the authors
believe the water turned and flowed parallel to the roadway to the low point in the wall.
Water built up in the facing column below grade until it either caused failure of the
compacted fill in front of the wall or it overtopped causing failure by erosion. Either way,
the foundation of the facing rock was lost or it was assumed the facing rock emptied out the
bottom of the wall leaving the wall fill exposed to sloughing and erosion.
Figure 3-3. Surface water overtopping MSE Wall (Top) and Failed MSE wall (Bottom),
(Haramy, et al., 2010).
45
with a minimum opening width of 12 feet and height of 4 feet is required to provide
adequate capacity and debris/sediment passage. This is significantly larger than the
originally installed 36-inch culvert. Considering emergency repair constraints, such as site
structure alternative was a bridge to span the entire 60-foot failure location. In addition,
the design features were implemented including (1) paved conveyance ditches to improve
the collection of surface water runoff and debris, (2) curb was removed from the top of the
wall to allow for sheet flow, (3) the toe embedment material above the bottom of the wall
was replaced with riprap to protect the base and foundation of the wall from future erosion
Case Study
Dodson (2010) provided lessons learned from settlement and vertical deformation
observed in three highway embankment MSE walls constructed in 2004 on a rural highway
in northern California. Three to six inched of settlement was observed in the outbound
roadway lane less than six months after construction following a rain-on-snow event. Also,
severe longitudinal cracking with voids up to 2 meters deep was observed near the
centerline of the roadway. Bulging of the facing baskets were also observed during
construction but was considered a construction and quality control issue and repairs were
immediately made by the MSE wall supplier. Photos of wall distress are presented in Figure
3-4. The bulging baskets were likely the first indication that some kind of vertical settlement
46
in the wall fill was occurring post-construction. Despite repeated repairs, the settlement
continued and the road had to be closed to public traffic after the second winter season.
The 25- to 33-foot-tall MSE walls consisted of wire-face MSE walls with metal
reinforced zone backfill to provide significant cost-savings with relatively low risk to the
overall performance of the walls. Non-select wall backfill was explored during the 30%
design because the nearest borrow pit was approximately 45 miles away. Without the cost
savings from using on-site material, the scope of the project was in jeopardy of being
Initially, the risks of using the non-select materials appeared low in design because
the on-site material contained less than 35% fines and were generally non-plastic. Design
reinforcement lengths at 70% of the wall height but required special consideration for
adequate drainage, soil reinforcement interaction, and higher corrosion potential. The use
of non-select material was reconsidered at the 95% design phase when settlement was
estimated at 4 inches. Mistakenly, the recommendation to change the MSE wall backfill
was not implemented and the project went to bid allowing a backfill with fines contents up
to 45%.
47
Figure 3-4. Vertical Settlement (Top Left), Severe Longitudinal Cracking (Top
Right), and Bulging Baskets (Bottom) (Dodson, 2010).
Distress locations were correlated to surface drainage features that lead the
construction and engineering staff to believe that piping of the MSE wall backfill was a
48
underdrains, geomembranes, increased curb heights, and sealing around guardrail posts.
The author concludes that three main lessons were learned from this case study, (1) that
the estimated repair costs far exceed the estimated cost of importing backfill materials
despite the appearance of using on-site materials to be low risk, (2) long term behavior
between a rigid temporary shoring system and the flexible MSE Wall system needs to be
considered, and (3) prevention of surface water infiltration into the MSE wall system would
Kim, et al. (2010) evaluated an MSE wall failure of an 11.5 meter high wall comprised
of reinforced concrete facing panels with steel reinforced strips. Some of the facing panels
were installed over previously installed and abandoned concrete caissons extending to
competent bedrock. The reinforced steel strips were observed to have sheared near the
wall facing connection resulting in collapse of the facing panels at ten caisson locations.
The site is located in Georgia within a piedmont geologic setting where a large
variation of soil conditions is typical. The subsurface soil is comprised of a layer of fill
underlain by residual soils, weathered bedrock, and parent bedrock. The fill and residual
soils ranged in thickness from 1 to 12.5 meters and consist of loose to medium dense clayey
sand to firm sandy clay. In addition, the MSE wall was constructed in two phases. Some
drilled caisson foundations were installed prior to the MSE wall construction; when the
building orientation was realigned, the MSE wall was realigned to match the new building
design. As a result of the mid-construction modification, a portion of the MSE wall rested on
49
This forensic evaluation included finite element modelling and evaluated the failure
mechanism. Additionally, parametric analysis was performed for the present and final
loading conditions to provide corrective measures from a future failure of this MSE wall.
Modeling results, neglecting the caissons, accurately predicted a settlement range (150 to
610 millimeter [mm]) similar to the observed settlements (between 135 to 520 mm and 15
to 665 mm for the apron fill and the wall panels, respectively); indicating that if no caissons
were present below the wall, the MSE wall would not have failed.
It was concluded that the MSE wall facing panels placed over the caissons
experienced significant differential settlement compared to the reinforced fill zone, causing
excessive tensile stress and ultimate failure of the facing panel connection. The wall soil
backfill and reinforced strips had settled due to the consolidation of the underlying
compressible soils and the compression of the wall backfill under its own weight. The facing
panels placed over the caissons did not undergo deformation leading to a differential
Figure 3-5. MSE Wall and Caisson Configuration and Sloped Reinforcing
Strip Detail (Kim, et al., 2010, Figure 3).
50
Kim, et al. (2010) noted that MSE walls are flexible structures and can withstand
significant differential settlement as long as the wall panels and reinforced strips can settle
together. However, excessive differential settlement between the wall panel and the
reinforced strips can cause a significant increase in tensile stresses and may result in wall
Hossain, et al. (2012) presents an MSE wall that has been observed to have bulging
wall facings and deformations up to 450 mm in Texas. This paper presents the site and
Hossain, et al. (2012) notes the construction of an MSE wall does not require special
monitoring plan.
The MSE wall discussed underwent a comprehensive evaluation that included soil
test borings. Grain size analysis indicated backfill material was between 28.9 and 30.7%,
moisture content ranged from 7.9 and 18.9%, Atterberg limits indicate plasticity indices
between 5.8 and 10.2, and soil resistivity was determined to be low. In this MSE wall
instance, the backfill soil did not satisfy either FHWA or the Texas Department of
Transportation (TxDOT) requirements (TxDOT, 2014). The presence of perched water zones
51
behind the wall suggest the possible intrusion of water into the high fine content backfill
Another major cause of the MSE wall to shift noted was inadequate reinforcement
length, which was constructed at 30% of the wall height. The as-built reinforcement length
covers the active zone, but does not cover the length needed for the resisting zone. Figure
3-6 illustrates the total and vertical displacement predicted using the PLAXIS model, which
corresponds to the actual measurements of wall movement identified in the field. The
model also indicated that the movement would be rotational, that also matches field
conditions and that inadequate reinforcement length in the upper portion of the MSE wall
In summary, Hossain, et al. (2012) notes that excessive movement of the MSE wall
may be a result of a high percentage of fines in the backfill soil not meeting FHWA
requirements, pressure due to poor drainage derived from the fine backfill material, and
52
Literature Review of Geosynthetics in MSE Walls
Geosynthetics in MSE walls subject include works that focus specifically on the
includes research conducted on both GMSE walls and GRS. The following documents were
• “GRS – A New Era in Reinforced Soil Technology” (Barrett and Ruckman, 2007).
Navarrete, 2008).
design considerations for the use of multitiered MSE walls where high retaining walls are
required. Considering the fact that tensile stress in the reinforcement increases rapidly with
53
height, multitiered MSE walls are built with an offset between shorter tiered walls to reduce
the tensile stress in the lower tiers. Tiered walls are seen as an alternative to closer spacing
reinforcement, which increases cost. The authors recognize that rational design
methodology for various configurations of multitier MSE walls is lacking; both AASHTO and
Also, current design guidelines are limited to two-tiered walls with zero batter when walls
with more than five tiers have been successfully and economically constructed. The
purpose of this study was to evaluate multitiered wall stability by quantifying the effects of
offset distance, fill quality, foundation soil, reinforcement length and stiffness, water,
Leshchinsky and Han’s (2004) article presents the theory that if results of multiple
level of confidence in the results can be assumed. The authors performed parametric
studies assessing tensile strength as a function of reinforcement length and stiffness, offset
distance, the fill and foundation strength, water, surcharge, and number of tiers, which may
be used in multitiered wall analysis. The values of each parameter were investigated by
changing its value from the baseline case while keeping other parameters unchanged.
The modelling provided the results shown below. Many of which are intuitive and
54
• Low-quality fill requires higher reinforcement strength. The offset distance
for tiered walls to function independently is larger when the low-quality fill is
stability.
analysis.
• The quality of foundation soil type is a dominant factor for wall stability.
Decreasing the quality of foundation soil leads to the need for increased
reinforcement length and strength. The authors noted that poor agreement
investigation.
reinforcement.
55
Leshchinsky and Han (2004) presents a preliminary approach to multitiered GMSE
walls design, yet recognize further development is required. The study yielded that
properly conducted limit equilibrium analysis can reliably provide reinforcement layout,
strength, and connection capacity for MSE walls with complex boundary conditions as
Soil Walls and Slopes: US Perspective”, the authors present the cost advantages and
successful performance of GRS walls. This paper reviews three different design
At the time this article was written, design of GRS walls in the US followed three
guideline documents (AASHTO Standard Specifications for Highway Bridges – 17th Edition,
2002; AASHTO LRFD Bridge Design Specifications – 2nd Editions with 2002 Interim Revisions,
1998/2002; and FHWA Mechanically Stabilized Earth Wall and Reinforced Soil Slope Design
(2005) include lateral earth pressure analysis, limit equilibrium analysis and continuum
mechanics-based analysis. Lateral earth pressure analysis assumes a coherent mass for the
reinforced soil to evaluate the external stability and produces a conservative design with
respect to reinforcement strength of MSE structures on firm foundations and reinforced fills
with no positive pore pressures. Limit equilibrium analysis uses stabilizing forces
56
design. The continuum mechanics-based analysis is rigorous and requires a thorough
characterization of the design elements, and if selected incorrectly may lead to conservative
results. This method is applicable for research and forensic tool, and is becoming more
Christopher, Leshchinsky, and Stulgis (2005) predict that with the adoption of LRFD
design platform, public sector design methods in the US will shift from the Bishop Method
moment equilibrium method to the more rigorous Spencer Method limit equilibrium
method. Another ongoing design development in the US identified by the authors is the
need to calibrate design models from high quality granular fill to allow for the use of
marginal soils with higher fines content. The authors credit NCMA and Highway Innovative
Technology Center contributions in the advancement of GRS systems in the United States.
Barrett and Ruckman (2007) present the case of using GRS structures instead of MSE
Structures. MSE walls use widely spaced inclusions as “quasi-tiebacks” with heavy and stiff
facings, such as concrete blocks or panels, to stabilize the backfill, while GRS use closely
spaced geosynthetic reinforcements with minimal facing material. The authors note that
GRS is superior to MSE in resisting static and dynamic loads, as proven by the presented
negative-batter walls case studies. Additionally, the authors suggest deficiencies of the
To some degree, our national guidelines are unconservative, and lead to or allow
high-failure-rate MSE walls built with dirt, widely spaced, expensive reinforcement,
huge expensive blocks, unnecessary embedment, impossible creep reduction factors,
impossible overturning calculations, odd connections and hinge heights, and
needless gravel behind facing blocks and counterproductive concrete pads under
facing blocks. Problem is, simply stated, those guidelines are inherently wrong. They
57
allow walls that cannot tolerate high seismic forces, walls that poorly tolerate
construction errors, wall designs that cannot be extended to true truncated bases,
and that should not be used as bridge piers, rockfall barriers, negative batter and
GRS arches.
According to Barrett and Ruckman (2007), GRS structures are a superior system to
MSE structures. GRS walls have been used in complex wall structures and have withstood
strong earthquakes when they have been constructed with granular backfill soil and closely
of GRS construction and believe the use of GRS is encumbered by current AASHTO, NCMA,
and FHWA guidelines, which are artifacts from traditional tie-back theory. The main
component of a successful GRS is to have a closely spaced reinforcement, which confine the
Small-scale testing of an MSE wall reinforced with geogrids was evaluated by Reddy
and Navarrete (2008). The testing was then compared to numerical modeling and full-scale
MSE wall prototype testing. The eventual purpose of the research was to provide rational
methods to determine appropriate factors for use in LRFD design of MSE walls.
Two types of geogrids (HDPE and polyethylene terephthalate [PET]) were tested. A
full-scale MSE prototype was tested measuring movements, reinforcement strains, and
settlement, with one half of the wall using each type of geogrid. The authors determined
that the results of the pilot-study suggested similar results for both types of geogrid and
that strains encountered in the geogrids were very small, even at loads exceeding working
conditions.
58
The pilot-scale testing was then compared to both modeling and full-scale MSE wall
prototype testing. Large differences were observed in results of the small-scale testing to
each of the modeling and the full-scale MSE wall prototype testing. These discrepancies
were attributed to the material property discrepancies and geogrid distortion for modeling
Reddy and Navarrete (2008) concluded that while small-scale testing may be useful
for preliminary results, computer modeling and/or prototype testing are necessary to
Consultant’s Perspective” presents the fundamental differences between MSE and GRS
design concepts. The author acknowledges that GRS designed wall are a robust and proven
technology, but are not currently covered by any widely accepted guideline or standard.
geotextile soil interaction, reinforcement spacing vs. aggregate size, stresses and strains in
MSE walls and the composite behavior of GRS. MSE walls require the reinforcement to be
secured to the facing, typically though proprietary design systems, to resist the soil between
reinforcement elements. The influence from the reinforcement on internal shearing of the
soil mass is ignored. GRS infers that with sufficiently tight spacing, the soil and
reinforcement act as a composite, maintaining the confining stress in the soil. The author
59
points out the facing of GRS walls act more as a façade and only needs to confine the soil
and resist construction-induced loads. Basic differences between MSE and GRS design
Figure 3-7. Basic Difference between a) MSE and b) GRS Wall Designs (VanBuskirk
2010, Figure 1)
VanBuskirk (2010) presents that reinforcing spacing plays a much more significant
role in internal stability than reinforcement strength or coverage. Thus, external stability
failures that govern MSE wall designs. The result, GRS walls designed as a composite
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or elimination of creep in reinforcements, reduced stresses in reinforcements, simplified
separate GRS design standard to avoid confusion with the potentially un-conservative and
complicated MSE design methods. The author believes that by following sound engineering
reinforcement spacing and that the adoption of composite behavior of GRS will lead to a
In Koerner and Koerner (2012) Geotechnical Society Institute (GSI) White Pater #26
titled, “Need for and Justification of Quality Management Systems for Successful
Geosynthetic Performance”, the authors present three groups of geosynthetic field failures
The first failure type is derived from holes created in geomembranes during
construction that reduce strength and increase fluid flow. The second GMSE failure type is
failed geotextile filters due to poor placement in the field including lack of contact of placed
geotextile material and glued/blocked geotextile. The third failure type is GMSE wall
failures. However, from the 141 failures evaluated, geosynthetic reinforcement failure was
The authors present the elements of a quality management system and its necessity
and geosynthetic systems. At the time of the white paper publication, there are 230
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Geosynthetic Accreditation Institute (GAI)-Laboratory Accreditation Program (LAP) test
methods available for accreditation. These GAI-LAP tests are available for geosynthetic
materials. Additionally, GSI has two inspector certification programs available that focus on
the QA/QC of field inspection of waste containment geosynthetics and compacted clay
liners and the other is focused on GMSE wall, berm and slope field inspection. There are
also two programs offered through the International Association of Geosynthetic Installers
structures can both identify design modifications or observe and correct field construction
practices. The authors conclude that not only is the field QA/QC program imperative, but
also a preparation of and following a QA document identifies potential field issues before
present that the role of reinforcement spacing is much more significant than reinforcement
strength. In previous studies, these two parameters are considered to have an equal role on
performance. The authors identify that closely spaced (≤0.3 m) reinforcement significantly
GRS walls are similar to GMSE walls in geometry; however, GRS walls use closely
spaced geosynthetic reinforcement to improve the behavior of the soil mass, while a GMSE
wall relies on the reinforcements as tiebacks to resist failure. Current design equations do
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not properly account for relative roles of reinforcement spacing and strength in a GRS mass.
Wu and Pham (2013) present an analytical model for accurately predicting the load-carrying
capacity and required reinforcement strength of a GRS mass, where failure is assumed to be
MSE Wall General Reports include all other reports concerning various aspects of
These reports may not be specific to adverse performance of MSE walls, but provided
valuable insight as to some of the challenges with using MSE walls in transportation
facilities. The following documents were reviewed and are summarized below:
Bourdeau, 2008).
• “Evaluation of LRFD Resistance Factors and Risk for MSE Walls” (Wasman,
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• “State of the Practice of MSE Wall Design for Highway Structures” (Anderson,
Zevgolis and Bourdeau (2008) used stochastic modeling to assess the reliability of
MSE wall’s internal stability based on the theory that MSE walls are inherently redundant
(e.g., if a reinforcement element fails, the remaining elements of the wall assumes
additional responsibilities from the failed piece in terms of loads). The modeling method
presented evaluates both the reliability of an element (e.g., layer of reinforcement) and the
reliability of a layer given another layer has already failed, which has been omitted from
This paper also includes Zevgolis and Bourdeau (2008) modeling case example of a
six meter MSE wall supporting a bridge abutment. Assuming the top layer of reinforcement
were reported in a transition probability matrix. The model results indicated that
probabilities of failure propagation exist for three different states of failure, with pullout
Assuming that the modeling with respect to internal stability, accounting for the
redundant nature of loads that is inherent of this type of structure by propagating loads
In Simac and Fitzpatrick (2010), the authors address how owners (e.g., private,
commercial, or government) can best contract the work to facilitate successful MSE
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structures. This paper states that owner controlled aspects of the project influence both
• Contracting options;
designers;
The contracting mechanism the owner selects is the first step towards overall
success of the project. Rationally, the owner’s contracting selection criteria is strongly
influenced by cost. However, a more advantageous cost may be associated with the most
aggressive contractor supplied design and design assumptions, which inherently lead to a
higher risk. To minimize these risks, an owner should define requirements and conditions
The second step the owner can take to establish a successful project is to coordinate
This coordination role is difficult because integration of the MSE system into the
overall site design requires effective communication between three overlapping
engineering disciplines, i.e., the site (civil) engineer, geotechnical engineer and MSE
designer. The critical coordination is between MSE designer and geotechnical
engineer, who need to work together, but clearly understand their division of
responsibilities to achieve a successful project and outcome for the public.
Understanding each professional’s responsibilities should clarify the owner’s
coordination role for each contracting method.
65
The third step the owner can do to establish a successful project is to enable the
collected to design the MSE structure. Investigation data collected include geologic and
site investigation, testing, analysis leads to successful recommendations in the MSE design.
The final step discussed in Simac and Fitzpatrick (2010) that the owner can perform
to ensure a successful MSE Wall design is to reduce confusion over the responsibility of the
global stability. The issue with global stability has been a major problem among failed MSE
walls on who is responsible, the site (civil) engineer, geotechnical engineer, and/or MSE
designer. This confusion can be reduced through the owner’s identification of responsibility,
which is dependent on the type of contract selected (e.g., a design-build contract is best
coupled with the global stability responsibility resting on the MSE designer, while a design-
bid-build contract may be best coupled with this responsibility resting on the geotechnical
engineer.
In summary, the paper by Simac and Fitzpatrick (2010) was written to guide owners
to improve the likelihood of good performance of MSE structures. The authors emphasize
contracting mechanisms, good communication, integration of the MSE engineer with the
also state that, “At this stage of the market maturation process, the authors conclude that
owner-provided designs appear to be the best way to improve both cost and quality of the
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Collaboration and Systematic Approach to Design and Construction
(2011) reviewed the design and construction practices used in these walls. The specific
focus of this paper was to address the role of the geotechnical engineer in the design and
construction of MSE walls. The authors state that because of the nature of MSE wall design
(i.e., small, specialized firms that use proprietary design and construction procedures and
Smith and Janacek (2011) state that based on several forensic assessments, a lack of
involvement from the geotechnical engineer from design through construction contributes
responsibility of MSE wall structures, use of generalized site conditions used in designs
Additionally, this paper discusses the importance of geotechnical data and design
into the project plans. Shear strength parameters, bearing layers, foundation improvements
and retained zone improvements must be clearly detailed in the typical cross sections,
detailed cross sections, and the wall plan and profile sheets.
Another important step in the design process is to have a joint review and resolution
of the final plans between the geotechnical engineer and the MSE wall engineer. The goal of
this review is to identify potential conflicts that may adversely affect construction issues
and long-term performance of the wall. This review should consider items that may
adversely impact the MSE wall’s stability including, but not limited to: utilities, construction
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sequencing, grades within the influence zone, backfill volumes, drainage, undrained areas,
consistency between plans, and incorporation of design aspects that may have been
Smith and Janacek (2011) also discuss the importance of the geotechnical engineer’s
material testing, and construction observations. These components assist in the proper
In summary, Smith and Janacek (2011) reports that the geotechnical engineer must
take a proactive and substantial role in the design and construction of MSE walls for an
improved performance. The geotechnical engineer should also be responsible for the
external stability design, while the wall system fabricator or engineer under contract to the
Wasman, et al. (2011) presents a risk assessment that designers can use to select an
acceptable risk, in terms of lives or cost, and address or adjust the design associated with a
specific component of a design. Current AASHTO LRFD codes are intended to be a reliability-
based approach but values were derived from ASD Factors of Safety and not on variability of
soil design parameters (friction angle, unit weight, cohesion, etc.) The study investigates the
influence of soil property variability with respect to bearing and sliding stability, and
failure in terms of consequence and allows designers and owners to identify where the risk
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is present and where to focus on bolstering the design. The analysis consisted of modeling
soil unit weight and friction angle as lognormal with established mean and coefficient of
The risk analysis process presented in Wasman, et al. (2011) was used on two typical
overpass MSE wall sections. The results identified the highest risk was bearing capacity
when the foundation soil were characterized with low friction angle for both sites. In
summary, Wasman, et al. (2011) notes that during the design stage, designers can use this
risk assessment to evaluate the probability of failure and select acceptable risk in terms of
dollars or lives.
Sharma’s (2011) paper presents implementation of wall failure case histories within
a class setting while teaching undergraduate civil engineering students. The presented
project allows the students to determine probably cause of failure, design a new wall using
a concrete cantilever approach, suggest alternatives using MSE or SRW designs, and identify
problems due to time and cost constraints. Sharma (2011) states students have benefited
from evaluating a case history to gain a greater understanding of lateral earth pressures for
Giri and Reddy (2015) present the life-cycle study of two alternate earth-retaining
structures (cantilever retaining wall and MSE wall) based on environmental, economic, and
maintenance, and demolition efforts. Economic impact considers direct costs incurred from
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materials, transportation, and labor during construction. Social impacts are not well
quantified, but consider items such as employment, health and safety, aesthetics, cultural
The modelled designs for both the cantilever and MSE walls use similar parameters
(geometry, backfill soils, etc.) and assume a safe and reliable equivalent technical design.
This study concluded that the MSE wall is more sustainable than a cantilever retaining wall
over the life cycle. It was observed that not only was the MSE wall more sustainable overall,
it was more sustainable for each of the three categories analyzed (environmental,
economic, and social) with the most noticeable variance being the environmental impacts
of respiratory inorganics and fossil fuels associated with concrete and steel production.
reliable MSE wall design because design methods have become more abundant, more
diverse, and more complex in nature. This paper was written to provide the state-of-the
practice, basic principles of MSE wall designs, and present reasons why a different design
method should be used for each reinforcement material. The authors recognize that MSE
wall designers must fully understand reinforcement behavior and use the appropriate
design method to obtain the structural performance and service life required.
The paper presents the various design methods used (coherent gravity, simplified,
etc.) and explained that one must understand reinforcement properties and behavior
between inextensible and extensible reinforcements. The authors also point out that
designers are confronted with differences between FHWA and AASHTO guidance,
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transitions between U.S. customary units and metric units, as well as a change from ASD to
This evaluation suggests that the Coherent Gravity Method should be used for MSE
wall designs with inextensible reinforcements (e.g., steel) and the Simplified Method should
be used for extensible reinforcements (e.g., geosynthetic). The paper also recommends
solely using AASHTO specifications for MSE wall design, and suggests that FHWA courses
should teach material consistent with AASHTO specification to minimize confusion and
complexity.
affecting GMSE wall performance. These reports provide insight into repetitive technical
factors such as backfill selection and the influence of water. Many of the compilation
studies also develop conclusions considering intangible factors such as contacting methods,
communication, and experience on GMSE wall performance. Literature review of the use of
geosynthetics in MSE walls and various relevant MSE wall general reports provided valuable
insight into considerations for GMSE wall selection, design, construction and possible
deformations.
Of the case studies evaluated, the authors generally tended to focus on the physical
parameters (subsurface conditions, fines content of fills, groundwater, etc.) that lead to the
wall failure with little discussion of design conditions, except for acknowledging that a more
detailed evaluation would have been warranted. Not a single case history documented
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restrictions placed on the design effort, such as budget, time constraints, access, etc. Nor
were there any mention of coordination with owners, partners, sub-contractors, etc.
As in the case of Haramy, et al. (2010), the amount of debris during runoff events
was mis-evaluated that lead to plugging of the 36-inch culvert that is now constructed as a
geotechnical engineers. In the case of Dodson (2010), it was acknowledged in hindsight that
select backfill should have been used, differential settlements evaluated, and surface water
controlled; however, the paper failed to include design constraints as lessons learned. The
paper only alluded to the pressures to produce a project within initial scope is what lead to
the improper selection of backfill or that other constraints and/or a systemic design
mentality lead to the improper evaluation of surface water flows, inadequate quality
assurance lead to mistakes in the plans, and/or improper evaluation and early detection of
In the case history by Hossain, et al. (2012), the authors were quick to investigate
and point out high fines content backfill and areas of heightened soil moisture as the
leading causes of excessive deformation, as see in the article title “Effects of Backfill Soil on
Excessive Movement of MSE Wall.” Only secondarily did the authors acknowledge that the
reinforcement length of about 30% of the wall height or the storm sewer obstruction
proposed by NCMA (2010) and others. Although the article provides precise details of
investigation methods into physical wall parameters, no attempt was made to explain the
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origin or reason for the shortened reinforcement lengths. Because the case study was a
double sided embankment with sufficient space available and no mention was made as to
assumption that this was the design reinforcement length, and ultimately the leading cause
of failure.
Several case studies did identify inadequacies in the design, plans, and specifications
may neglect important design considerations, possibly due to economic constraints, lack of
control during construction. In the case study presented by Scarborough (2005), the high
independent third party technical review of the design prior to approval. In the case of Kim
et al. (2010), it was recognized that a detail evaluation of deformation modes and stresses
should have been performed in design; however, the author did not reveal why such a
significant change was made during construction or the level of design effort that was
failures, wall failures are plentiful but there very few case study reports. This is not likely
due to a lack of concern or evaluation, but more likely budgetary constraints, time
failures are typically in short supply and shared with other threats on our transportation
systems. The traveling public’s expectation of open roadways leads to an urgency that
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limits the time required to adequately investigate and evaluate failures, with the majority of
the effort focused on repair alternatives. The concern over public scrutiny or risk of
possible legal action also discourages practitioners from willingly presenting poor
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CHAPTER IV
The literature review undertaken in this study has revealed seemingly countless
these reviews include observations such as geometry and wall layout, over simplified
material, compaction, geotextile filters, leveling pads, durability of facing, contract type,
design team communication, contractor experience, etc. In order to isolate the primary
cause of adverse performance, these design and construction considerations are discussed
The bulk of the authors blame poor design practices or construction QA/QC as seen
by the repetitive conclusions pointing to poor reinforced zone backfill placement (high fines,
poor compaction, etc.) and ineffective drainage (surface drainage, erosion, inundation,
etc.). However, in each instance there are underlying tones of poor communication that
possibly surpass technical considerations. For example, NCHRP 24-22 (2013) propose a
seemingly equal relationship between fines content, pore pressure, and design and
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Figure 4-1. Relationship among Fines, Water in the Reinforced Fill Zone and Design and
Construction QC/QA (NCHRP, 2013).
Design Considerations
factors. Technical considerations include design methods, site characterization, and wall
component selection (backfill selection, facing type, etc.). Intangible factors include
contracting methods, communication, experience, etc. The following sections focus on the
primary influences with respect to adverse wall performance identified from the literature
review.
Design Methods
Although FHWA-mandated a transition from ASD to LRFD between 2000 and 2010,
some DOTs are still working through the backlog of projects initiated before the transition.
To complicate things further, designers have had to shift from U.S. customary units to
metric units and then back to U.S. units. Taken together, these transitions require engineers
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to toggle between two design platforms (ASD, LRFD), two sets of units (U.S., metric), and
Anderson, et al. (2012) presents the argument that confusion resulting from various
design methods, changes in design platforms, and inconsistent guidance has led to a
difficulty of providing reliable MSE wall designs. This argument primarily revolves around
conflicting internal stability methods (e.g., Coherent Gravity Method vs. Simplified Method).
Although changes in guidance increase the difficulty of design, no case study of adverse
guidance, to be a leading cause of failure. To the contrary, several studies suggest that MSE
wall design is conservative with Harpstead, et al. (2010) identifying this as a hindrance to
the advancement in MSE wall technology and contributes to a lack in attentiveness during
design.
from overlooking the global stability analysis, was concluded as the ultimate cause of
failure. In the case history presented by Kim, et al. (2010), incorrect evaluation of
differential settlement of a known foundation condition led to excessive tensile stress and
it appears that correct evaluation of external stability is more critical with respect to
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modeling likely contribute to incorrect evaluation of bearing resistance, settlement,
Site Characterization
mountainous areas, Wu and Chou (2013) identified inadequate project planning and site
unidentified slope instability, and upward seepage pressure. Wu and Chou (2013) state that
the most common technical errors were from the misinterpretation of soil conditions and
incorrect selection of soil strength parameters derived from insufficient boring information.
Because MSE walls are considered flexible with a perception that the design is
site conditions for MSE walls. FHWA (2009) recommends that a minimum investigation
consist of subsurface borings located every 100 feet along the front of the structure and
every 150 feet along the back. However, it is common that an MSE wall be designed from a
single subsurface boring where truck access permits. In an urban environment or steep
terrain, this means the boring may not even be located within the proposed wall mass.
reinforcement zone backfill, and drainage system. The facing type, connections, and
reinforcement alone were not identified as being significant contributors to wall failures.
The Koerner and Koerner (2013) study of 171 failed MSE walls noted that, “there are no
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cases involving inadequate or improper manufactured geotextile or geogrid products”
(p.27). These components are well understood with respect to strength, can be tested, and
not excessively expensive allowing for an acceptable level of conservatism in design (FHWA,
2008). Reinforced zone backfill and adequate drainage systems were repetitively identified
Loosening the restrictions on select fills for MSE walls has been greatly debated,
especially with respect to the amount of fines content (% passing the No. 200 sieve). The
fills or reusing on-site native soils. NCMA (2010), NCHRP (2013), and Samtani and Nowatzki
(2016) suggest that MSE walls for transportation facilities can be successfully constructed
using established design methods with fines content in the range of 25% to 50%. The
caveats of these suggestions being appropriate fill material selection, material design
Wall failures identified in the literature review as resulting from low quality backfill
did not sufficiently identify if materials used were within specification. Either way, until
overall MSE wall performance improves, high fines content (>15%) and/or plastic (plasticity
index [PI]>6) soils should be used with caution and only when favorable conditions exist.
accounted for in design. Haramy, et al. (2010) presented a case history where and
undersized culvert lead to overtopping and ultimately a significant wall failure and Dodson
(2010) concluded that surface water infiltration contributed to wall deformation. DiFiore
and Strohman (2013) identify that walls designed without consideration of hydrostatic or
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seepage pressure can adversely affect performance or stability of the wall. Identified
conditions included ineffective wall drainage (clogging, pipping, etc.), unknown water
sources identified during or after construction, and incidences with the potential for leaking
GMSE wall design concepts consider the geosynthetic to act as a tieback to resist
failure. This approach does not take full advantage of the benefits observed when the soil-
geosynthetic act as a composite, as in the case of closely spaced (<12 inches) reinforcement
or GRS. Wu and Pham’s (2013) conclude that reinforcement spacing is much more
significant than reinforcement strength. Barrett and Ruckman (2007) note that GRS is
superior to MSE in resisting static and dynamic loads, as proven by the presented negative-
batter walls case studies and observations after a seismic event. GRS research suggests
simplified design, shorter reinforcement lengths, lower costs, and improved strength and
Due to perceptions of increased costs, it appears that engineers have been reluctant
to call for closer spaced reinforcement. Leshchinsky and Han’s (2004) choose to evaluate
the effects of offset distance and number of tiers in order to avoid costs associated with
closer reinforcement spacing in tall walls. Barrett and Ruckman (2007) believe the use of
GRS is encumbered by current AASHTO, NCMA, and FHWA guidelines, which the authors
believe are artifacts from traditional, tie-back theory. Wu and Pham’s (2013) recognize that
current design equations do not properly account for relative roles of reinforcement
spacing and strength in a GRS mass and have proposed an analytical model for predicting
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Considering the high rates of failure observed, the cost savings are not worth the
potential risk and GRS walls should be considered whenever GMSE is proposed, especially
when boundary conditions are complex or not fully investigated. Additionally, it appears
that the adaption of GRS specific design guidance would actually offset the increased costs
of closer reinforcement spacing or lead to additional cost savings. Many of the GMSE wall
failures reviewed may have been avoided had they been designed and constructed as GRS
walls.
Although individual case studies tend to focus on technical factors such as soil type,
soil compaction, and influence of water; compilation studies and general reports presented
above extensively address intangible factors such as market pressure, inexperience, well
defined roles and responsibilities, and poor communication leading to poor understanding
as the origin of poor wall performance. As Bachus and Griffin (2011, pp 437) points out “in
an attempt to make the client happy, get the job, or to get a lower price, there may be an
unconscious impact to overlook some aspects of design.” This includes shifting certain
aspects of the design to someone else where critical steps could easily be forgotten (e.g.,
In the case history of Boyle and Perkins (2007), the success of a highly complex
design team, simplified designs, anticipation for field variances, and consistent interaction
with the team throughout construction. Simac and Fitzpatrick (2010), states that in order to
establish a successful project, the owner must coordinate activities, responsibilities, and
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communication between the design professionals. This includes integration of the MSE wall
field conditions, and establishing responsibility/liability for global stability. The bright side is
that significantly lower risk of poor performance can be achieved with minimal commitment
Construction
MSE walls have long been publicized as simple, rapid, and require no special skills for
construction. To navigate the multitude of wall systems, owner agencies commonly require
a contractor furnished design (within some requirements set by the owner) in the form of a
submittal process where contractor “shop drawings” are incorporated into the contract and
used to build the structure. Construction considerations are typically discussed in terms of
QC, which is the contractors work, and QA, which is the owner’s responsibility to enforce
(leveling pads, facing systems, reinforcements, drainage networks, etc.), and placement and
compaction of backfill soil. According to NCHRP 290 (1987), site preparation QC/QA is
necessary to verify agreement between actual and specified base elevations, conformance
of encountered soils with parameters considered in design, the absence of hard or soft
foundation soils, and verify adequate drainage. Wall components need to be evaluated for
conformance with the construction drawings, have been properly transported and stored,
free of visible damage, and are properly installed (NCHRP 290, 1987). Backfill type,
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placement, and compaction must be within limits and tolerances identified in the
specifications.
process, QC, and QA that contribute to adverse wall performance identified from the
literature review.
Submittals
provisions. The submittal review is intended to verify that the contactor is properly trained
and qualified to construct MSE walls, proposed materials meet specifications, stability and
performance checks are complete and accurate, and design assumptions are appropriate
for site conditions based on site characterization and external stability design conducted by
the owner’s geotechnical engineer. Discussions on the process of submittal reviews were
strangely absent during the literature review, but nonetheless important as the overlap
Because years may have passed between original design and construction, or
availability of staff, the reviewer may not have been involved in the original design. Couple
this with minimal review time periods, typically less than two weeks, as dictated in the
special provisions, leaves little time for the reviewer to develop a thorough understanding
of proposed materials, verify the proposed design, and evaluate contractor experience.
Bachus and Griffin (2011) termed this “wishful thinking” that materials are probably
acceptable and concepts generally adapted. In addition, owners commonly disregard the
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importance and fail to budget for geotechnical engineers to conduct these reviews and
relay on QA construction staff with little to no knowledge of the original intent or design
assumptions.
The limited time frame and lack of allocated resources discourages team interaction,
and even more surprisingly has resulted in a careless or uninformed submittal reviews. The
case history provided by Dodson (2010) illustrated a mistake in the project plans that
allowed up to 45% fines in the backfill; the mistake was missed again during the submittal
Again, the perception that MSE walls are simple, rapid, and require no special skills
has lead contractor and owners to not require full time QC/QA, trained staff, or pay
(2007) point out, it appears that MSE walls “poorly tolerate construction errors”. Harpstead,
The major lesson learned with regard to construction is the need for both the
contractor’s quality control (QC) and the owner’s quality assurance (QA) in the field.
Often the design and construction team confuse the roles and in many projects the
authors find one or both activities being excluded from the construction process. The
disconnect between the project design professionals and the wall engineer can also
lead to the misunderstanding of QA and QC of key components of the MSE wall
design, specifically soil strength parameter (p. 482).
The importance of QA/QC in both the design, as well as the field, cannot be
underestimated. During design, competent designers shall perform the modeling needed of
GMSE structures and preparation of the drawings and specifications. Additionally, the
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design shall be reviewed for details of calculation and assumptions used and an overview
Time and time again, professional papers (Boyle and Perkin, 2007; Koerner and
Koerner, 2012; Valentine, 2013) contribute poor GMSE wall performance with not verifying
design assumptions (foundation materials, subsurface drainage, etc.) and construction not
following the design parameters, typically with use of poor quality backfill and
QA/QC plan and properly trained inspectors is imperative to successful performance of the
GMSE wall.
Discussion on Risk
Because designs with very low probability of failure are very costly, a practical level
of risk should be determined. But with an extensive list of causes of failures, how is the
discussion identifies the risk associated with each GMSE wall parameter so that the reader
can better communicate design and construction considerations associated with GMSE wall
performance.
parameters, long-term aesthetics, and defining the design life of the GMSE wall. The
challenge with evaluating these risks is that they relate back to tolerable deformation,
which is different for each wall component and not always easily determined (e.g., soil
shear strength). Therefore, strength parameters should consider the consequence of failure
85
which is a project specific consideration relying heavily on experience of the designer, not a
theoretical approach. Based on the high failure rates observed for GMSE walls, optimistic
During the design process, assumptions need to be made concerning the aesthetics
and estimating the design life from inevitable deterioration. Although guidance documents
provide some estimate of design life by following limits of specific components (e.g., backfill
nonexistent, requiring the engineer to forecast resiliency with limited technical knowledge.
Based on the wall system or materials selected, maintenance protocols may need to be
implemented to assure the assumed design life is realized. This will require a commitment
from the owner agency of qualified personnel and budget. This commitment should be
traffic control, site conditions, weather, equipment, and experience of contractors and
constructability primarily include increased deformations and poor drainage. For example,
the use of fine grain soils during wet weather may lead to poor compaction control,
resulting in increased vertical and horizontal deformations, generating adverse site grades
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causing drainage issues, leading to further deformations that overstress the facing
connections resulting in costly repairs. To alleviate constructability risks, the owner agency
must commit qualified personnel and budget to train or vet contractors and inspectors
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CHAPTER V
CONCLUDING REMARKS
retaining structure because of their relatively simple construction and low cost; however,
the serviceability failure rates of GMSE walls are up to 10%. Consistent with the low cost of
GMSE wall construction, geotechnical design of GMSE walls tend to have a small budget and
may not be adequate to fully characterize the earth conditions (e.g., soil type, drainage,
etc.). Additionally, the evaluations of GMSE failures are rarely evaluated through forensic
studies. When evaluated, the common cause for failure attributes improper construction as
the design stage for GMSE walls that will reduce the percentage of future failures.
Understanding the best use of wall components and correctly identifying the design criteria
will limit failure. A significant cost savings can be made by bolstering design and reducing
The use of GMSE walls is a beneficial retaining structure because of their ease of
construction and cost effectiveness. Because of the high rates of failure, the cost savings are
not worth the potential risk from inadequate designs; as such there have even been
moratoriums on building any MSE Walls (Scarborough, 2005). This thesis presents an
argument that many of the issues observed in failed GMSE Walls can be alleviated through
proper design.
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The primary lessons learned include:
design professionals. This includes integration of the GMSE wall engineer with the
conditions.
• Site Characterization: The owner is proposing to build the structure in the specified
the proposed structure. (Anderson, et al., 2012). Frequent technical errors from the
must take a more proactive role in evaluating site conditions as a whole, including
to act as a tieback. This approach does not take full advantage of the benefits
strength and stiffness performance over GMSE. Many of the GMSE wall failures
89
reviewed may have been avoided had they been designed and constructed as GRS
walls.
• Wall Backfill: Reinforced zone backfill and adequate drainage systems were
performance. Until overall GMSE wall performance improves, high fines content
(>15%) and/or plastic (PI>6) soils should be used with caution and only when
• Submittals: Submittal reviews are an important overlap from the design phase to
construction. Minimal review time periods leaves little time for the reviewer to
the importance and fail to budget for geotechnical engineers to conduct these
reviews and relay on QA construction staff with little to no knowledge of the original
intent or design assumptions. The limited time frame and lack of allocated resources
discourages team interaction, and even more surprisingly has resulted in a careless
• QA/QC: The owner agency must commit qualified personnel and budget to train or
vet contractors and inspectors capable of executing the plans and specifications.
actual conditions and the design is being correctly followed and adequate field
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In summary, GMSE walls are a valuable resource to provide a cost effective means
for grade separation needs and should continue to be used with proper design and
construction. Although backfill and drainage management may dominate GMSE wall failures
in the private sector, insufficient site characterization and/or the lack of coordinated
activities between the design professionals are leading causes of GMSE wall failures in
transportation facilities. The good news is that thorough risk based discussions of the level
of effort required; significantly lower risk of poor performance can be achieved with
91
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