Agenda

Time Duration Topic Speaker

09:30 – 10:00 30 min Registration

10:00 – 10:25 25 min Welcome / Introduction - SAP IoT & Digital Supply Chain Strategy SAP Leonardo Omar Moursli

10:25 – 10:55 30 min SAP Digital Manufacturing Strategy Carlos Portillo

SAP Manufacturing Strategy Overview - Solution Portfolio Overview – Innovations

10:55 – 11:15 20 min Break All

11:15 – 11:50 35 min Gain Real Time Insight and Increase Manufacturing Operations Performance with SAP Manufacturing Integration & Carlos Portillo
Intelligence
Including SAP MII live sensors demo
11:50 – 12:25 35 min Enable Paperless Shop-Floor Execution and Gain Full Visibility in Each Product As-Build-Report with SAP Eric Thieren
Manufacturing Execution
12:25 – 13:25 60 min Lunch All

13:25 – 14:05 40 min Success Story of SAP MII implementation at Datwyler: Business case, Pitfalls, Lessons learned, Best practices Stepan Picka

14:05 – 14:35 30 min SAP Digital Operations Strategy Carlos Portillo

Enterprise Asset Management - Environment, Health & Safety Management - Solution Portfolio Overview - Innovations
14:35 – 14:50 15 min SAP Asset Intelligence Network Demo Dane Hermse
14:50 – 15:00 10 min Closing Jan de Winne / Omar
Moursli

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Gain Real Time Insight and Increase Manufacturing
Operations Performance with SAP Manufacturing
Integration & Intelligence
Carlos Portillo
EMEA Center of Excellence – Extended Supply Chain
Industry 4.0, Connected Manufacturing & Operational Excellence
SAP Manufacturing & Intelligence (SAP MII)
2,000+ Customers by Industry

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SAP Manufacturing Integration and Intelligence (SAP MII)

Supplier/Contract Distributor /
Manufacturer Customers
ERP SCM PLM

PLAN MAKE DELIVER

INTEGRATION

Manufacturing Integration & Intelligence

Business Logic Services
Visualization Composition
Environment
Quality Engine
KPIs / Metrics / Alerts
Data Services
Performance Worker UI‘s
Management Plant Historian
DCS / PLC
via OPC
Plant Connectivity

SCADA / HMI
MES
LIMS/ Inspection /
Wireless
Equipment Testing Plant Data
Plant DB Environmental Integration
Building Management Collection
Manufacturing ERP Business Process
Analytics Simplification
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SAP MII Capabilities in a Nut Shell

OT – IT Convergence Manufacturing Execution Asset and Facility Management

ERP Top Floor

Automation Shop Floor

Layer

Insight to Action
 Real-Time (i.e.: Condition-Based
Dashboarding & Maintenance,
Analytics Automatic Production
 Real-Time Quality Notification, Quality
Analytics (SPC / Notification, etc. )
SQC)
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Examples of Typical MII – ERP Touchpoint

 Plant Maintenance  Production Planning – Process

 Production Planning
 Work Orders Industries
 Discrete -Manufacturing
 Maintenance  Process Manufacturing
 Production Orders
Notifications  Process Orders
 Operations
 Time Tickets  Operations
 Time Tickets
 Component -  Time Tickets
 Production Results
Consumption  Production Results
 Material -Consumptions
 Work Assignment  Material Consumptions

PM PPPI PP

MM SAP ERP QM
 Materials Mgmt.
 Quality Mgmt.
 Inventory Control
 Inspection Tasks
 Goods Movement
 Inspection Lots
 Batch Information
 Sample Management
 Material -Reservations
 Usage Decision
 Material -
 Test Results -
Characteristics
Recording
 Purchasing

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© 2016 SAP SE or an SAP affiliate company. All rights reserved. Internal 7
Manufacturing Execution with SAP MII in Nestle

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SAP Digital Control Center in Usiminas with SAP
MII
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 SAP Digital Andons with SAP MII
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Real-Time Manufacturing Dashboards with SAP MII

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 Mobility with SAP MII in Faurecia
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SAP MII in Mobile Devices

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Facility Management & Virtualization with SAP MII and 3DVE

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 https://video.sap.com/media/t/0_0q0tvdon
Facility Management
https://video.sap.com/media/t/1_4tfp5q0j
● Visualize and interrogate process plants and the business in 3D
● Visual and Business data is connected to EAM and ERP through asset ID’s and functional location
● Business Data and Operational Data linkage is done in SAP MII

Operations/ Historian
View Operations 2D / 3D Access
Data View Business
Data

3D Procedures

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Statistical Control (SPC / SQC) and Pareto Analysis with SAP MII

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Energy Monitoring & Analytics example with SAP MII
Screenshots from NHL System

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SAP MII and SAP PCo in Details
SAP Manufacturing Execution Suite
SAP Plant Connectivity (SAP PCo)

Key Feature Enhancements

■ New Protocols – OSIsoft AF, Modbus
■ WebSocket Destination enhancements
■ OData Destination
■ HANA destination enhancements
■ ESP Streaming
■ MS CE files replaced by JSON
■ New FileMonitor Agent
■ Remote Configuration by MII

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SAP
SAP Plant
Manufacturing
Connectivity
Execution
(PCo) Suite
Automation
SAP Plant Connectivity
specific communication
(SAP PCo) patterns

A Notification B Query

Insights, PM PP Dashboards,
Alarms etc. ERP, S/4, Cloud Applications
MM QM

DB Record
Transaction Tag-Query
(Time Series) Destination
(e.g. MII, ME, HANA, HCP …)

synchronous
C Service Calls
(Guaranteed)
Notification Delivery,
Buffer mechanisms, SAP PCo Query-Interface
(Read/Write)
Filter/Rule Framework, Buffer and
Customer specific code, … Orchestration

Classical Gateway Task: Protocol conversion, Source/Destination mapping

Device Tag (Data Point) Data Source/Machine Device Tag (Data Point)
(e.g. OPC UA-Server)

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Details of the PCo Notification Process

Transaction 1 Transaction 2

Notification 1 Target 1 Target 2 Target 3

Notification 2
 Value change
 Formula (‘Item 1‘ > 100)

…
 Events
Reliability
Trigger Message
Settings

Subscription Items Item 1 Item 2 Item 3 Item 4

E.g. OPC Tags

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Plant Connectivity:
Architecture Options (Selection)

One PCo for multiple Source One PCo per Source System.
systems. For high data volume PCo can also
In this case PCo usually runs on a run on the same machine
different machine than the data
sources

Multiple agent
instances per data
source

External Data
Source(s)

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Plant Connectivity:
Example of System Landscape (PCo/MII/ERP)

Corporate

Data Source

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Plant Connectivity:
Example of System Landscape (PCo/MII/ERP)

Data Source

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Plant Information Catalogue – Map a Facility Hierarchy Catalogue (Maintenance)
to Process Variables (Tags)

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SAP MII Workbench – Business Logic Services

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 Real-Time Dashboarding & Analytics

» A simplified browser(HTML5) based design tool

for dashboard creation by consuming different objects via
drag & drop.

» Provides WYSIWYG based design

» Form based reporting dashboard using UI elements.

» Source code generation for the designed dashboard
and possibility to extend through custom coding using script
assistance

» Integrating tag value changes directly to browser using

web socket interface or through catalogue query template

» Comprehensive tool usable for a business user and IT

developer
» Reduce the time required for dashboard creation
» Dashboard accessibility from mobile devices

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Process / Asset Visibility and Performance (Virtualization)

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Process / Asset Visibility and Performance (Virtualization) Environment: UI
Enhancements

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SAP Overall Equipment Effectiveness (OEE)

Definition | Overall Equipment Effectiveness quantifies how well

a manufacturing unit performs relative to its designed capacity,
during the periods when it is scheduled to run.

Motivation
» Combines plant performance with business context
» Combines quantitative performance measures with goals
» Facilitates corrective action at the plant level and across plants
» Enables improvements across the enterprise including supply
chain, sustainability and financial
SAP SAP HANA
ERP
Value
» Real-time visibility to plant performance and ability to Top
compare performance across assets and plants leads directly Floor
to reduced manufacturing costs.
Shop
Improved Return on Assets Floor
Improved Costs of Goods Sold
Improved Resource Utilization
Plant A Plant B Plant C
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SAP MPM - Configurable dashboard configurations
Role based and Production Line Specific

» Dashboard panels are configurable Different

panel contains different information

» Information in each Panel is configurable

through Activity Assignment

» Every dashboard is role and Production line

specific Line Manager and Operator can have different
type of dashboard

» Dashboard can be configured once and copied

or exported
» Operator can work on the Worker UI to have all his IT
related work from the same console Productivity will
increase
» The buttons at the bottom of the dashboard
are also configurable Any custom developed UI can
also be accessed from the dashboard
» The whole of the dashboard design uses responsive
libraries which helps fitting into different sized
monitors and devices
» Configurable Header area customer specific logos
and icons for the buttons below ( this feature under
development and not yet released)

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SAP MPM and ECC Integration delivered as standard content

SAP
Enterprise Resource Planning
Plant Hierarchy
Production Planning
Reason Code
 Plant Hierarchy Material Management

 Production Order
 Process Order
 Production Yield Confirmation
 Work Center
 Production Scrap Confirmation
 Material
 Production Rework Confirmation
 Shift Definition
 Component Goods Movement
 Data Collection Element
SAP  Custom
 Floc and Equipment Mapping
MPM Execution
 Plant Reason code Manage Orders
Manage Downtime
 Custom Performance Analysis
Raw Material Consumption
Data Collection

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SAP MPM – Scenario Coverage
Standard and custom possibilities – Manual / Semi-automatic / Automatic
ERP

Create/Release
Confirm Order
Orders
HANA
MII or

Analyze, Identify and Improve

MII OEE

Report Review/Confirm
Pool Order Check Staging Start Order Report Production Collect Data
Consumption Order

Maintenance
Schedule downtime Report Events Assign Reasons Review Shift Shift Handover
Notifications
Line

Idle Start up Ramp up Processing Ramp down Shut down Idle

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 ERP SCM PLM

Quality Engine - Enabling Quality Active Monitoring PLAN MAKE DELIVER

INTEGRATION

Manufacturing Integration & Intelligence

Business Logic Services
Data can come from any number of source and Visualization Composition
Environment

combined on the fly, including from the user directly. Quality Engine

KPIs / Metrics / Alerts

Data Services

Plant Connectivity

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Limit Chart – Ability to show quality data without calculation overhead

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SPC Chart – Ability to define custom labels for different Alarms

SPC Chart Limit Texts

Purpose: Provide the ability to label alarming points
Benefit: Highlight out of range points and reason why for the operator

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Statistical Control (SPC / SQC) and Pareto Analysis

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Manufacturing Integration and Intelligence ERP

PLAN
SCM

MAKE
PLM

DELIVER

Alert Framework INTEGRATION

Manufacturing Integration & Intelligence

Alert Services Define Alert Business Logic Services

Visualization Composition

 Define Alert in MII Workbench

Environment
Quality Engine
 Modelist  Short text/ long text / Severity KPIs / Metrics / Alerts

 View Alerts and detail  Follow up actions / Container Data Services

 Change status of Alert Properties

 Delete the Alert  Delivery transaction
 Forward the Alert  Role Mapping Plant Connectivity

ALERT FRAMEWORK
Alert Clean up  Out-of-box
 Create / Edit / Delete rule  Define Alert
 Enable / Disable rule  Configure Alert
 Run Clean up rule
 Consume Alert
 Alert Services
Alert Watch List  Alert Watch List
 Severity  Alert Maintenance
 Status
 Follow up actions
 Container Info Raise Alert
 Forward Alert  Raise Alert Action Block
 Delete Alert  Severity
 Follow up actions / Container Properties
 Raise Always

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SAP Manufacturing Integration and Intelligence
Operational Visibility – SSCE – Alert Integration Enhancement

Feature
» Enhanced support for Alerts in SSCE
dashboard
» Ability to change the status of the
alert, forward the alert, add
comments etc.

Benefit
» Out of box integration to show alerts
on the dashboard.
» No coding required for brining this
enhanced Alert capability.

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Alert Framework

» Alerts and notifications are commonly used

objects in manufacturing operations

» Alerts are typically needed to inform the user

about problems/errors, or exceptions that
occur during production

» In prior SAP MII versions, there is no out-of-the

box solution where user can define, configure
and consume alerts. They had to be
developed using existing MII content
mechanisms (i.e., BLS transactions)
» SAP MII 14.0 delivers an “Alert Framework” as
an out-of-box feature and new content object

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SAP MII on HANA DataBase

» Run SAP MII on NW 7.40 stack with HANA as underlying database

» High performing In-Memory Analytics for large amount of Data

(“Big Data”)

» Enables near real time analysis of shop floor data to identify

preventive actions, including self-service composition

» Enhanced performance for MDO, KPI, Plant information Catalogue,

OEE scenarios

» Simplifies the overall stack for customers by reducing the

maintenance cost of non-HANA DB

» New insights into the shop floor based on trends/ prediction with HANA
capabilities
» Ability to manage large volumes and multiple types of data provides ability
to develop, train and utilize predictive techniques (e.g.,
regression and heuristic) for forward looking analysis

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SAP Manufacturing Integration and Intelligence 15.1
Continuous improvements – ODATA Action

Features
» ODATA Action block to call
REST API along with support
for NW Gateway services

Benefits
» Enhance the integration
capability of SAP MII to call
ODATA services.
» Simplifies the integration with
ECC gateway services.
» Enables delivery of Fiori based
manufacturing applications

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Plant based reporting using SAP Lumira
Lumira plug-in for OEE reporting with local MII data
Features:
» SAP pre-delivered plug-in for
Lumira to enable MII based
reporting
» SAP pre-delivered data
extraction from MII for Lumira
consumption
» Steps:
- Download Lumira Plugin
- Install the Plug-in on Lumira 1.25
or higher
- Configure the path to metadata
- Start Analyzing Data in Lumira

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Thank you
Contact information:

Carlos Portillo
EMEA Center of Excellence
LoB Manufacturing & Operational Excellence
carlos.Portillo@sap.com
+31 615 3489 07

© 2016 SAP SE or an SAP affiliate company. All rights reserved.