Mechatro Hand Book Geospec PDF

YT05-15001
YV05-04501

LD05-01501
YY05-12001

YH05-07001
YB05-03001

LA05-02001
YF05-02001

YU05-02001
YN11-45001

YQ11-06001
LQ12-06001

LL12-05001
LC10-07001

YC10-03501
LS10-02001

YS10-01501
S7YO00810ZE01 Printed in Japan 2008.09(K)

The model is shown in weight (ton) class as follows.
ITEMS MODEL
7tSR SK70SR-2
SK125SR
SK125SRL
13tSR SK135SR-2
SK135SRLC-2
SK140SRLC
SK215SRLC
22tSR SK225SR
SK225SRLC
23tSR SK235SR-2
SK235SRLC-2
SK200-8
20t SK210LC-8
25t SK250-8
SK260LC-8
33t SK330-8
SK350LC-8
46t SK460-8
SK480LC-8
OPERATOR CAB CONTROLS
LOCATIONS OF MAJOR DEVICES OF THE 7tSR MODEL
GAUGE CLUSTER
(MULTI-DISPLAY)
Swing Parking Brake

Release Switch
Starter Key Switch
Throttle
Fuse & Potentiometer
Relay Box
Mechatro Controller
Switch Panel
FRONT
EGR Controller
DETAIL A
1
LOCATIONS OF MAJOR DEVICES OF THE 13tSR,22tSR, 23tSR MODEL
GAUGE CLUSTER
(MULTI-DISPLAY)
Switch Panel Starter Key Switch
Throttle potentiometer
KPSS Work Mode

Release Switch
Swing Parking Brake
Release Switch
ECU
FRONT
Fuse &
Mechatro Relay Box
Controller
DETAIL A
2
LOCATIONS OF MAJOR DEVICES OF THE 20t, 25t, 33t, 46t MODEL
GAUGE CLUSTER
(MULTI-DISPLAY)
Switch Panel Starter Key Switch
Throttle Potentiometer
FRONT
Swing Parking Brake
Release Switch
Accelerator Dial for Emergency

ECU
Mechatro Controller
Fuse & Relay & Download Connector Box
3
DETAIL OF GAUGE CLUSTER
(1) Display Indications
KPSS Work mode Indication
H : for heavy duty work
S : for standard work and
loading operations
A : for crusher (nibbler)
B : for breaker
Travel-Speed Indication
HIGH (2nd) Speed
LOW (1st) Speed
Auto Accel ON/OFF Indication
Auto Idle Stop ON/OFF Indication
Wiper Status Indication
Wiper moves intermittently
Wiper moves continuously
Failure Indication
Icon is displayed when trouble
occurred
(2) Switches
Screen Change Switch
Buzzer Stop Switch
KPSS Work mode Select Switch
Washer ( ) Switch
Wiper ( ) Switch
Travel Speed Select ( ) Switch
Auto Accel ( ) Switch
Select Switch
Use it when you decide
"Item or value of the adjustment".
RELATIVE DEVICES OF "IT" CONTROLLER
GPS Antenna
Sending and Receiving Antenna
Communication Controller
4
SELF DIAGNOSIS FUNCTION (ERROR CODE)
Explanation of ERROR CODE
14.
refer to page 7
Note : Warning error codes (the head is W) are described on page 12, 14.
Note : Warning error codes (written in red) explain about 7tSR only.
5
14.
refer to page 7
Note : Warning error codes (written in red) explain about 7tSR only.
6
13tSR ERROR CODE OF ENGINE
Failure Malfunctioned [Class] / Limitation of outpu
Contens of Failure
Code component when failure occurs
00198 Oil pressure switch Oil pressure switch failure [6]
Dfp_OPSCDPlaus1 Engine speed is high but sensor is OFF status. LOW IDLE
00291 Accelerator sensor 1 Analog signal input is defective. [5]
00292 SRC Defective analog input signal from controller is detected. Warning
Dfp_APP1
00914 CAN accelerator CAN communication failure [7]
Dfp_FrmMngCANAPP It is detected that accelerator opening (APPREQ) received with CAN is defective. Warning
01008 Oil pressure switch Oil pressure switch failure [1]

Dfp_OPSCDPlaus2 Engine speed is high but sensor is OFF status. Engine is shut down
01021 Inlet manifold pressure sensor Inlet manifold pressure sensor failure [4]
01022 Dfp_BPSCD Defective operation of inlet manifold pressure sensor attached to Engine power down
engine (Disconnection, short circuit and characteristic defect) is detected.
01081 Atmospheric pressure sensor Atmospheric pressure sensor fails [4]
01082 Dfp_APSCD Defective operation of atmospheric pressure sensor in ECU Engine power down
(Disconnection, short circuit and characteristic defect) is detected.
01101 Coolant temperature sensor Coolant temperature sensor failure [5]
01102 Dfp_CTSCD Defective operation of coolant temperature sensor attached to Engine power down
engine (Disconnection, short circuit and characteristic defect) is detected.
02281 Misalignment between cam and crank Misalignment between cam and crank [3]
Dfp_EngMOfsCaSCrS Misalignment between cam and crank is detected. Engine power down
03838 Accelerator sensor Accelerator signal mutual comparison is defective. [5]
mutual diagnosis When there is deflection of 20% or more between CAN signal Warning
Dfp_APPSync and analog signal, sensor detects it.
05181 Q tune resistance Q tune resistance failure [8]
05182 SRCDfp_EngCD_TrqAdj Input failure of Q tune resistance is detected. Warning
06201 Sensor supply voltage monitor 3 ECU failure [5]
06202 Dfp_SSpMon3 Failure of 5V power line which supplies power to sensor. Warning
06351 Cam single operation warning Crank sensor failure [3]
Dfp_EngMBackUp It is detected that crank sensor fails and engine is operated with the cam sensor. Engine power down
06361 Cam sensor Cam sensor failure [5]
06362 Dfp_EngMCaS1 Failure of cam sensor (Disconnection, short circuit, and damaged tooth) is detected. Warning
06371 Crank sensor Crank sensor failure [3]
06372 Dfp_EngMCrS1 Failure of crank sensor (Disconnection, short circuit, and damaged tooth) is detected. Engine power down
06511 Injector drive bank 1 Injector failure (ECU internal circuit) [1]
06512 Dfp_InjVlvBnk1A The injector drive circuit detected short circuit. Engine is shut down
06518
Dfp_InjVlvBnk1B The injector drive circuit detected disconnection. Engine is shut down
06532 Dfp_InjVlvBnk2A The injector drive circuit detected short circuit. Engine is shut down
06538
Dfp_InjVlvBnk2B The injector drive circuit detected disconnection. Engine is shut down
06551 Injector drive IC ECU failure [1]
06552 Dfp_InjVlvChipA IC which controls injector is malfunctioned. Engine is shut down
06554
06558
06561 Injector drive IC ECU failure [1]
06562 Dfp_InjVlvChipB IC which controls injector is malfunctioned. Engine is shut down
06564
06568
Note : Refer to shop manual "Section 51 ENGINE CHAPTER" for details of engine error code.
7
Contens of Failure
06571 Injector #1 Injector failure [1]
06574 Dfp_InjVlvCyl1A Short circuit is detected in injector or harness. Engine is shut down
06578
Dfp_InjVlvCyl1B Disconnection is detected in injector or harness. Warning
06598
06618
06638
06771 Air heater relay power stage Air heater relay failure [5]
06772 Dfp_GlwCD_Actr Failure of air heater relay or wiring harness is detected. Warning
06774
06778
10791 Sensor supply voltage monitor1 ECU failure [5]
10792 Dfp_SSpMon1 Failure of 5V power line which supplies power to sensor. Warning
10801 Sensor supply voltage monitor 2 ECU failure [4]
10802 Dfp_SSpMon2 Failure of 5V power line which supplies power to sensor. Engine power down
11102 Shut-off pass test ECU failure [5]
11104 Dfp_SOPTst Emergency injection stop circuit doesn't operate. Warning
11108
12311 SPI communication error ECU failure [1]
Dfp_HWEMonCom SPI (Serial peripheral interface): Serial communication malfunction Engine is shut down
between CPU and each internal IC occurs.
12352 EEPROM ECU failure [5]
12354 Dfp_HWEMonEEPROM Defective reading and writing to EEPROM are detected. Warning
12358
14848 Supervision ECU failure [1]
Dfp_Montr Malfunction judgment by self-diagnosis function in ECU. Engine is shut down
15421 CJ945 excessive voltage ECU failure [1]
Dfp_HWEMonUMaxSupply The supply voltage is excessive for power stage control IC. Engine is shut down
15432 CJ945 voltage is too low ECU failure [1]
Dfp_HWEMonUMinSupply The supply voltage is too low for power stage control IC. Engine is shut down
16688 Recovery occurrence ECU failure [5]
Dfp_HWEMonRcyLocked Recovery (partial reset) occurred by ECU internal malfunction. Warning
16708 Recovery generation ECU failure [5]
Dfp_HWEMonRcyVisible Recovery (partial reset) occurred by ECU internal malfunction. Warning
16711 CAN A Pass off CAN communication failure [7]
Dfp_NetMngCANAOff Disconnection and short circuit of CAN communication line Warning
16731 CAN C Pass off CAN communication failure [7]
Dfp_NetMngCANCOff Disconnection and short circuit of CAN communication line Warning
16744 APPREQ message time-out CAN communication failure [7]
Dfp_FrmMngTOAPPREQ Accelerator opening (APPREQ) signal is received by CAN. Warning
But it detects that the CAN cannot receive the signal.
8
Contens of Failure
20004 MPROP power stage MPROP failure [2]
20008 Disconnection and excessive load Disconnection or short circuit of MPROP or harness. Engine power down
Dfp_MeUnCDNoLoad
VB short Battery short circuit of MPROP or harness Engine power down
Dfp_MeUnCDSCBat
GND short circuit GND short circuit of MPROP or harness Engine power down
Dfp_MeUnCDSCGnd
20051 Engine speed ECU failure [5]
Dfp_OvRMonSigA Recognized engine speed is defective. Warning
20081 ADC monitoring ECU failure [1]
20082 Dfp_ADCMon A/D converter is abnormal in ECU. Engine is shut down
20084
20088
20098 TPU monitoring ECU failure [1]
Dfp_TPUMon Failure of TPU in ECU Failure of Engine is shut down
Arithmetic circuit of rotational pulse
20108 SPIDfp_WdCom ECU failure [1]
Judgment of malfunction by self-diagnosis for ECU Error of watch dog Engine is shut down
20111 Rail pressure sensor SRC Rail pressure sensor failure [2]
20112 Dfp_RailCD Disconnection and short circuit of rail pressure sensor or harness are detected. Engine power down
20121 Rail pressure sensor offset Rail pressure sensor failure [2]
20122 monitoring Zero-adjustment failure of rail pressure sensor. Engine power down
Dfp_RailCDOfsTst
20131 Rail pressure governor has deviation Rail pressure control failure [4]
(Nonattainment of target value) Rail pressure doesn't achieve target value. Engine power down
Dfp_RailMeUn0
(Nonattainment of target value Despite fully pressurized feed of pump, rail pressure Engine is shut down
& Fully pressurized feed of pump) doesn't achieve target value.
Dfp_RailMeUn1
(Pressure exceeds target value Despite fully closed pump, rail pressure is higher than target value. Engine power down
& Pump doesn't inject)
Dfp_RailMeUn2
20161 Rail pressure governor Rail pressure control failure [1]
(Real pressure is too low) Rail pressure is lower than standard value. Engine is shut down
Dfp_RailMeUn3
20171 Rail pressure governor Rail pressure control failure [2]
(Real pressure is too high) Rail pressure is higher than standard value. Engine power down
Dfp_RailMeUn4
20284 CAN transmission time-out CAN communication failure [7]
Dfp_FrmMngTxTO The transmission of CAN message is defective. Warning
20411 DBV valve opening DBV valve opening [2]
Dfp_PRVMonMax It is recognized that DBV opened. Engine power down
20422 DBV kick off DBV valve is opened forcibly. [2]
Dfp_PRVMonMin Open valve forcible command is ordered for entering into Limp-home mode. Engine power down
20434 DBV valve is seized in closed position DBV valve is seized in closed position [1]
Dfp_PRVMonSig If you try to open valve forcibly, valve doesn't open. Engine is shut down
20441 Holding pressure of DBV Holding pressure of DBV is abnormal [1]
2-step is too high Holding pressure of DBV 2-step is higher than standard level. Engine is shut down
Dfp_PRVPresHi
20452 Holding pressure of DBV Holding pressure of DBV is abnormal [1]
2-step is too low Holding pressure of DBV 2-step is lower than standard level. Engine is shut down
Dfp_PRVPresLo
9
EXPLANATION OF CLASS AND OUTPUT LIMITATION AT FAILURE
CLASS
Engine is shut down 1
1150rpm(8%) fixation (serious failure) 2
Limit to 50% of maximum Q. (medium failure) 3
Limit to 75% of maximum Q. (minor failure) 4
Warning only 5
Low idle 6
Warning only, no "Lamp" on 7
Warning only, and "Warning Lamp" on 8
Acceleration gate opening 0% ; 1015 rpm

Acceleration gate opening 100% ; 2240 rpm
The character "Q" of maximum "Q" means amount of fuel injection.
10
20t, 22tSR, 23tSR, 25t, 33t ERROR CODE OF ENGINE
Excessive common rail pressure

Control system (the first stage)
Control system (the second stage)
Note : The error code of a blue character is displayed only on 33t. (Fox six cylinders)
Note : Output Limitation Level 0: Engine Stop 1: No Load Limitation 2: to 75% 3: to 50%
11
Note : The error code of a blue character is displayed only on 33t. (Fox six cylinders)
ERROR CODE OF WARNING
12
46t ERROR CODE OF ENGINE
Excessive CAN 1 (Engine) Low output

Excessive common rail pressure,
Low output
supply pump excess forced feed
Low output
Control system (the first stage)
Low output
Control system (the second stage)
Fuel leakage Low output
Boost pressure sensor malfunction (HI) Insufficient engine power
Coolant temperature sensor malfunction (LOW) Insufficient engine power
Coolant temperature sensor malfunction (HI) Insufficient engine power
Fuel temperature sensor malfunction (LOW)
Fuel temperature sensor malfunction (HI)
Common rail pressure sensor malfunction Insufficient engine power
Common rail pressure sensor malfunction (LOW) Insufficient engine power
Common rail pressure sensor malfunction (HI) Insufficient engine power
ECU charge circuit high input Low output
Injector circuit malfunction-cylinder 1 Low output
Engine over heat Low output
Engine over run
Turbo charger over boost Low output
Boost pressure sensor malfunction (LOW) Insufficient engine power
Cylinder 1 contribution / balance fault
Engine speed main sensor circuit Engine does not start
malfunction / Engine stopped.
Abnormal engine main rotation sensor pulse count
Engine speed sub sensor circuit malfunction
Abnormal engine auxiliary rotation sensorn pulse count
EGR valve 1 stick Other problem
Difficult to start engine.
Preheat circuit malfunction (Open / GND short circuit)
Difficult to start engine.
Preheat circuit malfunction (+B short circuit)
Flash ROM error Low output
Engine does not start
CPU malfunction (Hard detection) / Engine stopped.
Monitoring IC malfunction in CPU Low output
ECU charge circuit low input Low output
13
Starter signal malfunction
Supply pump SCV malfunction
Low output
(Full discharge mode)
Supply pump SCV malfunction Engine does not start
(Power source line short) / Engine stopped.
Main relay malfunction
Excessive CAN 2 (Engine)
CAN communication loss EGR actuator Low output
Injector common 1 ground short Low output
Injector common 1 open circuit Low output
Injector common 2 ground short Low output
Injector common 2 open circuit Low output

Supply pump over-feed Low output
Supply pump over-feed Low output
EGR cooler overheat
EGR cooler coolant temperature sensor malfunction (LOW)
EGR cooler coolant temperature sensor malfunction (HI)
EGR actuator fault Low output
EGR actuator fault Low output
Injector correction data conformity error Low output
Insufficient engine power
Accelerator sensor 1 and 2 malfunction (Low idle 800rpm fixing)
Accelerator sensor 1 malfunction (LOW)
Accelerator sensor 1 malfunction (HI)
Accelerator sensor 2 malfunction (LOW)
Accelerator sensor 2 malfunction (HI)
Atmospheric pressure sensor malfunction (LOW) Insufficient engine power
Atmospheric pressure sensor malfunction (HI) Insufficient engine power
PCV 2 malfunction Low output
PCV 2 out put short to GND Low output
Interruption of CAN communication (Machine)
ERROR CODE OF WARNING
14
TROUBLE HISTORY DIAGNOSIS
MAINTENANCE INTERVAL DISPLAYS
FLOWCHART
15
SERVICE DIAGNOSIS FUNCTION
FLOWCHART
16
SERVICE DIAGNOSIS MODE 1 DETAIL OF DISPLAYS
Displays
Contents
No. 7tSR Other models except 7tSR
NO.1 NO.1
1 MAIN CONT. P/N MAIN CONT. P/N
YT22E00064F1 YN22E00001F1 P/No. indication
PROGRAM VERSION PROGRAM VERSION
1-VER 01.00 1-VER 11.11 Program version indication
2-VER 00.00 2-VER 00.00 MERIT controller program version
SERVICE DIAG 1 SERVICE DIAG 1 Service diagnosis mode
2 NO.2 ENG NO.2 ENG

G-1 MOTOR STEP 256 G-3 SPEED SET 2205 No load setting rpm
POS. 100% MEAS1 2201 Actual rpm 1
COIL A 1.5A MEAS2 2201 Actual rpm 2 (Engine controller)
COIL B 1.5A G-5 ENG PRS. LIVE Engine oil pressure
G-2 LIMIT SW. OFF WATER TEMP 100 OFF Coolant temperaturre sensor
G-3 SPEED SET 2205 MODE HM Work mode
MEAS 2201 H-1 ACCEL VOLT. 4.2V Potentiometer voltage
POS. 100% Voltage % indication
G-5 ENG PRS. LIVE ECU OUTPUT 0.5V Accel output voltage to engine controller
WATER TEMP 100 OFF
MODE HM
H-1 ACCEL VOLT. 4.2V
POS. 100%
3 NO.3 SOL.VALVE NO.3 SOL.VALVE

F-1 POWER BOOST F-1 POWER BOOST
COMP. - COMP. OFF - Set value in computer
MEAS. - MEAS. OFF - Measured value
SWITCH - SWITCH OFF - Switch
F-2 SWING-BRAKE F-2 SWING-BRAKE
COMP. OFF COMP. OFF Set value in computer
MEAS. OFF MEAS. OFF Measured value
RELEASE SW OFF RELEASE SW OFF Switch
F-3 1/2-TRAVEL F-3 1/2-TRAVEL
COMP. OFF COMP. OFF Set value in computer
MEAS. OFF MEAS. OFF Measured value
SWITCH OFF SWITCH OFF Switch
4 NO.4 RELAY NO.4 RELAY
K-1 AIS RELAY 2 OFF K-1 AIS RELAY 2 OFF Indicated value
K-2 SAFETY RLY OFF K-2 SAFETY RLY OFF - Indicated value
K-3 ENG STOP OFF K-3 ENG STOP OFF Indicated value
KEY SWITCH OFF KEY SWITCH OFF Key switch
START SWITCH OFF START SWITCH OFF Starter switch
CHARGE LIVE CHARGE LIVE Alternator
K-4 LOCK LEVER OFF K-4 LOCK LEVER OFF Indicated value
SWITCH OFF SWITCH OFF Switch
5 NO.5 PRESS.SENSOR NO.5 PRESS.SENSOR

B-1 BOOM RAISE B-1 BOOM RAISE
0.5V 0.0M 3.5V 2.6M Sensor voltage / Pressure converted value
B-2 BOOM LOWER B-2 BOOM LOWER
B-3 ARM OUT B-3 ARM OUT
B-4 ARM IN B-4 ARM IN
B-5 BUCKET DIG B-5 BUCKET DIG
B-6 BUCKET DUMP B-6 BUCKET DUMP
Note: The blue character is displayed only on 13tSR. "Other models except 7tSR"
17 are from 13tSR to 46t.
Displays
Contents
6 NO.6 PRESS.SENSOR
B-7 SWING
NO.6 PRESS.SENSOR
B-7 SWING
B-9 TRAVEL (R) B-9 TRAVEL(R)
B-10 TRAVEL (L) B-10 TRAVEL(L)
B-16 P1 OPT. B-16 P1 OPT.
B-17 P2 OPT. B-17 P2 OPT.
B-18 DOZER 1 B-18 DOZER 1
B-19 DOZER 2 B-19 DOZER 2
7 NO.7 P.SENSOR PROPO-V NO.7 P.SENSOR PROPO-V
C-1 PUMP P1 C-1 PUMP P1
C-2 PUMP P2 C-2 PUMP P2
C-3 BOOM-HEAD C-3 BOOM-HEAD
C-4 BOOM-ROD C-4 BOOM-ROD
PROPO-VALVE PROPO-VALVE
E-3 OPT RELIEF 1 E-3 OPT RELIEF 1 Set value in computer / Converted value from pressure
COMP. 0mA 0.0M COMP. 600mA 14.5M Measured value / Converted value from pressure
MEAS. 0mA 0.0M MEAS. 600mA 14.5M
E-4 OPT RELIEF 2 E-4 OPT RELIEF 2 Set value in computer / Converted value from pressure
COMP. 0mA 0.0M COMP. 600mA 14.5M Measured value / Converted value from pressure
8 NO.8 PROPO-VALVE
D-1 P1 UN-LOAD(BP-CUT)
COMP. 600mA 4.5M Set value in computer / Converted value from pressure
MEAS. 600mA 4.5M Measured value / Converted value from pressure
D-2 P2 UN-LOAD(BP-CUT)
D-3 S-TRAVEL
D-6 ARM IN-2-SPEED
9 NO.9 PROPO-VALVE
E-1 P1 PUMP
POWER SHIFT 100mA Power shift
FLOW RATE 100L Flow rate of pump P1
E-2 P2 PUMP
POWER SHIFT 100mA Power shift
FLOW RATE 100L Flow rate of pump P2
10 NO.10 SENSOR,SWITCH NO.10 SENSOR,SWITCH

H-9 FUEL LEVEL H-9 FUEL LEVEL
4.5V 90 4.5V 90 Fuel level
H-10 HYD.OIL TEMP H-10 HYD.OIL TEMP
4.5V 30 4.5V 30 Hydraulic oil temperature
GLOW OFF GLOW OFF - Glow switch
AIR FILTER LIVE AIR FILTER LIVE Air filter clogging
WATER SEPA. LIVE WATER SEPA. LIVE - Water separator clogging
ENG OIL FILTER LIVE ENG OIL FILTER LIVE Engine oil filter clogging
FRONT WINDOW OFF FRONT WINDOW OFF Front window open/close switch
DOUBLE FLOW ON DOUBLE FLOW ON Conflux/Single flow select switch
KPSS SW OFF KPSS SW OFF KPSS switch
HEATER OFF HEATER OFF - Command from air heater
ENG OIL LEVEL LIVE ENG OIL LEVEL LIVE - Engine oil level
COOLANT LEVEL LIVE COOLANT LEVEL LIVE - Coolant level
Note: The red character is displayed only on 46t. are from 13tSR to 46t.
18
Displays
Contents
11 NO.11 SOL.VALVE
F-4 OPT SELECT
COMP. OFF Set value in computer
MEAS. OFF Measured value (Feed back value)
SPOOL POS. NIB Spool position

SELECT SWITCH NIB Mode of selector valve
F-5 FAN PUMP
COMP. OFF - Set value in computer
MEAS. OFF - Measured value
F-6
COMP. OFF - Set value in computer
MEAS. OFF - Measured value
12 NO.12 POTENTIO.
H-2 BOOM
3.5V 137 Sent value from sensor / Converted value from angle
H-3 ARM
3.5V 137 Sent value from sensor / Converted value from angle
13 NO.13 PROPO-VALVE
D-4 BOOM RAISE
D-5 BOOM LOWER
D-7 ARM OUT
D-8 ARM IN
16 NO.16 PRESS.SENSOR NO.16 PRESS.SENSOR

B-11 B-11
B-12 B-12
B-13 B-13
B-14 B-14
B-15 B-15
B-20 B-20
Note: The green character is displayed only on 22tSR. are from 13tSR to 46t.
19
All model Diqital input / output detail
No. Displays Contents Function Signal level ON/OFF
18 NO.18 DIGITAL INPUT
DI1 OFF ON/OFF indication
See
Mechatro
controller
connector


21 NO.21 DIGITAL OUTPUT

DO1 COMP. OFF Set value in computer
MEAS. OFF Measured value

20
All model Diqital input / output detail
No. Displays Contents Function Signal level ON/OFF
25 NO.25 WIPER SYSTEM

WIPER SW OFF Wiper switch
RISEUP SW OFF Wiper rise-up switch
REVERSE SW OFF Wiper reverse rotation switch
PREVENT ARC OFF Wiper motor ark prevention
CW MOTOR RLY OFF relay
CCW MOTOR RLY OFF Wiper normal rotation relay
WASHER SW OFF Wiper reverse rotation relay
MOTOR RELAY OFF Washer switch
Washer motor relay
27 NO.27 MERIT SYSTEM
COMMUNICATION OFF Status of communication in MERIT controller

4
0412051200
28 NO.28 ENG CONT.
TRANS.COUNT. 100 Counted number of transmission error
RECEIVE COUNT. 100 Counted number of reception error
DIAG STATUS 9 Diagnosis status
NUMBER OF DIAG 100 Numbers of error
BOOST PRESS. 100 Boost pressure Acceleration gate opening [%]
BOOST TEMP. -100 Boost temperature
BAROMETRIC P. 100 Atmospheric pressure
FUEL TEMP. -100 Fuel temperature Fixed to 0
FUEL CONS. 200 Fuel consumption
INTAKE TEMP. -100 Intake air temperature Fixed to 0
ENG PRESS. 300 Engine oil pressure Common rail pressure [Mpa]
GLOW OFF Glow output from ECU
ENG STOP OFF Engine stop command from ECU
TORQUE 1000 Calculated torque of ECU
Note: The display of a blue character is only on 13tSR.
Not available for 7tSR
21
SERVICE
No. Displays
DIAGNOSIS
Contents
MODE
No.
2 DETAIL
Displays
OF DISPLAYS
Contents
1 NO.1 33 NO.33 BUCKET
MAIN CONT. P/N C-1 P1-PRES 13.9M Pump pressure sensor
YN22E00001F1 P/No. indication C-2 P2-PRES 13.9M Pump pressure sensor
PROGRAM VERSION E-1 P1-PSV 600mA Command current
1-VER 11.11 Program version indication E-2 P2-PSV 600mA Command current
2-VER 00.00 MERIT controller program version D-1 P1-UL(BPC) 600mA Command current
D-2 P2-UL(BPC) 600mA Command current
SERVICE DIAG 2 Service diagnosis mode D-3 S-TRAVEL 600mA Command current
B-5 BUCKET DIG 1.9M Bucket digging pressure sensor
B-6 BUCKET DUMP 1.9M Bucket dump pressure sensor
G-3 ENG SPEED 2205 Engine actual speed
POWER SHIFT 100mA Power shift current
31 NO.31 BOOM 34 NO.34 TRAVEL

C-1 P1-PRES 13.9M Pump pressure sensor C-1 P1-PRES 13.9M Pump pressure sensor
E-1 P1-PSV 600mA Command current E-1 P1-PSV 600mA Command current
D-1 P1-UL(BPC) 600mA Command current D-1 P1-UL(BPC) 600mA Command current
B-1 BOOM RAISE 1.9M Boom up pressure sensor D-3 S-TRAVEL 600mA Command current
B-2 BOOM LOWER 1.9M Boom down pressure sensor B-9 TRAVEL(R) 13.9M Travel right pressure sensor
G-3 ENG SPEED 2205 Engine actual speed B-10 TRAVEL(L) 13.9M Travel left pressure sensor
POWER SHIFT 100mA Power shift current Pi-P1 13.9M Pilot pressure at travel straight (P1 side)
Pi-P2 13.9M Pilot pressure at travel straight (P2 side)
G-3 ENG SPEED 2205 Engine actual rpm
POWER SHIFT 100mA Power shift current
32 NO.32 ARM,SWING 35 NO.35 OPT

D-3 S-TRAVEL 600mA Command current D-3 S-TRAVEL 600mA Command current
D-6 ARM-IN-2 600mA Command current E-3 OPT RELIEF 600mA Command current
B-3 ARM OUT 13.9M Arm out pressure sensor B-16 P1 OPT 1.9M P1 side option pressure sensor
B-4 ARM IN 13.9M Arm in pressure sensor B-17 P2 OPT 1.9M P2 side option pressure sensor
B-1 BOOM RAISE 13.9M Boom up pressure sensor F-4 OPT SELECT NIB Optional selector SOL (Nibbler line)
B-7 SWING 13.9M Swing pressure sensor DOUBLE FLOW SW NIB Conflux/ Single selector switch
G-3 ENG SPEED 2205 Engine actual speed G-3 ENG SPEED 2205 Engine actual rpm
POWER SHIFT 100mA Power shift current POWER SHIFT 100mA Power shift current
SERVICE DIAGNOSIS MODE 3 DETAIL OF DISPLAYS

No. Displays Contents No. Displays Contents
1 NO.1 43 NO.43 MACHINE-INFORM.
MAIN CONT. P/N HOUR METER 3550 Hour meter of controller
YN22E00001F1 P/No. indication TRIP METER 3500 Trip meter of controller
PROGRAM VERSION OPERATION 3300 All accumulated operating time
1-VER 11.11 Program version indication TRAVEL 300 All accumulated traveling time
2-VER 00.00 MERIT controller program version SWING 3000 All accumulated swing time
HAMMER 100 All accumulated breaker operating time
SERVICE DIAG 3 Service diagnosis mode CRANE 100 All accumulated high-reach crane operating time
STARTER 1200 All accumulated starter operating time
41 NO.41 ADJUSTMENT 1 44 NO.44 MACHINE-INFORM.

ENG PUMP PRESS.
HI-IDLE 2205 Engine speed high idle TOTAL 10Hr Pump pressure distribution (%)
PUMP LEVEL1 24% 22% Total / In the last 10 hours
ACT I 515mA Current at pump adjustment LEVEL2 50% 50% Total / In the last 10 hours
15mA Current correction at pump adjustment LEVEL3 25% 25% Total / In the last 10 hours
PUMP P 35.0M Pressure at pump adjustment LEVEL4 1 % 3% Total / In the last 10 hours
ESS N 2040 Engine speed sensor rpm
UN-LOAD WATER TEMP.
P1 600mA P1 unload corrective current TOTAL 10Hr Coolant temperature distribution (%)
P2 600mA P2 unload corrective current LEVEL1 24% 22% Total / In the last 10 hours
BOOM 137 137 Angle adjustment LEVEL2 50% 50% Total / In the last 10 hours
ARM 137 137 Angle adjustment LEVEL3 25% 25% Total / In the last 10 hours
OFFSET 137 137 Angle adjustment LEVEL4 1 % 3% Total / In the last 10 hours
INTER-B 137 137 Angle adjustment

22
SERVICE DIAGNOSIS DATA LIST
The value indicated in the following tables is a normal value of service diagnosis mode 2
(screen No.31-35) at each operation. Please compare the values, and perform the trouble
shoot of the machine.
The value of the current of the proportional valve displayed on the screen of service diagnosis
mode 2 is set value in the mechatronics controller.
Please compare it with the actual measurement value of mode 1 (screen No,8 and 9).
Note:
- The values in following lists are reference values on the machine with standard attachment.
- The value of pressure sensor is calculated taking the variation into accounts.
When compared to performance inspection criteria , measure it with the aid of calibrated
measuring instrument
- The current of proportional valve is not the measured value, but command value.
- The measured value should be confirmed by the value in the displayed value for each
proportional valve.
- The current value of pump proportional valve is reference value because it varies according
to pump pressure and adjusted torque value.
- The value in display during operation shows the value in steady state, rather than, at start of
operation.
- Check on machine after sufficiently warning up machine.
- The value in display may differ according to software version and machine spesification.
Contact our ealer/distributor.
7tSR
Operation No.1 : Operation No.2 : Operation No.3 :
No operation Boom up in full lever operation Boom down in full lever operation
PRESS. SENSOR PRESS. SENSOR PRESS. SENSOR
BOOM RAISE BOOM RAISE BOOM RAISE
BOOM LOWER BOOM LOWER BOOM LOWER
ARM OUT ARM OUT ARM OUT
ARM IN ARM IN ARM IN
BUCKET DIG BUCKET DIG BUCKET DIG
BUCKET DUMP BUCKET DUMP BUCKET DUMP

Arm-out in full lever operation Arm-in in full lever operation Bucket digging in full lever operation
BOOM RAISE BOOM RAISE BOOM RAISE
BOOM LOWER BOOM LOWER BOOM LOWER
ARM OUT ARM OUT ARM OUT
ARM IN ARM IN ARM IN
BUCKET DIG BUCKET DIG BUCKET DIG
BUCKET DUMP BUCKET DUMP BUCKET DUMP

Bucket dump in full lever operation Swing in full lever operation Travel right in full lever operation
BOOM RAISE SWING SWING
BOOM LOWER TRAVEL (R) TRAVEL (R)
ARM OUT TRAVEL (L) TRAVEL (L)
ARM IN
BUCKET DIG
BUCKET DUMP DOZER DOZER
DOZER DOZER
23
Travel left in full lever operation Dozer up in full lever operation Dozer down in full lever operation
SWING SWING SWING
TRAVEL (R) TRAVEL (R) TRAVEL (R)
TRAVEL (L) TRAVEL (L) TRAVEL (L)
DOZER DOZER DOZER
DOZER DOZER DOZER
Operation No.13: Operation No.14 :

N&B Depress toe section in full lever operation N&B Depress heel section in full lever operation
PRESS. SENSOR PRESS. SENSOR
13tSR, 22tSR, 23tSR
24
Boom down in full lever operation & relief
No measurement value
25
26
27
28
29
30
20t, 25t, 33t, 46t
31
Boom down in full lever operation & relief
No measurement value
32
33
34
35
36
left
37
ABC ADJUSTMENT PROCEDURE 7tSR ; N/A for B, C-Adjustment
13tSR ; N/A for A-Adjustment
46t ; N/A for C-Adjustment
43
ENGINE ADJUSTMENT (A-ADJUSTMENT)
38
PUMP ADJUSTMENT (B-ADJUSTMENT)
39
UNLOAD ADJUSTMENT (C-ADJUSTMENT)
When the adjustment can not bbe performed
40
41
ADJUSTMENT FUNCTION FOR OPERATOR
N&B FLOW RATE ADJUSTMENT PROCEDURE

42
44
TROUBLE DIAGNOSIS MODE N/A for 7tSR, 46t
PROCEDURE
45
TROUBLE DIAGNOSIS MODE 1
46
47
48
49
CASE OF DIAG MODE 2
INSPECTIONABLE OPERATION
TROUBLE DIAGNOSIS MODE 2
50
7tSR ELECTRICAL PARTS ARRANGEMENT
A
SE-40 : press sensor

: swing right
a
VIEW A

: swing left

: dozer down SE-48 : press sensor
: dozer up
DETAIL a VIEW B
51
13tSR ELECTRICAL PARTS ARRANGEMENT
A
VIEW A
52
22tSR, 23tSR ELECTRICAL PARTS ARRANGEMENT
A
VIEW A
53
20t, 25t, 33t ELECTRICAL PARTS ARRANGEMENT
PG
DETAIL a
54
46t ELECTRICAL PARTS ARRANGEMENT
DETAIL a
DETAIL b
55
ELECTRICAL PARTS ARRANGEMENT FOR ENGINE
(4LE2X for 7tSR) Engine speed sensor
Govener moter
Engine cut solenoid
Right side view
(for mechatro reading)
Upper view
Over heat warning switch
Left side view
56
(D04FR for 13tSR)
Engine speed sensor

for pick up
Engine speed sensor

Oil pressure switch Right side view
(for crank shaft)
Intake pressure sensor
Upper view
Engine speed sensor

(for cam shaft)
Left side view
57
(J05E-TA for 20t, 22tSR, 23tSR, J05E-TB for 25t)
Right side view
Upper view
Left side view
58
(J08E-TM for 33t)
Right side view Upper view
Left side view
59
(P11C-UP for 46t)
Engine speed sensor
(for machine)
Right side view
Upper view
Pressure control valve
Left side view
60
7tSR SUMMARY OF MECHATRO CONTROL SYSTEM
GAUGE CLUSTER
LCD DISPLAY
FOR SELECTION
FUEL GAUGE (10) (9)
COOLANT TEMP. GAUGE (1)
LOWER SW. (2)
SCREEN CHANGE (3)
BUZZER STOP
MODE (4)
MULTI
WASHER
WIPER (41)
TRAVEL
DECEL (40)
SERIAL COMMUNICATION
(7)
(8)
ACCEL DIAL
MECHATRO CONTROLLER
GOVENOR
EGR CUT SOLENOID

BOOST PRESSURE SENSOR
EGR
CONTROLLER COOLANT THERMO SENSOR
ENGINE SPEED SENSOR
61
N&B SELECTOR
UP
(58) (57)
N&B
OUT IN
(8) (7)
FORWARD
ARM
REVERSE
DUMP DIGGING
(2) (1)
BUCKET
DOWN UP
(4) BOOM (3)
DOWN UP
(47) (48)
DOZER
SWING MOTOR
FWD TRAVEL LEFT REV PARKING RELEASE
FWD REV
TRAVEL RIGHT
LEFT RIGHT
(41) SWING (40) TRAVEL MOTOR
1,2 SPEED SELECT
DOWN
SWING PARKING BRAKE

SAFETY LOCK LEVER
TRAVEL 1,2 SPEED
SE-13 ENGINE rpm

REVERSE FORWARD
ENGINE
SAFETY
LOCK LEVER
62
ELECTRIC
CONTROLLER INPUT SIGNAL
HYDRAULIC
PILOT SECONDARY PRESSURE VOLTAGE OUTPUT L1
SOLENOID PROPORTIONAL VALVE SECONDARY PRESSURE
SOLENOID PROPORTIONAL VALVE PRIMARY PRESSURE MAIN CIRCUIT
LH RH LH RH
OPTION PILOT VALVE
PILOT VALVE
PILOT VALVE FOR TRAVEL
FOR ATT
SE-9
SE-10
SE-11
MULTI CONTROL VALVE OR SENSOR BLOCK
LOW PRESSURE SENSOR

SE-4
(4)
SE-3
(3) L2
GAUGE CLUSTER
SE-2 L3
(2)
LCD DISPLAY
FOR SELECTION SE-1
(1)
FUEL GAUGE
COOLANT TEMP. GAUGE SE-8
(8)
LOWER SW.
SCREEN CHANGE SE-7
(7)
BUZZER STOP L4
MODE (6)
WASHER
WIPER SE-5
(5)
OUTPUT VOLTAGE
TRAVEL
DECEL
ACCEL DIAL
SE-16
SE-23
PROPORTIONAL VOLTAGE
HIGH PRESSURE SENSOR
C-1 SE-22 L5
MECHATRO CONTROLLER A1 A2
ENGINE A3
INJECTOR SPEED SENSOR
SE-13
KPSS
RELEASE SWITCH PSV -P1
P1 PUMP PROPORTIONAL VALVE
: HIGH PRESSURE SENSOR
(FOR P1,P2 : 2pcs) PSV -P2
: INJECTOR P2 PUMP PROPORTIONAL VALVE
: E/G SPEED SENSOR CAN COMMUNICATION L6

C-8
: LOW PRESSURE SENSOR ENGINE CONTROLLER
(ATT : 7pcs, TRAVEL : 2pcs) ENGINE SPEED L7
COMMAND CURRENT
VOLTAGE 24V
PROPORTIONAL COMMAND CURRENT
63
MAIN CONTROL VALVE
L1
SE-29
ARM OUT DUMP DOWN FORWARD FORWARD LEFT ARM OUT

(8) (2) (4) (3) (6) (8) SV-13
P1 UNLOAD
SELECTOR VALVE
CONFLUX
BOOM UP
BOOM LOW SPEED
TRAVEL RIGHT
ARM 2 SPEED
ARM 1 SPEED
TRAVEL LEFT
N&B
BUCKET
P2 UNLOAD
OPTION
STRAIGHT
SWING
TRAVEL
SOL
P1 P2
(1) (3) (5) (7)
DIGGING UP REVERSE REVERSE RIGHT ARM IN
L2 SOLENOID VALVE
L3
L4
SWING MOTOR PARKING RELEASE
TRAVEL MOTOR 1,2 SPEED SELECT
BOOM CYLINDER
BOOM DOWN RECIRCULATION
BOOM CONFLUX
SWING PARKING BRAKE
SAFETY LOCK LEVER

TRAVEL 1,2 SPEED
TRAVEL STRAIGHT
ARM IN 2 SPEED
L5
P1 UNLOAD
P2 UNLOAD
ARM CYLINDER
ARM OUT CONFLUX
ARM IN CONFLUX
PSV PSV PSV PSV SV SV SV
-A -D -C -B -3 -1 -4
(7)
ARM IN
L6 BUCKET CYLINDER
DIGGING / DUMP CONFLUX
L7
PROPORTIONAL VALVE
SOLENOID VALVE ) BLOCK
64
ELECTRIC
HYDRAULIC
SOLENOID PROPORTIONAL VALVE PRIMARY PRESSURE
MAIN CIRCUIT
LH RH LH RH
OPTION PILOT VALVE
PILOT VALVE
FOR ATT
SE-9
SE-10
SE-11
LOW PRESSURE SENSOR

SE-4
(4)
SE-3
(3) L2
GAUGE CLUSTER
SE-2 L3
(2)
LCD DISPLAY
FOR SELECTION SE-1
(1)
FUEL GAUGE
(8)
LOWER SW.
SCREEN CHANGE SE-7
(7)
BUZZER STOP L4
MODE (6)
WASHER
WIPER SE-5
(5)
OUTPUT VOLTAGE
TRAVEL
DECEL
ACCEL DIAL
SE-16
SE-23
PROPOR TIONAL VOLTAGE
C-1 SE-22 L5
MECHATRO CONTROLLER A1 A2 A3
ENGINE
SE-13
KPSS RELEASE SWITCH PSV -P1


C-8
COMMAND CURRENT
VOLTAGE 24V
: ACCEL DIAL POTENTIOMETER PROPORTIONAL COMMAND CURRENT
65
MAIN CONTROL VALVE
L1
SE-29

(8) (2) (4) (3) (6) (8) SV-13
P1 UNLOAD
ATTACHMENT BOOST
SELECTOR VALVE
CONFLUX
BOOM UP
BOOM LOW SPEED
TRAVEL RIGHT
ARM 2 SPEED
ARM 1 SPEED
TRAVEL LEFT
N&B
BUCKET
P2 UNLOAD
OPTION
STRAIGHT
SWING
TRAVEL
PL1
SOL
P1 P2
(1) (3) (5) (7)
L2 SOLENOID VALVE
L3
L4
SWING MOTOR PARKING BRAKE RELEASE
BOOM CYLINDER
BOOM UP CONFLUX
SWING PARKING BRAKE
SAFETY LOCK LEVER

ATTACHMENT BOOST
TRAVEL 1,2 SPEED

TRAVEL STRAIGHT
ARM IN 2 SPEED
L5
P1 UNLOAD
P2 UNLOAD
ARM CYLINDER
ARM OUT CONFLUX
ARM IN CONFLUX
PSV PSV PSV PSV SV SV SV SV
-A -D -C -B -2 -3 -1 -4
(7)
ARM IN
L6 BUCKET CYLINDER
L7
PROPORTIONAL VALVE
66
20t, 23tSR, 25t, 33t SUMMARY OF MECHATRO CONTROL SYSTEM
ELECTRIC
HYDRAULIC
LH RH LH RH
OPTION PILOT VALVE
PILOT VALVE
FOR ATT
SE-9
SE-10
SE-11
LOW PRESSURE SENSOR

SE-4
(4)
SE-3
(3) L2
GAUGE CLUSTER
SE-2 L3
(2)
LCD DISPLAY
FOR SELECTION SE-1
(1)
FUEL GAUGE
(8)
LOWER SW.
SCREEN CHANGE SE-7
(7)
BUZZER STOP L4
MODE (6)
WASHER
WIPER SE-5
(5)
OUTPUT VOLTAGE
TRAVEL
DECEL
ACCEL DIAL
SE-16
SE-23
C-1 SE-22 L5
ENGINE
SE-13
PSV -P1

C-8
COMMAND CURRENT
VOLTAGE 24V
E-27
EMERGENCY MODE ACCEL DIAL
67
MAIN CONTROL VALVE
L1
SE-29

(8) (2) (4) (3) (6) (8) SV-13
P1 UNLOAD
ATTACHMENT BOOST
SELECTOR VALVE
CONFLUX
BOOM UP
BOOM LOW SPEED
TRAVEL RIGHT
ARM 2 SPEED
ARM 1 SPEED
TRAVEL LEFT
N&B
BUCKET
P2 UNLOAD
OPTION
STRAIGHT
SWING
TRAVEL
PL1
SOL
P1 P2
(1) (3) (5) (7)
L2 SOLENOID VALVE
L3
L4
BOOM CYLINDER
BOOM CONFLUX
SWING PARKING BRAKE
SAFETY LOCK LEVER

ATTACHMENT BOOST
TRAVEL 1,2 SPEED

TRAVEL STRAIGHT
ARM IN 2 SPEED
L5
P1 UNLOAD
P2 UNLOAD
ARM CYLINDER
ARM OUT CONFLUX
ARM IN CONFLUX
-A -D -C -B -2 -3 -1 -4
(7)
ARM IN
L6 BUCKET CYLINDER
L7
PROPORTIONAL VALVE
68
46t SUMMARY OF MECHATRO CONTROL SYSTEM
ELECTRIC
HYDRAULIC
LH RH LH RH
OPTION PILOT VALVE
PILOT VALVE
FOR ATT
SE-9
SE-10
SE-11
LOW PRESSURE SENSOR

SE-4
(4)
SE-3
(3) L2
GAUGE CLUSTER
SE-2 L3
(2)
LCD DISPLAY
FOR SELECTION SE-1
(1)
FUEL GAUGE
(8)
LOWER SW.
SCREEN CHANGE SE-7
(7)
BUZZER STOP L4
MODE (6)
WASHER
WIPER SE-5
(5)
OUTPUT VOLTAGE
TRAVEL
DECEL
ACCEL DIAL
SE-16
SE-23
C-1 SE-22 L5
ENGINE
SE-13
PSV -P1

C-8
COMMAND CURRENT
VOLTAGE 24V
E-27
EMERGENCY MODE ACCEL DIAL
69
MAIN CONTROL VALVE
L1
SE-29
ARM
OUT DOWN RIGHT DIGGING DOWN ARM OUT
(8) (4) (6) REVERSE REVERSE (1) (4) (8) SV-13
PL1
SELECTOR VALVE
TRAVEL STRAIGHT
)
P2 BYPASS CUT
P1 BYPASS CUT
(ATTACHMENT
BOOM 2 SPEED
BOOM 1 SPEED
TRAVEL RIGHT
ARM 1 SPEED
ARM 2 SPEED
TRAVEL LEFT
BOOST
N&B
BUCKET
OPTION
SWING
SOL
P2 P1
(7) (3) (5) FORWORD FORWORD (2) (3)
ARM IN UP LEFT DOWN UP
L2
SOLENOID VALVE
L3
L4
BOOM CYLINDER
BOOM CONFLUX
SWING PARKING BRAKE
SAFETY LOCK LEVER

ATTACHMENT BOOST
TRAVEL 1,2 SPEED

TRAVEL STRAIGHT
ARM IN 2 SPEED
P1 BYPASS CUT
P2 BYPASS CUT
L5
ARM CYLINDER
ARM OUT CONFLUX
ARM IN CONFLUX
-A -D -C -B -2 -3 -1 -4
(7)
ARM IN
L6 BUCKET CYLINDER
L7
PROPORTIONAL VALVE
70
MULTIDISPLAY OPERATION CHART
Diagnosis Function Adjustment Function for Service
Operator Setting
Normal Display Enter to Setting
/ Change
Switch Status
Set Back
Cancel Back
Auto Warm-up(ON/OFF)
Swing Flasher ON/OFF
Auto Idle Stop(ON/OFF)
Clock Contrast Select Item

Adjust
Adjust Clock
Cancel
Set
(Y M D H M )
Adjust Contrast
Cancel
Set
(11111 - 99999)
Maintenance Interval Maintenance Schedule Adjustment

Engine Oil Engine Oil Schedule Adjust
Adjust Time
(Every 10 hours)
Fuel Filter Fuel Filter Schedule Adjust Default
Set
Hydraulic Filter Hyd. Filter Schedule Adjust Back
Cancel
Back
Hydraulic Oil Hyd. Oil Schedule Adjust
(A/B mode Flow Rate)
(Engine Rev.) N&B Adjust Flow N/A for 7tSR
Adjust Flow
B mode-Flow Rate B mode Flow Adjust (Every 10 liters)
Set Back
A mode-Flow Rate A mode Flow Adjust Cancel Back
71
Diagnosis Function Adjustment Function for Service
7tSR N/A for B, C-Adjustment
Trouble History Mechatro (A-B-C) Adjustment 13tSR N/A for A-Adjustment
46t N/A for C-Adjustment
Press 5 times + Key SW. ON, Hold pressing 5 - 10 sec
Press 5 - 10 sec, and release
Page Feed/Back
Erase History
Press 10 sec or more Adjust Engine (A) Adjust
In Adj.
Service Diagnosis E/G Rev. Limit set
Adjust Unload After Adj.
+ Key ON Skip B, C Adjust
Pump (B) Adjust

Service Diag. Mode 1 After Adj.
(No.1 - 30)
Skip C Adjust
Service Diag. Mode 2 Unload Valve (C) Adjust

(No.1, 31 - 40) Key SW. OFF : Memory
In Screen No.1
Service Diag. Mode 3 Hold + 3 times
(No.1, 41 - 50)
To Screen No.1 Factory / Service Adjustment
Change Language
Diag. Item Feed Language/Logo
Change
Set Cancel
Fault Diagnosis Mode
N/A for 7tSR, 46t
Adjust Mode 1
Fault Diag. Mode
Adjust Mode 1
Item Feed / Adjust
Preset by Factory
Back / Cancel
Diag. Mode 1 Select / Set
N/A for 7tSR

Diagnosis N/A for 7tSR, 13tSR
After N/A for 7tSR
Diag. Mode 2 Finish
N/A for 7tSR
N/A for 7tSR

Diagnosis Result N/A for 7tSR
Show Detail N/A for 7tSR

Page Feed/Back N/A for 7tSR
72

Mechatro Hand Book Geospec PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Mechatro Hand Book Geospec PDF

Загружено:

Авторское право:

Доступные форматы

 YT05-15001

S7YO00810ZE01 Printed in Japan 2008.09(K)

Swing Parking Brake

Starter Key Switch

Switch Panel Starter Key Switch

KPSS Work Mode

Switch Panel Starter Key Switch

Accelerator Dial for Emergency

Fuse & Relay & Download Connector Box

RELATIVE DEVICES OF "IT" CONTROLLER

Sending and Receiving Antenna

Explanation of ERROR CODE

01008 Oil pressure switch Oil pressure switch failure [1]

Acceleration gate opening 0% ; 1015 rpm

The character "Q" of maximum "Q" means amount of fuel injection.

Excessive common rail pressure

ERROR CODE OF WARNING

Excessive CAN 1 (Engine) Low output

Injector common 1 open circuit Low output

Injector common 2 ground short Low output

Injector common 2 open circuit Low output

MAINTENANCE INTERVAL DISPLAYS

SERVICE DIAG 1 SERVICE DIAG 1 Service diagnosis mode

2 NO.2 ENG NO.2 ENG

3 NO.3 SOL.VALVE NO.3 SOL.VALVE

4 NO.4 RELAY NO.4 RELAY

5 NO.5 PRESS.SENSOR NO.5 PRESS.SENSOR

10 NO.10 SENSOR,SWITCH NO.10 SENSOR,SWITCH

SPOOL POS. NIB Spool position

16 NO.16 PRESS.SENSOR NO.16 PRESS.SENSOR

19 NO.19 DIGITAL INPUT

20 NO.20 DIGITAL INPUT

21 NO.21 DIGITAL OUTPUT

22 NO.22 DIGITAL OUTPUT

25 NO.25 WIPER SYSTEM

27 NO.27 MERIT SYSTEM

COMMUNICATION OFF Status of communication in MERIT controller

31 NO.31 BOOM 34 NO.34 TRAVEL

32 NO.32 ARM,SWING 35 NO.35 OPT

SERVICE DIAGNOSIS MODE 3 DETAIL OF DISPLAYS

41 NO.41 ADJUSTMENT 1 44 NO.44 MACHINE-INFORM.

Not available for 7tSR

BOOM LOWER BOOM LOWER BOOM LOWER

ARM OUT ARM OUT ARM OUT

ARM IN ARM IN ARM IN

BUCKET DIG BUCKET DIG BUCKET DIG

BUCKET DUMP BUCKET DUMP BUCKET DUMP

Operation No.4 : Operation No.5 : Operation No.6 :

BOOM LOWER BOOM LOWER BOOM LOWER

ARM OUT ARM OUT ARM OUT

ARM IN ARM IN ARM IN

BUCKET DIG BUCKET DIG BUCKET DIG

BUCKET DUMP BUCKET DUMP BUCKET DUMP

Operation No.7 : Operation No.8 : Operation No.9 :

BOOM LOWER TRAVEL (R) TRAVEL (R)

ARM OUT TRAVEL (L) TRAVEL (L)

BUCKET DUMP DOZER DOZER

TRAVEL (R) TRAVEL (R) TRAVEL (R)

TRAVEL (L) TRAVEL (L) TRAVEL (L)

DOZER DOZER DOZER

DOZER DOZER DOZER

Operation No.13: Operation No.14 :

13tSR, 22tSR, 23tSR

YT05-15001