SD-0079 Rev.1 Dumbbell Bridge - 02 (DB-02) Deck Slab Dimensions & Setting Out Details - Approved As Noted

MANAR ALOMRAN
FORMWORK & SCAFFOLDING
CALCULATION SHEET FOR ACCESS SCAFFOLDING
DATE : 3/3/2019
CONSULTANT: JACOBS CONSULTANCY
CONTRACTOR: ADVANCE METAL WORK-FZCO
PROJECT: KING FAISAL AND KING ABDUL AZIZ BRIDGE
SUBJECT: DESIGN CALCULATION FOR ACCESS SCAFFOLDING
REPARED BY: Engr. ABDELRAHMAN MOAHMED
CHECKED BY: Engr. MOHAMMED SHAHID

MANAR ALOMRAN ENGINEERING
DEPARTMENT
C A L C U L A T I O N S H E E T 3/3/2019
PROJECT : KING FAISAL AND KING ABDUL AZIZ BRIDGE CLIENT : ADVANCE METAL WORK-FZCO
DESIGN PARAMETERS
A) DESIGN CALCULATION FOR LIGHT DUTY SCAFFOLDING:
HEIGHT OF STRUCTURE = 2.5 m
CUPLOCK SYSTEM SCAFFOLDING = INDEPENDENT RUN TOWER SCAFFOLD
GRID SIZE = 1.8 x1.8 m
HEIGHT OF EXTERNAL SCAFFOLDING = 2.5 m
MAXIMUM NO”S OF PLANKS LEVELS = 1 PLANKS LEVELS
MAXIMUM NO”S OF WORKING PLATFORM = 1 working platform at a time.
LIVE LOAD RATING (LIGHT DUTY): 2.00 KN/m2 (Light Duty)
Page 2 of 14
DEPARTMENT
4-FORMWORK MATERIALS
TECHNICAL DATA
Plywood 18mm: (Supplied by Client / Contractor)
Plywood is subjected to only Lateral force from concrete pressure
Section Properties: For 1.00 m wide
Area (A) = 100 (1.8) = 180 cm2
Moment of Inertia (I) = 100 (1.8)3 /12
= 48.60 cm
Section Modules (Z) = 100 (1.8)2 /6
= 54.00 cm3
- Max. Allowable deflection in whole panel members.

Shall not exceed (L/ 270) or according to project specification.
- Allowable bending stress in plywood (Fall) = 1.40 KN/cm2
- Modulus of Elasticity (E) for plywood = 1120.0 KN/cm2
Page 3 of 14
DEPARTMENT
ALUMINUMBEAM:
For Alloy 6082 T6 Aluminum Beam as per manufacturer data
Min Yield Strength = 24 Kg/mm2 = 235 N/mm2.
Min Tensile Strength = 28 kg/mm2 = 275 N/mm2
Properties of Aluminum
Moment of Inertia of Aluminum Beam Ixx = 3806638 mm4
Section Modulus Zxx = 50634 mm3
Center of Gravity Yxx = 75.18 mm
Bending Stress Fb = 0.66 Fy = 0.66 x 235 = 155.10 N/ mm2
Moment of Resistance M = Fb x Z xx = 155.10 x 50634 = 7.7 KN.m
Allowable Shear Stress q = 0.4 Fy = 0.4 x 235 = 94.00 N/ mm2
q = S ay / Ixx * b
S = Max Allowable Shear Force
ay = Moment Area
b = Width of Web
Ixx = Moment of Inertia about XX axix
S = q Ixx b / ay
= 94 x 3806638 x 3.20 / 28086.29
= 40768.52 N = 40.77 KN
Allowable Bending Moment = 7.70 KN.M.
Allowable Shear Force = 40.0 KN
Page 4 of 14
DEPARTMENT
CUPLOCK SYSTEM SCAFFOLDING
SAFE WORK LOAD ON STANDARD
DESIGN ACCORDING TO AISC/ASD (Allowable Stress Design) METHOD
Load Carry Capacity of Standard per vertical Leg.
Properties of vertical Standard pipes
Outer Diameter ‘OD’ = 48.3 mm.
Wall Thickness ‘T’ = 3.2 mm.
C/S Area ‘A’ = 453.45 mm2
Radius of Gyration ‘r’ = 16.0mm.
𝐅𝐲 (Yield Strength) = 235 N/mm2
Maximum Vertical Lift HT of Ledger = 1.5m
Unbraced Length ‘L’ = 1500mm.
Effective Length ‘𝐋𝐞𝐟𝐟’=KL = 1.0 * 1500=1500mm
Slenderness Ratio 𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 = 1500/16=93.75.
Euler critical Stress Cc = SQRT (2 * (3.142)2 * E) / 𝐟𝐲
= SQRT (2*(3.142)2*200000)/235
Page 5 of 14
DEPARTMENT
= 129.63N/mm2.
𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 < Cc.
Allowable Axial Stress (Corresponding to 𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 = 93.75)
Fa = 𝐅𝐲 {1 – 1 / 2 [(𝐋𝐞𝐟𝐟 /𝐑 𝐦𝐢𝐧 ) / Cc] 2}
5/3 +3/8 (𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 ) / Cc -1/8 [(𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 ) / Cc] 3
= 93.43 N/mm2
Allowable axial Load Carry Capacity per vertical ‘P’= Fa x A
= 93.43 * 453.45=42,361.16N= 42.36 KNs.
PHYSICAL PROPERTIES OF TUBE:

Inner Diameter “ID” = 48.3-2(3.2) = 41.90 mm
Area of Cross Section “A” = 3.14{(OD)2-(ID)2}/4=453.45 mm2
Section Modulus “Z”= (OD)3/6)-(ID3/6)=6520 mm3

Moment Of Inertia “I”=3.14{(OD4)-(ID4)}/64=115.871.52 mm4
Radius OF Gyration “r”=Sqrt I/A = 15.99 mm
Page 6 of 14
DEPARTMENT
In case of using towers as access scaffolding

1) LOADING:
Rating of Scaffold =Light Duty Rating
Dead Load (D.L) = Wt Of Scaffold Plank + Wt Of Ledger
Live Load (L.L) = 2 KN/m2 (42 psf) as per SSH

2) Check for planks:
Self-weight of plank = .25 kN/m2
Live load = 2.0 kN/m2
Load on plank W = .225 * (.25 + 2.0) = 0.506 kN/m
= (W * L2)/8
0.5𝑋0.92
=
8
= 0.051 kNm
Max allowable BM for 38mm thick plank as per TG 20:08 table 18 =.48 kNm
BM permissible = 0.48 kNm > 0.051 kNm (Safe)
5) CHECK VERTICAL POST (STANDARD);
(a) Checking the load over standard in case of using towers as access scaffolding
Tributary Area A1= (1.8*1.3/2) =1.17 m2

Dead Load (D.L) Calculation on one Vertical Standard (Post)
Note:1 Plank Levels to be boarded only
Page 7 of 14
DEPARTMENT
No Item Qtys U.Wt (KN) Total Wt (KN)
1 Standards + Cups Cup lock@ 500 mm 2.5 0.049 0.882

(Standard L.m. )
2 Transom 1.80m 1
3 Cup lock Ledger

1.8 Ledger and 1.8 3 0.069 KN 2.07
3/2 0.069 KN 0.225
4. Bracing 3m 1 0.2 0.61
Total Dead Wt 4.262

Add 10% For Bracing & Fitting and Tying 0.4262
Scaffold Board (0.25 KN/m2 x.225x9)X1@1level

15.75/2=7.875
Total Dead Load (D.L) 12.56KN
Total Live Load on one Standard (L.L) =2.0 KN/m2 x 1.8 X1.3 = 4.68KN
(This load will get distributed into two standards) = 2.34 KN
Total Load on Vertical Standard (D.L+L.L) = 12.56 + 2.34 = 14.9 kN
Page 8 of 14
DEPARTMENT
6) CHECK OF VERTICLE FORCE:
P (D.L+L.L) = Load due to (Dead Load+ Live Load) Per Leg.
Pf = Allowable Load due to Allowable Stress (Fa) Per Leg.
P (D.L+L.L) = 14.9 KN
Pf = 41.6 KN > 14.9 KN
7) Check for coupler connection with bracing
Considering 2.5 % of vertical load = 14.9x 0.025
=0.3725 kN
Capacity of coupler in slip = 5 KN > 0.3725 KN (Safe)
Page 9 of 14
DEPARTMENT
b) In case of using towers for supporting steel frame
CHECK ELEMENTS
1.1- Load calculation:-

Dead load from steel frame = 6 kn/m
Live load = 2.0 kn/m (according to BS 5975.2008-chapter 4)
FORMWORK LOAD = 0.50 KN
D.L + L.L +F.L = 6.0+ 2.0 + 0.75 = 8.75 KN/m2
Page 10 of 14
DEPARTMENT
1.2 Plywood 18 mm:
* Max Spacing between aluminum beam = 35 cm
Load of Slab = 8.75 KN/m2
 Check of moment :
M = WL2/10
= 8.75* (0.35)2 / 10 = 0.107 KN.M
z= M / F
= 0.107 * 100 / 1.40 = 10.92 cm <<< 54.0 cm O.K “Safe”
 Check of shear :
Q = 0.60 * W * L
= 0.60 *8.75 * 0.35 = 1.83 KN
1.83 < (7.7 KN) O.K “Safe”
 Check of deflection :
∆ = WL4 \ 145 * EI
= (8.75*10-3 * (350)4 ) / (145 * 11200 * 486)
= 0.19 mm < (1.5 mm) O.K “Safe”
Page 11 of 14
DEPARTMENT
1.3 Aluminum sec beam :-
Grid Sizes : 1.80 m * 1.80 m
Spacing between aluminum = 0.35 m
Load from Slab= 8.75 * 0.35 = 3.06 KN/m'
Max Spacing between Main aluminum = 1.80 m
1. Check For Moment :-
Moment of aluminum beam Secondary = WL2/10
= 3.06 * (1.80)2 / 10 = 0.991 KN.M
= 0.991 KN.M < 7.7 KN.M O.K “Safe”
2. Check For Shear :-
Q = 0.6 * W * L = 0.6 * 3.06 * 1.80
= 3.30 KN
= 3. 30<< 40 KN O.K “Safe”
Page 12 of 14
DEPARTMENT
3. Check For deflection :
∆ = WL4\145EI
= 3.06 * (180)4 * 10 / 100 * 145 * 850 * 4600
 = 0.566 mm < (L/270 = 1600 / 270 = 5.925 mm) O.K “Safe
1.4 Aluminum main beam :-
 Grid Sizes : 1.80 m * 1.80 m

 Total Weight of slab = 8.75 KN/m2
 Space between main aluminum = 1.80 M
 Load Per one aluminum = 8.75 * 1.80 = 15.75 KN/m`
1. Check of moment :-
Moment of aluminum = WL2/10
= 15.75 * (1.80)2 / 10
= 5.103 KN.M
= 5.103 < 7.7 KN .m O.K “Safe”
Page 13 of 14
DEPARTMENT
1. Check of shear :-
Q = 0.6 * W * L = 0.6 * 15.75 * 1.8
= 17.01 ton
= 17.01< 40 KN
O.K “Safe”
1. Check For deflection :
∆ = WL4 \ 145 * EI
= (15.75 * (180)4 x 10) / (100x145 * 850 * 4600)

= 2.08 mm
2.90mm < (L/300 =1600.00 / 300 = 5.3mm) O.K “Safe”
Vertical load:
P (D.L+L.L) = Load due to (Dead Load+ Live Load) Per Leg.
Pf = Allowable Load due to Allowable Stress (Fa) Per Leg.
Pf = 41.6 KN > 8.75 KN
7) Check for coupler connection with bracing

Considering 2.5 % of vertical load = 8.75x 0.025
=0.22 kN
Capacity of coupler in slip = 5 KN > 0.22 KN (Safe)
Page 14 of 14

SD-0079 Rev.1 Dumbbell Bridge - 02 (DB-02) Deck Slab Dimensions & Setting Out Details - Approved As Noted

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SD-0079 Rev.1 Dumbbell Bridge - 02 (DB-02) Deck Slab Dimensions & Setting Out Details - Approved As Noted

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MANAR ALOMRAN

FORMWORK & SCAFFOLDING

CALCULATION SHEET FOR ACCESS SCAFFOLDING

CONSULTANT: JACOBS CONSULTANCY

CONTRACTOR: ADVANCE METAL WORK-FZCO

PROJECT: KING FAISAL AND KING ABDUL AZIZ BRIDGE

SUBJECT: DESIGN CALCULATION FOR ACCESS SCAFFOLDING

REPARED BY: Engr. ABDELRAHMAN MOAHMED

CHECKED BY: Engr. MOHAMMED SHAHID

A) DESIGN CALCULATION FOR LIGHT DUTY SCAFFOLDING:

HEIGHT OF STRUCTURE = 2.5 m

CUPLOCK SYSTEM SCAFFOLDING = INDEPENDENT RUN TOWER SCAFFOLD

GRID SIZE = 1.8 x1.8 m

HEIGHT OF EXTERNAL SCAFFOLDING = 2.5 m

MAXIMUM NO”S OF PLANKS LEVELS = 1 PLANKS LEVELS

MAXIMUM NO”S OF WORKING PLATFORM = 1 working platform at a time.

LIVE LOAD RATING (LIGHT DUTY): 2.00 KN/m2 (Light Duty)

Plywood 18mm: (Supplied by Client / Contractor)

Plywood is subjected to only Lateral force from concrete pressure

Section Properties: For 1.00 m wide

Area (A) = 100 (1.8) = 180 cm2

Moment of Inertia (I) = 100 (1.8)3 /12

Section Modules (Z) = 100 (1.8)2 /6

- Max. Allowable deflection in whole panel members.

For Alloy 6082 T6 Aluminum Beam as per manufacturer data

Min Yield Strength = 24 Kg/mm2 = 235 N/mm2.

Min Tensile Strength = 28 kg/mm2 = 275 N/mm2

Moment of Inertia of Aluminum Beam Ixx = 3806638 mm4

Section Modulus Zxx = 50634 mm3

Center of Gravity Yxx = 75.18 mm

Bending Stress Fb = 0.66 Fy = 0.66 x 235 = 155.10 N/ mm2

Moment of Resistance M = Fb x Z xx = 155.10 x 50634 = 7.7 KN.m

Allowable Shear Stress q = 0.4 Fy = 0.4 x 235 = 94.00 N/ mm2

= 94 x 3806638 x 3.20 / 28086.29

Allowable Bending Moment = 7.70 KN.M.

Allowable Shear Force = 40.0 KN

CUPLOCK SYSTEM SCAFFOLDING

SAFE WORK LOAD ON STANDARD

DESIGN ACCORDING TO AISC/ASD (Allowable Stress Design) METHOD

Load Carry Capacity of Standard per vertical Leg.

Properties of vertical Standard pipes

Outer Diameter ‘OD’ = 48.3 mm.

Wall Thickness ‘T’ = 3.2 mm.

C/S Area ‘A’ = 453.45 mm2

Radius of Gyration ‘r’ = 16.0mm.

𝐅𝐲 (Yield Strength) = 235 N/mm2

Maximum Vertical Lift HT of Ledger = 1.5m

Unbraced Length ‘L’ = 1500mm.

Effective Length ‘𝐋𝐞𝐟𝐟’=KL = 1.0 * 1500=1500mm

Slenderness Ratio 𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 = 1500/16=93.75.

Euler critical Stress Cc = SQRT (2 * (3.142)2 * E) / 𝐟𝐲

𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 < Cc.

Allowable Axial Stress (Corresponding to 𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 = 93.75)

Fa = 𝐅𝐲 {1 – 1 / 2 [(𝐋𝐞𝐟𝐟 /𝐑 𝐦𝐢𝐧 ) / Cc] 2}

5/3 +3/8 (𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 ) / Cc -1/8 [(𝐋𝐞𝐟𝐟 / 𝐑 𝐦𝐢𝐧 ) / Cc] 3

Allowable axial Load Carry Capacity per vertical ‘P’= Fa x A

= 93.43 * 453.45=42,361.16N= 42.36 KNs.

PHYSICAL PROPERTIES OF TUBE:

Area of Cross Section “A” = 3.14{(OD)2-(ID)2}/4=453.45 mm2

Section Modulus “Z”= (OD)3/6)-(ID3/6)=6520 mm3

In case of using towers as access scaffolding

Dead Load (D.L) = Wt Of Scaffold Plank + Wt Of Ledger

Live Load (L.L) = 2 KN/m2 (42 psf) as per SSH