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Leonardo Sandrolini
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Abstract—DC-electrified traction systems are a potential source rail-to-earth resistance has the advantage of limiting the amount
of stray current that may corrode internal and external structures of leakage current. A reduction of the total load current in-
and installations. The stray current intensity depends on several evitably results in the reduction of leakage current.
factors (traction current, rail insulation, concrete mat and piers
resistance), that are accounted for in the proposed model. The case It is known that the earthing scheme implemented in a
of a viaduct and a victim-buried pipeline is considered in detail, dc-electrified railway influences the current distribution and,
and the estimated impressed voltage on the pipe is compared suc- hence, the stray current. Alamuti et al. [4], Jamali et al. [5],
cessfully with experimental results. Lee [6], and Lee et al. [7], to list a few publications, provide
Index Terms—Corrosion, electromagnetic conductive interfer- an overview of the various earthing systems implemented
ence, guideway transportation power systems, power distribution in dc-electrified railways and the influence they have on the
electromagnetic interference, stray current. control of stray currents. The corrosion caused by stray cur-
rents, deviating from their intended path, is called stray current
corrosion. Stray current corrosion is the most severe form of
I. INTRODUCTION
corrosion, due to the fact that the victim metallic structure is
forced to become an anode and the amount of current impacting
T HE PURPOSE of the running rails in an electrified
railway is one of the unique aspects of railway engi-
neering. The running rails act as the path of return current
the said structure is translated directly into metal loss. Although
buried metallic structures in close vicinity to the railway, such
as gas, oil, and water pipelines, tend to be protected by the
and form part of the signaling circuit for the control of train
use of cathodic protection systems, operational experience
movements. Yet, the use of the running rails as the current
informs that such structures may corrode following the failure
return circuit is not without issues: even if the running rails are
of the cathode protection system and/or a failure of the railway
isolated from ground, current will leak to ground, depending on
stray current mitigation provisions. For the assessment of the
the rail-to-earth conductance term for each running rail, with
effect of stray current interference, the industry practice is
the ground now forming an unintended current return path [1].
to undertake field measurements to determine the change in
To limit the intensity of the current flowing through the un-
current density on the buried metallic structure [8]–[12]. The
intended path, IEC 61228 Part 2 (equivalent to EN 50122 Part
measurement of the potential of the pipeline to soil gives an
2) [2] recommends the values for the rail-to-earth insulation (in
indication of the intensity of the stray current. The potential
terms of conductance per kilometer) to be achieved as a design
can be measured versus a reference electrode (e.g. a saturated
goal. It is worth mentioning that the 2010 edition of the same
copper-copper-sulphate electrode placed in the
standard [3] takes a different approach by specifying a permis-
soil near the pipeline). Such a measurement-based assessment
sible level for stray current per unit length. It provides a for-
is, however, characterized by uncertainty related to the system
mulation for the assessment of stray current during the design
complexity and to the many conductive paths of the stray
stages, indicating the need for a detailed assessment of the risk
current between constructive elements. It equally requires that
due to stray current, if the estimated stray current exceeds the
the infrastructure be constructed with the assumption that the
value of 2.5 mA/m. In practice, limitation of the current leaking
existing stray current control measures are adequate and that no
to ground and, thus, causing corrosion is implemented by de-
further major changes are necessary. When a metallic structure
creasing the rail resistance and increasing the rail-to-earth re-
is electrically influenced by stray current, the potential of the
sistance, achieved by adequate insulation and coating. A lower
structure shifts in the positive or in the negative direction where
running rail resistance has the advantage of increasing the pro-
the current leaves or enters the metal surface. The pipe potential
portion of current propagating through the rails, while a greater
value and the magnitude of its variation are most frequently
proposed as the electrolytic corrosion hazard criterion in stan-
Manuscript received January 13, 2012; revised May 22, 2012 and July 09,
dards and regulations of many countries. The positive potential
2012; accepted July 27, 2012. Date of current version September 19, 2012. Paper
no. TPWRD-00048-2012. shifts of the affected structure and the potential gradient of soil
A. Ogunsola is with Parsons International, MENA, Abu Dhabi, United Arab shall be considered in the presence of stray current. However
Emirates (e-mail: ade.ogunsola@parsons.com).
such measurements are usually post construction and, thus, may
A. Mariscotti is with DYNATECH, University of Genoa, Genoa 16145, Italy
(e-mail: andrea.mariscotti@unige.it). lead to an expensive retrofit program, in the case of undesirable
L. Sandrolini is with the Department of Electrical Engineering, University of results.
Bologna, Bologna I-40136, Italy (e-mail: leonardo.sandrolini@unibo.it).
Determining the response of the structure is not an easy task,
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. because it is a function of three things: 1) the location of the
Digital Object Identifier 10.1109/TPWRD.2012.2211623 structure with respect to the electric field generated by the stray
(4)
Fig. 2. General scheme of the reference traction line with two TPSs, separated where is the diameter of the concrete encasing in meters;
by km, and one vehicle at km, absorbing the traction current .
is the resistivity of concrete, assumed uniform, in . The es-
timated value of , relating to the buried portion of the pier,
obtained via (4) for various combinations of the parameters de-
(dissolution) of the metal. At the point where the stray current tailed below, is between 2 and 5 ; the parameters implemented
enters the metallic structure, the cathodic part of the corrosion in (4), referred to before, are as follows: m,
reaction occurs. In the anodic area, the reaction is iron dissolu- m, m, m, m.
tion [22] The pier longitudinal resistance term is estimated to be
another 5 to 10 , depending on the rebar-to-concrete electrical
(1) contact. In addition to these two values, the insulation between
the stray current mat and the pier itself adds a third resistive
for the cathodic part, the reaction is oxygen reduction term in series, which is variable depending on the insulating
conditions. The current and rail voltage profile between the train
(2) and an adjacent TPS can be obtained from the transmission-line
theory with the application of appropriate boundary conditions,
The intensity of the stray current that is generated by a rail using an approach similar to that implemented in [24] The cur-
transit system depends largely on the resistance of the rail to rents and sourced by the vehicle from the two TPSs
earth. Insulated rail fasteners, ungrounded traction power sub- are found as
stations, and clean, well-maintained ballasts are used to control
stray current at the source. Experience suggests that there is no
damage in the tracks over a period of 25 years, if the average
stray current per unit length does not exceed 2.5 mA/m [3]. (5)
for and
(8)
(9)
Then
(10)
Fig. 3. Schematic of a pipe showing a coating defect. where is the stray current density in . The anodic curve
of active steel usually has a Tafel slope mV,
whereas the cathodic range can be approximated by an expo-
[25]–[28]. Clause 6 of the EN 50162 [29] specifies criteria for nent with a quasi-Tafel slope mV [33]. Usu-
structures without (Clause 6.1.1) and with cathodic protection ally, in the presence of stray current, the values are small
(Clause 6.1.2). Clause 6.1.2 states that a pipeline is deemed to compared with ; however, irrespective of this, the limiting
be exposed to an unacceptable stray current if the IR-free po- stray current density value taken is so small that the following
tential is outside the protective potential range specified in EN Stern-Geary equation [34] for linear polarization is fulfilled
12954 [25]. The protection potential of most common metals
is listed in Table I of EN 12954. Generally, corrosion potential (11)
and corrosion current density are used to characterize the active
dissolution ability of materials, while passivation current den- where is the free corrosion rate, is the polarization resis-
sity and passivation potential are used to characterize the pas- tance and is determined from the slopes of the potential-current
sivation ability of materials [30]. Without knowing the type of plots measured by the linear polarization curve in the range of
metal the pipeline is constructed off, it is difficult for the railway 10 mV round the open-circuit potential and .
designer to determine the applicable criteria from Table I of EN Hence, (11) can be written as
12954 and, thus, relies on the utility owner providing the rele-
vant data; furthermore, the protection criteria and, thus, the safe (12)
corrosion current limit vary from application to application.
While a standardized method exists for the assessment of It is therefore possible to express in the form:
stray current, usually by measuring the positive deviations
of the total (including the IR component) potential of a pipe (13)
from its steady-state potential (i.e., ) in
a stray current field, there appears to be no common permis- where is the spread resistance (otherwise referred to
sible limit with respect to the positive value of . In practice, as the leakage resistance in CEN/TS 15280 [35]), related to a
the values of and are usually measured with respect to circular coating defect (as shown in Fig. 3) with area and di-
a copper-sulfate reference electrode placed on the ground, with ameter embedded in soil with a soil resistivity . The spread
measured in the absence of railway traffic (for example, at resistance plays a very important role in pipeline corrosion and
night) and measured during peak traffic. From a theoretical cathodic protection aspects. Along with the dc current density,
viewpoint, it is possible for the railway engineer to estimate the it determines the level of the IR drop measured in dc poten-
permissible level of the anodic deviations of the potential of the tials. It equally determines the level of ac current exchanged
stray current field; however, to do so, as will be shown, requires between the soil and the pipe through the coating holiday at a
a consideration of the dependence of on the size and shape given pipe-to-soil ac voltage.
of the through defects in the insulating coating of the pipe, the The total spread resistance of a coating holiday as shown
coating thickness, the soil resistivity, etc., which are not nec- in Fig. 3 is given by the following [36]:
essarily available to the railway engineer and, thus, the appli-
cation of this theoretical approach requires some simplification. (14)
2242 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 27, NO. 4, OCTOBER 2012
Fig. 4. Estimated safe stray current induced anodic shift of pipe potential.
(15)
(16)
[2] Part 2, Railway Applications—Fixed Installations—Part 2: Protective [22] J. P. Broomfeld, Corrosion of Steel in Concrete, 2nd ed. Oxon, U.K.:
Provisions Against the Effects of Stray Currents Caused by d.c. Trac- Taylor & Francis, 2007.
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[3] Part 2, Railway Applications—Fixed Installations—Electrical Safety, 2000, pp. 1–199.
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of Stray Currents Caused by d.c. Traction Systems, EN 50122, 2010, nearby earth return circuit,” in Proc. 7th IEEE AFRICON Conf. Africa,
pp. 1–34. Gaborone, Botswana, Sep. 15–17, 2004, vol. 2, pp. 723–727.
[4] M. M. Alamuti, H. Nouri, and S. Jamali, “Effects of earthing systems [25] Cathodic Protection of Buried or Immersed Metallic Structures—Gen-
on stray current for corrosion and safety behaviour in practical metro eral Principles and Application for Pipelines, EN 12954, 2001, pp.
systems,” Inst. Eng. Technol. Elect. Syst. Transport., vol. 1, no. 2, pp. 1–34.
69–79, Jun. 2011. [26] Cathodic Protection Measurement Techniques, EN 13509, ISO2003,
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Univ. Power Eng. Conf., Padua, Italy, Sep. 1–4, 2008, pp. 1–5. Standards Institute, ISO 8044, 2000, pp. 1–56.
[6] C.-H. Lee, “Effects of grounding schemes on rail potential and stray [28] Part 1, Cathodic Protection—Part 1: Code of Practice for Land and
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potential and stray currents in a DC transit system,” IEEE Trans. Power [30] G. Z. Meng, Y. Li, and F. H. Wang, “The corrosion behavior of
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rail transit systems and surrounding buried metallic structures,” in [31] A. Ogunsola and A. Mariscotti, Electromagnetic Compatibility in Rail-
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[16] Y. S. Tzeng and C. H. Lee, “Assessment of grounding, bonding, and
insulation on rail potential and stray currents in a direct current transit Ade Ogunsola (M’00–SM’03) received the B.Sc.
system,” Proc. Inst. Mechan. Eng., Part F: J. Rail and Rapid Transit, (Hons.) degree in physics and computer electronics
vol. 223, no. 3, pp. 229–240, Mar. 2009. from North London University, London, U.K., in
[17] C. Charalambous and I. Cotton, “Influence of soil structures on corro- 1994; the M.Sc. degree in sensor and intelligent
sion performance of floating-DC transit systems,” Inst. Eng. Technol. instrumentation from Middlesex University, London,
in 1995; and the Ph.D. degree in electrical and elec-
Elect. Power Appl., vol. 1, no. 1, pp. 9–16, Jan. 2007.
tronics engineering from Loughborough University,
[18] B.-Y. Ku and T. Hsu, “Computation and validation of rail-to-earth po-
Loughborough, U.K, in 2008.
tential for diode-grounded DC traction system at Taipei rapid transit
Since 2003, he has been with Parsons, where he
system,” in Proc. ASME/IEEE Joint Rail Conference, Baltimore, MD, is Technical Director—EMC for Parsons Group In-
Apr. 6–8, 2004, pp. 41–46. ternational, U.K., and System Manager for Parsons
[19] G. Lucca and M. Moro, “Conductive coupling among electrified MENA, Abu Dhabi, United Arab Emirates, since 2011. Prior to joining Par-
traction lines and buried structures,” in Proc. Int. Symp. Electromagn. sons, he was Engineering Manager with Alstom Transportation Information So-
Compat. Eur., Eindhoven, the Netherlands, Sep. 6–10, 2004, pp. lutions, Borehamwood, U.K. He is Adjunct Associate Professor of Electrical
505–509. and Electroinics Engineering, University of Lagos, Akoka, Lagos, Nigeria. His
[20] I. A. Metwally, H. M. Al-Mandhari, Z. Nadir, and A. Gastli, “Boundary main research interests are electromagnetic compatibility (EMC) of large com-
element simulation of DC stray currents in oil industry due to cathodic plex distributed systems, EMC in railway applications, shielding, antenna and
protection interference,” Eur. Trans. Elect. Power, vol. 17, no. 5, pp. propagation, and EMC functional safety. He is actively involved in standard-
486–499, 2007. ization in the area of EMC, as well as EMC and functional safety.
[21] C. Charalambous, I. Cotton, and P. Aylott, “A simulation tool to predict Dr. Ogunsola is Chair of AFSEC TC 77, an active member of IEC TC 77,
the impact of soil topologies on coupling between a light rail system and the IEC Advisory Committee on Electromagnetic Compatibility (ACEC).
and buried third-party infrastructure,” IEEE Trans. Veh. Technol., vol. He is a Chartered Engineer, Chartered Physicist, and a Fellow of the Institute of
57, no. 3, pp. 1404–1416, 2008. Physics.
2246 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 27, NO. 4, OCTOBER 2012
Andrea Mariscotti (M’95) received the Ph.D. de- Leonardo Sandrolini (M’00) received the Laurea
gree in electrical engineering from the University of (Hons.) and Ph.D. degrees in electrical engineering
Genova, Genova, Italy, in 1997. from the University of Bologna, Bologna, Italy, in
As a Tenure Researcher under different grants 1995 and 2000, respectively.
between 1998 and 2004, he worked in national and Since 2001, he has been with the Department
international research programs. In 2005, he became of Electrical Engineering, University of Bologna,
Assistant Professor at the former Electrical Engi- Bologna, Italy, as a Tenured Researcher and Assis-
neering Department of the University of Genova. tant Professor. He currently lectures electromagnetic
His main research interests are electromagnetic com- compatibility at the University of Bologna. He was
patibility (EMC) applied to industrial, military, and also Adjunct Professor at the University of Modena
transportation systems; modeling and measurement and Reggio Emilia, Modena, Italy, from 2002 to
of electromagnetic interference; its relevance to safety and availability; and 2010. He is a reviewer for the IEEE TRANSACTIONS ON ELECTROMAGNETIC
the design and construction of measurement instruments. He currently holds COMPATIBILITY and IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS),
courses in electronic circuits and signal processing, lectures and seminars on Compel, Journal of Electromagnetic Waves and Applications, PIER Journal,
EMC, and applied measurements for companies and agencies in the industrial Elsevier (Applied energy, Renewable Energy, Journal of Applied Geophysics),
and military sectors. and MDPI Energies. His research interests are in the areas of electromag-
Prof. Mariscotti is a member of the IEEE Instrumentation and Measurement netic-field theory, electromagnetic compatibility (shielding, electromagnetic
Society and of the Italian Electrical and Electronic Measurement Group coupling, electromagnetic characterization of dispersive materials, electromag-
(GMEE). He is also a reviewer for IEEE TRANSACTIONS, Elsevier, the Institute netic interference in switching converters, railway applications), and electrical
of Physics, and Springer. He is a Registered Professional Engineer in the characterization of renewable energy sources.
Province of Genova.