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CALCULATION
Document No. Rev : 0
(2) CALCULATION
Maximum condition
Flow Velocity Survace Area Min. Pipe dia
Line
Gpm m3/s ft/sec m/sec ft2 m2 in
Jalur dari Jetty ke Spherical Tank 2902.4 0.1831 101.34 30.89 0.0638 0.0059 3.4204
Jalur dari Spherical Tank ke LPG Pump House 1452.3 0.0916 57.97 17.67 0.0558 0.0052 3.199
Jalur dari Pump House ke Filling Shed 864.44 0.0545 112.73 34.359 0.0171 0.0016 1.7699
REFERENCE
Rev. 0
Rev. 0
Page Number
2 of 10
mm in mm
Rev. 0
Rev. 0
PIPE SIZING AND PRESSURE DROP CALCULATION
1 DESIGN DATA :
2 Jenis Aliran Fluida LPG
3 Density (r) 530.6 kg/m3
4 Viskositas Kinetik Fluida (u) 0.12 cp
5 Viskositas dinamik Fluida (m) 0.00012 Ns/m2
6 Flow Rate (Q) 350 MT/hr
7 659.6 m3/hr
8 0.183 m3/s 231.00 ft/m
9 2,902 GPM
10 Assume : Pipe 12" Sch.40 12.76 100,837 B/D 0.41
11 0.41
12 Di = 11.940 in 11.94
13 Velocity (V) 0.012*(Q/Di) ft/s
14 101.34 ft/s
15 30.9 m/s
16 111,203 m/hr
17 Pipe Length (L) 275 m
18 Acceleration of Gravity (g) 9.8 m/s2
19
20 Pipe Sizing
21 (Area) A = Q/V = 0.006 m2
22 Pipe Diameter = 0.087 m
23 = 3.421 in
24 Pipe Diameter Inside used = 11.940 in 11.94
25 Nominal Pipe Size (Min. Dia. Req. ) = 12" Pipe Sch. 40
26 Actual Pipe Dia (Di) = 11.940 in
27 = 0.303 m
28 = 303 mm
29 Section Area (A) = 0.072 m2
30 Actual Flowrate (Q) = 8,033.1 m3/hr
31 4,262.3 MT/hr
32 Reynold Number (Re)
33 Re = (rho*V*Di)/u
34 = 40,248,638
35 0 < Re <2,100 Laminer -
36 Re > 4,000 Turbulent 40,248,638
37 2,100 < Re < 4,000 Transition -
38
39 Total Head Calculation
40 Friction Coefficient (f) = (64*u)/(rho*V*Di)
41 = 0.0000000004
42
43 (1) Friction Headloss (Hf) = f*((L*V^2)/(Di*2*g))
44 = 0.000019 m
45 (2) Friction Fitting & Valve (Hft)
46 elbow Long Radius 2 2.1 4.20
47 Tees 8 1.4 11.20
48 Strainer 1 1.7 1.70
49 Globe Valve 0 79.3 -
50 Ball Valve 10 1.0 10.00
51 Angle Valve 0 27.5 -
52 SUM 27.10 m
53 (3) Geodetic Head (Hg) = 0.45 m
54 (4) Suction Head (Hs) = 0.35 m
55 Total Head (Htot) = Hf + Hft + Hg + Hs
56 = 27.9 m
57
58 Pressure Drop Calculation
59 D P = f * (L/Di) * rho *((V^2)/2) = 0.10 Pa
60 0.0000010 Kg/cm2
61 Liquid Level = 15.00 m
62 Pressure at Full Load 77,998 Pa
63 0.80 Kg/cm2
64 11.32 psi
PIPE SIZING AND PRESSURE DROP CALCULATION
1 DESIGN DATA :
2 Jenis Aliran Fluida LPG
3 Density (r) 509.0 kg/m3
4 Viskositas Kinetik Fluida (u) 0.11 cp
5 Viskositas dinamik Fluida (m) 0.00011 Ns/m2
6 Flow Rate (Q) 168 MT/hr
7 330.1 m3/hr
8 0.092 m3/s
9 1,452 GPM
10 48,402 B/D
11 Assume : Pipe 10" Sch.40
12 Di = 10.019 in
13 Velocity (V) 0.012*(Q/Di) ft/s
14 57.97 ft/s
15 17.7 m/s
16 63,612 m/hr
17 Pipe Length (L) 150 m
18 Acceleration of Gravity (g) 9.8 m/s2
19
20 Pipe Sizing
21 (Area) A = Q/V = 0.005 m2
22 Pipe Diameter = 0.081 m
23 = 3.200 in
24 Pipe Diameter Inside used = 10.019 in
25 Nominal Pipe Size (Min. Dia. Req. ) = 10" Pipe Sch. 40
26 Actual Pipe Dia (Di) = 10.019 in
27 = 0.254 m
28 = 254 mm
29 Section Area (A) = 0.051 m2
30 Actual Flowrate (Q) = 3,235.5 m3/hr
31 1,646.9 MT/hr
32 Reynold Number (Re)
33 Re = (rho*V*Di)/u
34 = 20,807,372
35 0 < Re <2,100 Laminer -
36 Re > 4,000 Turbulent 20,807,372
37 2,100 < Re < 4,000 Transition -
38
39 Total Head Calculation
40 Friction Coefficient (f) = (64*u)/(rho*V*Di)
41 = 0.0000000009
42
43 (1) Friction Headloss (Hf) = f*((L*V^2)/(Di*2*g))
44 = 0.000008 m
45 (2) Friction Fitting & Valve (Hft)
46 elbow Long Radius 2 2.1 4.20
47 Tees 8 1.4 11.20
48 Strainer 1 1.7 1.70
49 Globe Valve 0 79.3 -
50 Ball Valve 10 1.0 10.00
51 Angle Valve 0 27.5 -
52 SUM 27.10 m
53 (3) Geodetic Head (Hg) = 0.45 m
54 (4) Suction Head (Hs) = 0.35 m
55 Total Head (Htot) = Hf + Hft + Hg + Hs
56 = 27.9 m
57
58 Pressure Drop Calculation
59 D P = f * (L/Di) * rho *((V^2)/2) = 0.04 Pa
60 0.0000004 Kg/cm2
61 Liquid Level = 15.00 m
62 Pressure at Full Load 74,823 Pa
63 0.76 Kg/cm2
64 10.86 psi
PIPE SIZING AND PRESSURE DROP CALCULATION
1 DESIGN DATA :
2 Jenis Aliran Fluida LPG
3 Density (r) 509.0 kg/m3
4 Viskositas Kinetik Fluida (u) 0.11 cp
5 Viskositas dinamik Fluida (m) 0.00011 Ns/m2
6 Flow Rate (Q) 100 MT/hr
7 196.5 m3/hr
8 0.055 m3/s
9 864 GPM
10 28,811 B/D
11 Assume : Pipe 3" Sch.40
12 Di = 3.067 in
13 Velocity (V) 0.012*(Q/Di) ft/s
14 112.73 ft/s
15 34.4 m/s
16 123,691 m/hr
17 Pipe Length (L) 75 m
18 Acceleration of Gravity (g) 9.8 m/s2
19
20 Pipe Sizing
21 (Area) A = Q/V = 0.002 m2
22 Pipe Diameter = 0.045 m
23 = 1.770 in
24 Pipe Diameter Inside used = 3.067 in
25 Nominal Pipe Size (Min. Dia. Req. ) = 3" Pipe Sch. 40
26 Actual Pipe Dia (Di) = 3.067 in
27 = 0.078 m
28 = 78 mm
29 Section Area (A) = 0.005 m2
30 Actual Flowrate (Q) = 589.6 m3/hr
31 300.1 MT/hr
32 Reynold Number (Re)
33 Re = (rho*V*Di)/u
34 = 12,385,341
35 0 < Re <2,100 Laminer -
36 Re > 4,000 Turbulent 12,385,341
37 2,100 < Re < 4,000 Transition -
38
39 Total Head Calculation
40 Friction Coefficient (f) = (64*u)/(rho*V*Di)
41 = 0.0000000014
42
43 (1) Friction Headloss (Hf) = f*((L*V^2)/(Di*2*g))
44 = 0.000083 m
45 (2) Friction Fitting & Valve (Hft)
46 elbow Long Radius 2 2.1 4.20
47 Tees 8 1.4 11.20
48 Strainer 1 1.7 1.70
49 Globe Valve 0 79.3 -
50 Ball Valve 10 1.0 10.00
51 Angle Valve 0 27.5 -
52 SUM 27.10 m
53 (3) Geodetic Head (Hg) = 0.45 m
54 (4) Suction Head (Hs) = 0.35 m
55 Total Head (Htot) = Hf + Hft + Hg + Hs
56 = 27.9 m
57
58 Pressure Drop Calculation
59 D P = f * (L/Di) * rho *((V^2)/2) = 0.42 Pa
60 0.0000042 Kg/cm2
61 Liquid Level = 15.00 m
62 Pressure at Full Load 74,823 Pa
63 0.76 Kg/cm2
64 10.86 psi
PIPE SIZING AND PRESSURE DROP CALCULATION
1 DESIGN DATA :
2 Jenis Aliran Fluida VAPOUR
3 Density (r) 1,530.0 kg/m3
4 Viskositas Kinetik Fluida (u) 0.11 cp
5 Viskositas dinamik Fluida (m) 0.00011 Ns/m2
6 Flow Rate (Q) 200 MT/hr
7 130.7 m3/hr
8 0.036 m3/s
9 575 GPM
10 57,621 B/D
11 Assume : Pipe 6" Sch.40
12 Di = 6.067 in
13 Velocity (V) 0.012*(Q/Di) ft/s
14 113.97 ft/s
15 34.7 m/s
16 125,057 m/hr
17 Pipe Length (L) 250 m
18 Acceleration of Gravity (g) 9.8 m/s2
19
20 Pipe Sizing
21 (Area) A = Q/V = 0.001 m2
22 Pipe Diameter = 0.036 m
23 = 1.436 in
24 Pipe Diameter Inside used = 6.067 in
25 Nominal Pipe Size (Min. Dia. Req. ) = 6" Pipe Sch. 40
26 Actual Pipe Dia (Di) = 6.067 in
27 = 0.154 m
28 = 154 mm
29 Section Area (A) = 0.019 m2
30 Actual Flowrate (Q) = 2,332.5 m3/hr
31 3,568.7 MT/hr
32 Reynold Number (Re)
33 Re = (rho*V*Di)/u
34 = 74,458,040
35 0 < Re <2,100 Laminer -
36 Re > 4,000 Turbulent 74,458,040
37 2,100 < Re < 4,000 Transition -
38
39 Total Head Calculation
40 Friction Coefficient (f) = (64*u)/(rho*V*Di)
41 = 0.0000000002
42
43 (1) Friction Headloss (Hf) = f*((L*V^2)/(Di*2*g))
44 = 0.000024 m
45 (2) Friction Fitting & Valve (Hft)
46 elbow Long Radius 2 2.1 4.20
47 Tees 8 1.4 11.20
48 Strainer 1 1.7 1.70
49 Globe Valve 0 79.3 -
50 Ball Valve 10 1.0 10.00
51 Angle Valve 0 27.5 -
52 SUM 27.10
53 (3) Geodetic Head (Hg) = 0.45 m
54 (4) Suction Head (Hs) = 0.35 m
55 Total Head (Htot) = Hf + Hft + Hg + Hs
56 = 27.9 m
57
58 Pressure Drop Calculation
59 D P = f * (L/Di) * rho *((V^2)/2) = 0.36 Pa
60 0.0000036 Kg/cm2
61 Liquid Level = 15.00 m
62 Pressure at Full Load 224,910 Pa
63 2.29 Kg/cm2
64 32.63 psi
m
Fluid Velocity
(ft/min) (Ft/min) (m/s)
Acetylene, steel pipe 4000 20
Air, 0-30 psi, steel pipe 4000 20
Ammonia, liquid, steel pipe 360 1.8
Ammonia, gas, steel pipe 6000 30
Benzene, steel pipe 360 1.8
Bromine, liquid, glass pipe 240 1.2
Bromine, gas, glass pipe 2000 10
Calcium Chloride, steel pipe 240 1.2
Carbon Tetrachloride, steel pipe 360 1.8
Chlorine, liquid, steel pipe 300 1.5
Chlorine, gas, steel pipe 2000 - 5000 25-Oct
Chloroform, liquid, steel or copper pipe 360 1.8
Chloroform, gas, steel or copper pipe 2000 10
Ethylene, gas, steel pipe 6000 30
Ethylene Dibromide, glass pipe 240 1.2
Ethylene Dichloride, steel pipe 360 1.8
Ethylene Glycol, steel pipe 360 1.8
Hydrogen, steel pipe 4000 20
Hydrogenchloric Acid, liquid, rubber lined pipe 300 1.5
Hydrogenchloric Acid, gas, rubber lined pipe 4000 20
Methyl Chloride, liquid, steel pipe 300 1.5
Methyl Chloride, gas, steel pipe 4000 20
Natural gas, , steel pipe 6000 30
Oil lubricating, steel pipe 300 1.5
Oxygen, stainless steel 1800 - 4000 20-Sep
Propylene Glycol, steel pipe 300 1.5
Perchlorethylene, steel pipe 360 1.8
Steam, 0-30 psi, saturated, steel pipe 4000 - 6000 20 - 30
Sulfuric acid 240 1.2
Sulfur Dioxide, steel pipe 4000 20
Styrene, steel pipe 360 1.8
Trichlorethylene, steel pipe 360 1.8
Vinyl Chloride, steel pipe 360 1.8
Vinylidene Chloride, steel pipe 360 1.8
Water, steel pipe 180 - 480 0.9 - 2.4
Absolute Viscosity
Fluid
(N s/m2, Pa s) (cp) (104 lbm/ft sec)
Acetic acid 0.001155 1.155 7.76
Acetone 0.000316 0.316 2.12
Alcohol, ethyl (ethanol) 0.001095 1.095 7.36
Alcohol, methyl (methanol) 0.00056 0.56 3.76
Alcohol, propyl 0.00192 1.92 12.9
Benzene 0.000601 0.601 4.04
Blood 0.003 - 0.004
Bromine 0.00095 0.95 6.38
Carbon Disulfide 0.00036 0.36 2.42
Carbon Tetrachloride 0.00091 0.91 6.11
Castor Oil 0.65 650
Chloroform 0.00053 0.53 3.56
Decane 0.000859 0.859 5.77
Dodecane 0.00134 1.374 9.23
Ether 0.000223 0.223 1.5
Ethylene Glycol 0.0162 16.2 109
Freon refrigerant R-11 0.00042 0.42 2.82
Glycerine 0.95 950 6380
Heptane 0.000376 0.376 2.53
Hexane 0.000297 0.297 2
Kerosene 0.00164 1.64 11
Linseed Oil 0.0331 33.1 222
Mercury 0.0015 1.53 10.3
Milk 0.003
Octane 0.00051 0.51 3.43
Phenol 0.008 8 54
Propane 0.00011 0.11 0.74
Propylene 0.00009 0.09 0.6
Propylene glycol 0.042 42
Toluene 0.00055 0.55 3.7
Turpentine 0.001375 1.375 9.24
Water, Fresh 0.00089 0.89 6
The following definitions, conversion factors, tables, and other information for and about propane, butane and propane/butane m
only. While we exercised great caution during the compilation, we can not guarantee accuracy and urge everybody to verify the
find.
All figures are approximate and are given for Propane with specific gravity
Natural Gas Propane / Air Mixture
Properties of
Chemical formula
Liquid weight
Combustible limits
Octane Number
General Information
% Specific Gross
% Propane
Air Gravity BTU/cuft
95 5 1.504 2390
90 10 1.477 2264
85 15 1.451 2139
80 20 1.424 2013
75 25 1.398 1887
70 30 1.371 1761
65 35 1.345 1635
60 40 1.318 1510
59 41 1.313 1484
58 42 1.307 1459
57 43 1.302 1434
56 44 1.297 1409
55 45 1.292 1384
54 46 1.286 1359
53 47 1.281 1333
52 48 1.276 1308
51 49 1.27 1283
50 50 1.265 1258
49 51 1.26 1233
48 52 1.254 1208
47 53 1.249 1183
46 54 1.244 1157
45 55 1.239 1132
40 60 1.212 1006
35 65 1.186 881
30 70 1.159 755
25 75 1.133 629
20 80 1.106 503
15 85 1.08 377
10 90 1.053 252
5 95 1.027 126
0 100 1 0
All data is based on the
following assumptions:
Multiply By To Obtain
Pressure
Kilogram per
atm 1.0332
cm2 [kg/cm2]
Pounds per
Atmospheres atm 14.7 squ. inch
[psi]
Inches of
atm 404.189
Water [inWC]
Pounds per
Inches inHg 0.4912 squ. inch
[psi]
Feet of
of Mercury inHg 1.134
Water [ftWC]
Pounds per
Inches inWC 0.0361 squ. inch
[psi]
Inches of
of Water inWC 0.0735 Mercury
[inHg]
Ounces per
inWC 0.5776
square inch
Pounds per
kg per cm2 kg/cm2 14.22 squ. inch
[psi]
Atmospheres
psi 0.06805
[atm]
Kilogram per
psi 0.07031
cm2 [kg/cm2]
Inches of
psi 2.036 Mercury
[inHg]
Inches of
psi 27.68
Water [inWC]
Length
Miles,
NM 1853 Meters [m]
nautical
Definitions
Several characteristics affect Liquefied Petroleum Gas (LPG) as a replacement fuel. These include:
Because of the different number of carbon atoms in propane, propane-air mixtures produce a flame that is more yello
than that of natural gas. However, the yellow tips are not of any consequence and do not affect burner operation or e
Flame velocities of LPG are near equal to that of natural gas. Therefore, there is no significant flame lift difference be
natural gas and propane-air mixtures.
2. Specific Gravity
The density of gas, relative to air, is called specific gravity. The specific gravity of air is defined as 1. Since propane g
specific gravity of 1.5, propane-air mixtures have a specific gravity of greater than 1. The chart on the right indicates
in BTU per cubic foot, kcal per cubic meter, and the specific gravities of various propane-air mixtures.
Different heat values result primarily from differences in specific gravity. The higher the specific gravity, the heavier th
Since burner orifices, flow meters, regulators, etc. have fixed openings, they allow less flow of heavier gas and there
have a higher heat value to provide the same energy input as a lighter gas.
Most natural gas has an average heat value of approximately 1050 BTU/cuft (9350 kcal/m³) and a specific gravity of
(nominal). Compatible propane-air replacement should have a heat value of approximately 1450 BTU/cuft (12,467 kc
a specific gravity of 1.297.
3. CALORIFIC VALUE
The calorific value is the measurement of the amount of heat or energy produced, and is measured either as gross c
value or net calorific value. The difference being the latent heat of condensation of the water vapor produced during
combustion process. Gross calorific value assumes all water produced during the combustion process is fully conden
calorific value assumes the water leaves with the combustion products without being fully condensed.
Since most gas burning appliances cannot utilize the heat content of the water vapor, gross calorific value is of little i
Fuel should be compared based on the net calorific value. This is especially true for natural gas, since increased hyd
content results in high water formation during combustion.
4. WOBBE INDEX
The Wobbe Index, a critical factor when analyzing Propane-Air plant requirements, is a function of gas quality and al
matching one gas (in this case, natural gas) to a replacement gas (in this case, Propane-Air). If the two different gase
identical Wobbe Index, they will produce an equal amount of heat and combustion products and will require the same
of combustion air. Burners, adjusted for a specific calorific value and fitted with a replacement orifice to match a lowe
Index, result in minor combustion changes. Substituting a gas for one with a higher Wobbe Index, generally allows a
acceptance range. Flame characteristics determine the acceptance range for the replacement gas.
and is used to compare the energy input into an appliance with different composition fuel gases. If two fuels have ide
Wobbe indices, then for a given burner pressure, the energy input will also be identical.
ne, butane and propane/butane mixtures are compiled from commonly available sources and are reproduced for convenience
and urge everybody to verify the correctness of the data before using them. Also, we appreciate if you alert us of any errors you
d are given for Propane with specific gravity of 1.53 and calorific value of 2516 BTU/cuft.
Natural Gas Propane / Air Mixture
Natural Gas
CH4
°F -259
°C -162
0.6
0.6
BTU/cuft 1012
kcal/m³ 9005
MJ/m³ 37.71
BTU/gal
kcal/liter
MJ/liter
BTU/lb
kcal/kg
MJ/kg
BTU/gal
kcal/kg
MJ/kg
kW/kg
lbs/gal
kg/liter
cuft
m³
cuft
m³
% of gas in
15-May
air
cuft
9.53
m³
°F 1200
°C 650
°F 3568
°C 1964
100
data is approximate. For actual properties of any particular batch, contact your fuel supplier.
utane °F °C °C °F
0.22 0.14 32 0 35 95
Butane Equivalents
Propane Equivalents
1 Dekatherm
1,000,000 46.22 10 1 397
=
% Specific Gross
% Butane
Air Gravity BTU/cuft
100 0 2 3280
95 5 1.95 3116
90 10 1.9 2952
85 15 1.85 2788
80 20 1.8 2624
75 25 1.75 2460
70 30 1.7 2296
65 35 1.65 2132
60 40 1.6 1968
59 41 1.59 1935
58 42 1.58 1902
57 43 1.57 1870
56 44 1.56 1837
55 45 1.55 1804
54 46 1.54 1770
53 47 1.53 1738
52 48 1.52 1706
51 49 1.51 1672
50 50 1.5 1640
49 51 1.49 1607
48 52 1.48 1574
47 53 1.47 1542
46 54 1.46 1509
45 55 1.45 1476
40 60 1.4 1312
35 65 1.35 1148
30 70 1.3 984
25 75 1.25 820
20 80 1.2 656
15 85 1.15 492
10 90 1.1 328
5 95 1.05 164
0 100 1 0
Propane Vapor
Multiply By To Obtain
Length (continued)
Volume
Gallons (US)
Cubic feet cuft 7.48
[gal]
Cubic inches
Cubic feet cuft 1728
[in³]
Cubic yards
Cubic feet cuft 0.037037
[yd³]
Cubic meters
Cubic feet cuft 0.028316
[m³]
Gallons (US)
Gallons (UK) gal 1.20095
[gal]
Cubic feet
Gallons (US) gal 0.13368
[ft³]
Gallons
Gallons (US) gal 0.83267
(Imperial)
Cubic feet
Liters l 0.03531
[ft³]
Miscellaneous
Propane Butane
CH4 C3H8 C4H10
-259 -44 32
-162 -42 0
0.6 1.53 2
0.6 0.51 0.58
91,690 102,032
6,103 6,792
25.56 28.44
21,591 21,221
11,995 11,789
50.22 49.36
785 808
102.9 105.9
0.431 0.444
0.1196 0.1231
4.24 4.81
0.508 0.576
36.39 31.26
0.272 0.234
8.547 6.506
0.534 0.406
0.208
0.98
9.8
0.03199
Gallon
0.239
1.1
11
0.027
1
Propane (30%) Butane (70%)
% % Specific Gross
LPG Air Gravity BTU/cuft
95 5 1.816 2898
90 10 1.773 2746
85 15 1.73 2593
80 20 1.687 2441
75 25 1.644 2288
70 30 1.601 2136
65 35 1.559 1983
60 40 1.515 1831
59 41 1.507 1800
58 42 1.498 1769
57 43 1.49 1739
56 44 1.481 1709
55 45 1.473 1678
54 46 1.464 1647
53 47 1.455 1617
52 48 1.447 1587
51 49 1.438 1555
50 50 1.43 1525
49 51 1.421 1495
48 52 1.412 1464
47 53 1.404 1434
46 54 1.395 1404
45 55 1.387 1373
40 60 1.344 1220
35 65 1.301 1068
30 70 1.258 915
25 75 1.215 763
20 80 1.172 610
15 85 1.129 458
10 90 1.086 305
5 95 1.043 153
0 100 1 0
SGU = 1.53 Butane SGU = 2.00
2516 3280
Vapor
BTU/cuft BTU/cuft