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Product: EXCAVATOR
Model: 330D L EXCAVATOR B6H
Configuration: 330D L Excavator B6H00001-UP (MACHINE) POWERED BY
C9 Engine

Testing and Adjusting


330D Excavator Hydraulic System
Media Number -RENR9585-01 Publication Date -01/04/2006 Date Updated -17/04/2006

i02531991

Relief Valve (Line) - Test and Adjust


SMCS - 5117-025-L9; 5117-081-L9

Table 1

Required Tools
Part Number Description Qty
8T-0861 Pressure Gauge (60000 kPa (8700 psi)) 2
Pressure Gauge (
8T-0856 1
6000 kPa (870 psi))

Note: A temporary setting of the main relief valve pressure is required before any line relief valve
pressure setting is adjusted. Refer to the adjustment procedures in Testing and Adjusting, "Relief
Valve (Main) - Test and Adjust".

Test
1. Position the machine on level ground.

2. Stop the engine.

3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
Illustration 1 g01266656
Pump compartment

(1) Pressure tap (delivery pressure for drive pump)

(2) Pressure tap (delivery pressure for idler pump)

(3) Pressure tap (power shift pressure)

4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (1) .

5. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (3) .

6. Connect a 6000 kPa (870 psi) pressure gauge to pressure tap (2) . This is used to monitor
power shift pressure.

7. Start the engine.

8. Place the machine controls at the following settings: AEC switch OFF. Refer to Testing and
Adjusting, "Engine Performance - Test" for engine rpm settings.

9. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).


Illustration 2 g01128193
Monitor

(4) Up key

(5) Left key

(6) Down key

(7) Right key

(8) Cancel key

(9) OK key

(10) Set key

(11) Menu key

10. Start Service Mode and input a fixed power shift pressure. Refer to Table 3 for the correct
pressure setting of each hydraulic circuit.

a. Press menu key (11) .

Note: Make sure that the engine speed dial is set correctly. Refer to Table 3 for the
correct setting.
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored.

b. Press right key (7) in order to highlight the menu item "SERVICE" on the message
display. Press OK key (9) .

c. Input the password "FFF2". Press left key (5) or right key (7) in order to change the
character. Press "OK" key (9) or press "CANCEL" key (8) in order to delete the value of
the flashing character. Press OK key (9) after the correct password is displayed.

d. Press down key (6) repeatedly until "DEVICE TEST" appears on the message display.
Press "OK" key (9) .

e. Press down key (6) in order to move down one line on the message display.

f. Press "OK" key (9) in order to select the "POWER SHIFT PRES" message display.

g. Press "OK" key (9) .

h. Press left key (5) or right key (7) in order to increase or decrease the numeric value that
is displayed for the power shift pressure. Pressing left key (5) decreases the power shift
pressure. Pressing right key (7) increases the power shift pressure.

Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap (2) for power shift pressure. Make sure that the actual power shift pressure on the
pressure gauge is correct for each hydraulic circuit. Refer to Table 3 for the correct
power shift pressure.

Note: To prevent a change in power shift pressure during the relief valve adjustment, do
not turn the engine start switch to the OFF position.

Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
Illustration 3 g01241552
Main control valves (front view)

(12) Line relief valve (boom cylinder head end)

(13) Line relief valve (bucket cylinder head end)

(14) Line relief valve (stick cylinder rod end)

The following line relief valves are located on top of the main control valves: boom cylinder head
end, bucket cylinder head end and stick cylinder rod end.

The following line relief valves are located on the bottom of the main control valve: boom cylinder
rod end, bucket cylinder rod end and stick cylinder head end.
Illustration 4 g01229513
Line relief valve (typical example)

(15) Locknut

(16) Adjustment screw

Note: Turn adjustment screw (16) clockwise in order to increase the pressure. Turn adjustment
screw (16) counterclockwise in order to decrease the pressure.

Note: After relief valve adjustments, cancel Service Mode.

Note: Return the main relief valve pressure to the specified setting after testing and adjusting any
line relief valve. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the
main relief valve pressure setting.

Table 2

Line Relief Valve Pressure Settings


Standard Configuration Heavy Lift Option
Cylinder Cylinder Power Shift Relief Pressure Power Shift Relief Pressure
Position Pressure Setting Pressure Setting

Retracted
3200 ± 50 kPa 3200 ± 50 kPa
37000 ± 1000 37000 ± 1000
Bucket (464 ± 7 psi) (464 ± 7 psi)
kPa (5350 ± 145 kPa (5350 ± 145
Extended Speed Dial 3 Speed Dial 3
psi) psi)

3200 ± 50 kPa 3200 ± 50 kPa


37000 ± 1000 37000 ± 1000
Retracted (464 ± 7 psi) (464 ± 7 psi)
kPa (5350 ± 145 kPa (5350 ± 145
Speed Dial 3 Speed Dial 3
psi) psi)
Boom

2370 ± 50 kPa 2370 ± 50 kPa


38000 ± 1000 38000 ± 1000
Extended (344 ± 7 psi) (344 ± 7 psi)
kPa (5500 ± 145 kPa (5500 ± 145
Speed Dial 10 Speed Dial 10
psi) psi)

2370± 50 kPa 2370 ± 50 kPa


38000 ± 1000 38000 ± 1000
Retracted (344 ± 7 psi) (344 ± 7 psi)
kPa (5500 ± 145 kPa (5500 ± 145
Speed Dial 10 Speed Dial 10
psi) psi)
Stick

2500 ± 50 kPa 2500 ± 50 kPa


37000 ± 1000 37000 ± 1000
Extended (450 ± 7 psi) (450 ± 7 psi)
kPa (5350 ± 145 kPa (5350 ± 145
Speed Dial 10 Speed Dial 10
psi) psi)
Adjustment (Boom Cylinders)
1. To adjust the line relief valve pressure setting of the boom cylinder head end (12) , move the
joystick for the boom until the boom is at the full BOOM RAISE position (full extension of
boom cylinders). Hold the joystick for the boom in this position.

2. Check the pressure in the boom cylinder head end on the pressure gauge at pressure tap (1)
and pressure tap (3) .

3. Return the joystick for the boom to the NEUTRAL position.

4. The pressure gauge reading should be 38000 ± 1000 kPa (5500 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) and pressure tap (3) is not within the
specification, adjust the line relief valve .

5. In order to adjust the line relief valve, loosen locknut (15) on the boom line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) and pressure tap (3)
is 38000 ± 1000 kPa (5500 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

6. Tighten locknut (15) on the relief valve.

Note: In order to adjust the line relief valve pressure setting for the boom cylinder rod end, a
temporary adjustment of the line relief valve for the bucket cylinder head end (13) must be
performed.

Note: Make sure that the engine speed dial and the power shift pressure for the BOOM
DOWN hydraulic circuit is set correctly. Refer to Table 3 for the correct setting.

7. Loosen locknut (15) on the line relief valve for the BUCKET CLOSE function. Turn
adjustment screw (16) by one quarter turn in a clockwise direction. Tighten locknut (15) on the
line relief valve for the bucket cylinder.

8. Move the joystick for the bucket until the bucket is at the full BUCKET CLOSE position (full
extension of the bucket cylinder). Hold the joystick for the bucket in this position. At the same
time, move the joystick for the boom until the boom is at the full BOOM DOWN position (full
retraction of boom cylinders). Hold the joystick for the boom in this position.

9. Check the pressure in the boom cylinder rod end on the pressure gauge at pressure tap (1) .

10. Return the joystick for the boom to the NEUTRAL position.
Illustration 5 g01241552
Main control valves (front view)

(17) Line relief valve (boom cylinder rod end)

(18) Line relief valve (bucket cylinder rod end)

(19) Line relief valve (stick cylinder head end)

11. The pressure gauge reading should be 37000 ± 1000 kPa (5350 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) is not within the specification, adjust line relief
valve (17) .

12. In order to adjust line relief valve (17) , loosen locknut (15) on the boom line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) is 37000 ± 1000 kPa
(5350 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

13. Tighten locknut (15) on the boom line relief valve.

14. After completion of line relief valve adjustment for the boom cylinders, return the line relief
valve pressure setting of the bucket to the specified pressure setting.

Note: If an appropriate location is not available to fully extend the boom cylinders, exchange the
functions of the boom line relief valve (12) . Remove the line relief valve for the boom cylinder head
end and the line relief valve for the stick cylinder rod end (14) from the main control valve.
Exchange the location of the line relief valves. Adjust the pressure of the boom line relief valve that
is now attached in the rod end. After completion of line relief valve adjustment, return the respective
line relief valves to the original locations.

Adjustment (Stick Cylinder)


Note: Make sure that the engine speed dial and the power shift pressure for the STICK OUT
hydraulic circuit is set correctly. Refer to Table 3 for the correct setting.

1. To adjust the line relief valve pressure setting of the stick cylinder rod end, move the joystick
for the stick until the stick is at the full STICK OUT position (full retraction of stick cylinder).
Hold the joystick for the stick in this position.

2. Check the pressure in the stick cylinder rod end on the pressure gauge at pressure tap (1) and
pressure tap (3) .

3. Return the joystick for the stick to the NEUTRAL position.

4. The pressure gauge reading should be 38000 ± 1000 kPa (5500 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) and pressure tap (3) is not within the
specification, adjust the line relief valve.

5. In order to adjust the line relief valve, loosen locknut (15) on the stick line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) and pressure tap (3)
is 38000 ± 1000 kPa (5500 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

6. Tighten locknut (15) on the line relief valve.

Note: Make sure that the engine speed dial and the power shift pressure for the STICK IN
hydraulic circuit is set correctly. Refer to Table 3 for the correct setting.

7. To adjust the line relief valve pressure setting of the stick cylinder head end (19) , move the
joystick for the stick until the stick is at the full STICK IN position (full extension of stick
cylinder). Hold the joystick for the stick in this position.

8. Check the pressure in the stick cylinder head end on the pressure gauge at pressure tap (1) and
pressure tap (3) .

9. Return the joystick for the stick to the NEUTRAL position.

10. The pressure gauge reading should be 37000 ± 1000 kPa (5350 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) and pressure tap (3) is not within the
specification, adjust the line relief valve.

11. In order to adjust the line relief valve, loosen locknut (15) on the stick line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) and pressure tap (3)
is 37000 ± 1000 kPa (5350 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

12. After completion of line relief valve adjustment, tighten locknut (15) .

Adjustment (Bucket Cylinder)


Note: Make sure that the engine speed dial and the power shift pressure for the BUCKET CLOSE
hydraulic circuit is set correctly. Refer to Table 3 for the correct setting.

1. To adjust the line relief valve pressure setting of the bucket cylinder head end (13) , move the
joystick for the bucket until the bucket is at the full BUCKET CLOSE position (full extension
of bucket cylinder). Hold the joystick for the bucket in this position.

2. Check the pressure in the bucket cylinder head end on the pressure gauge at pressure tap (1) .

3. Return the joystick for the bucket to the NEUTRAL position.

4. The pressure gauge reading should be 37000 ± 1000 kPa (5350 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) is not within the specification, adjust the line
relief valve.

5. In order to adjust the line relief valve, loosen locknut (15) on the bucket line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) is 37000 ± 1000 kPa
(5350 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

6. Tighten locknut (15) on the line relief valve.

Note: Make sure that the engine speed dial and the power shift pressure for the BUCKET
OPEN hydraulic circuit is set correctly. Refer to Table 3 for the correct setting.

7. To adjust the line relief valve pressure setting of the bucket cylinder rod end (18) , move the
joystick for the bucket until the bucket is at the full BUCKET OPEN position (full retraction
of bucket cylinder). Hold the joystick for the bucket in this position.

8. Check the pressure in the bucket cylinder rod end on the pressure gauge at pressure tap (1) .

9. Return the joystick for the bucket to the NEUTRAL position.

10. The pressure gauge reading should be 37000 ± 1000 kPa (5350 ± 145 psi). Refer to Table 3. If
the pressure gauge reading at pressure tap (1) is not within the specification, adjust the line
relief valve for the bucket cylinder rod end.

11. In order to adjust the line relief valve, loosen locknut (15) on the bucket line relief valve. Turn
adjustment screw (16) until the pressure gauge reading at pressure tap (1) is 37000 ± 1000 kPa
(5350 ± 145 psi). Refer to Table 3.

Note: Always make final pressure adjustment on pressure rise.

12. After completion of line relief valve adjustment, tighten locknut (15) .

13. Reset the main relief valve pressure to the correct setting. Refer to the adjustment procedures
in Testing and Adjusting, "Relief Valve (Main) - Test and Adjust".

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