Flanges ANSI16 5###

REQUISITION No.
Project No. Coding REV

TECHNICAL REQUISITION .NO.
Unit Project Phase St Prime Material
COVER SHEET -
INSTRUCTIONS
TO SUPPLY MANAGEMENT 4 4 P S 5 4 0 0 0 0 0 JL 1 1A 0 0 0 9 0
PROJECT NAME RSPL Chemical Complex STATUS (Enquiry/Order/Amendment)
REQUISITION TITLE PR FOR CS SS & AS FLANGES, SHEET 2 of 4
SPECTACLE BLINDS, SPADES AND
SPACERS
1.0 SPECIAL REQUIREMENTS FOR STORAGE, HANDLING, PACKAGING, PRESERVATION & DELIVERY (TO BE LISTED
BELOW)
a Items shall be dry, clean and free of moisture, dirt, and loose foreign materials.
b Items shall be protected from rust, corrosion and any mechanical damage during
transportation, shipment and storage.
c Rust preventive coats shall be applied on machined surfaces, which is not harmful to the
material, welding etc. Coating shall be easily removable with a petroleum solvent.
d Suitable End protectors shall be provided and they shall be properly secured and tightly
attached.
2.0 SPECIAL LEGISLATION / STATUTORY APPROVALS (AS APPLICABLE TO BE LISTED BELOW)
3.0 VENDOR TO SUBMIT PREVIOUS TRACK REPORTS , IN TABULATED FORMAT AS BELOW :
ORDER DETAILS SUPPORTING

ITEM / END SPECIAL REQUIREMENTS
SIZE MOC RATING DOCUMENTS
TYPE CONNECTION LIKE, IBR
CLIENT YEAR ATTACHED
Vendor to submit supporting documents like purchase order, inspection release notes, order
completion certification etc. along with the offer.
Offer will not be considered for any further technical evaluation, if vendor will not submit
previous track report (in tabulated format as above) along with the offer.
4.0 Vendors are requested to quote strictly as per specifications / notes stipulated in material
requisition (MR).
5.0 Vendors to confirm all parameters of the data sheet & mark deviations (if any) on the data
sheet. The data sheet / parameters without any comment from vendor will be considered as
“ACCEPTABLE “to vendor and no further deviations will be given later.
7.0 NOTES FOR INSPECTION:
All imported materials shall be procured with stage wise inspections by TPI at mills as per
approved purchase specification & approved QAP. These plans shall be first reviewed &
vetted by vendor & approved by TPIA, before submission to Jacob’s for final approval.
(Approved TPI are LRIS / TUV / DNV). The cost of TPI shall be borne by the vendor.
8.0 ORDER OF PREFERENCE :

a. Annexure / Data Sheets - attached with MR.
b. NOTES FOR INSPECTION – as mentioned above (Point no. 7)
c. Technical Notes - attached with MR.
REQUISITION No.
Project No. Coding REV
TECHNICAL REQUISITION .NO.
DESCRIPTION OF GOODS OR
SERVICES
4 4 P S 5 4 0 0 0 0 0 JL 1 1A 0 0 0 9 0

SPACERS
This Requisition is issued for the procurement of the materials or services specified herein. If you have any queries
regarding the TECHNICAL content of the Requisition they should be directed in writing to Jacobs, for the attention of
Mr. Kamlesh Chavda (Kamlesh.Chavda@jacobs.com)
REQ. NO. OFF OR UNITS EQUIPT. OR DESCRIPTION OF GOODS OR SERVICES REV
ITEM QUANTITY MARK NO. CODE NO./DESCRIPTION/CAT NO.
NO.
Supply of CS SS & AS FLANGES, SPECTACLE BLINDS,

As per SPADES AND SPACERS as per attached MTO sheet, Doc. No.
1. S5400- Nos. S5400-L09000 Rev 0.
L09000
SUPPLIER DATA REQUIREMENTS

All documents, drawings, schedules, calculations and certificates as described & quantified on the SUPPLIER DOCUMENT REQUIREMENTS form
shall be submitted by the supplier. All documents must be submitted with the Jacobs Requisition reference clearly identified
INSPECTION/ TESTING REQUIREMENTS

Jacobs, acting for and on behalf of the Client, WILL / WILL NOT carry out inspection of the equipment in accordance with the approved supplier
Quality Plan.
REQUISITION No.
Project No. Coding REV.
TECHNICAL REQUISITION NO.
LIST OF ATTACHMENTS
1
4 4 P S 5 4 0 0 0 0 0 JL 1 0 0 0 9 0
A
SPACERS
THE DOCUMENTS LISTED FORM A CONSTITUENT PART OF THE REQUISITION AND MUST NOT BE DEVIATED
FROM UNLESS WRITTEN PERMISSION IS GIVEN BY JACOBS
LINE DOCUMENT NUMBER REV DATE TITLE CHANGED
No. NO. THIS REV.
ATTACHMENT-1 (S5400- MTO FOR CS SS & AS FLANGES,SPECTACLE

1. 0 12/05/17
L09000) BLINDS,SPADES AND SPACERS – 16 Sheets
ATTACHMENT-2 – JACKSCREW DETAILS FORCS SS & AS

2. ANNEXURE-II_SD05 A 14/08/13 FLANGES,SPECTACLE BLINDS,SPADES AND
SPACERS – 1 Sheet
ATTACHMENT-3 – STANDARD DRAWING OF SPACER AND BLIND

3. A 14/08/13
ANNEXURE-II_SD04 (FOR 600 NB AND ABOVE) – 1 Sheet
4. ATTACHMENT-4 - - CONCESSION REQUEST – 2 Sheets
ATTACHMENT-5 (44PS5400-
5. 0 12/05/17 VENDOR DOCUMENT REQUIREMENT – 2 Sheets
000-JL-11A-0009)
ATTACHMENT-6 (44PS5400- CRITICALITY RATING CONTROL SHEET – 3

6. 0 12/05/17
000-JL-11A-0009) Sheets
STANDARD SPECIFICATION FOR

7. ATTACHMENT-7 (L SS-003) 0 04/09/02 PROCUREMENT OF STEEL FLANGES,SPADES &
SPACERS
8. ATTACHMENT-8 0 - INSPECTION AND TESTING PLAN
ATTACHMENT-9(44PS5400-
9. - 03/03/15 POSITIVE MATERIAL IDENTIFICATION
000-JL-02A-0005)
10. ATTACHMENT-10 - - TQ-CLOSEOUT
11. ATTACHMENT-11 - - MOM
12. ATTACHMENT- - 02/05/17 PURCHASE ORDER (UNPRICED)

12(RSPL/CCG/KS/PO/028/2
017-18)
MATERIAL REQUISITION
Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Project: 44PS5400 Title: CS, SS & AS
FLANGES &
SPECTACLE
BLIND
Project Name: RSPL CHEMICAL COMPLEX Rev.: 0
Location: DEVBHUMI DWARKA, GUJARAT Issue date: 12-May-2017
Req Type: Purchase
Item Track ID Commodity Sizes Description Current Qty UOM

1 P00540 FBLDACZZABAFBWAD 800 MM 800 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A105, ASME 3.00 EA
B16.47 B, (IBR APPVD)
2 P02023 FBLDACZZABAFBWAD 1000 MM 1000 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A105, 2.00 EA
ASME B16.47 B, (IBR APPVD)
3 P00302 FBLDACZZABAHBWAD 20 MM 20 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A105, ASME 24.00 EA
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
13 P00606 FBLDACZZABAHBWZZ 20 MM 20 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A105, ASME 29.00 EA
B16.5
B16.5
B16.5
B16.5
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Req Type: Purchase
B16.5
B16.5
B16.5
B16.5
B16.5
22 P03403 FBLDACZZACAHCBAD 150 MM 150 MM BLIND FLANGE, CL1500, RTJ, 63AARH, ASTM A105, 0.00 EA
ASME B16.5, (IBR APPVD)
23 P03554 FBLDACZZADAHBWAD 20 MM 20 MM BLIND FLANGE, CL300, RF, 125AARH, ASTM A105, ASME 4.00 EA
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
27 P00642 FBLDACZZAFAHBWAD 20 MM 20 MM BLIND FLANGE, CL600, RF, 125AARH, ASTM A105, ASME 13.00 EA
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
32 P00503 FBLDAHZZABAHBWZZ 20 MM 20 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A182 GR. 0.00 EA
F304L, ASME B16.5
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Req Type: Purchase
F304L, ASME B16.5
F304L, ASME B16.5
F304L, ASME B16.5
F304L, ASME B16.5
37 P01228 FBLDCKZZABAHBWZZ 20 MM 20 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A182 GR. 3.00 EA
F316L, ASME B16.5
F316L, ASME B16.5
F316L, ASME B16.5
F316L, ASME B16.5
F316L, ASME B16.5
42 P03559 FBLDFMZZBFAHCBAD 25 MM 25 MM BLIND FLANGE, CL2500, RTJ, ASTM A182 GR. F22 CL.3, 5.00 EA
ASME B16.5, (IBR APPVD)
43 P00502 FBLDGNZZADAHBWZZ 50 MM 50 MM BLIND FLANGE, CL300, RF, 125AARH, ASTM A350 GR. 14.00 EA
LF2, ASME B16.5
44 P01899 FBLDISZZABAFBWZZ 700 MM 700 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A 515 GR. 8.00 EA
65, ASME B16.47 B
45 P03405 FBLDISZZABAFBWZZ 1400 MM 1400 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A 515 GR. 2.00 EA
65, ASME B16.47 B
46 P00868 FLLJACZZABAHBTZZ 150 MM 150 MM FLANGE LAP JT., CL150, FF, 125AARH, ASTM A105, 0.00 EA
ASME B16.5
ASME B16.5
ASME B16.5
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Req Type: Purchase
49 P00474 FLLJACZZABAHCKZZ 150 MM 150 MM FLANGE LAP JT., CL150, FF, STK. / MAX 1000AARH, 70.00 EA
ASTM A105, ASME B16.5
56 P03756 FLLJACZZADAHBTZZ 150 MM 150 MM FLANGE LAP JT., CL300, FF, 125AARH, ASTM A105, 0.00 EA
ASME B16.5
57 P03775 FLLJACZZADAHCKZZ 250 MM 250 MM FLANGE LAP JT., CL300, FF, STK. / MAX 1000AARH, 0.00 EA
58 P01356 FLSOACZZABAFBWZZ 700 MM 700 MM FLANGE SO, CL150, RF, 125AARH, ASTM A105, ASME 8.00 EA
B16.47 B
59 P00472 FLSOACZZABAHBWZZ 50 MM 50 MM FLANGE SO, CL150, RF, 125AARH, ASTM A105, ASME 25.00 EA
B16.5
B16.5
B16.5
B16.5
B16.5
B16.5
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Req Type: Purchase
B16.5
B16.5
B16.5
68 P03757 FLSOACZZADAHBWZZ 50 MM 50 MM FLANGE SO, CL300, RF, 125AARH, ASTM A105, ASME 0.00 EA
B16.5
B16.5
B16.5
71 P03762 FLSOISZZABAFBTEP 800 MM 800 MM FLANGE SO, CL150, FF, 125AARH, ASTM A 515 GR. 65, 0.00 EA
ASME B16.47 B, WITH JACK SCREWS
72 P00663 FLSOISZZABAFBWZZ 800 MM 800 MM FLANGE SO, CL150,RF, 125AARH, ASTM A 515 GR. 65, 12.00 EA
ASME B16.47 B
73 P00854 FLSWACAMABAHBNAD 20 MM 20 MM FLANGE SW, CL150, RF, 125AARH / SW, SCH: XS, ASTM 42.00 EA
A105, ASME B16.5, (IBR APPVD)
76 P00648 FLSWACAMABAHBNZZ 15 MM 15 MM FLANGE SW, CL150, RF, 125AARH / SW, SCH: XS, ASTM 2.00 EA
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
80 P03564 FLSWACAMADAHBNAD 20 MM 20 MM FLANGE SW, CL300, RF, 125AARH / SW, SCH: XS, ASTM 4.00 EA
5 of 16

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Req Type: Purchase
83 P01178 FLSWACAMAFAHBNAD 20 MM 20 MM FLANGE SW, CL600, RF, 125AARH / SW, SCH: XS, ASTM 19.00 EA
86 P01945 FLSWACAMAFAHBNZZ 20 MM 20 MM FLANGE SW, CL600, RF, 125AARH / SW, SCH: XS, ASTM 0.00 EA
A105, ASME B16.5
87 P01033 FLSWACAMAFAHBNZZ 40 MM 40 MM FLANGE SW, CL600, RF, 125AARH / SW, SCH: XS, ASTM 0.00 EA
A105, ASME B16.5
88 P00612 FLSWACKRABAHBNZZ 20 MM 20 MM FLANGE SW, CL150, RF, 125AARH / SW, SCH: HVY, 2.00 EA
91 P00872 FLSWAHAFABAHBNZZ 15 MM 15 MM FLANGE SW, CL150, RF, 125AARH / SW, SCH: 40S, ASTM 0.00 EA
A182 GR. F304L, ASME B16.5
A182 GR. F304L, ASME B16.5
A182 GR. F304L, ASME B16.5
A182 GR. F304L, ASME B16.5
95 P00504 FLSWCKAFABAHBNZZ 20 MM 20 MM FLANGE SW, CL150, RF, 125AARH / SW, SCH: 40S, ASTM 11.00 EA
A182 GR. F316L, ASME B16.5
A182 GR. F316L, ASME B16.5
6 of 16

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SPECTACLE
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Req Type: Purchase
A182 GR. F316L, ASME B16.5
98 P03406 FLWNACAAABAFASZZ 700 MM 700 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10, ASTM 12.00 EA
A105, ASME B16.47 B
99 P03407 FLWNACAAABAHASAD 350 MM 350 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10, ASTM 31.00 EA
102 P03764 FLWNACAAABAHASEP 500 MM 500 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10, ASTM 0.00 EA
A105, ASME B16.5, WITH JACK SCREWS
104 P00589 FLWNACAAABAHASZZ 350 MM 350 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10, ASTM 25.00 EA
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
108 P03408 FLWNACAAADAHASAD 400 MM 400 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: 10, ASTM 0.00 EA
110 P00864 FLWNACACABAHASZZ 20 MM 20 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 160, ASTM 2.00 EA
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
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Req Type: Purchase
113 P00768 FLWNACACACAHBJAD 20 MM 20 MM FLANGE WN, CL1500, RTJ, 63AARH / BE, SCH: 160, ASTM 0.00 EA
116 P01909 FLWNACACACAHBJAD 100 MM 100 MM FLANGE WN, CL1500, RTJ, 63AARH / BE, SCH: 160, 0.00 EA
ASTM A105, ASME B16.5, (IBR APPVD)
117 P01554 FLWNACACACAHBJAD 150 MM 150 MM FLANGE WN, CL1500, RTJ, 63AARH / BE, SCH: 160, 4.00 EA
118 P01612 FLWNACAEAFAHASAD 400 MM 400 MM FLANGE WN, CL600, RF, 125AARH / BE, SCH: 40, ASTM 2.00 EA
120 P01882 FLWNACAJABAHASZZ 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 80, ASTM 7.00 EA
A105, ASME B16.5
121 P01702 FLWNACAJABAHASZZ 80 MM 80 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 80, ASTM 34.00 EA
A105, ASME B16.5
122 P03766 FLWNACALABAFASEP 800 MM 800 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 6.00 EA
ASTM A105, ASME B16.47 B, WITH JACK SCREWS
123 P03767 FLWNACALABAFASEP 900 MM 900 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 5.00 EA
ASTM A105, ASME B16.47 B, WITH JACK SCREWS
124 P00773 FLWNACALABAFASZZ 800 MM 800 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 0.00 EA
ASTM A105, ASME B16.47 B
125 P03410 FLWNACALABAFASZZ 900 MM 900 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 12.00 EA
ASTM A105, ASME B16.47 B
126 P00833 FLWNACALABAHASAD 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, ASTM 50.00 EA
127 P01171 FLWNACALABAHASAD 80 MM 80 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, ASTM 85.00 EA
128 P00500 FLWNACALABAHASAD 100 MM 100 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 66.00 EA
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Req Type: Purchase
130 P03769 FLWNACALABAHASEP 150 MM 150 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 0.00 EA
ASTM A105, ASME B16.5, WITH JACK SCREWS
131 P01196 FLWNACALABAHASZZ 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, ASTM 351.00 EA
A105, ASME B16.5
132 P00390 FLWNACALABAHASZZ 80 MM 80 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, ASTM 95.00 EA
A105, ASME B16.5
133 P00571 FLWNACALABAHASZZ 100 MM 100 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 206.00 EA
135 P01592 FLWNACALADAHASAD 50 MM 50 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 0.00 EA
136 P01650 FLWNACALADAHASAD 80 MM 80 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 0.00 EA
137 P03411 FLWNACALADAHASAD 150 MM 150 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, 0.00 EA
139 P01806 FLWNACALADAHASZZ 50 MM 50 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 0.00 EA
A105, ASME B16.5
140 P03413 FLWNACALADAHASZZ 80 MM 80 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 0.00 EA
A105, ASME B16.5
141 P00967 FLWNACAMABAFASAD 800 MM 800 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: XS, ASTM 3.00 EA
A105, ASME B16.47 B, (IBR APPVD)
142 P01541 FLWNACAMABAFASAD 1000 MM 1000 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: XS, 5.00 EA
ASTM A105, ASME B16.47 B, (IBR APPVD)
143 P01184 FLWNACAMADAHASAD 50 MM 50 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: XS, ASTM 10.00 EA
144 P00791 FLWNACAMAFAHASAD 50 MM 50 MM FLANGE WN, CL600, RF, 125AARH / BE, SCH: XS, ASTM 26.00 EA
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Req Type: Purchase
150 P03774 FLWNACAMAFAHASEQ 300 MM 300 MM FLANGE WN, CL600, RF, 125AARH / BE, SCH: XS, ASTM 0.00 EA
A105, ASME B16.5 (IBR APPVD), WITH JACK SCREWS
151 P00572 FLWNACDJABAHASAD 200 MM 200 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 20, ASTM 51.00 EA
154 P03770 FLWNACDJABAHASEP 300 MM 300 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 20, ASTM 3.00 EA
155 P00660 FLWNACDJABAHASZZ 200 MM 200 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 20, ASTM 34.00 EA
A105, ASME B16.5
A105, ASME B16.5
A105, ASME B16.5
158 P03414 FLWNACDJADAHASAD 200 MM 200 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: 20, ASTM 0.00 EA
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Req Type: Purchase
161 P03771 FLWNACKCABAFASEP 1400 MM 1400 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 17.48 4.00 EA
MM, ASTM A105, ASME B16.47 B, WITH JACK SCREWS
162 P03417 FLWNACKCABAFASZZ 1400 MM 1400 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 17.48 4.00 EA
MM, ASTM A105, ASME B16.47 B
163 P01870 FLWNACVTACAHBJAD 200 MM 200 MM FLANGE WN, CL1500, RTJ, 63AARH / BE, SCH: 140, 0.00 EA
164 P03418 FLWNACVTACAHBJAD 250 MM 250 MM FLANGE WN, CL1500, RTJ, 63AARH / BE, SCH: 140, 8.00 EA
165 P00378 FLWNAHABABAHASZZ 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, ASTM 0.00 EA
A182 GR. F304L, ASME B16.5
166 P01517 FLWNAHABABAHASZZ 80 MM 80 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, ASTM 0.00 EA
A182 GR. F304L, ASME B16.5
167 P01186 FLWNAHABABAHASZZ 100 MM 100 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, 0.00 EA
ASTM A182 GR. F304L, ASME B16.5
168 P00831 FLWNCKABABAHASZZ 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, ASTM 66.00 EA
A182 GR. F316L, ASME B16.5
169 P01090 FLWNCKABABAHASZZ 80 MM 80 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, ASTM 23.00 EA
A182 GR. F316L, ASME B16.5
170 P01181 FLWNCKABABAHASZZ 100 MM 100 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 10S, 41.00 EA
176 P03760 FLWNCKABADAHASZZ 100 MM 100 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: 10S, 0.00 EA
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Req Type: Purchase
177 P01079 FLWNCKAFABAHASZZ 25 MM 25 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 40S, ASTM 18.00 EA
A182 GR. F316L, ASME B16.5
178 P03420 FLWNCKAFABAHASZZ 40 MM 40 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: 40S, ASTM 8.00 EA
A182 GR. F316L, ASME B16.5
179 P00490 FLWNFMANBFAHBJAD 20 MM 20 MM FLANGE WN, CL2500, RTJ, SCH: XXS, ASTM A182 GR. 0.00 EA
F22 CL.3, ASME B16.5, (IBR APPVD)
182 P03421 FLWNFMUWBFAHBJAD 400 MM 400 MM FLANGE WN, CL2500, RTJ, 63AARH / BE, SCH: 62.0 MM, 0.00 EA
ASTM A182 GR. F22 CL.3, ASME B16.5, (IBR APPVD)
183 P00800 FLWNGNALABAHASZZ 50 MM 50 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, ASTM 30.00 EA
A350 GR. LF2, ASME B16.5
184 P00782 FLWNGNALADAHASZZ 50 MM 50 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 109.00 EA
185 P03422 FLWNGNALADAHASZZ 80 MM 80 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, ASTM 6.00 EA
186 P03423 FLWNGNALADAHASZZ 150 MM 150 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, 0.00 EA
ASTM A350 GR. LF2, ASME B16.5
187 P00839 FLWNGNAMADAHASZZ 15 MM 15 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: XS, ASTM 0.00 EA
191 P03597 PBLAACZZAFAGDDAD 300 MM 300 MM SPACER & BLIND ( PAIR ), CL600, FF, ASTM A105, ASME 0.00 EA
B16.48, (IBR APPVD)
192 P02063 PBLAISZZABAGDDZZ 300 MM 300 MM SPACER & BLIND ( PAIR ), CL150, FF, ASTM A 515 GR. 3.00 EA
65, ASME B16.48
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Req Type: Purchase
65, ASME B16.48
65, ASME B16.48
195 P03429 PBLAISZZABCTBTZZ 800 MM 800 MM SPACER & BLIND ( PAIR ), CL150, FF, 125AARH, ASTM A 0.00 EA
515 GR. 65, JE.STD
196 P03600 PBLAISZZABCTDDZZ 800 MM 800 MM SPACER & BLIND ( PAIR ), CL150, FF, ASTM A 515 GR. 6.00 EA
65, JE.STD
65, JE.STD
65, JE.STD
199 P03655 SPBLACZZABAGDDZZ 50 MM 50 MM FIG 8 FLANGE, CL150, FF, ASTM A105, ASME B16.48 1.00 EA
202 P03658 SPBLAHZZABAGBTZZ 50 MM 50 MM FIG 8 FLANGE, CL150, FF, 125AARH, ASTM A182 GR. 2.00 EA
F304L, ASME B16.48
203 P00723 SPBLCKZZABAGBTZZ 100 MM 100 MM FIG 8 FLANGE, CL150, FF, 125AARH, ASTM A182 GR. 1.00 EA
F316L, ASME B16.48
204 P01707 FBLDACZZABAFBWAD 700 MM 700 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A105, ASME 0.00 EA
B16.47 B, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5
B16.5, (IBR APPVD)
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Req Type: Purchase
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
B16.5, (IBR APPVD)
F316L, ASME B16.5
F316L, ASME B16.5
215 P04865 FBLDGNZZABAHBWZZ 100 MM 100 MM BLIND FLANGE, CL150, RF, 125AARH, ASTM A350 GR. 1.00 EA
LF2, ASME B16.5
216 P04866 FBLDISZZABAFBWZZ 800 MM 800 MM BLIND FLANGE, CL150,RF, 125AARH, ASTM A 515 GR. 6.00 EA
65, ASME B16.47 B
217 P04867 FLLJACZZADAHCKZZ 150 MM 150 MM FLANGE LAP JT., CL300, FF, STK. / MAX 1000AARH, 0.00 EA
B16.5
220 P04870 FLSWACAMADAHBNZZ 15 MM 15 MM FLANGE SW, CL300, RF, 125AARH / SW, SCH: XS, ASTM 0.00 EA
A105, ASME B16.5
221 P01698 FLSWACAMADAHBNZZ 25 MM 25 MM FLANGE SW, CL300, RF, 125AARH / SW, SCH: XS, ASTM 0.00 EA
A105, ASME B16.5
14 of 16

FLANGES &
SPECTACLE
BLIND
Req Type: Purchase
227 P04877 FLWNACALABAFASAD 700 MM 700 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 6.00 EA
ASTM A105, ASME B16.47 B, (IBR APPVD)
230 P04879 FLWNACALABAHASEQ 600 MM 600 MM FLANGE WN, CL150, RF, 125AARH / BE, SCH: STD, 1.00 EA
ASTM A105, ASME B16.5, WITH JACK SCREWS, (IBR APPVD.)
234 P04884 FLWNACALADAHASZZ 150 MM 150 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, 0.00 EA
A105, ASME B16.5
236 P05003 FLWNACDJABAHBWEP 350 MM 350 MM FLANGE WN, CL150, RF, 125AARH, SCH: 20, ASTM 0.00 EA
237 P05002 FLWNFMACBFAHBJAD 25 MM 25 MM FLANGE WN, CL2500, RTJ, SCH: 160, ASTM A182 GR. F22 7.00 EA
CL.3, ASME B16.5, (IBR APPVD)
238 P04897 FLWNGNALADAHASZZ 100 MM 100 MM FLANGE WN, CL300, RF, 125AARH / BE, SCH: STD, 0.00 EA
ASTM A350 GR. LF2, ASME B16.5
239 P04898 PBLAISZZABAGDDAD 600 MM 600 MM SPACER & BLIND ( PAIR ), CL150, FF, ASTM A 515 GR. 1.00 EA
65, ASME B16.48, (IBR APPVD)
65, ASME B16.48
15 of 16
CONCESSION REQUEST ( CR )
Part A - To be completed by VENDOR Page 1 of 2
Project No. : 44PS5400 1. Name & Location: 2. Request No. CR 3. Issue No.
RSPL Chemical Complex
Client : RSPL Devbhumi, Dwarka, Gujarat 4. Date raised
5. PO No. 6. Description
7. PO Item No. 8. Vendor Ref. No. 9. Sub-Order No.
10. Tag/Equipment No. 11. Sub-Vendor 12. Sub Assembly Part No.
13. Drawing & documents affected by Request:
14. Description of Request 15. Attachments Wt Control state wt in excess

Yes No of 500kg for complete PO
LIST:-
......................................Kg.
16. Justification
Signature: Position:
17. Effect on delivery: 18. Effect on Cost if granted
______________If Granted
______________If not Increase ? Decrease ? Unchanged ?

Granted
OTHER FACTORS AFFECTED: (Delete if not applicable)
Strength Function Code Compliance Integrity/Reliability
Maintenance Performance Interchangeability QA/QC
Contractual Approval by CA Safety/Fitness Item Life
PART B:- To be completed by Jacobs

1.Resolution Category 2.Amendment to PO 3.Design Change 4.CA Approval
Requirement
Level 1 - Engineering, Yes No Yes No Yes No
Procurement & Client
Level 2 - Level 1 + Cert. Reference No. Reference No. Letter No.
Authority
5. Conditions of Acceptance/Usage/Reason for rejection
6. Decisions Approved Signature Date 7. CR Close-out

Engg. Discipline Yes No Name
Purchase Yes No Signature
Inspector/Inspectio Yes No Date
n Co-ordinator
Client Yes No Inspection Report Ref:
Certifying Yes No
Authority
CONCESSION REQUEST ( CR )
Page 2 of 2
Procedure for Concession Request origination & Completion.
When a vendor wants to request for a Concession Request, he shall contact the Inspection
Manager (or Inspection Co-ordinator) who shall provide a serial number for the request. The
Concession Request, properly numbered, shall be addressed to the Inspection
Manager.
The QC Report with a completed Concession Request section or a Concession Request shall
be submitted to the Originating Engineer for their evaluation by Inspection Manager (or
Inspection Co-ordinator). The request may be submitted to the Client Representative and/or a
Certifying Authority when the Originating Engineer has confirmed that this is required.
The Inspection Co-ordinator shall notify the vendor/contractor of the final decision by returning
a copy of the completed Concession Request form. Distribution to other project personnel
shall conform to the project requirements
The Inspection Co-ordinator/Inspector shall verify that the deviation approved by the
Concession Request has been incorporated into the design and/or project documentation.
The Inspection Co-ordinator/Inspector, when the vendor/contractor has complied with the
conditions approved by the Concession Request, shall complete the ‘CR Close Out’ box on
the sellers copy of the CR form attachment. If a concession has been requested for an order
with no inspection, the CR will be closed out by the appropriate discipline.
REQUISITION No.
VENDOR DOCUMENT Project No. Coding Rev.
No.
REQUIREMENTS Unit Project Phase St Prime Material
J 1
4 4 P S 5 4 0 0 0 0 0 1 0 0 0 9 0
L A
PROJECT NAME: RSPL Chemical Complex STATUS (Enquiry /Order/Amendment)
REQUISITION TITLE PR FOR CS SS & AS FLANGES, S H E E T 2 OF 2
SPACERS
WITH ORDER REQUIREMENT

QUOTE FIRST ISSUE FINAL
No. No. JACOBS No OF IN
DOC DOCUMENT DESCRIPTION OF OF REQ,D VENDOR DATA
CAT DATE DOCS BOOK
ARRANGEMENTS
B01 GENERAL ARRANGEMENTS 2P PO + 2W 6P 6P
B03 CROSS SECTIONAL DRAWINGS (INC PARTS LIST) 2P PO + 2W 6P 6P
B04 PANEL & ANNUNCIATOR LAYOUT DRAWINGS
DATA SHEETS
F02 CATALOGUE DATA SHEET 2P PO + 2W 6P 6P
PACKING/ STORAGE
N01 PACKING REQUIREMENTS PO+2W 6P 6P
N02 STORAGE PROCEDURES PO+2W 6P 6P
N04 SURFACE CLEANING PREP. & PAINTING SPEC PO+2W 6P 6P
SPARES
P02 RECOMMENDED SPARES FOR 2 YEARS 2P PO + 2W 6P 6P
CONTINUOUS OPERATION. (IF ANY)
CERTIFICATION
Q06 HYDROSTATIC/ PNEUMATIC CERTIFICATE 6P
Q08 IBR ( WHEN APPLICABLE ) 6P
Q12 CALIBRATION CERTIFICATES 6P
Q16 INSPECTION RELEASE CERTIFICATE 6P
Q17 CODE COMPLIANCE CERTIFICATE PO+2W 6P 6P
Q18 TYPE TEST CERTIFICATE (WHEN APPICABLE) 6P
Q21 MATERIAL TEST CERTIFICATE 6P
Q22 N.D.T. TEST REPORTS 6P
Q23 LETTERS OF CONFORMITY 6P
Q24 CONCESSION REQUESTS PO+2W
Q27 VENDORS QUALITY PLAN PO+2W 6P 6P
Q29 PERFORMANCE TESTING CERTIFICATE 6P
Q30 DIMENSIONAL CONTROL REPORTS 6P
Q31 MECHANICAL TEST REPORT 6P
WEIGHT
R02 WEIGHT INFORMATION SHEET 6P
MANUALS
S07 INSTALLATION MANUAL PO+2W 6P 6P
S09 OPERATING MANUAL PO+2W 6P 6P
S10 MAINTENANCE MANUAL PO+2W 6P 6P
S14 TECHNICAL MANUAL PO+2W 6P 6P
T01 AS SHIPPED DRAWINGS
FURTHER UNIQUE DOCUMENTS TO BE

DETAILED BELOW
Sheet 2 of 3
CRITICALITY RATING CRITERIA
Points
A Standby Availability - failure would:-
• Allow use of installed bypass or change out without difficulty 1

• Cause problems but not loss of integrity 2
• Allow bypass or change out but with loss of integrity 3
• Jeopardise plant operation and have serious consequences 4
B Financial Consequences - failure would result in:-
• Negligible cost 1
• Small total cost, both direct and consequential 2
• Moderate total cost, both direct and consequential 3
• Excessive total cost, both direct and consequential 4
C Personnel Safety - failure would have:-
• No perceived risk to personnel 1

• Moderate risk to personnel mitigated by systems and equipment 2
• Significant risk to personnel 3
• High risk to personnel 4
D Location
• Isolated - operating personnel only 1

• Remote - low population density 2
• Public boundary - sensitive environment 3
• High population - high sensitivity environmentally 4
E Fluid Characteristics
• Innocuous 1
• Low hazard/toxicity/temperature/pressure 2
• Medium hazard/toxicity/temperatue/pressure 3
• High hazard/toxicity/temperature/pressure 4
F Design Maturity
• Proven design used frequently 1

• Modification to proven design 2
• Extrapolation of proven design 3
• New, innovative 4
G Manufacturing Complexity
• Few simple processes 1

• Many simple processes 2
• At least one complex process 3
• Large number of complex processes 4
Form : ATTACHMENT - 7 Criticality rating control sheet

Sheet 3 of 3
QA/QC REQUIREMENTS
Criticality Rating
1 2 3 4
1. Supplier pre-qualification prior to enquiry x x x X
2. Supplier to supply typical quality control plan with bid x x
Supplier to supply project specific Quality Plan after PO receipt (see

3. x x
Note 3)
Supplier to supply design documentation/procedures for review after

4. x
PO receipt
5. Approval of sub-suppliers required x
6. Copies of all sub-orders required x
7. Pre-inspection meeting required (see Note 2) x
Witness functional and final testing by specialist Engineers /

8. x
Inspector
Final inspection and issuance of inspection release note (see Note

9. x x x
1)
10. Documentation as required (see Note 4) x x x x
11. Receipt inspection at site and GRN issued x x x x
Note
1. For items of equipment with a criticality rating of 3, witness of functional and final testing and/or final
inspection and issuance of inspection release certification, will only be undertaken when it is specified
as a requirement of the Purchase Requisition.
2. Pre-inspection meeting will be held on all criticality 1 rated Purchase Orders and “as agreed” with
requisition originator on criticality 2.
3. The extent of surveillance and final inspection shall be agreed based upon the supplier Quality Plan.
4. Documentation shall be supplied as specified in the supplier document requirements.
Form : ATTACHMENT - 7 Criticality rating control sheet

Page 1 of 7
PIPING STANDARD SPECIFICATION
PROCUREMENT OF STEEL FLANGES,

SPADES AND SPACERS
DOCUMENT NO: L SS 003
PREVIOUS DOC. NO. :
Rev No. Issue Date Pages Rev Description Prepared Checked Approved
By By By
0 4 Sept. 2002 7 Issue for Use
X:\std\leveliv\L_SS_003.doc 11-05-17 3:58 PM

PIPING STANDARD SPECIFICATION L SS 003 DATE : 4 Sept. 2002
PROCUREMENT OF STEEL FLANGES, SPADES AND SPACERS PAGE: 2 OF 7
REVISION NO: 0
TABLE OF CONTENTS
1.0 PURPOSE
2.0 SCOPE
3.0 DEFINITIONS
4.0 GENERAL
4.1 CONFLICTING REQUIREMENTS

4.2 SUPPLIER’S ALTERNATIVES
4.3 MATERIALS AND MANUFACTURE
4.4 SPECIFIC REQUIREMENTS
4.5 INTERGRANULAR CORROSION TEST (IGC TEST)
4.6 SPECIAL REQUIREMENTS
4.7 FLANGES, SPADES AND SPACERS FALLING UNDER THE PURVIEW OF IBR
4.8 FACE FINISH
4.9 WORKMANSHIP, FINISH AND APPEARANCE
4.10 TESTS
4.11 PRODUCT MARKING
4.12 INSPECTION
4.13 EXTENT OF INSPECTION AND WITNESSING BY CLIENT / CONSULTANT/ THIRD
PARTY
4.14 DOCUMENTATION
4.15 ACCEPTANCE
4.16 PREPARATION, PACKING AND FORWARDING
5.0 RELATED DOCUMENTATION (REFERENCES)
6.0 RECORDS
7.0 ATTACHMENTS / APPENDICES

REVISION NO: 0
1.0 PURPOSE
The purpose of this Standard Specification is to establish the requirements for procurement of
Steel flanges, spades and spacers.
2.0 SCOPE
The scope of the Standard Specification is to define the requirements of various flanges,
spades and spacers, that the suppliers have to comply with.
3.0 DEFINITIONS
ANSI: American National Standards institute

ASME: American Society of Mechanical Engineers
ASTM: American Society for Testing materials
API: American Petroleum Institute
AWWA: American Water Works Association
MSS-SP: Manufacturer’s Standard Society- Standard Specification
BSI: British Standards Institution
BIS: Bureau of Indian Standards
IBR: Indian Boiler Regulations
4.0 GENERAL
This specification, together with the Purchase requisition / Order, all documents referenced in the
Requisition/ Order and the Company’s / Client’s conditions of order covers the requirements of the
supply of steel flanges, spades and spacers listed below
a) Carbon Steel
b) Alloy Steel
c) Austenitic Stainless Steel
d) Galvanised Iron (G.I)
4.1 CONFLICTING REQUIREMENTS
4.1.1 Any conflict between requirement of this specification, Purchase Data sheets and related Documents
shall be referred back to the Company for Approval, at the Bid stage.
4.2 SUPPLIER’S ALTERNATIVES
4.2.1 Supplier’s shall submit the specification of the alternative for approval at the bid stage, in case the
supplier wishes to supply equivalent / suitable alternative. Alternatives will not be accepted during
supply stage.
4.3 MATERIALS AND MANUFACTURE
4.3.1 Materials, dimensions and Manufacturing process of the flanges, spades and spacers shall be in
accordance with the Codes / Standards mentioned in the purchase requisition/ Order.
4.4 SPECIFIC REQUIREMENTS

REVISION NO: 0
4.4.1 Austenitic Stainless Steel items shall be furnished in the heat treated condition.
4.4.2 All H grades shall be furnished in solution- treated conditions.
4.5 INTERGRANULAR CORROSION TEST (IGC TEST)
4.5.1 Where IGC test is specified it shall be in accordance with ASTM A262, Practice E.
4.6 SPECIAL REQUIREMENTS
4.6.1 NACE-MR-01-75 shall be followed for flanges, spades and spacers falling under NACE
category.
4.6.2 For Hydrogen and other demanding services Vendor shall include all special quality checks
and inspection in the quality Plans.
4.6.3 Special Tests would be applicable for items falling under cryogenic conditions.
4.7 FLANGES, SPADES AND SPACERS FALLING UNDER THE PURVIEW OF IBR
4.7.1 All flanges, spades and spacers falling under the purview of IBR shall be shall bear the inspection
punch of IBR Inspector and shall be supplied with Form III C.
4.8 FACE FINISH
4.8.1 Unless otherwise specified in the data sheets the face finishing shall be as follows
a) Stock Finish : (250- 1000 AARH) 6.3- 25.4 Ra

b) Serrated Finish : (250- 500 AARH) 6.3- 12.7 Ra
c) Smooth Finish : (125- 250 AARH) 3.2- 6.3 Ra
d) Extra Smooth Finish: ( 32- 63 AARH) 0.8- 1.6 Ra
4.9 WORKMANSHIP, FINISH AND APPEARANCE
4.9.1 All flanges, spades and spacers shall be cleanly finished and when visually inspected shall be
free from defects / imperfections such as cracks, surface flaws, laminations etc.
4.9.2 The repair of defects shall be carried out as per the codes/ standards specified in the data
sheets.
4.9.3 All flanges, spades and spacers shall be clean of rust, foreign materials, scales, oil and
grease. flanges, spades and spacers shall be provided with a suitable protective coating.
Where Pipes are to be galvanized the zinc coating shall be as per codes/ standards.
4.9.4 Flanges, spades and spacers supplied for Oxygen / Chlorine services, shall be chemically
cleaned.
4.10 TESTS

REVISION NO: 0
4.10.1 The following tests shall be carried out on the materials / Finished Items as prescribed in
applicable codes / standards.
a) Visual Examination
b) Chemical composition/ Product analysis
c) Other NDT tests
4.11 PRODUCT MARKING
4.11.1 Product marking shall include Heat Number and all other information as per Codes/
Standards.
4.11.2 Colour / Ink used for marking shall not contain harmful metal or metal salts that causes
corrosive attack either ordinarily or in service.
4.12 INSPECTION
4.12.1 Unless otherwise specified in the purchase order, it is the responsibility of the producer/
supplier to perform all inspection requirements specified in the Codes/ standards/ Data
sheets. The Company / client shall have the right to perform any inspection and tests set forth
in the specification.
4.12.2 Inspection and Test necessary to confirm that the products meet the requirements of the
standards, Specifications and of the Purchase Order shall be carried out in the Vendors Plant
by the Vendors specially trained Personnel.
4.12.3 Products that are to the specifications shall be guaranteed by inspection certificate,
conformity certificate, Material certificate, test certificates etc.
4.12.4 All inspection activities shall be listed in the quality plan. This quality plan shall be submitted
for approval.
4.12.5 PMI (Positive Material Identification) by alloy analyser to be carried out where specified.
4.13 EXTENT OF INSPECTION AND WITNESSING BY CLIENT/ CONSULTANT/ THIRD PARTY
4.13.1 Inspection and witnessing rate for the all points listed in the quality plan shall be as follows:
Flange Sizes Sampling
1½” and smaller 10%
2” to 10” 25%
12” and above 100%
4.14 DOCUMENTATION
4.14.1 Certificate of Conformity: The Vendor shall submit a certificate of conformity with the
standards specified in the Purchase order.

REVISION NO: 0
4.14.2 Materials Certificate: The Vendor shall submit all material certificates pertaining to the results
of chemical analysis, mechanical tests, Non destructive tests and Acceptance certificates,
carried out in accordance with the requirements of the codes/ standards, specified in the
purchase order.
4.15 ACCEPTANCE
4.15.1 Inspection department shall not release the materials unless all the required certificates are
submitted and approved.
4.16 PREPARATION, PACKING AND FORWARDING
4.16.1 All items shall be dry, clean and free of moisture, dirt, and loose foreign materials.
4.16.2 All items shall be protected from rust, corrosion and any mechanical damage during
transportation, shipment and storage.
4.16.3 Rust preventive coats shall be applied on machined surfaces, which is not harmful to the
material, welding etc. Coating shall be easily removable with a petroleum solvent.
4.16.4 Suitable end protectors shall be provided and they shall be properly secured and tightly
attached.
5.0 RELATED DOCUMENTATION (REFERENCES )
5.1 ASME B 16.5 : Steel Pipe Flanges and Flanged fittings
5.2 ASME B 16.47 : Large diameter Steel Flanges (NPS 26” Through NPS 60”)
5.3 API 605 : Large Diameter Carbon Steel Flanges
5.4 MSS-SP-44 : Steel Pipe Line Flanges
5.5 AWWA C-207 : Steel Pip[e Flanges for Water Works 4”-144”
5.6 BS 1560 : Circular flanges for Pipes, valves and fittings
5.7 BS 3293 : Carbon steel flanges (Over 24” Nominal size) for Petroleum Industry
5.8 BS 4504 Section 3.1: Circular flanges for Pipes, valves and fittings
5.9 ASME B1.20.1 : Pipe Threads, General Purpose (Inch)
5.10 IBR : Indian Boiler Regulations.
6.0 RECORDS
Supplier shall compile a Test report manual, comprising of all Test reports, Inspection reports,
Acceptance report and shall submit along with the supplies.

REVISION NO: 0
7.0 ATTACHMENTS / APPENDICES
Refer ‘Table of Contents’

APPENDIX - A
INDICATIVE INSPECTION & TEST PLAN**

PROJECT : 44PS5400 : RSPL CHEMICAL COMPLEX, DEVBHIUMI, DWARKA, GUJARAT. SHEET 1 OF 1
EQUIPMENT / ITEM DESCRIPTION : CS SS & AS VENDOR : PARAMOUNT FORGE
FLANGES,SPECTACLE BLINDS,SPADES AND SPACERS Pvt. Ltd.
P.O. NO. :
RSPL/CCG/KS/PO/028/2017-18
EQUIPMENT / ITEM TAG NO. :
TEST & INSPECTION AS PER : PR/PS NO.
(CODES & SPECIFICATIONS) : DRG. NO.
EQUIPMENT INSPECTION CODE : A
A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC
C
T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY
I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR
I
T 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR /
Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC
1 A A R X DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO / PR / PS

2 A R X INSPECTION & TEST PROCEDURES INCLUDING NDT PROCEDURES
3 R R X SUMMARY OF ALL SUPPLIMENTARY REQUIREMENTS AS SPECIFIED
IN THE ORDER / PS / PR
4 A X PACKING PROCEDURE / SHIPPING DRAWING OF COMPLETED ITEMS
5 H W X RAW MATERIAL INSPECTION AND IDENTIFICATION
6 R W X HEAT TREATMENT RECORDS / CHART
7 H W X STAMPING OF SAMPLES FOR TESTING
* (SAMPLES / PER HEAT / PER HEAT TREATMENT CHARGE / PER SIZE)
8 H W X MECHANICAL TESTING FOR FOLLOWING TESTS :
− TENSILE TEST
− IMPACT TEST (IF APPLICABLE)
− IGC OR ANY OTHER CORROSION TESTS (IF APPLICABLE)
− HARDNESS CHECK ON SAMPLES
9 R R X PRODUCT CHEMICAL CHECK ANALYSIS FROM INDEPENDENT LAB
10 H W X NDT (UT/DP/MT – AS APPLICABLE) EXAMINATION – 100%
11 H W X FINAL INSPECTION – VISUAL & DIMENSIONAL INSPECTION
(100% BY VENDOR & AT RANDOM BY TPI)
12 H W X MARKING CHECK / REVIEW OF MANUFACTURERS TEST
CERTIFICATE & STAMPING/ REVIEW OF IBR CERTIFICATE, AS
APPLICABLE.
13 H W X PMI INSPECTION FOR AS / SS FLANGES
14 H X PACKING & LOADING OF ITEMS AS PER SHIPPING DRAWING
15 H H INSPECTION RELEASE CERTIFICATE
LEGENDS : H – HOLD, W – WITNESS, R – REVIEW, A - APPROVAL, I - INFORMATION, X – SUBMIT
PO – PURCHASE ORDER, PR – PURCHASE REQUISITION, PS – PURCHASE SPECIFICATION
** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION
/REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN
INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY
VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL.
* TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS’ WORKS.
- OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON
QAP / INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER
CONDITION ISSUED BY CONTRACTOR.
SPECIFICATION. CLIENT : RSPL.
POSITIVE MATERIAL LOCATION : DEVBHUMI, DWARKA,
IDENTIFICATION GUJARAT
PROJECT : RSPL CHEMICAL
COMPLEX
PROJECT NO .: 44PS5400
DOC. No.: 44PS5400-000-JL-02A-0005 Page 1 of 7
REV DATE BY CK APPROVALS PAGES REASON

REVISED
DEPT. PROJ CLIENT-DATE

.
0 03/03/2015 ASK JPG KRC Issued for General

Specification
SPECIFICATION ISSUED FOR

ENTIRE SPECIFICATION ISSUED THIS
REVISION IN HOUSE REVIEW
PURCHASE
REVISED PAGES ONLY ISSUED THIS CLIENT APPROVAL
REVISION CONSTRUCTION
ENQUIRY
SPECIFICATION CLIENT : RSPL.
POSITIVE MATERIAL IDENTIFICATION LOCATION : DEVBHUMI, DWARKA,
GUJARAT
COMPLEX
TABLE OF CONTENTS
1.0 SCOPE
2.0 DEFINITIONS
3.0 PMI EXAMINATION
4.0 ACCEPTABLE METHODS FOR PMI
5.0 EXTENT OF PMI EXAMINATION
6.0 RECORDING AND DOCUMENTATION
7.0 MARKING
8.0 ATTACHMENTS
8.1 TYPICAL POSITIVE MATERIAL IDENTIFICATION REPORT FORM – ALLOY STEEL

BULK MATERIAL
GUJARAT
COMPLEX
1.0 SCOPE
1.1 This specification applies to the requirements for Positive Material Identification (PMI)
to be performed at vendor’s works on Metallic Alloy Materials procured either directly
by Vendor or indirectly through their sub-vendors. Any deviations from this
specification must be approved by Purchaser in the deviation / Waiver permit format.
This specification shall also be read in conjunction with positive material identification
at site.
1.2 This Specification covers the procedures and methodology to be adopted to assure
that the chemical composition of alloy material is consistent with the material
specification as specified in purchase documents using alloy analyser at the time of
final inspection before despatch.
1.3 The scope of this specification shall include but not limited to Positive Material
identification (PMI) to be performed on Alloy Piping Materials listed below :
However all grades of piping materials including stainless steel are subjected to PMI
verification / test after receipt at site.
− Alloy Steel Pipes

− Alloy Steel Flanges & Forgings
− Alloy Steel Fittings
− Alloy Steel Fasteners
− Alloy Cast & Forged Steel Valves
− Alloy Steel Instrumentation items (Control Valve, Safety Valves etc.)
− Equipment, Pipe & Fittings Welds.
− Gaskets (Ring Type Joints)
Following items shall be excluded from scope of PMI examination
− Gasket other than Ring Type Joints

− Valve internal Components
2.0 DEFINITIONS
2.1 Vendor : Any supplier or manufacturers on whom an order is placed for supply of
referred piping items. This definition shall also include any sub-vendor or
manufacturers on whom a sub-order is placed by the vendor.
2.2 Inspection Lot : A group of items offered for Inspection covered under same size,
heat and heat treatment lot.
2.3 Alloy Material : Any metallic material (including welding filler materials) that contains
alloying elements such as chromium, nickel, molybdenum, vanadium, etc which are
GUJARAT
COMPLEX
intentionally added to enhance mechanical or physical properties and/or corrosion

resistance.
3.0 PMI EXAMINATION
3.1 The Vendor shall submit a procedure of PMI to comply with the requirements of this
Specification. Approval of PMI procedure shall be obtained from Purchaser prior to
commencing manufacturer / inspection of product.
3.2 PMI examination of alloy materials is independent of any certification, markings of

colour coding that may exist and is aimed at verifying that the alloy used are as per
specified grades.
3.3 The Vendor shall identify all incoming alloy materials and maintain full traceability of all
alloy materials, including all off-cuts. Transfer of identification marks shall be
undertaken prior to cutting to ensure maintenance of identification on off-cuts.
3.4 The Vendor shall ensure that all materials are segregated and stored in separately
identified locations to prevent the mix-up of materials of different alloy specifications or
alloy material with carbon steel. Non-ferro-magnetic materials shall be segregated at
all times from ferro – magnetic materials.
3.5 PMI examination is subject to surveillance inspection by Vendor / Third Party

Inspection Agency / Purchaser as specified in Quality Assurance Plan.
4.0 ACCEPTABLE METHODS FOR PMI
4.1 The Method used for PMI examination shall provide a quantitative determination of the
alloying elements like Cr, Mo, Ni, V in Alloy Steel items. For Non-Ferrous alloys
quantitative determination of appropriate alloying elements shall be verified.
4.2 Instruments or methods used for PMI examination shall be of those that will provide
quantitative, recordable, elemental composition results for positive identification of
alloying elements present.
4.3 The acceptable instrument for alloy analyser shall be either “Portable X-ray
fluorescence” or “Optical Emission Spectro Analyser” type capable of verifying the
percentage of alloy elements within specified range.
4.4 Chemical spot testing, magnets, alloy sorters and other methods using eddy current
methods are not acceptable for PMI examination.
4.5 The PMI instrument used shall have the sensitivity to detect the alloying elements in
the specified range.
4.6 Each analyser must be calibrated according to the manufacturer’s specification at the
beginning and end of each shift. Instrument must be checked against known standard
for each alloy type to be inspected during the shift.
4.7 Certified samples with full traceability of “known” alloy materials shall be available for
use as a random spot check on the instrument calibration.
GUJARAT
COMPLEX
4.8 The surface to be examined shall be prepared by light grinding or abrasive paper and
solvent cleaner. Evidence of arc burn resulting from examination shall be removed by
light grinding or abrasive paper.
4.9 Alloy steel type joint gaskets shall only be inspected by using portable X-ray
fluorescence instrument.
4.10 Testing shall be done as per the procedures outlined by the manufactures of alloy
analyser being used. Modification of these procedures if any, must be approved by
Purchaser.
4.11 The persons performing PMI shall demonstrate their capabilities to the satisfaction of
Owner/PMC/Third Party Inspection Engineer. If the vendor has qualified operator in his
rolls, he may perform the examination. Otherwise PMI examination shall be sub
contracted to an independent testing agency.
4.12 Whenever materials, items and welds are identified as not meeting requirements by
the visiting engineer a rejection note shall be issued. The above shall be marked with a
red “R” pending resolution.
5.0 EXTENT OF PMI EXAMINATION
Following sampling plans shall be applicable for PMI examination of various alloy items.
A. Flanges, Fittings, Valves, RTJ : 100%

Gaskets
B. Pipes : 100% (for pipes procured from traders).
10% random samples (minimum 2 Nos.)
drawn from each size/Heat/Lot (for pipes
procured directly from mills).
C. Tubes for heat transfer service : 100% (for tubes procured from traders).
Spot checking by sampling 1% of the tubes or
25 nos. whichever is less (for tubes procured
directly from mills.
D Fasteners :
Lot Size Sample Size

Upto 100 2% (Min 2)
101 to 500 1% (Min 3)
501 and above 0.5% (min 5)
GUJARAT
COMPLEX
6.0 RECORDING AND DOCUMENTATION
The results of PMI examination shall be recorded in the PMI Report Form as enclosed with this
specification.
7.0 MARKING
7.1 All alloy materials tested by PMI shall be identified using either of the following
methods by indicating “AV”
a) Electro – etching
b) A low stress stamp marking
c) Hologram Sticker
d) Vibro – etching
e) Colour Coding
Location of markings will be near to vendor’s monogram, material specification, heat

number / cast number, welders stamp, etc as applicable.
8.0 ATTACHMENTS
GUJARAT
COMPLEX
PMI REPORT FORM – ALLOY BULK MATERIAL

ATTACHMENT 8.1
TYPICAL POSITIVE MATERIAL IDENTIFICATION REPORT : ALLOY STEEL BULK
Page ….of ….
MATERIALS
Project : Client : Job No. :
PMI Report No. : Vendor / Sub-Vendor :
Purchase Order No. : Testing Agency :

Purchase
PMI Location :
Requisition No.
Bulk Item Type (as per Requisition)
Material Specification / Grade :
Number of items in Lot :

Remarks
Requisition Item No. Description : Alloy Content Weight Percent
Accept/Reject
Cr. Mo Ni V
Source Age
Instrument Type / ID
Source dt.
Last Service Date :
PMI Examination Approved by
Witnessed by
by : Vendor
Company
PROJECT TITLE: Soda Ash
OWNER: RSPL
Job No: 44PS5400 DATE : 19/07/2016
Ref. of Requisition: 44PS5400-000-JL-09A-009-P031
Requisition Title: CS/ SS/ AS Flanges
Vendor : Paramount
Contact : Asgar Bhagat - 27430301
Vendor's Offer Ref. No.: SQD/1372, Mail Dated 13-07-16

Delivery : Not specified
Please confirm compliance with the following requirements. In case of any discrepancy, please mention along with proper explanations in the provided spaces.
This document shall be duly filled up and returned in MS EXCEL format only.
SR NO. Item SIZE (NB) TECH QUERY-1 Vendor's Reply Status REMARK
Bideer to Note and confirm that PMI is required for SS &

1 Flanges All CONFIRMED TQ-CLOSED
AS fittings
All low alloy steel forged fittings should be normalised and

tempered.
Jacscrew flanges shall be supplied with jackscrew as per
drawing attached to Enquiry document. Please confirm
Deviation sheet is missing in offer. We pressume bidder

4 Flanges All NO DEVIATION TQ-CLOSED
has not considered any technical deviation, please confirm.
5 Flanges All Kindly Specify Delivery Schedule 14 WEEKS TQ-CLOSED
SHEET 1 OF 1

Flanges ANSI16 5###

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REQUISITION No.

Project No. Coding REV

3.0 VENDOR TO SUBMIT PREVIOUS TRACK REPORTS , IN TABULATED FORMAT AS BELOW :

ORDER DETAILS SUPPORTING

7.0 NOTES FOR INSPECTION:

8.0 ORDER OF PREFERENCE :

PROJECT NAME RSPL Chemical Complex STATUS (Enquiry/Order/Amendment)

Supply of CS SS & AS FLANGES, SPECTACLE BLINDS,

SUPPLIER DATA REQUIREMENTS

INSPECTION/ TESTING REQUIREMENTS

ATTACHMENT-1 (S5400- MTO FOR CS SS & AS FLANGES,SPECTACLE

ATTACHMENT-2 – JACKSCREW DETAILS FORCS SS & AS

ATTACHMENT-3 – STANDARD DRAWING OF SPACER AND BLIND

4. ATTACHMENT-4 - - CONCESSION REQUEST – 2 Sheets

ATTACHMENT-6 (44PS5400- CRITICALITY RATING CONTROL SHEET – 3

STANDARD SPECIFICATION FOR

8. ATTACHMENT-8 0 - INSPECTION AND TESTING PLAN

10. ATTACHMENT-10 - - TQ-CLOSEOUT

11. ATTACHMENT-11 - - MOM

12. ATTACHMENT- - 02/05/17 PURCHASE ORDER (UNPRICED)

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Client: ROHIT SURFACTANTS PVT. LTD. Requisition No.: S5400-L09000

Item Track ID Commodity Sizes Description Current Qty UOM

Part A - To be completed by VENDOR Page 1 of 2

7. PO Item No. 8. Vendor Ref. No. 9. Sub-Order No.

13. Drawing & documents affected by Request:

14. Description of Request 15. Attachments Wt Control state wt in excess

______________If not Increase ? Decrease ? Unchanged ?

PART B:- To be completed by Jacobs

6. Decisions Approved Signature Date 7. CR Close-out

Procedure for Concession Request origination & Completion.

WITH ORDER REQUIREMENT

T01 AS SHIPPED DRAWINGS

FURTHER UNIQUE DOCUMENTS TO BE

CRITICALITY RATING CRITERIA