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Unified Model of Local Bond between Deformed Steel Rebar and Concrete:
Indentation Analogy Theory and Validation

Article  in  Journal of Engineering Mechanics · May 2015


DOI: 10.1061/(ASCE)EM.1943-7889.0000945

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Unified Model of Local Bond between Deformed
Steel Rebar and Concrete: Indentation Analogy
Theory and Validation
Chenglin Wu 1 and Genda Chen, F.ASCE 2
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Abstract: Two distinct groups of bond models were developed on the basis of dominant concrete splitting and rebar–concrete interfacial
failures, respectively. Their accuracy highly depended on the specific test data sets selected in analysis and validation. In this study, a unified
model of local bond is proposed and developed on the basis of the indentation analogy at the rib front of the deformed rebar and on the
concrete plastic deformation around the rebar. Unlike existing models, the unified model is completely validated with all sets of test data
available in the literature. It can accurately predict the transition mechanism of failure modes from concrete splitting to rebar pullout.
The predicted bond strength is in excellent agreement with experimental results as the rib spacing-to-height ratio changes in practical range.
DOI: 10.1061/(ASCE)EM.1943-7889.0000945. © 2015 American Society of Civil Engineers.
Author keywords: Rebar-concrete bond; Indentation analogy; Unified model; Interfacial mechanics; Deformed rebar; Concrete splitting.

Introduction according to a softening concrete constitutive relation without the


Poisson effect. Reinhardt (1992) and Van der Veen (1990) assumed
Since the 1950s, several rebar–concrete bond equations have been a linearly distributed tangential displacement in the cracked zone
developed both statistically and mechanistically, taking into ac- (constant tangential stress), and introduced a nonlinear softening
count rebar surface characteristics, coating conditions, and concrete model as a product of exponential and power functions. The soft-
properties. In general, the regression equation based on a specific ening model involved several parameters, such as the fracture en-
set of test data cannot accurately predict the bond strengths in other ergy and softening rate of concrete. To represent nonlinear fracture
test cases (Ferguson and Breen 1965; Ferguson and Briceno 1969; processing more accurately, Rosati and Schumm (1992) introduced
Orangun et al. 1977; Losberg and Olsson 1979; Eligehausen et al. a parabolic tangential displacement in the cracked zone (linear tan-
1983; Kemp and Wilhelm 1979; Darwin et al. 1992, 1996; Harajli gential stress). In addition to the softening model’s complexity, the
et al. 1995; Zuo and Darwin 2000). Owing to the inherited draw- aggregate size effect on the fracture process of concrete was over-
back of any data-driven approach, the mechanics-based approach estimated because of the maximum aggregate size. Olofsson and
was taken along two main directions: (1) hydraulic pressure anal- Ohlsson (1995) and Noghabai (1995) simplified the cracked con-
ogy and (2) rebar–concrete interfacial behavior. crete model with a linear softening formulation for easy implemen-
tation in the numerical simulation of concrete structures with spiral
Hydraulic Pressure Analogy reinforcement.
Tepfers (1973) developed one of the earliest analytical solutions for Wang and Liu (2003) implemented an elastocohesive model
the rebar pullout bond strength in a thick-walled concrete cylinder with bilinear concrete softening criteria. The splitting damage in
with a hydraulic pressure analogy. As rebar was pulled out of the the rebar direction and the tensile damage in the hoop direction
concrete cylinder, the rapidly increased radial pressure induced were averaged and smeared into the cylinder model. In comparison
tensile stress in a tangential direction, causing radial cracks that with Nielsen and Bicanic (2002), the elastocohesive model pro-
initiated from the inner face of the thick-walled cylinder and propa- vided comparable bond strength when a significant number of
gated outward in a radial direction. The rebar–concrete bond small cracks occurred, but overestimated the bond strength as the
strength was reached when the radial cracks exceeded a critical ratio between the concrete cover and rebar diameter increased,
length and suddenly penetrated the remaining wall thickness. The resulting in a few cracks.
tangential stress in the cracked zone was evaluated from the as- Once the bursting/radial pressure applied on the thick-walled
sumed crack opening displacement as a function of radial distance cylinder had been determined, the rebar–concrete bond strength
was evaluated by simply assuming a 45° bearing angle or equal to
1
Graduate Research Assistant, Dept. of Civil, Architectural, and Envir- the radial pressure between rebar and concrete (Tepfers 1973). In
onmental Engineering, Missouri Univ. of Science and Technology, Rolla, comparison with experimental data, the models developed with the
MO 65409-0030. E-mail: cwmqc@mst.edu hydraulic pressure analogy overestimated the rebar–concrete bond
2
Professor and Abbett Distinguished Chair in Civil Engineering, Dept. strength up to 100%. Eligehausen et al. (1983) back-calculated an
of Civil, Architectural, and Environmental Engineering, Missouri Univ. of effective bearing angle of 26.5 to 45° by considering a plastic zone
Science and Technology, Rolla, MO 65409-0030 (corresponding author). of concrete over the rebar length and 1.5 times the rebar diameter
E-mail: gchen@mst.edu
from the rebar surface, and letting the rebar–concrete bond strength
Note. This manuscript was submitted on October 20, 2014; approved on
February 2, 2015; published online on May 7, 2015. Discussion period equal to 0.5–1.0 times the bursting pressure, as evaluated by
open until October 7, 2015; separate discussions must be submitted Tepfers (1973). The hydraulic pressure analogy was also chal-
for individual papers. This paper is part of the Journal of Engineering lenged by Reynolds and Beeby (1982) for a spliced joint of two
Mechanics, © ASCE, ISSN 0733-9399/04015038(12)/$25.00. bars in contact, since it would predict twice as much as the bond

© ASCE 04015038-1 J. Eng. Mech.

J. Eng. Mech.
strength of each bar, which would significantly exceed the test f'v
results. f'c

Hydrostatic
Rebar–Concrete Interfacial Behavior Core
Cairns (1979) questioned what factors other than concrete splitting
significantly contributed to the bond strength. To this end, Cairns
and Jones (1995) and Cairns and Abdullah (1996) conducted a f'c
series of detailed stress analyses taking into account the rib defor-
sr sr0
mation and surface condition of rebar for each experimentally ob- f'v
served failure mode. Using numerical analysis, they concluded that
the concrete bearing angle against uncoated steel rebar was mainly
related to the cohesive force of concrete. However, other test results sflat
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by Choi and Lee (2002) indicated that both the deformation pattern
and surface condition of uncoated rebar affected the effective bear-
ing angle, and thus the rebar–concrete bond strength for a given
failure mode of concrete crushing at the rib-front area. Here, the
failure plane was assumed to occur in concrete so that the coeffi- hr
cient of friction between concrete and concrete was considered.
Even so, Choi and Lee (2002) still considered a constant bearing
angle of 30° in their bond modeling. In his local bond model, Wang Fig. 1. Indentation analogy
(2009) introduced an imaginary bar by repeatedly connecting the
tip of one rib to the toe of the following rib of rebar, corresponding
to the minimum rib-face angle possible in the original rebar, and
accounted for partial effects of the deformation pattern and surface rib-front face as circled in Fig. 1. This observation indicates the
condition of the rebar. How the fictitious rib-face angle or concrete- existence of a hydrostatic pressure zone near the rib-front area.
bearing angle affects the bond strength has yet to be investigated, Therefore, the normal component of the rebar–concrete interfacial
particularly when the rib spacing-to-height ratio of rebar increases. force corresponds to the concrete compressive strength f c0 , as
Cairns and Jones (1995) indicated that the hydraulic pressure shown in Fig. 1. The concrete crushing zone forms a new
analogy and rebar–concrete interface studies generally overesti- wedge of the indenter and acts as the core zone mentioned by
mated and underestimated the rebar–concrete bond strength, re- Johnson (1985).
spectively. In fact, CEB-FIP Task Group (2000) stated that the A classical indentation process differs from the debonding pro-
core of the bond is a balance of the confinement strength, pro- cess in that:
vided by concrete cover or transverse reinforcement, and the shear • There is no rebar–concrete interface in the flat portion and no
strength in the vicinity of rebar ribs. Most of the existing models stress-free back face of the ribs, as indicated in Fig. 2; and
included a parameter of relative rib area that is not well supported • It occurs in a semi-infinite elastic body instead of the finite body
by the test results (Rehm 1957, 1961; Darwin and Graham 1993). with balanced concrete confinement and near-rib stress condi-
In addition, Darwin et al. (1992) showed a slight variation of the tion in the debonding process.
effective bearing angle along the rebar length. The experimental Despite the this difference, the stress field in the indentation
contradiction to the fixed bearing angle theory was previously problem closely resembles the near-rib stress distribution in the
noted but never explained in the literature. debonding problem, as schematically indicated by the indenter-
In this study, the two traditionally distinct research directions are induced displacement field in Fig. 1. To minimize their differences,
integrated into a unified rebar–concrete bond model, including both the stress in interested areas such as the back face of ribs can be
concrete confinement and rebar–concrete interface behavior. The modified to meet the stress-free condition, as indicated by the free
process of a rebar rib pressing against concrete is simulated by surface Γ in Fig. 2. In this case, the stress at the Γ surface is first
the indentation of a steel cone into concrete so that the stress field calculated from the indentation solution and then cancelled by
near the rebar rib, and thus the effective bearing angle of the con- introducing a counter-stress vector equal in magnitude and opposite
crete, can be evaluated. The cone indentation analogy is modified in direction. The key line between ribs is displayed in Fig. 2.
with clearly stated assumptions to consider the effects of multiple Fig. 3 shows a conical-shaped indenter pressed into a semi-
ribs, rib height-to-spacing ratios, and failure surface characteristics infinite space in the Cartesian (x, y, z) and cylindrical (r, θ, z) co-
of steel/concrete. The analytical solution for bond equations is ordinate systems. As shown in Fig. 3, the radius of the indenter is
validated with test data obtained from uncoated rebar in concrete represented by a (a ≈ hr ). The normal and shear tractions along
by various researchers around the world. the side surface of the indenter are denoted as Pm and T, where
pm ¼ F=πh2r and T ¼ c1 pm , respectively. Here, c1 represents
the ratio between the shear and normal traction.
An Indentation Analogy for Deformed
Rebar-in-Concrete Analysis
Stress Induced by Normal Traction
Fig. 1 shows half a cross section of deformed rebar with sr and hr
representing the spacing and height of periodical ribs, respectively. A semi-infinite space subjected to a conical shape indenter under
When the rebar embedded along the center line of a concrete cyl- uniformly distributed normal traction pm along the side surface of
inder is pulled out of its surrounding concrete (downward in Fig. 1), the indenter is an axis-symmetrical problem studied by Sneddon
the steel ribs act as a series of conical shape indenters pressed (1948). The induced elastic stress field under the normal traction
against and separated from concrete in their front and back faces, is thus independent of the coordinate θ. The three nonzero stress
respectively. As a result, concrete is often crushed along the components (σz , σr , τ rz ) normalized by pm can be expressed as

© ASCE 04015038-2 J. Eng. Mech.

J. Eng. Mech.
Interface

Free Surface:
Key-line: k
Traction Induced by Reversely Applied
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Actual Case Indentation on Free Traction


Surface

Fig. 2. Stress modification at the back face of ribs: free surface Γ

 
ðnÞ
σz z 0 2ð1 − ν 2 Þpm
0
¼ − J1 þ J2 ð1Þ cot α ¼ ð4Þ
pm hr E

The indentation angle α is equal to or smaller than the rib–face


ðnÞ ðnÞ angle β, as the crushing concrete in front of the rib face serves as
σr 2ð1 − ν 2 Þ 0 σz part of the indentation wedge.
¼− J −
pm ð1 − νÞ 1 pm
  
h z
− 2νJ 01 þ r ð1 − 2νÞJ 10 − J 11 ð2Þ Stress Induced by Shear Traction
r hr
In Sneddon’s analysis, the influence of shear traction was ignored.
The elastic stress field induced by shear traction along the side
ðnÞ surface of the indenter was solved by Hanson (1992) using the
τ rz z
¼ − J 12 ð3Þ potential theory for transversely isotropic materials. That is,
pm hr
ðsÞ  1=2
σz λν
where the superscript n for each stress component signifies the ¼ c1 zg 0 ðzÞ ð5Þ
pm λ þ 2ν
cause of normal traction, and ν = Poisson ratio of concrete.
Eqs. (1–3) include several functions as defined in the Appendix.
The normal traction pm is related to the indentation angle α by ðsÞ  −1=4
σr λν ð1 þ 2νÞgðzÞ þ zg 0 ðzÞ
¼− c1 ð6Þ
pm λ þ 2ν 2ð1 − νÞ

ðsÞ pffiffiffi
τ rz 2
¼ c fz½f10 ðzÞ − f20 ðzÞ − ½f1 ðzÞ þ f 2 ðzÞg ð7Þ
O Pm x pm 4 1

θ where the superscript s for each stress component signifies the


cause of shear traction, and λ ¼ Eν=½ð1 þ νÞð1 − 2νÞ is the
T r
Lame’s constant. The superscript ð·Þ 0 represents the first derivative
of the function inside the bracket with respect to its argument.
Eqs. (5–7) also include several functions as given in the Appendix.

y Radial Stresses along Key Line


Along the key line, however, the total radial stress due to the com-
bined normal traction and shear traction, Eqs. (2) and (6), must be
modified to achieve a zero-stress boundary at the back face of the
rebar rib or at the free surface Γ shown in Fig. 2. To this end, the
total stress along the free surface due to indentation is first calcu-
lated and then cancelled by applying a counter stress along the free
surface, which is equal to the total stress with opposite sign. The
stress caused by the counter stress can be approximately evaluated
z using Timoshenko’s theory of the concrete beam between two
adjacent ribs. As such, the final radial stress along the key line
Fig. 3. Cartesian and cylindrical coordinate systems
(tension positive) can be calculated by

© ASCE 04015038-3 J. Eng. Mech.

J. Eng. Mech.
Z
ðtÞ 12ðz − s2r0 Þ sr0 components at the back-rib surface due to normal and shear trac-
σr jr¼hr ¼ σr jr¼hr þ
s3r0 cos α sr0 −hr cot α tions. Fig. 4(c) shows the combined effect of normal and shear
   tractions as well as three counter stress components at the back-
ðtÞ s ðtÞ
× σr jΓ z − r0 − σz jΓ × ðsr0 − zÞ tan α rib surface. Under the normal and shear tractions as indicated in
2 Fig. 4(a, b), the tension radial stress at the rebar–concrete interface

ðtÞ s starts from zero at approximately the rib-height depth, reaches its
þ τ zr jΓ r0 sin α dz ð8Þ maximum at approximately twice the rib height, and decays slowly.
2
The compression radial stress at the key line is the maximum at
where dz represents an infinitesimal length on the rib-back face the top surface and decays rapidly to near zero at approximately
along the vertical direction, sr0 ¼ sr − sflat , and sflat =hr ¼ 1 is the three times the rib height. Overall, the radial stresses at the rebar–
length of the tip of ribs. concrete interface and at the key line are significant only near the
rib-front area in the debonding process. Therefore, the effect of the
stresses at the free surface is expected to be small, as indicated by
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Unified Bond-Strength Formulation comparing Figs. 4(a and c). Furthermore, the vertical stress com-
ponent σz at the back-rib surface is approximately 10 times as large
When β ¼ 60°, sr0 =hr ¼ 10, for representative deformed rebar, as the radial component σr and the shear component τ zr . In com-
numerical analysis was conducted to evaluate the effects of normal bination with other geometry parameters in Eq. (8), the effect of the
traction, shear traction, and counter stresses at the free surface. vertical stress component at the free surface Γ, σz , is dominant.
Fig. 4(a) presents the radial stress components at the rebar–concrete Therefore, the following analysis takes into account the effect of
interface and at the key line. Fig. 4(b) represents three stress the vertical stress component at the traction-free surface only.

0 0.005

1 r
/pm-keyline
0 hr /p
/pm-near rebar Comp. r m
r
2
r /p
z m
3 hr -0.005 Tension
Comp.
r
4
Tension -0.01
r:
“+”
m
r
z/h

/p

5 10hr
r:
“-”
“+” -0.015
6 r:

10hr
r:
“-”
7 -0.02
z z:
“-”
8
-0.025
9 z z:
“-”

10 -0.03
-0.25 -0.2 -0.15 -0.1 -0.05 0 0.05 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
/p Distance from Bar along Surface in Ratio
(a) r m (b)
0

r
/pm-keyline
2
r
/pm-near rebar
3
hr
Comp.
4 r
Tension
z/hr

r:
“+”
6
10hr
r:
“-”
7

8
z z:
“-”
9

10
-0.25 -0.2 -0.15 -0.1 -0.05 0 0.05
(c) /p
r m

Fig. 4. Stress distributions along various boundaries: (a) normal pressure and shear traction effect; (b) stress distribution along free surface; (c) effect
of normal pressure, shear traction, and the counter force at the back-rib surface

© ASCE 04015038-4 J. Eng. Mech.

J. Eng. Mech.
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Fig. 5. Illustrative stress distributions with various Sr0 =hr ratios

Fig. 5 presents the stress distributions at various boundaries failure can initiate and propagate through the concrete key line.
when sr0 =hr varies (other parameters remain the same as used At the ultimate state immediately prior to the plow through failure,
in Fig. 4). The stress state near the rib areas can be divided into the bearing stress on the rib front face reaches the concrete com-
three groups: sr0 =hr ≤ 7, 7 < sr0 =hr ≤ 10, and sr0 =hr > 10, as pressive strength fc0 . Let c2 ¼ fv0 =f c0 be the ratio between the shear
discussed below: stress on the rib front face and the concrete compressive strength.
• For sr0 =hr ≤ 7, the radial stress generated along the key line is Here, the uniaxial concrete strength is used, As the triaxial confine-
in tension near the top surface. The tensile stress along the ment is impossible to form because of early radial crack growth.
rebar–concrete interface is approximately zero in the flat por- For a low rib spacing-to-height ratio, the radial pressure in Eq. (8)
tion of the rebar; is insignificant and can be represented by its uniform distribution
• For 7 < sr0 =hr ≤ 10, the radial stress generated along the key over the considered length pn , as shown in Fig. 6. In applications,
line is in compression. The integration of the radial stress along pn can be approximated as uniformly distributed radial stress at the
the vertical axis over a distance of hr constitutes approximately key line due to the effect of concrete cover. Additionally, there is no
77% of the total integration over the entire vertical axis. The contact force on the flat portion of the rebar. At the imminent plow
tensile stress along the rebar–concrete interface indicates no through failure, the horizontal forces per linear thickness of the
contact between the rebar and concrete in the flat portion of the concrete key are in equilibrium, resulting in the critical rib-face
rebar. In this case, the influence of the vertical stress at the free angle β cr
surface Γ becomes insignificant;
• For sr0 =hr > 10, the radial stress generated along the key line is
in compression and concentrated in the near rib area. Part of the
flat rebar region is in compression, indicating that the rebar and Tension
concrete remains in contact in that area. Therefore, the flat por- Opening
tion should be considered in the evaluation of bond strength; f'c
• On the basis of these findings, approximations were made to
formulate the bond-strength equations for the three cases cover-
ing the entire application range in practice. These bond-strength pn
equations are detailed below. β
f'v
Low Rib Spacing-to-Height Ratio: s r 0 =h r ≤ 7

Failure Mechanism and Corresponding Experimental


Findings
For a low rib spacing-to-height ratio, the concrete at the rib front
underwent gradual crushing with a rib-face angle exceeding 40° fb
(Rehm 1957, 1961). The early observation was confirmed by
Darwin and Graham (1993) with a critical rib-face angle of 60°.
This experimental observation can be explained by the possible Key Line
concrete tearing-off along the key line as illustrated in Fig. 6. The
torn part was gradually crushed, mainly under the action of inter-
face forces on the rib front face and radial pressure at the key line.
Shear Force
Critical Rib-Face Angle
Fig. 6. Failure mechanism and free body diagram at low rib spacing-
The critical rib-face angle exists because the force along the rebar
to-height ratio
direction must be sufficiently large to ensure that the plow through

© ASCE 04015038-5 J. Eng. Mech.

J. Eng. Mech.
 
p s Medium Rib Spacing-to-Height Ratio: 7 < s r =h r 0 ≤ 10
β cr ¼ arccot c2 þ n0 r0 ≤ β ð9Þ
f c hr
Failure Mechanism and Corresponding Experimental
The critical rib-face angle must be equal to or smaller than β, Findings
because the steel rib remains elastic. When c2 ¼ 0.83 (Rehm 1957, As the rib spacing-to-height ratio falls into a medium range of 7
1961), sr0 =hr ¼ 6, sflat ≅ hr and pn =fc0 ¼ 0.06, β cr ¼ 40°, which to 10, the shear mechanics dominates the bond behavior of rebar
is less than the rib angle β ¼ 60° widely used in representative in normal strength concrete. In this case, the force equilibriums in
deformed rebar. two orthogonal directions are used to determine the effective bear-
To ensure that the considered balancing pressure pn is realistic ing angle. Depending upon the shear strength and confinement
in application, a thick-walled hollow cylinder with inner and outer level, the effective bearing angle varies and leads to different failure
diameters of db and db þ 2c (db = rebar diameter and c = clear patterns.
concrete cover) is analyzed under internal pressure pn . When db ¼ Previous research has shown that the concrete at the rib-front
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25.2 mm and c ¼ 50.4 mm (Rehm 1957, 1961), the internal pres- area becomes compact powder because of high stress concentration
sure corresponding to a hoop stress equal to the tensile strength (Lutz and Gergely 1967; Esfahani and Rangan 1998). It was
of concrete is pn ¼ 1.1ft (ft is the uniaxial tensile strength of found that the effective bearing zone plays a critical role in trans-
concrete). When f t ≈ 0.1f c0 , pn =fc0 ≈ 0.11. When the stress con- ferring the bearing component of bond forces to their surrounding
centration near the rib is considered, the pn =fc0 ¼ 0.06 value seems concrete.
reasonable.
On the basis of various tests (Idun and Darwin 1999), the aver- Existence of Crushing Zone
age c2 value of uncoated rebar in normal-strength concrete is ap- The cross section of half a reinforcing bar with a crushing zone
proximately 0.6. According to Eq. (9), its corresponding critical at the rib-front area is presented in Fig. 7. Possible failures for
rib-face angle β cr is 59° when pn is neglected. For their specimens, an intermediate rib spacing-to-height ratio include three cases:
db ¼ 25.2 mm and c ¼ 50.4 mm were also used. (1) rib sliding for weak rebar–concrete interface, (2) concrete
To facilitate the understanding of the plow through failure mode, crushing for relatively weak rebar–concrete interface, and (3) con-
the initial tearing-off condition at the key line must be evaluated. crete shear-off for strong rebar–weak interface. As illustrated in
At the beginning of the plow through failure, the concrete key re- Fig. 7, Case (1) can be considered as a special case of (2) when
mains intact and can be used as a cantilever beam to estimate the the crushing angle α is equal to the rib-face angle β. Case (3) is
near-rib stress conditions under the interface forces, as shown in similar to Case (2) except that the rebar–concrete interface strength
Fig. 6. Specifically, the average shear stress σrz over the key line and concrete strength are in different magnitude order. Therefore,
and the flexural tension stress σrr at the extreme fiber of the key line the general condition for Case (2) is discussed in detail.
section can be evaluated by As shown in Fig. 7, when fc1 ¼ fc2 ¼ fc0 and fv1 ¼ fv2 ¼
c2 f c0 , the shaded crushed zone provides a hydrostatic pressure
condition. Therefore, the stress components on the crushed plane
hr
σrz ¼ fc0 ð1 þ c2 cot βÞ ð10aÞ with α angle are fn ¼ f c0 and fv ¼ c2 f c0 . The radial and vertical
sr0 force equilibriums of the uncrushed part of the rib-front area in
Fig. 7 (unit thickness out of plane) yield
 2
hr f c0 t1 cos α − c2 f c0 t1 sin α − pn t2 ¼ 0 ð13aÞ
σrr ¼ 3fc0 ð1 þ c2 cot βÞ ð10bÞ
sr0

The shear-to-flexural stress ratio can then be expressed into a −fc0 t1 sin α − c2 fc0 t1 cos α − f b t2 ¼ 0 ð13bÞ
function of sr0 =hr by
where t1 and t2 represent the lengths of the crushed plane and its
σrz s vertical projection along the key line, t2 ¼ t1 cos α, f b is the
¼ r0 ð11Þ
σrr 3hr strength distributed over the projected length, and f̄b represents
the average bond strength over the rib spacing sr , and f̄ b sr0 ¼ f b t2 .
Whether the crushing zone exists or not mainly depends on the
The shear strength is equal to 0.5ft for a uniaxial stress state and
relation between the calculated α and the β value. When α < β, the
f t for a pure-shear stress state. For a less conservative estimate, the
crushing zone is present. For the three cases in Fig. 7, failure can
shear strength equal to f t can be considered. Therefore, the shear
occur inside the concrete c2 ¼ cc related to the cohesion and in-
failure governs when sr0 =hr ≥ 3 in applications and the plow
ternal friction angle and at the rebar–concrete interface c2 ¼ ci re-
through failure mode is accompanied by the shear failure along
lated to the coefficient of friction. For example, ci ¼ 0.53 and
the key line. If the lower shear strength 0.5ft were used, the shear
cc ¼ 0.25 þ tan 30° ¼ 0.83 (Cairns and Abdullah 1996).
failure along the key line would always govern.
In this way, the interfacial strength is quantified by the param-
eter c2, and it is bounded between ci and cc . The confining effect
Bond Strength
is then quantified by the parameter c0 ∶ ¼ ffnc0 . Therefore, the effective
Before the imminent plow through failure, the total vertical force
bearing angle can be evaluated with these two parameters for differ-
per linear thickness of the concrete key by neglecting the pn effect
ent failure cases.
can be determined and used to evaluate the average bond strength
Following is a brief summary of the effective bearing angle α
f̄ b over the rib spacing sr
and the average bond strength f̄b in three cases:
1. Rib sliding [α ≥ β; c2 ¼ ci ≤ ð1 − c0 Þ cot β]
hr
f̄ b ¼ fc0 ð1 þ c2 cot βÞ ð12Þ The pull-out specimen fails at the rebar–concrete interface.
sr0 Letting α ¼ β, Eq. (13a) results in

© ASCE 04015038-6 J. Eng. Mech.

J. Eng. Mech.
fn
fv fb
fv fb
Failure Plane
β fn

Concrete Crushing hr
Case 1: Rib Sliding Case 3: Concrete Shearing-off
sr
fc1
fv1 fn fv
fv fb
β
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sflat
fc2 α
fv2
fn
hr
α
hr
Case 2: Concrete crushing

Fig. 7. Failure mechanism at medium rib spacing-to-height ratio

f̄b h 1 þ c2 cot β was underestimated as experimentally demonstrated by Darwin and


α¼β and ¼ r ð14Þ Graham (1993).
pm sr0 c0

For a weak rebar–concrete interface, the bond strength is Bond Strength of the Flat Portion
governed by the interface contact strength prior to concrete Fig. 8(a) shows the stress components on various boundaries of a
splitting. The effective bearing angle is equal to the rib- concrete key. The flat portion near the rib front face (sr0−1 ¼ 10hr )
face angle. was dealt with in the same way as considered in the case of medium
2. Concrete crushing [α < β; ð1 − c0 Þ cot β < c2 ¼ ci < cc ] rib spacing-to-height ratio. The flat portion near the rib back face
By introducing c0 ¼ pn =fc0 , Eq. (13a) leads to (sr0−2 ¼ sr0 − sr0−1 ) was considered as smooth rebar. The average
  bond strength can then be obtained from a weighted summation
1 − c0 f̄b h
α ¼ arctan ; ¼ r ð1 þ c2 cot αÞ ð15Þ 1
c2 fc0 sr0 f̄b ¼ ½f̄ s þ sr0−2 f̄b−flat  ð16Þ
sr b−rib r0−1
For a relatively weak interface, the concrete near the rib where f̄ b−rib and f̄b−flat represent the average bond strengths due to
face was crushed prior to concrete-splitting failure. The bond the rib and flat effects, respectively. The rib effect f̄ b−rib can be
strength is governed by the confinement effect. The higher
interface bond corresponds to a lower effective bearing
angle. f'c
3. Concrete shear-off [α < β; ð1 − c0 Þ cot β < c2 ¼ cc < ci ]
Eq. (15) is applicable for this case. For a strong rebar–
concrete interface, the bond strength is governed first by fv
the concrete shear along part of the key line, like a block-shear pn
failure, and then concrete splitting. As the concrete confine- f'a
c
ment increases, the effective bearing angle tends to decrease sr0-1= 10hr
Rib Portion
to zero and the concrete key starts to shear-off. In the extreme
case when α ¼ 0, c0 ¼ 1, or pn approaches f c0 , a transforma- sr0= sr- sflat
tion occurs from an overall concrete splitting to a pure pull-
out failure.
pn pn
High Rib Spacing-to-Height Ratio: 10 < s r 0 =h r sr0-2= sr0 -sr0-1

Failure Mechanism and Corresponding Experimental µe pn Rib Back Face


Findings
As previously discussed, the flat portion of rebar can be divided
into noncontact and contact areas. The effect of the contact area
on the bond strength must be considered. Otherwise, the bond
Fig. 8. Failure mechanism at high rib spacing-to-height ratio
strength by considering the near-rib effect in noncontact areas only

© ASCE 04015038-7 J. Eng. Mech.

J. Eng. Mech.
the cracked concrete, the tangential strain is inversely proportional
to the radial distance r (rs ≤ r ≤ re ). That is, εt ¼ εt0 re =r. For an
infinitesimal element, the force equilibrium in the radial
direction gives the following equation:
Z
re r2c − r2e re dr
pn ¼ f tu þ σt ð20Þ
rs r2c þ r2e rs rs

after Eq. (18) has been introduced.


Hence, the maximum p0 is achieved when the first derivative of
Eq. (20) with respect to re is set to zero. The corresponding re value
is referred to as the critical radial crack length, which can be found
from the following characteristic equation:
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(a) (b) Z 
r4c − 5r4e 1 re ∂σ
t
þ dr þ σ ðr Þ ¼0 ð21Þ
ðr2c þ r2e Þ2 ftu rs ∂re
t e
Fig. 9. Softening behavior of concrete cover: (a) axis-symmetric
problem; (b) stress–strain relation in tangential direction
The critical radial crack length can be numerically solved from
Eq. (21) and substituted back into Eq. (20) to evaluate pn .

estimated from the case of medium rib spacing-to-height ratio with


a rib spacing equal to 10hr and ci ¼ 0.53. Because the rib back face Model Validation and Comparison
is stress-free, the flat portion effect f̄b−flat will not be associated
with concrete compressive failure and can be calculated from
the Mohr–Coulomb failure criterion at the rebar–concrete contact Test Database and Competing Methods
surface. That is, the average bond strength of the sliding flat portion Experimental data from beam-end and cylinder specimens are used
associated with radial concrete splitting is to validate the unified model and compare its performance with
f̄ b−flat ¼ ci pn ð17Þ existing models. Although most of the beam-end specimens have
an embedment length of over five times the diameter of rebar
and thus may result in nonuniform bond behavior, they are still
Maximum Radial Pressure
included in the database because of wide applications and adop-
The average bond strengths in the three cases discussed in previ-
tions by many researchers. More importantly, prior research find-
ously are all related to the radial pressure pn within a depth of
ings (Tepfers 1973; Esfahani and Kianoush 2005) indicate the
hr along the key line (Losberg and Olsson 1979; Soretz and
average bond strength of long-embedment specimens can be in-
Holzenbein 1979). The radial pressure can be approximately evalu-
creased by only 1.5%.
ated by the maximum stress p0 , as shown in Fig. 9(a). To evaluate
The selected experimental data (Choi et al. 1991; Darwin and
the radial pressure associated with concrete cover, a plane-strain
Graham 1993; Idun and Darwin 1999; Miller et al. 2003; De Anda
axisymmetric problem with a hollow cylinder is considered, as
et al. 2004; Wu et al. 2012) were obtained mainly from local
shown in Fig. 9(a). The cylinder can be divided into two parts: inner
bond tests with concrete cover splitting as a primary failure mode.
inelastic and outer elastic regions. The outer elastic region is a hol-
Overall, the collected database resulted from a total of 284 tests
low cylinder under internal pressure pe . The inner and outer radii
with uncoated steel rebar, each repeated with at least two samples.
of the hollow cylinder are re and rc , respectively. In this case, the
The database covers various test parameters such as rebar size, rib
classical Lame’s solution is directly used to relate the internal pres-
geometry, concrete strength, and concrete cover.
sure pe to the maximum tangential stress f tu at r ¼ re
Both empirical approaches (Orangun et al. 1977; Zuo and
r2c − r2e Darwin 2000) and theoretical approaches (Wang 2009; Wang and
pe ¼ f tu ð18Þ Liu 2003) are considered for comparison. As the state-of-the-art
r2c þ r2e
methodologies in bond-strength determination, Wang (2009) and
The inner inelastic region included many axis-symmetrically Wang and Liu (2003) was focused on the rebar–concrete interface
distributed radial cracks that cause tension softening in concrete and hydraulic pressure analogy studies, respectively.
and is accounted for in this study by the smeared crack model
(Hillerborg et al. 1976). The tangential/hoop stress–strain Test-over-Prediction Ratio of Bond Strength
(σt − εt ) relation, as shown in Fig. 9(b), includes low-strain elastic
and high-strain inelastic behaviors. It can be mathematically ex- According to Cairns and Abdullah (1996), the cohesion of concrete
pressed into was estimated to be 0.25fc0 , and the internal frictional angle is 30°.
 These parameters correspond to cc ¼ 0.83. For the interface be-
Ec εt ; εt ≤ εt0 tween uncoated rebar and concrete, ci ¼ 0.6 with a cohesion of
σt ðεt Þ ¼ ð19Þ
ftu exp½−ðεt − εt0 Þ=ðεtu − εt0 Þ; εt0 ≤ εt ≤ εtu 0.11f c0 and a frictional angle of 28°.
The test-over-prediction bond-strength ratios of uncoated rebar
where f tu = ultimate tensile stress corresponding to the maximum in concrete by various researchers are compared in Table 1 and
elastic strain in concrete εt0 ð¼ 0.0001Þ, and εtu ð¼ 0.002Þ is the Fig. 10. Both the mean and the coefficient of variation (COV)
δt
ultimate tangential strain. Let a tangential strain of εt0 ¼ 2πr e
at of various bond models using individual data sets and the overall
the crack front in the smeared crack model be equivalent to the database are presented in Table 1.
effect of radial cracks in the smeared crack model (Hillerborg When all the test data sets were used, this study resulted in
et al. 1976). If the radial displacement is assumed as a constant in a mean ratio of 1.019, closest to one, with the smallest COV value,

© ASCE 04015038-8 J. Eng. Mech.

J. Eng. Mech.
Table 1. Test-over-Prediction Ratios for Bond Strength of Uncoated Rebar
Number Orangun Zuo and Wang and Proposed
Database of tests Data type et al. (1977) Darwin (2000) Wang (2009) Liu (2003) model
Choi et al. (1991) 29 Mean 1.491 1.247 1.050 0.709 1.004
— COV 0.184 0.187 0.122 0.086 0.069
Darwin and Graham (1993) 33 Mean 1.479 1.432 1.024a 0.614 1.060
— COV 0.106 0.103 0.086 0.214 0.064
Idun and Darwin (1999) 14 Mean 1.432 1.090 1.150 0.715 0.963
— COV 0.221 0.173 0.146 0.093 0.096
Miller et al. (2003) 35 Mean 1.603 1.095 0.983 0.820 0.974
— COV 0.208 0.103 0.080 0.054 0.103
De Anda et al. (2004) 10 Mean 1.497 1.135 0.965 0.794 1.055
— COV 0.163 0.237 0.091 0.028 0.061
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Wu et al. (2012) 12 Mean 1.384 0.724 1.148 0.723 1.041


— COV 0.232 0.262 0.156 0.114 0.036
All 133 Mean 1.481 1.121 1.053 0.729 1.019
— COV 0.186 0.201 0.114 0.098 0.069
a
Only applicable with rib spacing-to-height ratio ranging between 10 and 12, including 13 tests.

2
Orangun et al. (1977) Zuo and Darwin (2000)
1.8
Wang (2009) Wang and Liu (2003)
1.6
Proposed Model

1.4
Tested Over Predicted Ratio

1.2

0.8

0.6

0.4

0.2

0
Choi et al. Dawrin and Idun and Miller et al. De Anda et al. Wu et al.
(1991) Graham (1993) Darwin (1999) (2003) (2004) (2012)

Fig. 10. Test-over-predicted ratios for uncoated rebar

and was thus the most accurate prediction in bond strength of by Zuo and Darwin (2000) corresponded to the data sets developed
uncoated rebar in concrete. The theoretical approach taken by by the same group (Idun and Darwin 1999; Miller et al. 2003).
Wang (2009) yielded the second most accurate prediction. The em- On the other hand, the least accurate prediction by Zuo and Darwin
pirical approach by Orangun et al. (1977) led to the least accurate (2000) was also for the data set generated by the same group
results. Overall, the theoretical approaches included in this study (Darwin and Graham 1993). Therefore, the prediction accuracy by
are more accurate than the empirical approaches, because the em- empirical approaches most likely depended on the test conditions
pirical models lack a solid mechanical basis and are thus less ver- and data sets used in the regression analysis.
satile in predicting bond behaviors under the different conditions Among the three theoretical approaches, the proposed model in
investigated by various researchers. The theoretical approach by this study is most flexible and applicable to various conditions such
Wang and Liu (2003) resulted in a nonconservative prediction as for coated rebar (Table 2 and Fig. 11). Wang (2009) did not take
as they neglected the effect of rebar surface characteristics such full consideration of plastic behaviors during concrete splitting, re-
as rib geometries and interface bond strength. sulting in a prediction that is insensitive to the variation in confine-
When individual data sets were used, the bond-strength predic- ment extent (Wu et al. 2012). Wang and Liu (2003) neglected the
tion accuracies by various groups were also compared. With the effects of rebar surface characteristics such as rib geometries and
data sets developed by others, Orangun et al. (1977) among all interface bond strength. Furthermore, most theoretical approaches
the models predicted the least accurate bond strength against failed to distinguish various failure modes associated with different
every data set. On one hand, the two most accurate predictions deformation patterns.

© ASCE 04015038-9 J. Eng. Mech.

J. Eng. Mech.
Table 2. Test-over-Prediction Ratios for Bond Strength of Coated Rebar
Number Orangun et al. Zuo and Darwin Wang and Liu Proposed
Database of tests Data type (1977) (2000) Wang (2009) (2003) model
Choi et al. (1991)a 29 Mean 1.972 1.154 1.182 0.752 1.008
— COV 0.356 0.374 0.233 0.124 0.064
Idun and Darwin (1999)a 14 Mean 1.342 1.094 1.112 0.728 1.082
— COV 0.280 0.071 0.186 0.084 0.044
Miller et al. (2003)a 35 Mean 1.802 1.095 0.903 0.821 1.040
— COV 0.180 0.103 0.152 0.054 0.090
De Anda et al. (2004)a 61 Mean 1.597 0.803 0.905 0.782 1.022
— COV 0.157 0.175 0.191 0.089 0.095
Wu et al. (2012)b 12 Mean 1.379 1.143 1.053 0.733 0.997
— COV 0.462 0.324 0.377 0.156 0.067
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All 151 Mean 1.618 1.058 1.031 0.763 1.030


— COV 0.287 0.209 0.228 0.101 0.071
a
Rebar coated with fusion-bonded epoxy coating.
b
Rebar coated with enamel coating.

2
Orangun et al. (1977) Zuo and Darwin (2000)
1.8
Wang (2009) Wang and Liu (2003)
1.6
Proposed Model

1.4
Tested Over Predicted Ratio

1.2

0.8

0.6

0.4

0.2

0
Choi et al. (1991) Idun and Darwin Miller et al. (2003) De Anda et al. Wu et al. (2012)
(1999) (2004)

Fig. 11. Test-over-predicted ratios for coated rebar

Conclusions crushing and both interface and concrete shear-off, determin-


ing the effective bearing angle of rebar in concrete. As the rib
A unified bond theory of deformed rebar in concrete has been spacing-to-height ratio increases, the role that the confinement
developed to understand local bond behavior. Its deduced bond- provided by concrete cover plays in the occurrence of the fail-
strength equations for various practical scenarios have been vali- ure modes becomes more critical.
dated with experimental data sets available to this study. Using 3. The critical concrete cover to ensure a concrete shear-off fail-
extensive analysis, comparison, and validation, several conclusions ure, the critical rib-face angle to determine concrete shear-off
can be drawn: and crushing, and the critical rib spacing-to-height ratio to
1. The proposed unified bond theory combines the indentation control different failure modes can all be explained by the uni-
analogy for near-rebar stress analysis and the hydraulic fied theory and match with experimental findings from various
pressure analogy for concrete confinement analysis. It sheds researchers.
insight on various failure-mode transitions by varying rebar– 4. The average predicted average bond strengths are in good
concrete interface bond strengths and unifies two traditionally agreement with test results with less than 6% relative error.
distinct bond models based on shear-stress analysis and the The predication accuracy seems to be consistent with all three
hydraulic pressure analogy. different rib spacing-to-height ratio cases (Fig. 12). The pro-
2. At low rib spacing-to-height ratios, the potential failure modes posed bond equations are more accurate than at least two
near rebar ribs are plow through with concrete shear-off along theoretical and two empirical approaches available in the lit-
the key line between ribs. At medium and high rib spacing- erature. They are demonstrated to be robust in all application
to-height ratios, the likely failure modes involve concrete scenarios with various confinement conditions in terms of

© ASCE 04015038-10 J. Eng. Mech.

J. Eng. Mech.
1.6  qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi  pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Choi et al. (1991) f1 ðzÞ ¼ ln l2 ðhr Þ þ l2 ðhr Þ2 − r2 þ ln z þ r2 þ z2 ð30Þ
1.5 Darwin and Graham (1993)
Idun and Darwin (1999)
1.4
Miller et al. (2003)
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Tested Over Predicted Ratio

1.3 De Anda et al. (2004) ½2h2r − l22 ðhr Þ h2r − l21 ðhr Þ z r2 þ z2 h2r
Wu et al. (2012) f2 ðzÞ ¼ þ − 2 ð31Þ
1.2 hr r2 r2 r
1.1 +1 × STD
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Mean 1
1 l1 ðhr Þ ¼ ðr þ hr Þ2 þ z2 − ðr − hr Þ2 þ z2 ð32Þ
-1 × STD 2
0.9

0.8 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi


1
l2 ðhr Þ ¼ ðr þ hr Þ2 þ z2 þ ðr − hr Þ2 þ z2 ð33Þ
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0.7 Low Medium High 2


0.6
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Sr0 /hr
Acknowledgments
Fig. 12. Test-over-predicted ratios versus rib spacing-to-height ratio
Financial support for this study was provided in part by the
National Science Foundation under Award No. CMMI-0900159
and by the Dept. of Civil, Architectural, and Environmental Engi-
different concrete-cover thickness. The effect of external steel neering at Missouri Univ. of Science and Technology. The findings
or fiber-reinforced polymer jacket can be easily treated as ad- and opinions expressed in this paper are those of the authors only
ditional confining pressure, which will be investigated in the and do not necessarily represent those of the sponsors.
future study.

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