N-00-PQ-5007-PR, Rev.0 (Non Destrictive Examinate Procedure)

THIS DOCUMENT CONTAINS CTCI&IHI CONSORTIUM CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE.
THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR I N
SABIC PROJECT NO: ES-1110002 CTCI PROJECT NO:. 14A1717A
SAUDI METHACRYLATES COMPANY LIMITED
SAMAC MMA-PMMA PLANT Project

PART TO OUTSIDE PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
DOCUMENT TITLE:
SITE NONDESTRUCTIVE EXAMINATION PROCEDURE
DOCUMENT NO:
N-00-PQ-5007-PR
CTCI CORPORATION
CERTIFIED
PROJ.
MGR _____________ DATE _____________
0 For Approval CLIENT DATE
PAGE SAMAC No: N-00-PQ-5007-PR

REV. DESCRIPTION BY CHK. APPR. DATE
1 OF 18 CTCI No: XA95-0000-N507
THIS DOCUMENT CONTAINS CTCI&IHI CONSORTIUM CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR IN
CONTENTS
PAGE
1.0 PURPOSE ............................................................................................... 3
2.0 SCOPE .................................................................................................... 3
3.0 DEFINITION ............................................................................................ 3

4.0 RESPONSIBILITIES ................................................................................ 4
5.0 KEY POINTS OF OPERATION ................................................................ 5
6.0 SAFETY MANAGEMENT FOR RADIOGRAPHIC EXAMINATION ........ 16
7.0 RELEVANT/ REFERENCE DOCUMENTS ............................................ 18
SAMAC No: N-00-PQ-5007-PR
SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507
EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014
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1.0 PURPOSE
The purpose of this procedure is to define the management including review and
monitoring of activities, responsibilities and documentation in the inspection of
Nondestructive Examinations for Welds, so as to achieve the completion of the work in a
manner of fully considering safety, quality and technical aspects.
2.0 SCOPE
2.1 This procedure is applicable to the quality control management of nondestructive

examination works within the petrochemical and industrial plant construction sites,
which are to be performed by Subcontractors or by designated Third Parties.
2.2 All the applicable project specifications, standards, procedures (including HSE
requirements), drawings and vendor/ manufacturer’s instruction manuals shall be
followed.
2.3 This procedure also acts as a guideline to the Subcontractors for preparing its
own detailed implementing procedures and method statements for Contractor
approval, in accordance also with the project requirements including those set
forth in this procedure.
3.0 DEFINITION
3.1 NDE:
Nondestructive Examination for quality verification of metal welds, It Includes:
3.1.1 Visual Examination (VT)
3.1.2 Radiographic Examination (RT)
3.1.3 Ultrasonic Examination (UT)
3.1.4 Liquid Penetrant Examination (PT)
3.1.5 Magnetic Particle Examination (MT)
3.2 Client:
The owner or owner’s representative/ project management consultant.

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3.3 Contractor:
CTCI corporation. (Hereinafter abbreviated as CTCI)
3.4 Subcontractor:
The firm, who is assigned to perform works including the metal welding and NDE
in its work scope, under the management and supervision of the Contractor.
The third party inspection firm who is assigned by the Client, Contractor or
Subcontractor to perform the NDE work under the management and supervision
of the Contractor, is acknowledged also as “Subcontractor” in this procedure.
4.0 RESPONSIBILITIES
4.1 CTCI Contractor Project Manager
To approve this procedure for project execution.
4.2 CTCI Contractor Site Manager/ Construction Manager
To confirm that the required documentation including suitable Contractor/

Subcontractor procedures and Subcontractor method statements (MS) and job
safety assessments (JSA) are in place.
To ensure that all the NDE inspection operations on site shall be carried out
under the close monitoring and supervision of Contractor.
4.3 CTCI Contractor HSE Manager
To confirm that the safety requirements for performing the NDE work on site have
been incorporated in the method statements (MS) and job safety assessments
(JSA).
To audits and ensure that the provisions and precautions against the safe
operation for the work are implemented.
4.4 CTCI Contractor Site Quality Manager
Responsible for planning and directing all NDE operation proceeding in

accordance with the project specifications, this procedure and the inspection &
test plans.
To ensure that the Subcontractor’s NDE implementing procedures are in

compliance with the construction plan, inspection and test plan, engineering
drawing, specification, national and international code, standard and practice.
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To monitor the NDE works in general, and to ensure that the work has been in full
supervision of Contractor’s and/or Subcontractor’s Inspection Engineers.
4.5 CTCI Contractor Mechanical Superintendent
To approve the method statements and JSA prepared by the Inspection Engineer.
To monitor that the NDE and inspection work is being carried out on site in a safe
manner.
4.6 CTCI Inspection Engineer (Welding Engineer)
Responsible for developing or review the NDE implementaing procedures,

method statements and JSA for the work, and to ensure that the work proceeding
is in compliance with this procedure, other relevant procedures, approved
implementing procedures and inspection & test plans.
To monitor and verify the implementation of NDE work.
5.0 KEY POINTS OF OPERATION
5.1 Work Preparation
5.1.1 The Site Quality Manager should verify all Subcontractors with
construction responsibilities that include NDE of important-to-safety
structures, systems or components (SSCs) have approved implementing
procedures describing administrative controls and work processes
implementing the design, project specifications, procedures including
this procedure, construction execution plans and inspection & test plans.
5.1.2 The Site Quality Manager should verify procedures provided for quality
control (QC) inspection to ensure important-to-safety aspects of NDE
are verified and documented. As part of the assessment of the QC
inspection procedures, ensure that the procedures included or
references have appropriate quantitative or qualitative acceptance
criteria for determining the prescribed activities had been accomplished
satisfactorily.
5.1.3 The Site Quality Manager should verify that the Subcontractor has
established the procedures for ensuring test and QC inspection
personnel performing NDE activities, and are qualified to perform their
assigned work.
5.1.4 The Inspection Engineer should verify procedures requiring that

equipment used for NDE, are appropriate, and is calibrated and
maintained.
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5.1.5 Work permit for activities will be obtained as required prior to starting
work. When RT is being performed, a “Radiation Hazardous Work
Permit” will be obtained and additional radiation prevention measures
will be considered (see Section 6). The Mechanical Superintendent shall
monitor the process and the HSE Manager shall ensure it.
5.1.6 The Mechanical Superintendent shall verify that the inspection of

scaffolding, ladder and lifting devices is completed before work start.
5.2 Qualification of Personnel and Records

5.2.1 Subcontractor personnel who perform and/or review/approve results of

non-destructive examination activities shall be qualified to a minimum of
Level II in accordance with the latest edition of American Society for
Non-destructive Testing (ASNT-TC-1A, Recommended Practice) or
equivalent international codes, as required by the contractual terms.
Qualification shall be for each method (type) of NDE testing they perform
and/or review/approve results. Personnel interpreting results shall be
qualified to Level III of the relevant standard.
5.2.2 The Inspection Engineer should verify testing and QA/QC personnel
involved in the performance of NDE and inspection activities are
qualified to perform their job functions.
5.2.3 The Inspection Engineer should verify that records of NDEs are as
specified, reviewed by the Subcontractor for accuracy and assurance
given that the recorded information meets project requirements,
approved, and stored and maintained sufficient to support technical and
contract requirements.
5.3 Preparation and Review of Subcontractor’s NDE Implementing Procedures
5.3.1 There are several industry standards that provide requirements for
nondestructive testing. The code or standard used for fabrication or
welding will often invoke the code or standard used for a specific activity.
For example, ANS/ASME B 31.3-96, “Process Piping, ASME Code for
Pressure Piping,” Paragraph 344.5, specifies that radiography of welds
shall be performed in accordance with the ASME Boiler and Pressure
Vessel Code, Section V, Article 2.” Therefore to ensure the correct
standard is being used for this evaluation, the Site Quality Manager shall
obtain from the Design Firm and Subcontractor the applicable codes,
standards and specifications used for design and construction.
5.3.2 For each of the inspection elements, the inspection Engineer should:
A. obtain a copy of the Subcontractor’s NDE implementation

procedures (per each type of NDE) and the related industry codes
and standards committed to by the Subcontractor;
B. become familiar with the contents of the procedures and standards;

and
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C. assess whether the procedures and implementation of the

procedures adequately conform to the applicable commitments.
Refer to ANS/AISC N690-94, “Specification for the Design,
Fabrication, and Erection of Steel Safety-Related Structures for
Nuclear Facilities.” ANS/AISC N690-94 references AWS D1.1 for all
structural steel welding. AWS D1.1 includes inspection
requirements for nondestructive testing. AWS D1.1 is one of the
primary industry standards referenced for this inspection. Refer to
ASME Section III of the Boiler and Pressure Vessel (B&PV) Codes.
ASME Section III of the B&PV Code references Section V of the
B&PV Code for nondestructive testing. Refer to Section VIII of the
B&PV Code and ASME B31.3-96, “ASME Code For Pressure
Piping, B31.” Both of these codes also reference ASME Section V

of the B&PV Code for nondestructive testing. ASME Section V is
also one of the primary industry standards for this inspection.
5.3.3 The adequacy and effectiveness of Subcontractor’s implementation

procedures is assessed by how well the procedures conform to the
applicable commitments and implementing the applicable code,
standard and specification. Inspection guidance for each of the five
areas of nondestructive testing is provided separately in the sections
below.
5.3.4 Visual Examination
A. The Site Quality Manager should verify the implementing

procedures for visual examination of important-to-safety SSCs
provided by the Subcontractor. Verify the procedures (1) are
approved and (2) specify the appropriate requirements from the
selected standard (i.e. AWS D1.1, Section 6.9 or ASME B&PV
Code, Section V, Article 9).
The Inspection Engineer should determine whether the visual

examination procedures contains information sufficient to ensure
the following attributes are specified and controlled within the limits
permitted by the applicable standard:
a. Application of procedure (i.e. inspection of all welds, direct or

remote viewing)
b. Material and weld surface condition (cleaning prior to

inspection)
c. Sequence for performing the inspection
d. Accept/reject criteria
e. Minimum light intensity at the inspection site

f. Special illumination, instruments, or equipment to be used, if
any.
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B. The Inspection Engineer should review the implementing

procedures for visual examination of important-to-safety SSCs.
Verify the procedures that provide for adequate QC inspections to
ensure the visual examinations are completed in accordance with
engineering drawings, specifications, procedures and authorization
basis requirements. The procedures should ensure that the visual
examinations are performed in accordance with the referenced
standard (such as AWS D1.1, Section 6 or ASME B&PV Code,
Section V, Division 1, Article 9).
The Inspection Engineer should determine whether the VT

implementing procedures are adequate to verify the attributes listed
in Section 5.3.4.1 above.
C. The Inspection Engineer should review the procedures establishing

the requirements for the qualification of visual examination and
inspection personnel, and determine whether the procedures
conform to the requirements.
5.3.5 Radiographic Examination
A. The Site Quality Manager should verify the implementing

procedures for radiographic examination of important-to-safety
SSCs provided by the Subcontractor. Verify the procedures (1) are
The Inspection Engineer should determine whether the radiographic

examination procedures contain information sufficient to ensure that
a. Material and weld surface condition (irregularities, weld ripples,

surface finish, etc.)
b. Type of material and allowable thickness range
c. Type of radiation source, effective focal spot or effective source

size, and X-ray equipment voltage rating, as applicable
d. Minimum source-to-object distance
e. Maximum distance from source side of object to the film
f. Maximum source size
g. Film brand and designation and number of films in each

cassette
h. Blocking or masking technique, if used.
i. Type, thickness and use of intensifying screens and filters

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j. Exposure conditions for procedure qualification, if applicable
k. Radiographic film processing requirements
l. Quality of radiographs (limits on mechanical, chemical or other

blemishes, such as fogging, processing marks, scratches,
finger marks, loss of detail or false indications)
m. Film density limits for single and composite viewing
m. Use of image quality indicators (IQIs) or densitometers for

assuring film density
o. System of radiographic identification
p. Selection of image quality indicator (IQI)
q. Number and placement of IQIs
r. Use of location markers
s. Method of reducing and testing for backscatter
t. Description of, or reference to, the welding procedure
u. Geometrical unsharpness limitations
v. Selection and use of penetrameters including:
(1). Penetrameter design
(2). Selection of essential hole
(3). Penetrameter thickness including special considerations

for single and double wall viewing
(4). Number of penetrameters
(5). Shims under penetrameters
w. Radiographic technique for double wall viewing
x. Qualification of radiographic procedure (radiographs taken to

demonstrate procedure capability)
y. Evaluation and disposition of radiographic findings
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procedures for radiographic examination of important-to-safety
SSCs. Verify the procedures that provide for adequate QC
inspections to ensure the radiographic examinations are completed
in accordance with engineering drawings, specifications,
procedures and authorization basis requirements. The procedures
should ensure that the radiographic examinations are performed in
accordance with the referenced standard (i.e. AWS D1.1, Section 6
or ASME B&PV Code, Section V, Article 2).
The Inspection Engineer should determine whether the procedures

are adequate to verify the attributes listed in Section 5.3.5, item A

above.
C. The inspection engineer should ensure procedures require that

equipment such as film density (densitometers) and radiation
(radiation monitors) measuring devices are calibrated and
maintained. The calibration standards should be traceable to
industry-recognized criteria.
D. The inspection engineer should review procedures establishing the

requirements for the qualification of radiographic testing and
inspection personnel and determine whether the procedures
5.3.6 Ultrasonic Examination
A. The Site Quality Manager should review the implementing

procedures for ultrasonic examination of important-to-safety SSCs
The Inspection Engineer should determine whether the ultrasonic

examination procedures contain information sufficient to ensure that
a. Weld and/or material types and configurations to be examined,

including thickness dimensions
b. Surface condition
c. Couplant, brand name or type
d. The type of apparatus to be used, frequency range, linearity,

and signal attenuation accuracy
e. The extent of coverage (beam angles, scanning rate and

direction) and scanning technique
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f. Calibration requirements, methods, and frequency including

type, size, geometry, and material of calibration block as well
as location and size of reflectors within the calibration block
g. Size and frequencies of the search unit
h. Methods of compensation for distance traversed by the

ultrasonic beam as it passes through the material including
distance-amplitude correction curves, electronic distance-
amplitude correction and transfer mechanisms
i. Reference level for monitoring discontinuities and scanning

gain setting
j. Levels or limits for evaluating and recording indications
k. Post-examination cleaning.

procedures for ultrasonic examination of important-to-safety SSCs.
ensure the ultrasonic examinations are completed in accordance
with engineering drawings, specifications, procedures and
authorization basis requirements. The implementing procedures
should ensure that the ultrasonic examinations are performed in
accordance with the referenced standard (i.e. AWS D1.1, Section 6
or ASME B&PV Code, Section V, Article 5).
The Inspection Engineer should determine whether the inspection

procedures are adequate to verify the attributes listed in Section
5.3.6, item A above.
C. The inspection engineer should ensure the procedures require that

equipment such as the ultrasonic search units calibration blocks are
calibrated and maintained. The calibration standards should be
traceable to industry-recognized criteria.

requirements for the qualification of ultrasonic testing and inspection
personnel and determine whether the procedures conform to the
requirements.
5.3.7 Liquid Penetrant Examination
A. The Site Quality Manager should review the implementing

procedures for ultrasonic examination of important-to-safety SSCs
selected standard (i.e. AWS D1.1, Section 6.14.61 or ASME B&PV
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The Inspection Engineer should determine whether the liquid

penetrant examination procedures contains information sufficient to
ensure that the following attributes are specified and controlled
within the limits permitted by the applicable standard:
a. Brand names and specific types (number or letter designation,

if available) of penetrant, penetrant remover, emulsifier, and
developer.
b. Methods for acceptable pre-examination of the surface

preparation and cleanliness of surface to be examined
including minimum time allowed for drying.
c. Processing details for applying the penetrant, the length of time

the penetrant will remain on the surface (dwell time), and the
temperature of the surface and the penetrant during the
examination.
d. Processing details for removing excess penetrant from the

surface and for drying the surface before applying the
developer.
e. Method for applying the emulsifier (when applicable) and the

maximum emulsification time.
f. Processing details for applying the developer and length of

developing time before interpretation.
g. Examination technique and the permitted time interval during

which the “final interpretation” is performed.
h. Minimum light intensity at the inspection site.
i. Processing details for post-examination cleaning.
B. The Inspection Engineer should review the inspection inplementing

procedures for liquid penetrant examination of important-to-safety
SSCs. Verify the procedures that provide for adequate QC
inspections to ensure the liquid penetrant examinations are
completed in accordance with engineering drawings, specifications,
procedures and authorization basis requirements. The
implementing procedures should ensure that the liquid penetrant
examinations are performed in accordance with the referenced
standard (i.e. AWS D1.1, Section 6 or ASME B&PV Code, Section
V, Article 6).
The Inspection Engineer should determine whether the

implementing procedures are adequate to verify the attributes listed
in Section 5.3.7, item A above.
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C. The inspection engineer should ensure procedures require that

equipment such as the liquid penetrant comparator blocks, if used,
are calibrated and maintained. The calibration standards should be
traceable to industry-recognized criteria.

requirements for the qualification of liquid penetrant examination
and inspection personnel and determine whether the procedures
5.3.8 Magnetic Particle Examination

A. The Site Quality Manager should review the implementation

procedures for magnetic partical examination of important-to-safety
SSCs provided by the Subcontractor. Verify the procedures (1) are
selected standard (i.e. AWS D1.1, Section 6.14.52 or ASME B&PV
The Inspection Engineer should determine whether the magnetic

partical examination procedures contains information sufficient to
ensure that the following attributes are specified and controlled
within the limits permitted by the applicable standard:
a. Areas to be examined
b. Type of magnetic particle (dry or wet, visible or fluorescent)
c. Magnetic particle equipment
d. Part surface preparation requirements
e. Magnetizing process (continuous, true-continuous, or residual)
f. Magnetizing current (alternating, half-wave rectified AC, full-

wave rectified AC, or direct)
g. Means of establishing part magnetization (direct prods,

head/tailstock contact or cable wrap, indirect-coil/cable wrap,
yoke, central conductor, etc.
h. Direction of magnetic field (circular or longitudinal)
i. System performance/sensitivity checks
j. Magnetic field strength (ampere turns, field density,

magnetizing force, and number and duration of application of
magnetizing current)
k. Application of examination media
l. Interpretation and evaluation of indications
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m. Type of records including accept/reject criteria
n. Demagnetizing techniques, if required
o. Post-examination cleaning, if required
B. The Inspection Engineer should review implementing procedures

for magnetic particle examination of important-to-safety SSCs.
ensure the magnetic particle examinations are completed in
accordance with engineering drawings, specifications, procedures
and authorization basis requirements. The QC procedures should
ensure magnetic particle examinations are performed in accordance

with the referenced standard (i.e. AWS D1.1, Section 6 or ASME
B&PV Code, Section V, Article 7).
The Inspection Engineer should determine whether the procedures

are adequate to verify the attributes listed in Section 5.3.8, item A
above.
C. The inspection engineer should ensure procedures require

equipment with ammeters are calibrated and maintained. Also the
lifting power of yokes, if used, is required to be calibrated. The
calibration standards should be traceable to industry-recognized
criteria.

requirements for the qualification of magnetic particle testing and
inspection personnel and determine whether the procedures
5.3.9 Method Statement and JSA
The Inspection Engineer shall provide or review Subcontractors method

statements together with relevant job safety assessments (JSA), before
commencement of the specific NDE work.
5.4 Sampling for the Examination
Included in Section 5.5 below are suggested sample selections. The inspection
engineer can follow the suggestions or choose samples more appropriate for the
inspection due to construction progress, completion of QA/QC reviews, or
inspector experience. The inspection engineer should use judgment in
determining sample selection, focusing on examination of the most important
aspects of the particular activity being inspected. The intent is to establish a high
level of assurance that the end product meets requirements.
5.5 Monitoring and Verifying the NDE Work Operation
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5.5.1 Prior to the observation of performing work inspections of NDE in the

field, the inspection engineer should review the procedures and industry
standards, which apply to the work that will be observed to ensure
familiarity with the requirements and acceptance criteria pertinent to the
planned observations. Based on the preliminary design, the applicable
standards are AWS D1.1 and ASME Section V of the B&PV Code.
5.5.2 During the field observations, the inspection engineer should carry a
copy of the sections of the procedure and industry standards pertinent to
the planned observations and verify that work is being accomplished
using specifications and procedures of the proper version.
5.5.3 The adequacy and effectiveness of the Subcontractor’s construction

activities is assessed by how well the Subcontractor’s NDE
implementation procedures are being implemented. For each of the five
areas of nondestructive testing, selected code requirements are
provided and can be used to verify implementation of the procedures.
5.5.4 During the field observations, the inspection engineer should interview
and obtain the names of a sample of the test and QC personnel
performing the observed activities to assess whether their knowledge of
the job and procedures is satisfactory. The sample size will be
determined by the number of Subcontractor personal performing the
activity, but not less than one or more than four of each discipline (test
and QC personnel). Information on these same personnel will be used
pursuant to Section below, to determine the adequacy of their
experience and training.
5.5.5 The inspection engineer should select six sample per each of the five
kind of NDE inspections used to verify the quality of welds for important-
to-safety SSCs. Observe the ongoing inspections to the extent possible;
otherwise review the appropriate documents. Select NDE inspections for
weld joints for steel structures and process piping. For each examination,
verify the applicable code requirements were incorporated. Note:
Magnetic particle examination is usually best suited to shop production
operations. There may not be any magnetic particle examination
performed at a construction site.
5.5.6 During the observation of work activities per this Section, the inspection
engineer should carry a copy of the procedures specifying the
Subcontractor's requirements for education and experience levels,
training and certification. The inspection engineer should interview four
test and four QA/QC personnel involved in the performance of
nondestructive examination activities being inspected, and record which
job they were performing. The inspection engineer should verify that the
personnel are sufficiently knowledgeable of procedure requirements.
The inspector should also review the training and qualification records
for those individuals to determine if they meet the requirements. This
activity should be repeated for each of the five nondestructive
examination types (visual, radiographic, ultrasonic, liquid penetrant, and
magnetic particle).
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5.5.7 The inspection engineer should select a sample of ten (10) records that
were reviewed during conducting each of the five types of
nondestructive examinations, and the records of qualification for those
craft and QA/QC personnel selected during the monitoring of
Subcontractor performance under this Section. The inspection engineer
should verify that the records selected for examination were approved by
proper authority and were stored and maintained in such a manner to
demonstrate conformance with procedure requirements.
6.0 SAFETY MANAGEMENT FOR RADIOGRAPHIC EXAMINATION

6.1 The use and transportation of radiation sources shall be carried out by qualified
persons and kept under strict control in accordance with government regulations.
6.2 The operation must be carried out by, or accompanied and supervised by a
person (radiographer) who is validly licensed by the Authority to use a radioactive
isotope.
6.3 Prior to performing any radiation activities on site a method statement describing
detailed procedures and plannede consignee must be submitted to the
Contractor HSE Manager for approval.
6.4 Radiation work cannot commence until the RADIATION CHECKLIST has been
satisfactorily completed and the Contractor Site Manager has issued a valid
Radiation Hazardous Work Permit.
6.5 Each radiation source shall be registered at the security gate upon entry into site.
The following information shall be recorded in the register:
6.5.1 Name of the NDE firm.
6.5.2 Name and registration number of each Radiographer.
6.5.3 Type and strength of the radiation source (isotope) and registration
number of the container.
6.5.4 Date and time of entry into site.
6.5.5 A copy of emergency response procedure including current details of

persons to contact in the event of an emergency.
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6.6 A zone immediately surrounding the radiographic isotope / source shall be

restricted, which is sufficiently large so as to protect personnel if they remain
outside the area boundaries. The distance of the radiation source to the cordon
must be calculated such that the level of radiation beyond the cordon does not
exceed the maximum dose rate of 0.75mR/hr.
6.7 Warning signs with the following wording “DANGER! RADIATION HAZARD” both
in Local Official Language(s) and English. And, the international symbol for
radiation shall be posted so as to be visible from all approaches to the barricaded
/ taped area. Approved radiation warning signs (trefoil), barriers and flashing
lights shall be deployed around the area, including any access platforms that may
be above or below the affected work location.
6.8 The Subcontractor must notify Contractor Project Site Manager and Project HSE
Manager at least 1 day prior to the commencement of Radiography work so that
relevant method statements and job safety assessments can be further reviewed.
The NDE Subcontractors’ Emergency Procedures for radiation work, including
telephone and pager contact numbers of key personnel, must be posted at the
work site with copies handed over to the Contractor Project Site Manager and
Project HSE Manager.
6.9 All workers inside the cordoned area must wear their personal dosimeters and
results of measurements are to be auditable.
6.10 During exposure, the radiation levels shall be continuously monitored by the NDE
Subcontractor at the outer limits of the cordoned off area and ensure that
radiation levels are within the acceptable limits of less than 0.75 mR per hour. In
the event of excess radiation levels being detected the cordons and barriers must
be moved to extend the restricted area.
6.11 On completion of the work the area must be tested and declared safe by the NDE
supervisor in charge of radiography before the cordons area restriction and
warning signs can be removed. Only when all of the work has been completed,
the area tested and warning signs/barricades removed can the Hazardous Work
Permit be signed off.
6.12 Whenever possible, radiographic examination operation on site will be performed

during nighttime, lunch break or others out of the normal working hours.
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7.0 RELEVANT/ REFERENCE DOCUMENTS
7.1 Project Execution Plan
7.2 Construction Execution Plan
7.3 Project HSE Manual

7.4 Project Quality Plan
7.5 Site Inspection and Test Plan
7.6 Welding work control procedure
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N-00-PQ-5007-PR, Rev.0 (Non Destrictive Examinate Procedure)

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THIS DOCUMENT CONTAINS CTCI&IHI CONSORTIUM CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE.

THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR I N

SABIC PROJECT NO: ES-1110002 CTCI PROJECT NO:. 14A1717A

SAUDI METHACRYLATES COMPANY LIMITED

SAMAC MMA-PMMA PLANT Project

SITE NONDESTRUCTIVE EXAMINATION PROCEDURE

0 For Approval CLIENT DATE

PAGE SAMAC No: N-00-PQ-5007-PR

1.0 PURPOSE ............................................................................................... 3

2.0 SCOPE .................................................................................................... 3

3.0 DEFINITION ............................................................................................ 3

4.0 RESPONSIBILITIES ................................................................................ 4

5.0 KEY POINTS OF OPERATION ................................................................ 5

6.0 SAFETY MANAGEMENT FOR RADIOGRAPHIC EXAMINATION ........ 16

7.0 RELEVANT/ REFERENCE DOCUMENTS ............................................ 18

SAMAC No: N-00-PQ-5007-PR

SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507

EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014

2.1 This procedure is applicable to the quality control management of nondestructive

Nondestructive Examination for quality verification of metal welds, It Includes:

3.1.1 Visual Examination (VT)

3.1.2 Radiographic Examination (RT)

3.1.3 Ultrasonic Examination (UT)

3.1.4 Liquid Penetrant Examination (PT)

3.1.5 Magnetic Particle Examination (MT)

The owner or owner’s representative/ project management consultant.

SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507

EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014

CTCI corporation. (Hereinafter abbreviated as CTCI)

of the Contractor, is acknowledged also as “Subcontractor” in this procedure.

4.1 CTCI Contractor Project Manager

To approve this procedure for project execution.

4.2 CTCI Contractor Site Manager/ Construction Manager

To confirm that the required documentation including suitable Contractor/

4.3 CTCI Contractor HSE Manager

4.4 CTCI Contractor Site Quality Manager

Responsible for planning and directing all NDE operation proceeding in

To ensure that the Subcontractor’s NDE implementing procedures are in

SAMAC No: N-00-PQ-5007-PR

SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507

EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014

4.5 CTCI Contractor Mechanical Superintendent

4.6 CTCI Inspection Engineer (Welding Engineer)

Responsible for developing or review the NDE implementaing procedures,

To monitor and verify the implementation of NDE work.

5.0 KEY POINTS OF OPERATION

5.1 Work Preparation

5.1.4 The Inspection Engineer should verify procedures requiring that

SAMAC No: N-00-PQ-5007-PR

SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507

EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014

5.1.6 The Mechanical Superintendent shall verify that the inspection of

5.2 Qualification of Personnel and Records

5.2.1 Subcontractor personnel who perform and/or review/approve results of

5.3 Preparation and Review of Subcontractor’s NDE Implementing Procedures

A. obtain a copy of the Subcontractor’s NDE implementation

B. become familiar with the contents of the procedures and standards;

SITE NONDESTRUCTIVE CTCI No: XA95-0000-N507

EXAMINATION PROCEDURE PAGE DATE 14-Aug-2014

C. assess whether the procedures and implementation of the

Piping, B31.” Both of these codes also reference ASME Section V

5.3.3 The adequacy and effectiveness of Subcontractor’s implementation

5.3.4 Visual Examination