Project No.

Document / Item Reference

JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Foundation Data:

Concrete Strength: = 30 N/mm2

Rebar Strength: = 500 N/mm2

Density of Conrete : = 25 kN/m3

Soil Density: = 18 kN/m3

Water Table Depth: = 1.5 m

Foundation Type: = Pile Cap

Pile Cap Details:

Length of Pile Cap = 9 m (Length in X-dirn)

Width of Pile Cap = 9 m (Length in Z-dirn)

Thickness of Pile Cap : = 1.4 m

Number of Pile: = 36 nos.

Finished Ground Level = EL 100.00 m

Top of Raft : = EL 99.500 m

Bottom of Raft : = EL 98.100 m

Depth of Water Table = EL 98.500 m

Pile Capacity

Diameter of pile = D = 600 mm = 0.6 m

P= Compression Load Carring Capacity 1400 kN

Q= Lateral Load Carring Capacity 50 kN

N= Tensile Load Carring Capacity -400 kN

Pedestal Details

Pedestal Length = 1 m

Pedestal Width = 1 m

Load Factor = 1.5

 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Adequacy Check of Pile Load Carrying Capacity

Pile Recation Obtained From STAAD

Critical load combination = EQ LOAD

Node L/C Fx kN Fy KN Fz kN

Max Fx 376 5555 10.63 427.08 2.89

Min Fx 430 5551 -10.69 437.46 0.13

Max Fy 430 5551 -10.69 437.46 0.13

Min Fy 4723 5355 -5.50 116.42 -3.65

Max Fz 6103 5513 -1.71 232.24 7.57

Min Fz 6178 5509 -1.99 212.16 -7.64

Max Mx 376 5101 0.02 392.82 -0.11

Min Mx 376 5101 0.02 392.82 -0.11

Max My 376 5101 0.02 392.82 -0.11

Min My 376 5101 0.02 392.82 -0.11

Max Mz 376 5101 0.02 392.82 -0.11

Min Mz 376 5101 0.02 392.82 -0.11

Max
Max Tension Max Shear
Compression
(kN) (kN)
(kN)
525.6 0 13.2

Capacity Checking of Pile

Max. Comp. Load on Pile = 525.6 < 1400 x 1.5 = 2100 kN

HENCE OK

Max. Tensile Load on Pile = 0.0 < -400 x 1.5 = -600 kN

HENCE OK

Max Lateral Load on Pile = 13.2 < 50 x 1.5 = 75 kN

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Design of Pile Cap

Calculation of Reinforcement Required in Pile Cap

For bending along X axis

Calculation of Bottom Reinforcement

Factored Moment at Critical Section = Mux = 570 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 25 mm

Effective Thickness of Raft = deff. = 1263 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMux/fckbzdc2)]}xbzdc = 1053 mm2

Ast min = (0.17% of Eff. Cross Sectional Area) = 2146 mm2/m

Area of Steel Required = 2146 mm2/m

Ast Provided 25 dia bars 150 c/c = 3271 mm2/m

Percentage of Steel Provided, Pt = 0.26 %

HENCE OK
Calculation of Top Reinforcement

Factored Moment at Critical Section = Mux = 1012 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 20 mm

Effective Thickness of Raft = deff. = 1315 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMux/fckbzdc2)]}xbzdc = 1811 mm2

Ast min (0.12% of Cross Sectional Area) = 1680 mm2

Area of Steel Required = 1811 mm2

Ast Provided 20 dia bars 150 c/c = 2093 mm2

Percentage of Steel Provided, Pt = 0.16 %

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

For bending along Z axis

Calculation of Bottom Reinforcement

Factored Moment at Critical Section = Muz = 1452 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 25 mm

Effective Thickness of Raft = deff. = 1237.5 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMuz/fckbzdc2)]}xbzdc = 2805 mm2

Ast min = (0.17% of Eff. Cross Sectional Area) = 2104 mm2/m

Area of Steel Required = 2805 mm2/m

Ast Provided 25 dia bars 150 c/c = 3271 mm2/m

Percentage of Steel Provided, Pt = 0.26 %

HENCE OK

Calculation of Top Reinforcement

Factored Moment at Critical Section = Muz = 892 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 20 mm

Effective Thickness of Raft = deff. = 1295 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMuz/fckbzdc )]}xbzdc

2
= 1617 mm2

Ast min (0.12% of Cross Sectional Area) = 1680 mm2/m

Area of Steel Required = 1680 mm2/m

Ast Provided 20 dia bars 150 c/c = 2093 mm2/m

Percentage of Steel Provided, Pt = 0.16 %

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Check for One Way Shear

One way shear Perpendicular to X axis

Percentage of Steel Provided = 0.16 %

Effective width of Section = bz = 1000 mm

Effective Thickness of section = deff = 1295 mm

Factored Shear Stress = Tvx = Vux/ ( bz x deff) = 0.83 N/mm2

Value of beta ( B ) = 21.549 (Refer CL.4.1 from SP-16)

Design Shear Strength of concrete (tc ) = 0.30 N/mm2

Refer CL.40.5.1 & CL.40.5.2 from IS456 Check for Enhance Shear

Check for Enhance shear = 2 x deff x tc / av

Distance between face of pedestal to critical section (av) = 647.5 mm

Hence Enhance Shear stress = 1.21 N/mm2

Hence ok

Shear Reinforcement required at Critical Section = N/A

Check for Two Way Shear

Critical Section at d/2 from face of pile Refer CL.31.6.3.1 from IS456

Maximum Punching load on Pile = 525.6 kN

Factored Shear Force = 788.4 kN

Perimeter at critical section = 1018 mm

Effective Depth of Pile Cap = 1295 mm

Punching Shear Stress = 0.60 N/mm2

Permissible Shear Stress = 0.25 x sqrt(fck) = 1.37 N/mm2

Hence ok
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Critical Section at d/2 from face of Pedestal

Maximum Punching load on Pedestal = 2964 kN

Factored Shear Force = 4446 kN

Perimeter at critical section = 9180 mm

Effective Depth of Pile Cap = 1295 mm

Punching Shear Stress = 0.37 N/mm2

Permissible Shear Stress = 1.37 N/mm2

Hence ok
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Foundation Data:

Concrete Strength: = 30 N/mm2

Rebar Strength: = 500 N/mm2

Density of Conrete : = 25 kN/m3

Soil Density: = 18 kN/m3

Water Table Depth: = 1.5 m

Foundation Type: = Pile Cap

Pile Cap Details:

Length of Pile Cap = 2.6 m (Length in X-dirn)

Width of Pile Cap = 1.4 m (Length in Z-dirn)

Thickness of Pile Cap : = 0.9 m

Number of Pile: = 4 nos.

Finished Ground Level = EL 100.00 m

Top of Raft : = EL 99.500 m

Bottom of Raft : = EL 98.600 m

Depth of Water Table = EL 98.500 m

Pile Capacity

Diameter of pile = D = 600 mm = 0.6 m

P= Compression Load Carring Capacity 1400 kN

Q= Lateral Load Carring Capacity 50 kN

N= Tensile Load Carring Capacity -400 kN

Pedestal Details

Pedestal Length = 0.5 m

Pedestal Width = 0.5 m

Load Factor = 1.5

 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Adequacy Check of Pile Load Carrying Capacity

Pile Recation Obtained From STAAD

Critical load combination = EQ LOAD

Node L/C Fx kN Fy KN Fz kN

Max Fx 4723 5555 7.29 259.72 2.68

Min Fx 6178 5551 -7.88 261.25 -0.59

Max Fy 6178 5551 -7.88 261.25 -0.59

Min Fy 4723 5355 -5.50 116.42 -3.65

Max Fz 6103 5513 -1.71 232.24 7.57

Min Fz 6178 5509 -1.99 212.16 -7.64

Max Mx 4723 5101 1.27 222.07 -0.70

Min Mx 4723 5101 1.27 222.07 -0.70

Max My 4723 5101 1.27 222.07 -0.70

Min My 4723 5101 1.27 222.07 -0.70

Max Mz 4723 5101 1.27 222.07 -0.70

Min Mz 4723 5101 1.27 222.07 -0.70

Max
Max Tension Max Shear
Compression
(kN) (kN)
(kN)
313.8 0 9.6

Capacity Checking of Pile

Max. Comp. Load on Pile = 313.8 < 1400 x 1.5 = 2100 kN

HENCE OK

Max. Tensile Load on Pile = 0.0 < -400 x 1.5 = -600 kN

HENCE OK

Max Lateral Load on Pile = 9.6 < 50 x 1.5 = 75 kN

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Design of Pile Cap

Calculation of Reinforcement Required in Pile Cap

For bending along X axis

Calculation of Bottom Reinforcement

Factored Moment at Critical Section = Mux = 724 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 25 mm

Effective Thickness of Raft = deff. = 763 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMux/fckbzdc2)]}xbzdc = 2298 mm2

Ast min = (0.17% of Eff. Cross Sectional Area) = 1296 mm2/m

Area of Steel Required = 2298 mm2/m

Ast Provided 25 dia bars 175 c/c = 2804 mm2/m

Percentage of Steel Provided, Pt = 0.37 %

HENCE OK
Calculation of Top Reinforcement

Factored Moment at Critical Section = Mux = 22 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 20 mm

Effective Thickness of Raft = deff. = 815 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMux/fckbzdc2)]}xbzdc = 61.033 mm2

Ast min (0.12% of Cross Sectional Area) = 1080 mm2

Area of Steel Required = 1080 mm2

Ast Provided 20 dia bars 175 c/c = 1794 mm2

Percentage of Steel Provided, Pt = 0.22 %

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

For bending along Z axis

Calculation of Bottom Reinforcement

Factored Moment at Critical Section = Muz = 809 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 25 mm

Effective Thickness of Raft = deff. = 737.5 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMuz/fckbzdc2)]}xbzdc = 2685 mm2

Ast min = (0.17% of Eff. Cross Sectional Area) = 1254 mm2/m

Area of Steel Required = 2685 mm2/m

Ast Provided 25 dia bars 175 c/c = 2804 mm2/m

Percentage of Steel Provided, Pt = 0.38 %

HENCE OK

Calculation of Top Reinforcement

Factored Moment at Critical Section = Muz = 66 kNm

Clear Cover to Reinforcement = dc = 75 mm

Diameter of Bar used = 20 mm

Effective Thickness of Raft = deff. = 795 mm

Effective Width at Critical Section = bz = 1000 mm

Ast Req.= (0.5fck/fy){1-Sqrt[1-(4.6xMuz/fckbzdc )]}xbzdc

2
= 191.71 mm2

Ast min (0.12% of Cross Sectional Area) = 1080 mm2/m

Area of Steel Required = 1080 mm2/m

Ast Provided 20 dia bars 175 c/c = 1794 mm2/m

Percentage of Steel Provided, Pt = 0.23 %

HENCE OK
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Check for One Way Shear

One way shear Perpendicular to X axis

Percentage of Steel Provided = 0.23 %

Effective width of Section = bz = 1000 mm

Effective Thickness of section = deff = 795 mm

Factored Shear Stress = Tvx = Vux/ ( bz x deff) = 0.60 N/mm2

Value of beta ( B ) = 15.434 (Refer CL.4.1 from SP-16)

Design Shear Strength of concrete (tc ) = 0.35 N/mm2

Refer CL.40.5.1 & CL.40.5.2 from IS456 Check for Enhance Shear

Check for Enhance shear = 2 x deff x tc / av

Distance between face of pedestal to critical section (av) = 397.5 mm

Hence Enhance Shear stress = 1.41 N/mm2

Hence ok

Shear Reinforcement required at Critical Section = N/A

Check for Two Way Shear

Critical Section at d/2 from face of pile Refer CL.31.6.3.1 from IS456

Maximum Punching load on Pile = 313.8 kN

Factored Shear Force = 470.7 kN

Perimeter at critical section = 625 mm

Effective Depth of Pile Cap = 795 mm

Punching Shear Stress = 0.95 N/mm2

Permissible Shear Stress = 0.25 x sqrt(fck) = 1.37 N/mm2

Hence ok
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF PILE CAP FOR STAIR OF ADD-ON AMMONIA CONVERTER Sheet of
Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Critical Section at d/2 from face of Pedestal

Maximum Punching load on Pedestal = 183 kN

Factored Shear Force = 273.78 kN

Perimeter at critical section = 5180 mm

Effective Depth of Pile Cap = 795 mm

Punching Shear Stress = 0.07 N/mm2

Permissible Shear Stress = 1.37 N/mm2

Hence ok
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Beam Mkd. FB1 FB2

SUPPOR MAX. SUPPOR MAX.

SPAN SPAN
T SHEAR T SHEAR
Breadth (mm) 800 800 800 500 500 500

Depth (mm) 1500 1500 1500 1500 1500 1500

Fcu (N/sq.mm) 30 30 30 30 30 30

Fy 500 500 500 500 500 500

Es 2.0E+05 2.0E+05 2.0E+05 2.0E+05 2.0E+05 2.0E+05

Fy links
500 500 500 500 500 500
(N/sq.mm)
Top Cover (mm) 40 40 40 40 40 40

Bott Cover (mm) 40 40 40 40 40 40

Side Cover (mm) 40 40 40 40 40 40

Mu (KN-m) 1518.0 3295.2 2919.6 297.6 1566.0 1555.2

SFu (KN) 1930.8 1833.6 1856.4 1494.0 31.2 144.0

Torsion (KN-m) 80.0 80.0 80.0 150.0 15.0 15.0

Eqv. Moment due

to Torsion as Cl. 135.29 135.29 135.29 352.94 35.29 35.29
41.4.2,
Eqv. ShearISdue
456 to
Torsion as Cl. 160.00 160.00 160.00 480.00 48.00 48.00
41.3.1, IS 456
Total Moment 1653.29 3430.49 3054.89 650.54 1601.29 1590.49

Total Shear 2090.80 1993.60 2016.40 1974.00 79.20 192.00

Mu/ bd2 0.97 2.01 1.79 0.61 1.50 1.49

Neutral Axis, Xu 346.00 296.57 346.00 259.15 259.15 259.15

Compression Steel,
not reqd not reqd not reqd not reqd not reqd not reqd
Asc
Mu (balanced) 1653.29 3430.49 3054.89 650.54 1601.29 1590.49

Mu (unbalanced) 0.00 0.00 0.00 0.00 0.00 0.00

Ast1 0.00 0.00 0.00 0.00 0.00 0.00

Ast2 0.00 0.00 0.00 0.00 0.00 0.00

d'/d 0.03 0.03 0.03 0.03 0.03 0.03

fsc 424.00 424.00 424.00 424.00 424.00 424.00

Asc(sq mm) 0.00 0.00 0.00 0.00 0.00 0.00

Ast(sq mm) 2707.8 5897.9 5195.2 1049.5 2686.0 2666.7

 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Min. Steel 3070.75 3070.75 3070.75 1919.22 1919.22 1919.22

Bot. Steel (sq. mm) 3070.75 5897.86 3070.75 1919.22 2686.05 1919.22
12-25 7-25 4-32
Bot. Steel Provided 7-25 TOR 3-32 TOR 3-32 TOR
TOR TOR TOR
As Provided 3436.12 5890.49 3436.12 2412.74 3216.99 2412.74

Top Steel (sq. mm) 3070.75 3070.75 5195.24 1919.22 1919.22 2666.68
14-25 14-25 3-32
Top Steel Provided 7-25 TOR 4-32 TOR 4-32 TOR
TOR TOR TOR
As Provided 6872.23 3436.12 6872.23 3216.99 2412.74 3216.99

% Steel Provided 0.59 0.50 0.59 0.44 0.44 0.44

Beta 5.92 6.91 5.92 7.90 7.90 7.90

Conc. Strength (t c) 0.53 0.50 0.53 0.47 0.47 0.47

Min. Spacing 300.0 300.0 300.0 300.0 300.0 300.0

Shear Stress (t v) 1.65 1.57 1.59 2.05 0.04 0.20

Torsional Shear
0.14 0.14 0.14 0.66 0.07 0.07
stress
No. of leg of
6 4 4 4 4 4
strps.
Dia. of strps (mm) 10 10 10 10 10 10

AREA OF STRP. 471.00 314.00 314.00 314.00 314.00 314.00

SIDE FACE
600.00 600.00 600.00 375.00 375.00 375.00
REINF. (sq.mm)
SPACING REQD.
203 141 143 122 300 300
(mm)
SPACING
100 100 100 100 100 100
PROVIDED
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Beam Mkd. TB

SUPPOR MAX.
SPAN
T SHEAR
Breadth (mm) 500 500 500

Depth (mm) 700 700 700

Fcu (N/sq.mm) 30 30 30

Fy 500 500 500

Es 2.0E+05 2.0E+05 2.0E+05

Fy links
500 500 500
(N/sq.mm)
Top Cover (mm) 50 50 50

Bott Cover (mm) 50 50 50

Side Cover (mm) 50 50 50

Mu (KN-m) 846.0 600.0 600.0

SFu (KN) 494.4 486.0 494.4

Torsion (KN-m) 15.0 15.0 15.0

Eqv. Moment due

to Torsion as Cl. 21.18 21.18 21.18
41.4.2,
Eqv. ShearISdue
456 to
Torsion as Cl. 48.00 48.00 48.00
41.3.1, IS 456
Total Moment 867.18 621.18 621.18

Total Shear 542.40 534.00 542.40

Mu/ bd 2
4.10 2.94 2.94

Neutral Axis, Xu 296.42 296.42 296.42

Compression Steel,
reqd not reqd not reqd
Asc
Mu (balanced) 842.89 621.18 621.18

Mu (unbalanced) 24.29 0.00 0.00

Ast1 3694.89 0.00 0.00

Ast2 93.06 0.00 0.00

d'/d 0.08 0.08 0.08

fsc 412.00 412.00 412.00

Asc(sq mm) 101.55 0.00 0.00

Ast(sq mm) 3787.9 2523.5 2523.5

 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Min. Steel 854.45 854.45 854.45

Bot. Steel (sq. mm) 854.45 2523.47 854.45

2-32
Bot. Steel Provided 2-32 TOR 5-32 TOR
TOR
As Provided 1608.50 4021.24 1608.50

Top Steel (sq. mm) 3787.95 854.45 2523.47

5-32
Top Steel Provided 5-32 TOR 2-32 TOR
TOR
As Provided 4021.24 1608.50 4021.24

% Steel Provided 1.24 1.24 1.24

Beta 2.82 2.82 2.82

Conc. Strength (t c) 0.71 0.71 0.71

Min. Spacing 250.0 250.0 250.0

Shear Stress (t v) 1.52 1.50 1.52

Torsional Shear
0.15 0.15 0.15
stress
No. of leg of
2 2 2
strps.
Dia. of strps (mm) 10 10 10

AREA OF STRP. 157.00 157.00 157.00

SIDE FACE
175.00 175.00 175.00
REINF. (sq.mm)
SPACING REQD.
143 146 143
(mm)
SPACING
125 125 125
PROVIDED
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Deep Beam Design (FB3):

Concrete Strength, fck = 30 N/mm2
Rebar Strength, fy = 500 N/mm2

Depth of Beam, D = 1500 mm

Breadth of Beam, b = 500 mm

Clear Span of Beam, L = 1617 mm

C/C Distance Between Supports = 2117 mm

Effective Span of Beam, l = 1860 mm

Deep Beam Type = Simply Supported

Effective Span To Overall Depth Ratio, l/D = 1.24 < 2 O.K

(SS Deep Beam As Per Cl. 29.1 (a) of IS 456 : 2000)

Clear Cover = 40 mm

Effective Depth, d = 1452 mm

Calculation of Tensile Reinforcement For Span Moment:

Span Moment, Mu (factored) = 634 kN-m

Torsional Moment, Tu (factored) = 10 kN-m

Eqv. Moment due to Torsion as Cl. 41.4.2, IS 456 = 657 kN-m

Lever Arm For Simply Supported Beam, z = 972 mm

(Ref: Cl.29.2 of IS 456 : 2000)

Tensile Reinforcement, Ast= Mu/(0.87fy z) = 1554 mm2

Minimum Tensile Reinforcement, Ast,min= 0.0017bd = 1234.2 mm2

(Ref: Cl.26.5.1.1 of IS 456 : 2000)

Required Tensile Reinforcement, Ast,req = 1554 mm2

Diameter of Rebar Used = 16 mm

No. of Rebar Provided = 12 nos.

Tensile Steel Provided, Ast,pro = 2412 mm2 O.K

Tension Zone Depth= 0.25D - 0.05l = 282 mm

(Ref: Cl.29.3.1 of IS 456 : 2000)

12- #16 Shall Be Placed Within Tension Zone of Depth Equal to 283mm From Bottom of Beam.
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

No. of Rows for Rebar in Tension Zone = 3 nos.

O.K
No. of Columns for Rebar in Tension Zone = 4 nos.

C/C Horizontal Spacing = 128 mm O.K

C/C Vertical Spacing = 112 mm O.K

(Ref: Cl.26.3.2 of IS 456 : 2000)

Reinforcement at Span Shall Comply With The Codal Provision of IS 456 : 2000, cl.29.3.1.

Calculation of Tensile Reinforcement For Support Moment:

Support Moment, Mu (factored) = 266 kN-m

Lever Arm For Simply Supported Beam, z = 971.91 mm

(Ref: Cl.29.2 of IS 456 : 2000)

Tensile Reinforcement, Ast= Mu/(0.87fy z) = 630.11 mm2

Minimum Tensile Reinforcement, Ast,min= 0.0017bd = 1234.2 mm2

(Ref: Cl.26.5.1.1 of IS 456 : 2000)

Required Tensile Reinforcement, Ast,req = 1234.2 mm2

Ratio of Clear Span to Overall Depth, L/D = 1.08

Tensile Reinforcement Over a Support Shall be Palced in Two Zones as per cl. 29.3.2 (b) of IS
456 : 2000.

Zone-1:

Depth of Zone-1 From Tension Face= 0.2D = 300 mm

Tension Steel for Zone-1, Ast1 = 0.5(L/D-0.5) Ast = 356.68 mm2

Diameter of Rebar Used = 10 mm

No. of Rebar Provided = 8 nos.

Tensile Steel Provided, Ast1,pro = 628 mm2 O.K

8 - #10 Shall Be Placed Within Zone-1 of Depth Equal to 300mm From Top Face of Beam.

No. of Rows for Rebar in Tension Zone = 2 nos.

O.K
No. of Columns for Rebar in Tension Zone = 4 nos.

C/C Horizontal Spacing = 130 mm O.K

C/C Vertical Spacing = 245 mm O.K

(Ref: Cl.26.3.2 of IS 456 : 2000)

Reinforcement at Supoort Shall Comply With The Codal Provision of IS 456 : 2000, cl.29.3.2.
 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Zone-2:

Depth of Zone-2 on Either Side of Mid-Depth of Beam, 0.3D = 450 mm

Tension Steel for Zone-2, Ast2= Ast - Ast1 = 877.52 mm2

Diameter of Rebar Used = 10 mm

No. of Rebar Provided = 16 nos.

Tensile Steel Provided, Ast2,pro = 1256 mm2 O.K

16 - #10 Shall Be Placed Within Zone-2 of Depth Equal to 450mm on Either Side of Mid-Depth of
Beam.

No. of Rows for Rebar in Tension Zone = 4 nos.

O.K
No. of Columns for Rebar in Tension Zone = 4 nos.

C/C Horizontal Spacing = 130 mm O.K

C/C Vertical Spacing = 297 mm O.K

(Ref: Cl.26.3.2 of IS 456 : 2000)

Reinforcement at Supoort Shall Comply With The Codal Provision of IS 456 : 2000, cl.29.3.2.

Calculation of Web Reinforcement:

A Minimum Reinforcement Shall be Placed in Both Horizontal and Vertical Directions as in RC Walls is
Adequate, Because Stirrups are Not Provided refer to cl.29.3.3 of IS 456 : 2000 as the Load is not Being
Transferred Through Hanging Action of Deep Beam.

Vertical Reinforcement (cl.32.5, IS 456 : 2000):

Minimum Vertical Reinforcement, Ast,min= 0.0012b x 1000 = 600 mm2/m length

Provide on Each Side Face of Beam = 300 mm2/m length

Diameter of Rebar Used = 10 mm

Spacing of #10 Rebars Required = 262 mm

Spacing of #10 Rebars Provided = 200 mm O.K

Provide #10 @ 200mm C/C on Both Side of Beam in Vertical Direction.

Horizontal Reinforcement (cl.32.5, IS 456 : 2000):

Minimum Horizontal Reinforcement, Ast,min= 0.002b x 1000 = 1000 mm2/m length

Provide on Each Side Face of Beam = 500 mm2/m length

Diameter of Rebar Used = 12 mm

 Project No. Document / Item Reference
JACOBS ENGINEERING INDIA PRIVATE LIMITED
Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF FLOOR BEAM FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date 6 Date
Made / Revised by SS 7-May-19
Checked by VRP
Approved
Approved

Spacing of #12 Rebars Required = 226 mm

Spacing of #12 Rebars Provided = 200 mm O.K

Provide #12 @ 200mm C/C on Both Side of Beam in Horizontal Direction Starting Above
Tension Zone Depth of 283mm From Bottom.

Reinforcement Near Support:

Near The Supports Additional Bars of Same Size Used for Web Reinforcement Should be Placed.

Distance From Face of Support for Horziontal Rebars= 0.3D = 450 mm

Distance From Face of Support for Vertical Rebars= 0.5D = 750 mm

Provide Additional Reinforcement #10 @ 200mm C/C in Vertical Direction and #12 @ 200mm C/C in
Horizontal Direction for a Zone of 450mm (length) x 750mm (depth) From Face of Supports.

Check for Shear:

Shear at a Distance d From Face of Support, V u (factored ) = 253 kN

Eqv. Shear due to Torsion as Cl. 41.3.1, IS 456 = 285.2 kN

Nominal Shear Stress, =Vu/bd = 0.39 N/mm2

Steel Percentage in Tension Zone = 0.33 %

Value of Beta (β) = 10.487 (Ref: cl.4.1 of SP-16)

Design Shear Strength of Concrete, = 0.42 N/mm2 >

Refer CL.40.5.1 & CL.40.5.2 from IS456 O.K

Check for Enhance shear = 2 x d x tc / av

Distance Between Face of Pedestal to Critical Section (av) = 1452.0 mm

Hence Enhance Shear stress = 0.84 N/mm2

O.K

Shear Reinforcement Required at Critical Section = N/A

JACOBS ENGINEERING INDIA PRIVATE LIMITED Project No. Document / Item Reference

Plant / Area Ref. : MCF - AMMONIA PLANT - ENERGY IMPROVEMENT PROJECT 44AC2300

Subject : DESIGN OF COLUMN FOR ADD-ON AMMONIA CONVERTER Sheet of

Issue 1 Date 2 Date 3 Date 4 Date 5 Date
Made / Revised by SS 26-Apr-19
Checked by VRP
Approved
Approved

Z MZ

DESIGN OF COLUMNS MY

Y Y D

Concrete Grade = M 30 fy= 500 N/mm2 f ck = 30 N/mm2

Clear cover to reinforcement = 50 mm b Z

Design Chart

Bar combination

Design Chart
Design Chart
Design Loads (Factored)

Mu / fck b D2

Mu / fck D b2

Interaction
Pu / fck b D
Column

Size of Column (With Added moments for

Marked

Pu / PUZ

Result
p / f ck

d'/b

Ratio
d' / D
an

No.

No.
slenderness effect) As M UY1 M UZ1
Bar Dia. No. Bar Dia. No.
b D Pu Muy Muz

(mm) (mm) (T) (Tm) (Tm) (mm) mm mm2 (Tm) (Tm)

1000 1000 429.6 -67.20 -104.40 25 28 0 0 13750 0.05 0.14 0.06 47 0.110 330 0.06 47 0.110 330.0 0.23 1.05 0.484 OK

1000 1000 112.8 36.00 8.40 25 28 0 0 13750 0.05 0.04 0.06 47 0.060 180 0.06 47 0.060 180.0 0.06 1.00 0.247 OK
P1

1000 1000 380.4 141.60 -109.20 25 28 0 0 13750 0.05 0.13 0.06 47 0.110 330 0.06 47 0.110 330.0 0.21 1.01 0.753 OK

1000 1000 396.0 123.60 157.20 25 28 0 0 13750 0.05 0.13 0.06 47 0.110 330 0.06 47 0.110 330.0 0.21 1.02 0.834 OK

500 500 25.2 0.10 3.84 25 16 0 0 7857 0.10 0.03 0.13 47 0.080 30 0.13 47 0.080 30.0 0.04 1.00 0.131 OK

500 500 -3.6 0.10 0.10 25 16 0 0 7857 0.10 0.00 0.13 47 0.080 30 0.13 47 0.080 30.0 -0.01 1.00 0.007 OK
P2

500 500 10.8 0.48 1.44 25 16 0 0 7857 0.10 0.01 0.13 47 0.080 30 0.13 47 0.080 30.0 0.02 1.00 0.064 OK

500 500 25.2 0.10 3.84 25 16 0 0 7857 0.10 0.03 0.13 47 0.080 30 0.13 47 0.080 30.0 0.04 1.00 0.131 OK