Plate and Frame Heat Exchanger (Refrigeration)

Assumption:

1. The wort is assumed to be cooled down from 1000C to 250C

2. The refrigerant (Amonia) is assumed to enter the stream at 00C.

Amonia
25000 kg
00C

m13 m12
Warm wort Refrigeration Cool wort
27,929.94145 kg Plate Heat Exchanger 27,929.94145 kg
1000C 250C

Amonia

(𝑚𝐶𝑝∆𝑇)water = (𝑚𝐶𝑝∆𝑇)wort

𝑘𝐽
(25,000 𝑘𝑔)(4.6 )(𝑇 − 273.15𝐾)
𝑘𝑔𝐾 water out
𝑘𝐽
= (27,929.94145 𝑘𝑔)(4.1 )(100℃ − 25℃)
𝑘𝑔℃

𝑻𝐚𝐦𝐨𝐧𝐢𝐚 𝐨𝐮𝐭 = 𝟕𝟒. 𝟔𝟖𝟐𝟐𝟑℃

∆𝑈 + ∆𝐸𝐾 + ∆𝐸𝑃 = 𝑄 − 𝑊𝑆

𝑞 = ∆𝐻wort

𝑞 = (𝑚𝐶𝑝∆𝑇)wort

𝑘𝐽
𝑞 = (27,929.94145 𝑘𝑔)(4.1 )(100℃ − 25℃)
𝑘𝑔℃

𝒒 = 𝟖, 𝟓𝟖𝟖, 𝟒𝟓𝟔. 𝟗𝟗𝟔 𝑲

Cooling tower

Assumption:

1. Cooling Tower was assumed adiabatic

2. Air is Assumed with 50%RH

Amonia
Air out
25000 kg
00C
^^^^^^
^^

Air in
50 % RH

Amonia
25000 kg
74.68223℃

Heat dissipation:

𝑄 = 𝑚𝐶𝑝∆𝑇

𝑘𝐽
𝑄 = (25000 𝐾𝑔) (4.6 ) (74.68 − 0)𝐾
𝑘𝑔𝐾

𝑸 = 𝟖, 𝟓𝟖𝟖 𝑴𝑱
Fermenter

Assumption:

1. Radiation and heat injection from environment is neglected.

m11
m10
Activated Yeast
Carbon
2,792.99415 kg
Dioxide
250C
952.20411 kg
250C

m9
Recycled Beer
with Yeast
m12 Fermenter 767.28689 kg
Wort (Anaerobic) 250C
27,929.94145 kg m4
250C Freshly
Fermented Wort
4961.78858 kg
m8 250C
Unfiltered Beer
25,576.22976 kg
250C

∆𝑈 + ∆𝐸𝐾 + ∆𝐸𝑃 = 𝑄 − 𝑊𝑆

C6H12O6 2C2H5OH +2CO2

𝐾𝐽
∆𝐻°𝑓 of CO2 = −393.513 x 103
𝑘𝑔𝑚𝑜𝑙

𝐾𝐽
∆𝐻°𝑓 of C2 H5 OH = −277.63 x 103
𝑘𝑔𝑚𝑜𝑙

𝐾𝐽
∆𝐻°𝑓 of C6 H12 O6 = −1268 x 103
𝑘𝑔𝑚𝑜𝑙
Therefore:

𝐾𝐽 1𝑘𝑔𝑚𝑜𝑙
∆𝐻°𝑓 of CO2 = −393.513 x 103 (952.20411𝑘𝑔)( )
𝑘𝑔𝑚𝑜𝑙 44𝑘𝑔

∆𝐻°𝑓 of CO2 = −8516015.817 𝐾𝐽

𝐾𝐽 1𝑘𝑔𝑚𝑜𝑙
∆𝐻°𝑓 of C2 H5 OH = −277.63 x 103 (0.03892 𝑘𝑔)( )
𝑘𝑔𝑚𝑜𝑙 46𝑘𝑔

∆𝐻°𝑓 of C2 H5 OH = −234.8991217 𝐾𝐽

𝐾𝐽 1𝑘𝑔𝑚𝑜𝑙
∆𝐻°𝑓 of C6 H12 O6 = −1268 x 103 (0.07610 𝑘𝑔)(
𝑘𝑔𝑚𝑜𝑙 180𝑘𝑔

∆𝐻°𝑓 of C6 H12 O6 = −536.08222 𝐾𝐽

Heat of reaction:

𝑄 = ∆𝐻 = (∑ ∆𝐻°𝑓 ) − (∑ ∆𝐻°𝑓 )
𝑝 𝑟

𝑄 = −8516015.817 + (−234.89912) − (−536.08222)

𝑸 = −𝟖𝟓𝟏𝟓𝟕𝟏𝟒. 𝟔𝟑𝟒 𝑲𝑱

𝑄 = mCp∆T

𝐾𝐽
−8515714.634 𝐾𝐽 = (27,929.94145 Kg) (4.1 ) (X − 25)
𝑘𝑔𝑚𝑜𝑙

𝑻 = 𝟗𝟗. 𝟑𝟔℃