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REVISION HISTORY
Dr. Tajuddin
6 Belinna Abu Bakar 01 July 2009
Akasah
REFERENCES
Document No Title
BPFK /100 BPFK Quality Manual
PKP/200/309 Procedure for Preparing a GMP Audit Report
PKP/200/307 Perlantikan Pemeriksa dan Penentuan Premis Yang Perlu
Diperiksa
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Change History:
First Revision
Item 2,4.6.2,4.9,4.10
Change of ‘GMP and Licensing Division’ to ‘Centre For GMP’
Item 2
Update Definition Type of Inspection
Item 4.1.1
Update Scheduled and Unscheduled and Unscheduled Inspection
Second Revision
Item 2
To update the definition of Verification Inspection
To add the definition of Re-Pre-licensing Inspection
Remove out the definition of Initial Visit
Item 4.1.1
To add sentences ‘Unannounced routine inspection will be conducted on premises
with poor GMP compliance in the previous inspection or depending on special
conditions.’ under para Scheduled Inspections
To add the wording of Re-Pre-licensing
Remove out Initial Visit under para Unannounced
Item 4.8.2
To add sentences ‘Company must reply to the inspection report within 30 days unless
there is acceptable reason. The responsible Auditor will monitor the time frame for
the reply letter.’
Item 5.2
To add ‘Record numbers of audit reports’
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Third Revision
Item 4.1.1,4.1.2.3,4.7.3,4.7.4,4.8.1
Change of ‘Head of Centre For GMP’ to ‘Head of Centre For Compliance &
Licensing’
Item 2,4.6.2,4.9,4.10
Change of ‘Centre For GMP’ to ‘Centre For Compliance & Licensing’
Item 4.6.2
Change ‘…within fourteen days…’ to ‘…as described under Appendix 3,
APB/200/309…’
Item 4.7.3
Change ‘…within fourteen days’ to ‘…as described under Appendix 3, procedure
APB/200/309’
Fourth Revision
Item 2
Removed out sentences ‘Examples: Manufacturer of Veterinary products and Active
Pharmaceutical Ingredient’ under para Pre-Certification Inspection
Item 4.1.1
Removed out sentences ‘Unannounced routine inspection will be conducted on
premises with poor GMP compliance in the previous inspection or depending on
special conditions’ under para Routine Inspections
To add sentences ‘These inspections will be conducted according to the Annual GMP
Inspection List’ under para Routine Inspections
_______________________________________________________________________________________________________
To add ‘These inspections will be conducted following the notification approval for
cosmetic products produced in Malaysia’ under para Initial Inspections
Fifth Revision
Item 4.1.3
Change of ‘Centre for GMP’ to ‘Center for Compliance & Licensing’.
Item 4.1.4.1
Removed ‘Aide-Memoire’ and rephrased ‘Prepare an inspection plan Aide-Memoire,
may be useful as a guide’
Item 4.5.2
Removed ‘There are two possible ratings, conforming or non-conforming with GMP
principles’
Item 4.7.2
Rephrased ‘In situations where there is an Inspection Team, the GMP Lead Auditor
signs the report’
Item 4.7.3
Removed ‘within fourteen days’
Sixth Revision
Item 2
To rephrase ‘an audit of manufacturing premises’ to ‘an audit of a manufacturing
premise’
Item 2
Change of ‘with’ to ‘have’ under para Verification Inspection
Item 2
To add the word ‘have’ under para Pre-Licensing Inspection
Item 2
To add the sentence ‘Initial Visit is a visit conducted on manufacturing premises that
manufacture products that are going to be regulated’
Item 4.1.1
To add ‘Initial Visit’ under para Unscheduled Inspections
_______________________________________________________________________________________________________
Item 4.1.2.3
Change of ‘identifies its’ to ‘identify his/her’
Item 4.1.3
Change of ‘held’ to ‘hold’
Item 4.5.1.1
Change of ‘subject’ to ‘prone’
Item 4.6.2
Change of ‘Appendix 3’ to ‘Appendix 1’
Item 4.7.4
Change of ‘Director of NPCB’ to ‘Director of Regulatory Pharmacy’
Item 5.1
To remove the word ‘Audit Reports’
Seventh Revision
Change of document format based on the decision made by the management of NPCB
in a few aspects including Revision History, enforcing the details of changes such as
inclusion of para 3 for ‘DEFINITION’, para 4 for ‘FLOWCHART’, para 8 for
‘FORM/ANNEXES’ and removal of para (9)-‘End’.
Reparagraph
Definitions under para 2 reparagraphed to para 3
Renumbering Items
- 3.1, 3.2 renumbered to 5.1, 5.2
- 4.1, 4.1.1, 4.1.2, 4.1.2.1, 4.1.2.2, 4.1.2.3, 4.1.2.4, 4.1.2.5, 4.1.3, 4.1.4, 4.1.4.1,
4.1.4.2, 4.1.5, 4.1.6, 4.2, 4.3, 4.3.1, 4.3.2, 4.3.3, 4.3.4, 4.3.5, 4.3.6, 4.3.7, 4.3.8, 4.4,
4.4.1, 4.4.2, 4.4.3, 4.5, 4.5.1, 4.5.1.1, 4.5.1.2, 4.5.2, 4.6, 4.6.1, 4.6.2, 4.6.3, 4.6.4,
4.6.5, 4.7, 4.7.1, 4.7.2, 4.7.3, 4.7.4, 4.8, 4.8.1, 4.8.2, 4.8.3, 4.8.4, 4.9, 4.10 renumbered
to 6.1, 6.1.1, 6.1.2, 6.1.2.1, 6.1.2.2, 6.1.2.3, 6.1.2.4, 6.1.2.5, 6.1.3, 6.1.4, 6.1.4.1,
6.1.4.2, 6.1.5, 6.1.6, 6.2, 6.3, 6.3.1, 6.3.2, 6.3.3, 6.3.4, 6.3.5, 6.3.6, 6.3.7, 6.3.8, 6.4,
6.4.1, 6.4.2, 6.4.3, 6.5, 6.5.1, 6.5.1.1, 6.5.1.2, 6.5.2, 6.6, 6.6.1, 6.6.2, 6.6.3, 6.6.4,
6.6.5, 6.7, 6.7.1, 6.7.2, 6.7.3, 6.7.4, 6.8, 6.8.1, 6.8.2, 6.8.3, 6.8.4, 6.9, 6.10
_______________________________________________________________________________________________________
Item 2.3
Removal of ‘or non-punitive action taken on premises that have poor GMP
compliance’
Eighth Revision
Renumbering Items
Renumbering Items throughout the procedure
Item 1.1
Change of ‘objective of this SOP’ to ‘Objectives of this procedure are’
Change of ‘every inspection must be objective’ to ‘every inspection must be planned’
Item 3.3
To add the word ‘action’.
Item 3.5
Removed Item 3.5 regarding ‘Re-Pre-licensing Inspection:
Re-Pre-Licensing Inspection is an inspection conducted on the premises that have
been previously inspected but did not have any manufacturing license after a certain
period or following a punitive action taken on premises with unacceptable GMP
compliance.
Item 3.8
To add ‘Inspection’ after the word ‘Pre-Certification’
Item 3.11
To add ‘by Drug Control Authority’
_______________________________________________________________________________________________________
Item 6.1.1.2
To add sentence ‘Centre for Compliance & Licensing, NPCB has the right to inspect
at any time. Inspection may be announced in advance or unannounced.’ under para
Scheduled Inspections
Item 6.5
Change the first sentence ‘final meeting’ to ‘exit meeting’
Item 6.5.2
To remove ‘or where several deficiencies are rated as major’ from the second
sentence of para 6.5.2.1
Item 6.6.2
Rephrase first sentence to ‘Deficiencies should be presented to the company by
highlighting important issues that require immediate attention.’
Item 6.7.3
Omit the sentences ‘of Centre for Compliance & Licencing’
Item 6.7.4
Rephrase fourth bullet point to ‘be signed by the Deputy Director, on behalf of
Director of Regulatory Pharmacy, before issued out to the manufacturer.’
Item 6.1.5.1
Rephrase the statement to ‘Contact the company before inspection with the proposed
inspection date.’
.
Item 6.2.1
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
1. OBJECTIVE
2. SCOPE
2.1 This procedure is to be used by GMP Inspectors, Centre for Compliance &
Licensing, NPCB for conducting an inspection of a manufacturing premise.
3. DEFINITION
_______________________________________________________________________________________________________
4. FLOW CHART
Not applicable
5. RESPONSIBILITY
6. PROCEDURE
6.1. Preparation
_______________________________________________________________________________________________________
Scheduled Inspections:
• Routine Inspections:
The schedule (Annual GMP Inspection List) will be
issued out early of the year. These inspections will
be conducted according to the Annual GMP
Inspection List.
Unscheduled Inspections:
i. Announced
• Verification Inspections, Pre-licensing
Inspections, Foreign Inspection, Pre-
Certification Inspections, Pre-approval
Inspections, Initial Visit:
These inspections will be conducted only
upon invitation by the company.
• Initial Inspections:
These inspections will be conducted
following the notification approval for
cosmetic products produced in Malaysia.
ii. Unannounced
• Investigational Inspections:
These inspections will be conducted only
upon instruction by Deputy Director.
_______________________________________________________________________________________________________
6.1.2.2 It is anticipated that for the most part, one GMP Inspector
will be involved per inspection. If required, a team may
be established. The composition and size of the team will
be determined based on skills, workloads, experience in
the type of inspections required, overall economics of
travel, etc.
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
6.2.1 Upon arrival at the company, arrange an opening meeting with the
company’s management and key personnel. The purpose of this
meeting is to:
_______________________________________________________________________________________________________
6.3.1 Conduct a plant tour. Assess whether the facilities and equipment
are of suitable layout and design, if they are maintained properly
and if they are suited for the intended operations.
_______________________________________________________________________________________________________
• complaints
• incident reports
• relevant contracts
• validation information
• laboratory books
• stability data
The team should meet regularly throughout the inspection and prior to the
exit meeting to discuss the findings and any inspection issues. The
deficiencies will be presented to the company in the exit meeting.
Categorize each deficiency according to the PKP/200/309 and state the
inspection rating.
6.5.1 Deficiencies
_______________________________________________________________________________________________________
6.6.1 At the end of the inspection, hold a meeting with the company’s
management to discuss the outcome of the inspection.
6.6.3 Present a summary of both the positive findings and the GMP
deficiencies. The company may wish to further discuss or clarify
_______________________________________________________________________________________________________
6.7.3 Send the final report to the Deputy Director. The report will be
reviewed and approved by the Deputy Director.
6.7.4 Prepare a cover letter to be sent with the report. This letter should:
• include the dates of the inspection and the address of the site
that was inspected
6.8 Follow up
6.8.1 The Deputy Director will receive the company’s response letter
and send it to the Inspector for review.
_______________________________________________________________________________________________________
6.8.2 Company must reply to the inspection report within 30 days unless
there is acceptable reason. The responsible Inspector will monitor
the time frame for the reply letter.
6.8.4 If the corrective and preventive measures taken by the company are
not considered to be acceptable, further correspondence may be
necessary.
6.9.1 The inspection report is the property of the Centre for Compliance
& Licensing.
6.10.1 The Centre for Compliance & Licensing will retain all inspection
information, including inspection reports, any further
correspondence.
7. QUALITY RECORD
8. FORMS/ANNEXES
Not applicable
_______________________________________________________________________________________________________