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SENR8698-07

June 2012
FLUID POWER SYMBOLS
10 9
Component Location BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description MAIN AUX

Number Location Location


PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Accumulator Gp - Blade Cushion
Auto Lube System
219-8064
7T-3823
1
2
F-3 , F-8
B-3
9 12 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

Cylinder Gp - Articulation 143-3033 3 F-4


Cylinder Gp - Blade Tip 143-5988 4 F-6
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Blade Lift 117-0832 5 F-3 , F-7 33 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Center Shift 117-0832 6 F-4 11 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Ripper 113-7754 7 E-8
Cylinder Gp - Side Shift 141-2914 8 F-7
Cylinder Gp - Steering 141-1924 9 A-2 2
Cylinder Gp - Wheel Lean 117-0836 10 F-3 1 19 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Manifold 8C-6162 11 B-4
CONTROL VALVES CHECK VALVES
Motor Gp - Circle Drive 121-9270 12 F-5
Pump Gp - Hydraulic and Steering 117-0517 13 A-6 to A-7 12 AB A B

Pump Gp - Secondary Steering Gear 117-5098 14 A-7 6 18 P T P T


Pump Gp - Steering Metering 117-4077 15 B-3 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Swivel Gp 260-6502 16 E-6
Tank Gp - Hydraulic Oil 114-6430 17 B-8
4 16 FLUID STORAGE RESERVOIRS
Valve Gp - Check (Center Shift Cyl) 141-1811 18 F-4
Valve Gp - Check (LH Blade Cylinder) 141-1811 18 F-7
Valve Gp - Check (RH Blade Cylinder) 141-1811 18 F-2
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Check (Steering) 143-3288 19 B-4
5 18 8
Valve Gp - Combination
Valve Gp - Control (Articulation)
117-4079
144-1186
20
21
A-5 to B-5
C-3
24H Motor Grader MEASUREMENT ROTATING SHAFTS

Valve Gp - Control (Blade Tip)


Valve Gp - Control (Center Shift)
Valve Gp - Control (Circle Drive)
117-7884
117-7876
117-7882
22
23
24
C-4
C-3
C-6
32 12 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Control (Circle Drive) 117-7883 25 C-5


COMBINATION CONTROLS
Valve Gp - Control (LH Blade Lift) 119-9538 26 C-7 7KK1-UP
Valve Gp - Control (RH Blade Lift) 119-9546 27 C-1 23 15
Valve Gp - Control (Ripper) 117-7879 28 C-8
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Control (Side Shift) 117-7885 29 C-6 OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Control (Wheel Lean) 117-7877 30 C-2


MANUAL CONTROL SYMBOLS
Valve Gp - Unloading 117-5099 31 A-5 17 34
Valve Gp - LH Bank 117-1815 32 C-4 to C-8
Valve Gp - Pressure Reducing 6E-4287 33 B-3
Valve Gp - RH Bank 144-1568 34 C-1 to C-3 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Ripper Sequence 140-0357 35 D-8 A RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Check Part Numbers in the Parts Manuals for your Specific Machine
3
14 31 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Tap Location 20 19 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Pressure and Sampling


Tap
Description
Schematic B SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Number
A Implement / Steering Pump - Combination Valve Pressure
Location
B-5
13 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
B Pump Supply Pressure A-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
35 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

7 © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


28 26 29 24 25 22

SENR8698-07
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)


A 20

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


21 23 30 27 CURRENT STANDARD CURRENT STANDARD
B HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
VALVE GP - RH BANK
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

COMBINATION VALVE VALVE GP - LH BANK CIRCUIT NUMBER


IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION
8 7 6 5 4 3 2 1
BLADE LIFT WHEEL LEAN (1) ACCUMULATOR GP
(8) CYLINDER GP (4) CYLINDER GP (6) CYLINDER GP RH BLADE CUSHION
(5) CYLINDER GP (3) CYLINDER GP (10) CYLINDER GP
BLADE TIP BLADE TIP CENTER SHIFT 219-8064 BLADE LIFT
BLADE LIFT SIDE SHIFT SIDE SHIFT
ARTICULATE ARTICULATION CENTER SHIFT WHEEL LEAN
141-2914 143-5988 171-0832
117-0832 143-3033 143-3033
(5) CYLINDER GP
BLADE LIFT
117-0832

(12) MOTOR GP
CIRCLE DRIVE
F (1) ACCUMULATOR GP F
121-9270
LH BLADE CUSHION
219-8064

CIRCLE DRIVE CIRCLE DRIVE

(18) VALVE GP
CHECK
(CENTER SHIFT CYL) (18) VALVE GP
141-1811 CHECK
(RH BLADE CYL)
141-1811

(18) VALVE GP
RIPPER CHECK (16) SWIVEL GP
(LH BLADE CYL) 260-6502
141-1811

E E

(7) CYLINDER GP
RIPPER
113-7754

(35) VALVE GP
SEQUENCE
140-0357

D (28) VALVE GP (22) VALVE GP


D
(26) VALVE GP (29) VALVE GP (25) VALVE GP (23) VALVE GP (30) VALVE GP
CONTROL (27) VALVE GP
CONTROL CONTROL (24) VALVE GP CONTROL CONTROL CONTROL CONTROL
(RIPPER) CONTROL
(LH BLADE LIFT) (SIDE SHIFT) CONTROL (CIRCLE DRIVE) (BLADE TIP) (CENTER SHIFT) (WHEEL LEAN)
117-7879 (RH BLADE LIFT)
119-9538 117-7885 (CIRCLE DRIVE) 117-7883 117-7884 117-7876 117-7877
119-9546
117-7882

(21) VALVE GP
CONTROL (34) VALVE GP
(32) VALVE GP (ARTICULATION) RH BANK
LH BANK 144-1186 144-1568
117-1815
(Dimensions: 39 inches x 28 inches)
SENR8698-07

C C

RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT
(33) VALVE GP
(11) MANIFOLD
PRESSURE REDUCING
8C-6162
6E-4287

(2) AUTO-
LUBE
SYSTEM
7T-3823
30 Page,

A
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HYDRAULIC / STEERING PUMPS OUTPUT
B (15) PUMP GP CENTER SHIFT CYLINDER CONTROL CIRCUIT B
SECONDARY STEERING PUMP OUTPUT
STEERING METERING SUPPLY LINE
117-4077 DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTRO CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
BLADE LIFT CYLINDER CONTROL CIRCUIT
STEERING METERING PUMP CIRCUIT
WHEEL LEAN CYLINDERS CONTOL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT

(9) CYLINDER GP
STEERING
141-1924
B LINE PATTERNS
Pressure Line
(19) VALVE GP
CHECK Pilot / Load Sensing Pressure
(20) VALVE GP (STEERING)
(13) PUMP GP Drain / Return Lines
COMBINATION 143-3288
(17) TANK GP HYDRAULIC
117-4079 Component Group
HYDRAULIC AND STEERING
114-6430 117-0517 Attachment

A Air Line A
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE 24H MOTOR GRADER HYDRAULIC SYSTEM


(14) PUMP GP MEDIA NUMBER: SENR8698-07
SECONDARY SCHEMATIC PART NUMBER: 6E- 5286, CHANGE: 10
(31) VALVE GP
STEERING GEAR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
UNLOADING
117-5098 in neutral and with parking brake set.
117-5099 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1