164D 3745P 080

WIRING DIAGRAM MICROWAVE OVEN

INTERLOCK REPLACEMENT
AII switch es are mounted to a plastic latch body on the side
JE 1140/ JES 1142 of the cavity.
Always unplug the oyen and discharge capacitor before
service.

TO REPLACE AN INTERLOCK SWITCH

1. Unplug the oyen, discharge capacitor.
2. Disconnect leads from interlock switches.
3. Remove Interlock by spreading'spring tabs.
4. Install new latch switch(s)
SYIoI COlOR
RD RED
WH WH!T[
BK BlACK
Bl BLUE Interlock Replacement • In replacing faulty switch es. Be
GY ORAY
O, OR.\NGE sure mounting tabs are not bent, broken or otherwise
GN GREE~

deficient in their ability to secure the switches in place.

p.e.BOARD ~y=tJ-'~~
RD--!1-n

WH lAMP

CONNECTIQN ~~
:; SWITCH
(KEY PANEl)
OVEN LAMP REPLACEMENT
~"8BON
eNl

";9
WH

GY
IoIONITOR
SWITCH

INTERlOCK

I!iTERlOCK
H.V.DIODE
1.
2.
3.
4.
Disconnect power and discharge capacitor.
Disconnect leads from lamp.
Lift up the lamp by spreading spring tab.
Install new lamp.
BK SWITCH

"
RD

WH~""_

SUPPORTER

MOTOR
:~TURNTAIIlE
GY

'AG'E¡R~ ~j SUPPORTER
MTG SCRE'"
LV,TRANS
RD

[O] BK
H.Y.
TRANSFORI.IER
eN3

8l .~
BK

ruSE
:
~• •• "•. ~ MGT.MTG.SCREW
MAGNETRON .

lINEFILTfR

MAGNETRON REMOVAL
1. Disconnect power and discharge capacitor.
2. Disconnect leads to magnetron.
3. Remove magnetron supporting Qracket secured by screw.
4. Remove a screw securing the magnetron to the wave
guide.

WHEN REPLACING THE MAGNETRON BE CERTAIN

MOUNTING SCREW IS TIGHTENED SECUREL y TO
WAVEGUIDE. FAILURE TO DO SO CAN RESUL T IN
HAZARDOUS LEVELS OF MICROWAVE LEAKAGE.
PERFORM MICROWAVE LEAKAGE TEST.

Pub. No. 31-20976

 WARNING!
NEVER TOUCH OR SERVICE THE H1GHVOL TAGE
CIRCUIT WITHOUT DISCHARGING CAPACITOR BY
SHORTING ACROSS ITS TERMINALS TO AVOID
POSSIBLE ELECTRICAL SHOCK. SARR I ER SCREEN*O

DOOR FRAJ.lE

REPLACEMENT OF TURN TABLE MOTOR

1. Disconnect power and remove glass tray from cavity.
2. Turn oyen upside down and cut the motor cover tabs.
3. Disconnect wires from motor and remove 1 screw
securing motor to oyen cavity.
4. Mount motor in reverse order.
5. Mount motor cover with screw supplied.
CONTROL PERFORMANCE TEST
• Set Clock-Touch clock pad, enter time of day, touch clock
pad.
• Alternately Touch each function pad and enter time, or
code selection for function-also change power levels.
• Touch Clear-Off after each function test to clear that
function.
• Repeat procedure for each function to exercise each pad.
• Control and Display should respond to each entry.
• Display should revert to Time-Of-Day after each clear-Off.

~ TURN TABLE MOTOR

~T/T MOTOR
MTG.SCREW

FLAME sENsOR (OVEN CUTOUT)

Located on the top right side of oyen. The sensor is non-
resetable (212'F) when sensor opens determine cause.

DOOR AssEMBL y
MICROWAVE LEAKAGE TEST
A microwave leakage test must be performed any time a
door is removed, replaced disassembled, or adjusted for any
reason. THE MAXIMUM LEAKAGE IS 4 mW/cm2

DOOR
The door is serviced by individual parts. Complete doors are
not available.
TO DISASSEMBLE DOOR
1. Disconnect power and remove glass shelf.
2. Remove the gasket door from door plate.
3. Remove the door frame from door plate.
4. Remove the barrier screen outer from door frame
5. Remove the top hinge stopper from door plate.
6. Remove the spring and the hook

NOTE: Perform microwave leakage test.

CONTROL PANEL REMOVAL 6
4
3 1
PAUSE/CLEAR
5
2
CLOCK PAD
CONN
CONN
START/EXPRESS 5-11
4-11
2-11
1-11
3-11
4-7
3-6
4-6
5-6
2-10
4-10
4-9
5-10
1-10
1-9
5-8
3-9
2-9
1-8
3-10
5-9
2-8
COOK
PAD
1. Disconnect TIME
COOK
BEVERAGE
POPCORN
REHEAT
KITCHEN
AUTO
FROZEN LEVELouter case and9
DEFROST
power,
POWER TIMER
DEFROST
PIZZA
remove 8
7
Odischarge

capacitar.
2. Disconnect all the lead wires connected to control panel
assembly.
3. Remove the screws holding the control panel assembly.

KEY PANEL TEST

Pad operation can be checked between connections at end
of ribbon (Use high Q scale).

11

<REFER RESULTS TO DIAGNOSIS FLOW CHART>

o
y l. DISPLAY LIT

CANNOT SET CLOCK

I N ¡
• PERFORMANCE
RUN CONTROL TEST I~ • NO. OR ONLY SOME PADS WORK
(TEST ALL PADS) • DISPLAY NOT WHAT ENTERED ~BLOWN?
• DOES IT PASS? o ERRATIC DISPLAY
. CHECK FUSE BLOWN CHECK:
o NO BEEP • INTERLOCK SW
Y • 120V SUPPLY
o DISPLAY GOES BLANK o FLAME SENSOR • MONITOR SW
o CANNOT CLEAR DISPLAY 'CONTROLXFMR o POWER RELAY (RY-1)
VOLTS ALL OK? • VARISTOR
'XFMR
Y 1 N o HV CAPACITOR

• PROGRAM TIME COOK Y o SMART BOARD OR

30MIN KEY PANEL
• DO ES OYEN START &
MW POWER COME ON
WITHOUT TOUCHING
START PAD? REPLACE SMART
. BOARD
N o PERFORM KEY
PANEL TEST OK?
REPLACE KEY PANEL

• CHECK POWER
CONTROL RELAY
• SMART BOARD • TURNE O ON?
o KEY PANEL

o CHECK POWER
• CONTROL RELAY
N y
Y

CLEAR "OFF" &

t t PRIMARY
CHECK POWER
FILAMENT
XFORMER
ANO ~ IREPLACE I
~I
o

PROGRAM TIME
COOK FOR 10 SECo
~ I SMART BOARD I H.v. SECT ¡--- RESISTANCE
HIGH VOLTAGEOK?
WINDING ..

j
r
o DO ES IT START, TIME
OUT & TURN "OFF"?
. DIODE FA OPEN? 1-+-1 CAPACITOR
Y I____
CHECK ~ FILAMENT
CHECK F TO
F TO I N I REPLACE
GROUND & FA
CONTROL SYSTEM
y
NORMAL
REPLACE
Y
MAGNETRON t TO GROUND
CHECK MGT
SHORTED?
MICROWAVE OVEN- TOUCH CONTROL
IMPORTANT SAFETY NOTICE
THIS INFORMA TION IS INTENDED FOR USE BY
INDIVIDUALS POSSESSING ADEQUATE
BACKGROUNDS OF ELECTRICAL, ELECTRONIC AND
MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR
A MAJOR APPLlANCE MAY RESUL T IN PERSONAL
INJURY AND PROPERTY DAMAGE. THE
MANUFACTURER OR SELLER CANNOT BE
RESPONSIBLE FOR THE INTERPRETATION OF THIS
INFORMATION, NOR CAN IT ASSUME ANY LlABILlTY IN
CONNECTION WITH ITS USE.
DISCONNECT POWER BEFORE SERVICING
IMPORTANT-RECONNECT ALL
GROUNDING DEVICES
ALL PARTS OF THIS APPLlANCE CAPABLE OF
CONDUCTING ELECTRICAL CURRENT ARE GROUNDED.
IF GROUNDING WIRES, SCREWS, STRAPS, CLlPS, NUTS
OR WASHERS USED TO COMPLETE A PATH TO
GROUND ARE REMOVED FOR SERVICE, THEY MUST BE
RETURNED TO THEIR ORIGINAL POSITION AND
PROPERL Y FASTENED.
PRECAUTIONS TO BE OBSERVED
BEFORE AND DURING SERVICING
TO AVOID POSSIBLE EXPOSURE
TO EXCESSIVE MICROWAVE
ENERGY
A. DO NOT OPERATE OR ALLOW THE OVEN TO BE
OPERATED WITH THE DOOR OPEN.
B. IF THE OVEN OPERATES WITH THE DOOR OPEN,
INSTRUCT THE USER NOT TO OPERATE THE OVEN
AND CONTACT THE MANUFACTURER IMMEDIATEL Y.
C. MAKE THE FOLLOWING SAFETY CHECKS ON ALL
OVENS TO BE SERVICED BEFORE ACTIVATING THE
MAGNETRON OR OTHER MICROWAVE SOURCE
AND MAKE REPAIRS AS NECESSARY:
1. INTERLOCK OPERATION
2. PROPER DOOR CLOSING
3. SEAL AND SEALlNG SURFACES(ARCING. WEAR
AND OTHER DAMAGE)
4. DAMAGE TO OR LOOSENING OF HINGES AND
LATCHES
5. EVIDENCE OF DROPPING OR ABUSE
D. BEFORE TURNING ON MICROWAVE POWER FOR
ANY TEST OR INSPECTION WITHIN THE
MICROWAVE GENERATNG COMPARTMENTS,
CHECK THE MAGNETRON, WAVE GUIDE OR
TRANSMISSION LlNE AND CAVITY FOR PROPER
ALlGNMENT, INTEGRITY AND CONNECTIONS.
Pub. No. 31-20976
164D 3745P 080
E. ANY DEFECTIVE OR MISADJUSTED COMPONENTS
IN THE INTERLOCK MONITOR, DOOR SEAL AND
MICROWAVE GENERATION AND TRANSMISSION
SYSTEMS SHALL BE REPAIRED, REPLACED OR
ADJUSTED BY PROCEDURE DESCRIBED IN THIS
MANUAL BEFORE THE OVEN IS RELEASED TO THE
OWNER.
F. A MICROWAVE LEAKAGE CHECK TO VERIFY
COMPLlANCE WITH THE FEDERAL PERFORMANCE
STANDARD SHOULD BE PERFORMED ON EACH
OVEN PRIOR TO RELEASE TO THE OWNER.
GROUNDING SPECIFICATIONS
Leakage Current 0.5mA.(Max.)
Ground Path Resistance 0.14 Q(Max.)
INSTALLATION REQUIREMENTS
ELECTRICAL
Power source 120VAC 60Hz
Une Current 13 Amps 1500W
Over Current Protection 20 Amps
*Requires 120 volt. 20Amp. parallel grounded separate
circuit.
Working Voltage 108-132 VAC
MICROWAVE LEAKAGE TEST
1. Place 275ml. water in 600ml. beaker (WB64 X 5010)
2. Place beaker in center of oyen shelf.
3. Set meter to 2450 MHz scale.
4. Turn oyen "ON" for 5 minute test.
5. Hold probe perpendicular to surface being tested and
scan surfaces at rate of one inch/sec.
Test the following areas:
• Entire perimeter of door and control panel
• Viewing surface of door window
• Exhaust vents
6. Maximum leakage 4mW/cm2.
7. Record data on service invoice and microwave leakage
reporto
NOTE: Maximum allowable leakage is 5 mW/cm2•
4 mW/cm2 is used to allow for measurement and
meter accuracy.
Inform the manufacturer of any oyen found to have emission
in excess of 5 mW/cm2• Make repairs to bring the unit into
compliance at no cost to owner and try to determine cause.
Instruct owner not to use oyen until it has been brought into
compliance.
 • TECHNICAL DATA SHEET • INTERLOCKS AND MONITOR
AII Switch es are mounted to a plastic latch body along with
STANDARD TEST LOAD the door sense switch on the side of the cavity. From top to
Test load will be 1 liter (1OOOml)of water with an initial bottom the Switches are as follows:
temperature of 59'F-7TF in a 1000 mi beaker (WB64 x Primary Interlock
0073 or Robonar 14882) Monitor
Secondary interlock
PERFORMANCE TEST
1. Record initial water temperature. HOW TO TEST PRIMARY INTERLOCK
2. Run at high power for 2:03. 1. Unplug oven, remove outer case and discharge capacitor.
3. Record end water temperature. 2. Check continuity of switch
The minimum difference between the initial and ending Ooor Closed: OQ
temperature should be: Door Open: ooQ
41'F@120V
HOW TO TEST DOOR SENSE
TO PREVENT ELECTRICAL SHOCK, USE EXTREME 1. Unplug oven, remove outer case and discharge capacitor.
CAUTION WHEN OIAGNOSING OVEN WITH OUTER 2. Check continuity of switch
CASE REMOVED ANO POWER "ON". THE HIGH Ooor Closed: OQ
VOL TAGE SECTION OF THE POWER SUPPL Y, Door Open: ooQ
INCLUDING FILAMENT LEADS, IS -4000 VOL TS
POTENTIAL WITH RESPECT TO GROUND. HOW TO TEST MONITOR
1. Unplug oven, remove outer case and discharge capacitor.
2. Check 20 Amp. fuse for continuity and proper size. Do not
HIGH VOLTAGE CAPACITOR use any other fuse or size except the 20 Amp. Cat. NO.
The high voltage capacitor has an internal shunt resistor to WB27 x 0816
automatically discharge the capacitor when the oven turns "off'. 3. Remove one monitor switch lead to isolate switch. Check
Under normal operation the capacitor should fully discharge continuity of switch with door open and door closed.
within 30 seconds. Door Closed: ooQ
Ooor Open: OQ
Warning! 4. Reconnect switch wiring.
5. Test Circuit Operations.
Always be certain the capacitor is discharged before
servicing. Mechanically discharge by placing an insulated A) Connect temporary jumper across relay contacts.
handle screwdriver between the diode connection of the primary interlock and door sense switches to simulate
shorted switch contacts. Locate convenient
capacitor and oven chassis ground.
connections in circuit to be certain COM and N. O.
Note: Use screw head close to capacitor to insure ground
metal contact. terminals are used.
B) Connect Ohm meter (Rx1) across the line terminals of
the appliance cord. Continuity must show:
Door Closed: someQ
Door Open: OQ
C) Remove 20 Amp. fuse-circuit must open(ooQ).
If not, check wiring of monitor and interlocks.
6. WARNING! After test remove temporary jumper leads
from interlocks and relay.
7. Replacement of any parts or monitor circuit requires
repeating the entire test procedure.

CAPACITOR AND DIODE REMOVAL

1. Disconnect power, remove outer case and discharge
capacitor.
2. Disconnect leads and diode from capacitor.
3. Remove the screw which secure the grounding ring terminal
of diode and capacitor holder.
4. Remove the capacitor holder with capacitor.
 WARNING! When 20 Amp. fuse is blown due to operation of
monitor switch-both interlock switch es and the monitor SCHEMATIC DIAGRAM
switch must be replaced.
Then repeat test.
WARNING
POWER MUST BE DISCONNECTED
POWER RELAY REPLACEMENT
BEFORE SERVICING THIS APPLlANCE
The power relay is mounted on the control smart board and
when it becomes faulty must be replaced as an assembly:
JE 1140/ JES 1142

PRIMARY
INTERLOCK SW

MONITOR
INTERLOCK SW

SECONDARY
INTERLOCK SW
(REAR)

INTERLOCK SWITCH ADJUSTMENT

Al! switches are adjustable.

TO ADJUST DOOR SENSE SWITCH

1. Loosen the screw securing the plastic latch body. (Do not
remove)
2. Adjust the plastic latch position so that the switch wil! be
closed when the door is closed tightly.
,1='------- __ ~'"~i
3. Tighten screw.
, ---
TO ADJUST PRIMARY/MONITOR SWITCH !~ ú!!U------------~
--- ____________ J _____ .J71\.. ,"
I~ª
:~~
'"
L_~_JJ;;¡¡¡::¡
1. Loosen the screw securing the plastic latch body. (Do not
remove)
2. Adjust the plastic latch body position so that the interlock
monitor switch opens before the primary interlock switch
closes when the do6t"is-closed.
3. Tighten screw.

NOTE: Perform microwave leakage test when replacing or

adjusting interlock switches or brackets.