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Disclaimers
Alcatel products are intended for commercial uses. Without the appropriate network design
engineering, they must not be sold, licensed or otherwise distributed for use in any hazardous
environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft
navigation or communication systems, air traffic control, direct life-support machines, or weapons
systems, in which the failure of products could lead directly to death, personal injury, or severe physical
or environmental damage. The customer hereby agrees that the use, sale, licence or other distribution
of the products for any such application without the prior written consent of Alcatel, shall be at the
customer's sole risk. The customer hereby agrees to defend and hold Alcatel harmless from any claims
for loss, cost, damage, expense or liability that may arise out of or in connection with the use, sale,
licence or other distribution of the products in such applications.
This document may contain information regarding the use and installation of non-Alcatel products.
Please note that this information is provided as a courtesy to assist you. While Alcatel tries to ensure
that this information accurately reflects information provided by the supplier, please refer to the
materials provided with any non-Alcatel product and contact the supplier for confirmation. Alcatel
assumes no responsibility or liability for incorrect or incomplete information provided about
non-Alcatel products.
However, this does not constitute a representation or warranty. The warranties provided for Alcatel
products, if any, are set forth in contractual documentation entered into by Alcatel and its customers.
This document was originally written in English. If there is any conflict or inconsistency between the
English version and any other version of a document, the English version shall prevail.
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Contents
Contents
1— Preface 1
1.1 Scope ...................................................................................................................2
1.2 Applicable Releases .............................................................................................2
1.3 Document Structure ..............................................................................................2
1.4 Related Documents ..............................................................................................2
1.5 Audience ...............................................................................................................2
1.6 Assumed Knowledge ............................................................................................3
1.7 Special Information ...............................................................................................3
2— General 5
2.1 Requirements .......................................................................................................6
2.2 Initial Site Survey ..................................................................................................7
2.3 Installation Tools ...................................................................................................8
4— Floor Preparation 13
4.1 Introduction .........................................................................................................14
4.2 General ...............................................................................................................14
4.3 Parts List .............................................................................................................15
4.4 Recommended Tools .........................................................................................15
4.5 Procedures .........................................................................................................15
5— Installing Racks 21
5.1 Introduction .........................................................................................................22
5.2 Parts List .............................................................................................................22
5.3 Recommended Tools .........................................................................................22
5.4 Procedures .........................................................................................................22
7— Rack Cabling 45
7.1 Introduction .........................................................................................................46
7.2 Safety Precautions ..............................................................................................46
7.3 Power Cabling for 7302 FD Subrack ..................................................................47
7.4 Subrack Grounding Connection ..........................................................................54
7.5 Rack Grounding Connection ...............................................................................56
7.6 Power Cabling for XD-SP Subrack .....................................................................57
7.7 Alarm Cabling .....................................................................................................61
7.8 Optical Fiber Management .................................................................................70
8— Installing Boards 79
8.1 Introduction .........................................................................................................80
8.2 Subrack Areas and Slot Positions ......................................................................80
8.3 Recommended Tools ..........................................................................................83
8.4 Installation Procedures .......................................................................................83
9— MDF Cabling 97
9.1 Introduction .........................................................................................................98
9.2 General Information and Cable Routing Guidelines ...........................................99
9.3 Procedures .......................................................................................................103
9.4 Interconnection Cabling in Rack with 7302 FD-Combo Subrack ......................104
9.5 POTS and LINE Cabling (2x24-pair) for 7302 FD-Combo Subrack .................109
9.6 POTS and LINE Cabling (96-pair) for 7302 FD-Combo Subrack .....................116
9.7 Intra-rack Cabling Between XD-SP Subrack and 7302 FD-LT Subrack ...........124
9.8 LINE and POTS Cabling in Rack with XD-SP Subrack ....................................130
9.9 Intra-rack Cabling in Rack with XD-PSP Subrack and 7302 FD-LT Subrack ...143
9.10 LINE and POTS Cabling in Rack with XD-PSP Subrack ..................................150
Abbreviations
1.1 Scope
This manual describes the installation of the following equipment in the ETSI 7302
Intelligent Services Access Manager (ISAM):
• 7302 Flexible Density (FD) subrack (NFXS-A)
• eXtreme Density (XD) splitter subrack with Metallic Test Access (MTA) (XD-SP)
(ASPS-A)
• XD splitter subrack without MTA (XD-PSP) (ASPS-C)
• 7330 FD subrack (NFXS-B)
Table 1-1 lists the chapters that are applicable for a certain type of equipment.
Rack Cabling Y
Installing Boards Y
MDF Cabling Y
1.5 Audience
This manual is intended for installers equipped with site drawings that show power
sources and floor plans that show rack locations.
The reader must be a skilled installer of hardware equipment and have knowledge of
general telecommunications principles.
The following are examples of how special information is presented in this document.
At step 1, you can choose option a or b. At step 2, you must do what the step indicates.
1 This step offers two options. You must choose one of the following:
At step 1, you must perform a series of substeps within a step. At step 2, you must do
1 This step has a series of substeps that you must perform to complete the step. You must
perform the following substeps:
2.1 Requirements
The following tools are required to install the ISAM system equipment:
• Safety glasses and ear protection
• Static protection accessories
• Rotary impact drill and associated drill bits
• Anchor setting tool
• Screwdrivers, standard (flat blade)
• Screwdrivers, Phillips
• Insulated trouble lamp
• Extension cord, 15 m
• Wrenches, M 10, open and box-end combination
• Socket set, M 10 drive with ratchet handle and extensions
• Lifting eye bolts, X4
• Carpenter's claw hammer
• Diagonal cutters
• Cable cutters
• Cable stripper
• Multistripper
• Pinch bar
• Nail puller
• Metal shears
• Common shears
• Measuring tape: 15 m
• Level, minimum 90 cm
• Chalk line and chalk
• Felt marking pens
• Small shop vacuum cleaner.
Special tools, required for a specific task, are listed in the corresponding installation
procedure.
In general, the FD rack is shipped in horizontal position. It includes the subracks, the fan
units, the dust filter and the power and alarm cabling. Side plates and doors are mounted
on shipped racks.
Plug-in cards and MDF cables are shipped separately from the rack.
Subracks
The subrack can be shipped either mounted in the rack for predefined configurations
(refer to the 7302 ISAM Product Information for possible configurations), or as an
individual item for customer expansion beyond initial configuration.
Fan Units
The accompanying fan unit is shipped installed in the rack, but can also be shipped as a
separate unit for replacement.
3.4 Procedures
2 If damaged, notify the transportation carrier and Alcatel immediately. Photograph all the
damaged crates. Keep all the inspection and packing documents for reference.
3 If there is no damage, place the crate on a level floor as near to the final installation
location as possible. This must be a dry, clean and dust-free area.
4 Cut the steel banding around the crate using metal shears. See the unpacking diagram
of Figure 3-1.
Take care to prevent the steel banding from recoiling when cut.
5 Carefully open the top of the crate. Take care not to damage the equipment.
BACK
END
CARDBOARD
BOX
PACKING
END
STEEL
BANDS
BOTTOM
FRONT
6 Cut the open moisture vapor barrier bag, if present, with the shears and remove the
packing and bracing material.
7 Before removing the equipment from the crate, check around the crate for parts that may
have become loose during shipment.
8 Remove the equipment from the crate, and raise the rack to a vertical position.
2 Inspect the equipment itself for damage. The exterior and interior of equipment and
component parts must be free from grease, dirt and corrosion.
Do not install damaged or dirty equipment, as this can adversely affect other
equipment.
4.1 Introduction
This chapter provides the procedures to prepare a concrete floor or a raised floor for the
installation of racks with footprint 600 x 300 mm.
4.2 General
Different rack cabinets available for HD, UD, XD and FD equipment, with different
footprints can be mixed.
Figure 4-1 gives an example of a multiple rack configuration with different footprints.
Rack
2x300 mm
600 mm 600 mm
Front side
Front side
(front side units and cabling)
In the case of raised-floor cabling, the positioning of the racks and the cutting of the tiles
needs special attention, as the rack anchors and the cable routing holes must not coincide
with the raised-floor supports.
4.5 Procedures
2 Verify that the area dimensions and the location of reference points correspond to the
floor plan.
5 Mark the rack position on the floor, referring to the job floor plan. This position an optimal
space for cable routing (neither the anchor points nor the cable holes coincide with the
floor supports).
• On a concrete floor, use chalk to mark the front baseline and end of the rack.
• On a raised floor, line up the racks with a row of tiles. Use a felt marking pen to mark
the position of each rack on two half tiles as shown in Figure 4-2 and Figure 4-3.
Figure 4-2 Positioning SI Racks and Cutting Tiles for Cable Routing Left and Right of Rack
SI rack
600 mm
SI rack SI rack
Front side
600 mm
Detail rack positioning and tile cut-out for raised floor cabling
Tile cut-out for routing cables of Tile cut-out for routing cables
rack and possible preceeding rack of two successive racks
Cable channels
300 mm
SI rack
Rack front
600 mm
Figure 4-3 Positioning SI Racks and Cutting Tiles for Cable Routing via Central Holes in
Rack Bottom
SI
600 mm
SI SI
Front side
600 mm
Detail rack positioning and tile cut-out for raised floor cabling
SI rack
Rack front
600 mm
Caution — Risk of floor damage by large tile cutouts or when floor material
not solid enough.
Make sure the tile material is strong enough to carry fully equipped racks
(consult raised floor installer or vendor).
Avoid cutting out too much tile material or too close to the rack anchor points.
2 Remove the routing areas marked on the tiles with a jig saw and remove all sharp edges.
3 If the racks are not immediately installed, cover the cable routing holes in the raised floor
with solid covers.
Note — Spacing between racks is critical, because rack ends are not
adjustable.
Pay attention to the precise positioning of the rack anchors. Install the floor
anchors for each rack only after the previous rack is mounted and attached.
2 Drill the holes using a drill bit for 10 mm diameter screws and, in the case of concrete
floor, for plugs 100 mm deep.
Figure 4-4 Floor Drilling Pattern for Row of Racks Back to Back
A: 600 mm (*)
B: 300 mm
H D: 428 mm
E: 57.5 mm
E F: 86 mm
F H: 487 mm
K: 602 mm
D
A
A
D
A
B
D
K
(*) Indicative, depends on rack spacing.
Figure 4-5 Floor Drilling Pattern for Single Wall Mounted SI Rack
A:600 mm
B: 300 mm
C: 348 mm
D: 428 mm
E: 125.75 mm
F: 86 mm
G: 29.5 mm
B L: 265 mm
G
E
F C
D
A L
3 Completely remove the cuttings from the holes with a small shop vacuum cleaner;
inspect the holes for any chips.
4 In the case of concrete floor, properly insert the plugs in the drilled holes, which must be
completely clear.
5 If the rack will not be installed immediately, cover the anchor holes (plugs) in the
concrete floor with tape and cover the cable routing holes in the raised floor with solid
covers.
5.1 Introduction
Mounting kit for FD rack and requested by the site survey team and associated mounting
equipment.
This list is not exhaustive, specific tools, if any, are mentioned at the procedures.
5.4 Procedures
2 Cover the surrounding floor area with a protective covering as required by local practice.
Brace the top of the rack during movement to prevent tipping and avoid
strains that might twist or otherwise damage the backplane.
5 Carefully position the rack over the anchor holes drilled in a concrete or a raised floor.
Do not use any installed subrack as a handhold when lifting the rack.
6 To secure the rack to the floor, use the hardware in the rack mechanical kit.
7 Install the screws and hand tighten. Refer to Figure 5-2 for a concrete floor or Figure 5-
3 for a raised floor.
Adjusting device
Hexagon socket
Head screw
Washer
Washer
Expansion
Bolt M6
Adjusting Device
Hexagon Socket, Head Screw
Washer
Washer
Washer
MG Part of Spring Washer
Epansion Bolt Hexagon nut
9 Use a level to check the rack leveling and alignment at the base, the top and both sides
of the rack. When necessary, insert shims under the rack base for correct leveling.
11 If applicable, mount the rack to the wall as described in the next procedure “Wall
Mounting”.
2 Preposition the wall mounting kit on top of the rack against the wall.
3 Mark the anchor points on the wall with a felt marking pen, refer to Figure 5-4 for the rack
wall mounting pattern.
Note — Spacing between racks is critical, the rack ends are not adjustable.
A: 600 mm
P: 97 mm
Q : 406 mm
5 Cover the top of the rack to protect it (use static-free material), and drill the marked holes
using the appropriate drill bit.
6 Carefully remove the rack protection, and insert wall plugs in the drilled holes.
7 Reinstall the wall mounting kit, insert the screws in plugs, and tighten.
6.1 Introduction
This chapter provides the procedures to install the following equipment in an 7302 FD
rack:
• an 7302 FD subrack:
• an 7302 FD subrack with only LT boards is indicated as 7302 FD-LT
• an 7302 FD subrack with LT boards and splitter boards is indicated as 7302 FD-Combo
• an XD splitter subrack with MTA (XD-SP)
• an XD splitter subrack without MTA (XD-PSP)
• a fan unit and dust filter
At delivery, an FD rack cabinet is equipped with at least one subrack. Not all of the
following procedures are required for installation on site, but several can be useful when
upgrading or mounting additional equipment.
Table 6-1 gives an overview of the equipment installed at delivery or that can be mounted
on site.
The tables below gives an overview of all the possible FD rack configurations for an
ISAM system. These configurations are shown in Figure 6-1 and Figure 6-2.
Table 6-3 shows the mounting positions of the subracks in the rack.
NFXS-A 1 41 30 Y
NFXS-A 1 41 30 Y
NFXS-A 1 60 30 Y
Standard
MTA splitter
splitter
subrack
subrack
(XD-PSP)
(XD-PSP)
FD LT subrack FD LT subrack
FD LT subrack
FD LT subrack FD LT subrack
Parts List
The following parts are required:
• One 7302 FD subrack, 3FE 26685 AAAB
• 8 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the 7302 FD subrack
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
3 If nothing is missing or damaged, mount the subrack in the upper position (for the correct
mounting position, refer to Table 6-3).
Fix the rack with TORX screws to the rack uprights.
The subrack has to be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
Rack
upright
fixing
position
(6/7/34/48/
56/62)
Shelf fixing
position 1
This section describes the procedure for installing an additional 7302 FD subrack
(NFXS-A) in an ALTR-1FDLT rack in the field.
Parts List
The following parts are required:
• One 7302 FD subrack, 3FE 26685 AAAB
• 8 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the 7302 FD subrack
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
3 If nothing is missing or damaged, mount the subrack in the correct position (refer to
Table 6-3).
Fix the rack with TORX screws to the rack uprights.
The subrack has to be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
4 Connect the power cables to the second subrack; refer to 7.3 for the procedure.
5 Move the fan unit with dust filter from the upper subrack to the lower (new) subrack and
install a (new) fan unit without dust filter in the upper subrack.
6 Attach the level indication labels for the second 7302 FD subrack as shown in Figure 6-4.
This section describes the procedure for installing an XD-SP subrack in a 600 x 300 mm
rack cabinet.
The mnemonic for this subrack is ASPS-A.
Parts List
The following parts are required:
• One XD-SP subrack, 3FE 21591 BAAA
• Two mounting brackets to adapt 19” subrack to ETSI rack (600 mm).
• 28 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the subrack
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
Procedure
3 If nothing is missing or damaged, mount the two brackets on the rack uprights, one
bracket on each rack upright. Refer to Table 6-3 and Figure 6-5 to select the correct rack
upright fixing position, use 14 screws to fix the brackets.
4 Mount the subrack in the upright position on the two mounted brackets. Refer to Table
6-3 and Figure 6-5 and use the other 14 screws to attach the subrack on the brackets.
The subrack has to be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
Rack
upright
fixing
position 4
Subrack
fixing
position 1
Parts List
The following parts are required:
• One XD-PSP subrack, 3FE 24594 AAAA
• 20 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the XD-PSP subrack.
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
Procedure
3 If nothing is missing or damaged, mount the two brackets on the rack uprights, one
bracket on each rack upright. Refer to Table 6-3 and Figure 6-6 to select the correct rack
upright fixing position, use 10 screws to fix the brackets.
4 Mount the subrack in the upright position on the two mounted brackets. Refer to Table
6-3 and Figure 6-6 and use the other 10 screws to attach the subrack on the brackets.
The subrack has to be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
Rack
upright
fixing
position 7
Shelf fixing
position 1
The fan unit is a field replaceable unit with wide voltage range fans, an alarm interface
board and (optional) a dust filter. It is installed in the subrack fan area and plugs directly
into the backplane connectors providing connection.
The fan unit can be shipped factory installed in the rack, but can also be ordered as
separate unit for replacement on site.
It can be hot inserted in the subrack, it has no ON/OFF switch but removing it disconnects
power provided from the backplane.
Warning — Hot insertion of the fan unit can sometimes cause service
disruption.
The fan unit of each subrack must be equipped with a dust filter. Refer to Table 6-2.
1 Verify if the fan unit type is correct for the rack configuration. Refer to Table 6-2.
2 Remove the fan unit from its shipping packaging and inspect it for damage. If damaged,
do not mount the fan unit but notify the transportation carrier and Alcatel immediately.
ii Pull the unit out of the fan area by the handles (see Figure 6-8).
Captive screws
4 If the system is active, keep in mind the maximum time (five minutes) fans are allowed
to be out of operation (see Danger warning).
5 Gently insert the fan unit into the fan area until the backplane connectors are fully mated.
Secure the unit by tightening the captive screws.
6 In the same way, install the fan units of other subrack(s), if any.
7 Mount a dust filter in the fan unit of each subrack or replace it, if required (each three to
six months, depending on the amount of dust in the CO).
6.9 Labelling
The labels for level indication have to be placed as detailed in Table 6-4.
Figure 6-9 Labels for Level Indication inside 3FE 27790 AAAA
Figure 6-10 Labels for Level Indication inside 3FE 27791 AAAA
Figure 6-11 Labels for Level Indication inside 3FE 27792 AAAA
Figure 6-12 Labels for Level Indication inside 3FE 27793 AAAA
7.1 Introduction
Always wear protective gloves and footwear for all handling tasks.
Carefully follow the instructions.
General
External Ground
The FD rack provides one FG on top of the rack. The Safety Ground conductor must be
green-yellow insulated cable (EN60950 or IEC60950 compliant).
Cable Routing
Power cables are routed from the PDF to the rack via cable channels overhead or under
the raised floor. They are connected at the input terminal block inside the 7302 FD
subrack.
In order to minimize interference and optimize DSL performance, it is advisable, but not
a minimum requirement, to route power cables using separate channels for signal and
power cables.
Keeping a distance of 10 cm between signal and power cables is advisable where it
imposes no practical problems.
Crossing of signal cables with power cables and parallel routing over short distances are
acceptable.
Power unit
The 7302 FD subrack is designed to be used as stand-alone equipment. It is equipped
with a power unit.
The power unit is located at the bottom left of the subrack. The power unit is covered with
a plastic safety cover.
Power
unit
Safety
cover
460
1 2 3 4 5 6 BAT A
X1 8
BAT B
460
The routing and connection of the power monitor cable is shown in Figure 7-3.
BAT A
BAT A BAT B circuit
BAT B
circuit breaker
BATRET A
breaker
BATRET B
The right-most lugs are connected to the power terminal, so the battery detection board
can detect power input without circuit breaker on.
The left-most lugs are connected as follows:
• for BATRET, the left-most lug is connected to the power filter
• for BAT A and BAT B, the left-most lug is connected to the circuit breaker
800
BAT A
BAT B circuit
circuit breaker
breaker
Cable Type
Table 7-1 shows the different cables that can be used for external power cabling.
Power cable 25mm2 3FE 29404 AAAA BAT A 0.84 1.35 V 79 A 26.79 m
Black(1) BAT B
Power cable 25mm2 3FE 29405 AAAA BATRET A 0.84 1.35 V 79 A 26.79 m
Blue BATRET B
Power cable 35mm2 3FE 27674 AAAA BAT A 0.554 1.35 V 96 A 40.61 m
Black BAT B
Power cable 35mm2 3FE 27675 AAAA BATRET A 0.554 1.35 V 96 A 40.61 m
Blue BATRET B
Power cable 16mm2 3FE 29337 AAAA BAT A 1.31 1.35 V 30 A 34.35 m
Black BAT B
Power cable 16mm2 3FE 29338 AAAA BATRET A 1.31 1.35 V 30 A 34.35 m
Blue BATRET B
1.31 1.35 V 60 A 17.18 m
Power cable 10mm2 3FE 29339 AAAA BAT A 2.1 1.35 V 30 A 21.43 m
Black(1) BAT B
Notes
(1) These cables are the recommended cables.
All the power cables are equipped with an 8mm2 lug at one end.
30
RET A
BAT A
RET B
BAT B
Note — The width of the holes in the bottom of the subrack is smaller
than 12 mm. This way, the power terminals cannot be touched with
fingers when the power cables are routed through the left side of the
rack.
Power Filter
3 power filters are mounted on the backpanel: one for BATRET, one for BAT A and one
for BAT B.
These filters can be removed in the field if they are damaged. The filters are mounted on
the backpanel by nuts.
A shielding cover is foreseen. The cover can be removed in the field to adjust the screw
on the copper boards if necessary.
Cable Type
Table 7-2 shows the different cables that can be used for subrack grounding connection.
All these cables are equipped with a double 8mm lug at one end.
Cable Type
The subrack grounding cable is a 4 mm2 cable with a 4 mm lug and a fast-on connector
(cable code 3FE 27366 AAAA). The cable is shown in Figure 7-12.
30
100
The grounding cable of the CO is connected to the rack frame with two bolts and nuts on
top. The grounding cable has a two-hole lug, the rack frame has an M10 and M6 bolt and
nut.
3 Connect the grounding cable via the single hole lug to the rack frame with the nuts and
washers present at the PE threaded stud on top of the rack (refer to Figure 7-14). Secure
the nuts applying a torque of 7 Nm.
Overview
The power for the XD-SP subrack is supplied from the 7302 FD subrack.
The following cable connections must be made:
• BATRET power cable:
Cable from the BATRET terminal of the power filter in the 7302 FD subrack to the
RET terminal in the XD-SP subrack
• 4A cable:
Cables from the 60A CB (both A and B) to the 4A CB (both A and B) in the 7302 FD
subrack
• BAT power cable:
Cables from the 4A CB (both A and B) in the 7302 FD subrack to the BAT A (or BAT
B) terminals in the XD-SP subrack.
Proceed as follows:
Power terminals in
MTA splitter subrack
FD LT subrack
3FE 29240 AAAA
A
B
Filter A R
Filter B
BATRET
filter terminal
CB A(60A)
CB B(60A)
CB A(4A)
CB B(4A)
6 The BAT power cable is a cable with an M4 lug and an fast-on connector. The cable code
is 3FE 29243 AAAA, see Figure 7-19.
Two cables have to be connected (see Figure 7-20): one cable from CB A (4A) to the
BAT A terminal in the XD MTA splitter subrack and one cable from CB B (4A) to the BAT
B terminal in the XD MTA splitter subrack.
For both cables, the fast-on connector is connected to the 4A CB and the lug is
connected to the power terminal in the XD MTA splitter subrack.
Power terminals in
MTA splitter subrack
CB A(60A)
CB B(60A)
CB A(4A)
CB B(4A)
A
B
Filter A
R
Filter B
Filter R
FD LT subrack
WH 6
BK
RD
GN
YE
BL 1 BL
BL
ca. 60 mm 60 mm
3100 mm
The cable is connected to the upper RJ45 connector of the three RJ45 connectors located
on the backplane of the (uppermost) 7302 FD subrack; see Figure 7-22.
Figure 7-23 shows how the rack alarm cable is routed in the rack.
Cable Type
The subrack alarm cable is a Cat5 signal cable (cable code 3FE 26690 AAAA). The cable
is shown below.
To BDB
Subrack alarm cable
3FE 26690 AAAA
To BDB
1000
RJ45
BATRET FG
BATRET FG
RJ45
CB_ALARM_A CB_B
DOOR_ALARM_A DOOR_B
50
Door Alarm
An interface for door alarm is provided on the 7302 FD subrack.
Two cables 3FE 29452 AAAA must be used. One end of the cable is equipped with a
fast-on connector. The other end must be connected to the door contact.
30
The door alarm contact can be connected to the fast-on connectors DOOR_ALARM_A
and DOOR_B on the backplane (see Figure 7-35).
RJ45
BATRET FG
BATRET FG
RJ45
CB_ALARM_A CB_B
DOOR_ALARM_A DOOR_B
Figure 7-36 shows how the cables have to be routed in the 7302 FD subrack
Cable Type
The external alarm cable is a signal cable with a DSUB-15 connector (cable code
3FE 27753 AAAA). The cable is in Figure 7-37.
These procedures describe the routing and connection of fiber cables for optical units in
7302 FD subracks.
General
The optical fiber management for the 7302 FD subrack is based on the following
concepts:
1 Vertical fiber routing of the optical fibers out of the rack towards overhead fiber cable
trays is foreseen in the 2 vertical fiber cable channels located at the front left and front
right side of the rack (see Figure 7-39).
2 Fiber routing and management within the 7302 FD subracks towards the dedicated
fiber outlets of the subrack.
3 Optional fiber protection and bending protection items.
Note — It is advised to protect the SFP cages, which are not equipped
with SFP modules, with dust cover 1AD 00847 0003 in order to prevent
dust intrusion.
Optical Units
The optical units, which are supported in the 7302 FD type subrack are listed in Table 7-
3.
Figure 7-39 Fiber Routing for Optical Units in NT and NTIO Slots
The openings in the side plates of the subrack, provided for the exit of the fibers of the
NT optical units, are capable of handling the required number of fibers for a redundant
NT configuration (maximum 8 fibers). Only in case of standard fiber type, the number of
fibers is limited to 23.
Fiber bending management in the cable channel is used to prevent fibers from bending in
a sharp angle.
Cable
exit
opening
Cable
Fiber bending management exit
opening
Two elements are required to correctly route the fiber cables in the subrack:
• Fiber management element (3FE 24348 ABAA; see Figure 7-41):
these elements are mounted on the cable management area (see Figure 7-44)
• Fiber bend control element (3FE 24345 AAAA; see Figure 7-42):
these elements are mounted on the side plate of the subrack (see Figure 7-45)
Front view
Top view
Proceed as follows:
i Press the fiber management element into the hole in the rear of the cable
management. Make sure the clamp is locked in the hole correctly; see Figure 7-44.
Fiber management
(3FE 24348 ABAA)
Cable management
(3FE 26206 AAAA)
ii Press the fiber management element into the opening in the front of the cable
management. Make sure the two clamps are locked in the opening correctly; see
Figure 7-44.
i Press the fiber bend control element into the four slots in the subrack side plate.
Make sure the extruded parts are locked correctly in the slot; see Figure 7-45.
ii At the same time, make sure the clamp catches hold tightly of the subrack side
plate; see Figure 7-45
3 Figure 7-46 shows the subrack with all the fiber management elements mounted
Capacity
Table 7-4 shows the fiber management capacity per LT slot for the different optical fiber
types.
3 mm 16
1.6 mm 32
Table 7-5 shows the fiber management capacity per subrack for the different optical fiber
types.
8.1 Introduction
This chapter gives the procedures to install Field Replaceable Units (FRUs) in:
• an 7302 FD subrack
• an XD splitter subrack with MTA (XD-SP)
• an XD splitter subrack without MTA (XD-PSP)
This section gives the layout of the different supported subracks, showing the areas and
the slot positions.
7302 FD Subrack
For an 7302 FD subrack, the slot positions can vary depending on the used configuration:
• an 7302 FD subrack equipped only with LT boards is indicated as 7302 FD-LT:
• for the slot positions of an 7302 FD-LT subrack and with NT redundancy; see Figure 8-1
• for the slot positions of an 7302 FD-LT subrack and without NT redundancy; see Figure
8-2
• an 7302 FD subrack equipped with both LT boards and splitter boards is indicated as
7302 FD-Combo:
• for the slot positions of an 7302 FD-Combo subrack and with NT redundancy; see Figure
8-3
• for the slot positions of an 7302 FD-Combo subrack and without NT redundancy; see
Figure 8-4
NT B
LT02
LT03
LT04
LT05
LT06
LT07
LT08
LT09
LT10
LT11
LT12
LT13
LT14
LT15
LT16
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
LT17
LT18
LT09
LT10
LT11
LT12
LT13
LT14
LT15
LT16
NTA
LT01
NTIO
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
NTB
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Figure 8-4 Slot Positions in 7302 FD-Combo (no NT redundancy)
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
SP09
LT01
LT02
LT03
LT04
LT09
LT05
LT06
LT07
LT08
Table 8-1 shows the maximum number of boards that can be installed in an 7302 FD
subrack for the different configurations.
ALM
Connector area
AP01
AP02
AP03
AP04
AP05
AP06
AP07
AP08
AP09
AP10
AP11
AP12
AP13
AP14
AP15
AP16
AP01
AP02
AP03
AP04
AP05
AP06
AP07
AP08
AP09
AP10
AP11
AP12
AP13
AP14
AP15
AP16
Splitter area
TAUS
AP01
AP02
AP03
AP04
AP05
AP06
AP07
AP08
AP09
AP10
AP11
AP12
AP13
AP14
AP15
AP16
AP01
AP02
AP03
AP04
AP05
AP06
AP07
AP08
AP09
AP10
AP11
AP12
AP13
AP14
AP15
AP16
PWR
Connector area
This section describes the installation procedures of the boards supported in your system.
Table 8-2 shows which procedure is applicable for your system.
Procedure Procedure
This general procedure describes the installation of plug-in boards containing devices that
susceptible to ESD. Other procedures describing installation of ESD sensitive boards refer to
this general procedure.
General
Boards or assemblies with ESD sensitive devices are labelled or tagged with the ESD
awareness symbol shown in Figure 8-7.
Most boards and powered equipment contain devices that are susceptible to
ESD. ESD could damage these or other devices in unconnected circuit
conditions.
2 Put on the antistatic wrist strap and connect it to the Earth Bonding Point at the bottom
of the 7302 FD subrack, it carries the label of Figure 8-8.
EARTH
BONDING
POINT
3 Test the ESD wrist strap with the ohmmeter to ensure effectiveness, it must measure
1 MOhm +/- 20% to ground.
5 Perform specific steps, if any, for boards to be installed (for example, switches, jumper
setting,...).
6 Slide the boards into the slot and use the ejector handles to engage the board in the
backplane (see Figure 8-9).
Withdrawal
Insertion
Guiding plate
7 Lock the board in place with the fixation screws located at the top and the bottom of the
faceplate of the board (see Figure 8-10).
Fixation screws
5mm Stiffener
To adjust the difference between the width of the NT board (30mm) and the width of the
LT board (25mm), a 5mm stiffener (code 3FE 27034 AAAA; see Figure 8-11) is
mounted beside the slot for NTB in the 7302 FD subrack; see Figure 8-12.
The stiffener is a sheet-metal part made of 1mm stainless steel board. One M2.5 screw is
enclosed in the 5mm stiffener assembly to mount the part in the subrack. Also, gasket
foam is attached on the stiffener to ensure EMI shielding.
If the 7302 FD subrack will be used in a 16LT configuration, this stiffener has to be
removed before the NT board can be installed in slot NTB/LT18.
Note — It is not recommended to perform the inverse operation, that
is, change the configuration of an 7302 FD subrack from 16LT to 18LT.
Proceed as follows
i Insert the bottom of the stiffener in the hole in the fiber channel
5mm stiffener
(3FE 27034 AAAA)
Fiber channel
(3FE 27264 AAAA)
M2.5x3 screw
5mm stiffener
General
An 7302 FD subrack has one or two redundant Network Termination (NT) boards.
The single (first) NT board is inserted in slot NT A, the redundant board, if any, in slot NT B
(see Figures 8-3).
Note — Before the NT board can be installed in slot NTB, the 5 mm front
stiffener has to be removed. See Procedure 8-2.
When installing optical boards or handling optical fibers, never look inside
connectors of boards or fibers when these are not connected.
This board contains devices that are susceptible to damage caused by ESD
in unconnected circuit conditions.
2 Slide the NT board in the NT A slot of the subrack and lock with insertion tabs. Refer to
Figure 8-15.
The board first displays a heartbeat signal, that is, the green “PWR” LED is flashing.
Then it displays an enabling operation signal, that is,
General
Each subrack containing one or two redundant NT boards can have an NT I/O applique.
The NT I/O applique is a single board installed which is installed in the NT I/O slot between
the two NT slots of the 7302 FD subrack, see Figure 8-16.
Procedure
1 Locate the single NT I/O slot between the two NT slots.(Figure 8-16).
3 Insert it in the NT I/O slot, lock the insertion tabs and secure the board with the front plate
screws (torque 0.6 Nm).
General
Depending on the configuration, the 7302 FD subrack can house up to 18 Line Termination
(LT) boards. Refer to Table 8-3.
Figure 8-17 shows the slots for the LTs when the 7302 FD subrack is used in Combo
configuration and with NT redundancy.
Procedure
1 Locate the free LT slots for mounting the LT boards. Refer to Figure 8-17.
2 Remove the LT board from its ESD protective bag. Make sure to wear the antistatic wrist
strap.
This board contains devices that are susceptible to damage caused by ESD
in unconnected circuit conditions.
4 In the same way, install all the planned LTs of the subrack.
General
Depending on the configuration, the 7302 FD subrack can house up to 9 splitter boards. Refer
to Table 8-4.
Figure 8-18 shows the slots for the splitter boards when the 7302 FD subrack is used in
Combo configuration and with NT redundancy.
The splitter boards are placed to the right of the corresponding LT board.
Procedure
1 Locate the AP slot corresponding with the slot which is housing the LT in the 7302 FD
subrack.
2 Disconnect the MDF cables and remove the dummy plate, if present (see “MDF
Cabling”).
4 Insert the board in the AP slot and lock with insertion tabs.
5 Connect the MDF cables, if any, to the four front plate connectors.
6 In the same way, install a splitter for each equipped LT board in the 7302 FD subrack.
General
The XD-SP subrack can have up to sixteen splitter boards, one per LT board installed in the
corresponding 7302 FD subrack.
Splitter boards are installed in the splitter area, each board is inserted in the AP slot that
corresponds with the LT slot housing the LT board.
Procedure
1 Locate the AP slot corresponding with the slot which is housing the LT in the 7302 FD
subrack. The AP slot number and the LT slot number must be identical.
2 Disconnect the four MDF cables and remove the dummy plate, if present (see “MDF
Cabling”).
4 Insert the board in the AP slot and lock with insertion tabs.
6 In the same way, install a splitter for each DSL LIM equipped in the 7302 FD subrack
(maximum sixteen).
General
The XD-PSP subrack can have up to sixteen splitter boards, one per LT board installed in the
corresponding 7302 FD subrack.
Splitter boards are installed in the splitter area, each board is inserted in the AP slot that
corresponds with the LT slot housing the LT board.
Procedure
1 Locate the AP slot corresponding with the slot which is housing the LT in the 7302 FD
subrack. The AP slot number and the LT slot number must be identical.
2 Disconnect the six MDF cables and remove the dummy plate, if present (see “MDF
Cabling”).
4 Insert the board in the AP slot and secure with front plate screws.
6 In the same way, install a splitter for each DSL LIM equipped in the 7302 FD subrack
(maximum sixteen).
9.6 POTS and LINE Cabling (96-pair) for 7302 FD-Combo Subrack 9-
116
9.8 LINE and POTS Cabling in Rack with XD-SP Subrack 9-130
9.9 Intra-rack Cabling in Rack with XD-PSP Subrack and 7302 FD-LT
Subrack 9-143
9.10 LINE and POTS Cabling in Rack with XD-PSP Subrack 9-150
9.1 Introduction
Overview
This chapter describes the procedures to install MDF cables:
• between 7302 FD-Combo subrack and Main Distribution Frame (MDF) in the CO
• between installed subracks:
• 7302 FD-LT subrack and XD-SP subrack
• 7302 FD-LT subrack and XD-PSP subrack
• between splitter subracks and MDF.
Cables
This section gives general information and cable routing guidelines for MDF cabling.
Dummy Plates
As long as not all splitters (or appliques) are equipped in a subrack, dummy plates must
be mounted in the empty slots to secure EMC-shielding and to fix loose LINE and POTS
cables, if present.
• Dummy plate for 7302 FD subrack: 3FE 27338 ABAA
• Dummy plate for XD-SP subrack: 3EC 37714 ABAA
• Dummy plate for XD-PSP subrack: 3FE 24800 AAAA
At slot deployment, the dummy plate is replaced by the appropriate board and the cables
are connected to the board.
Labeling
The cable ends are labeled for identification and destination and can have other markings
depending on local practices.
The order in which MDF cables are installed in following procedures can,
but must not be applied. However, it is recommended to:
• Run 96-pair cables by two or four. They connect to four or eight
successive splitters (the connectors of one 96-pair cable fit four
adjacent LINE or POTS connectors).
• When cabling the upper part of the splitter area, first fit LINE then fit
POTS connectors, when cabling the lower part, first fit POTS then fit
LINE connectors.
Figure 9-5 shows some examples of bundling and tying MDF cables in a correct way.
9.3 Procedures
Note — All the procedures are described for fully equipped subracks.
This section describes the cabling procedure for ADSL interconnection cabling between
the LT boards and the splitter boards in an 7302 FD-Combo subrack. Figure 9-6 shows
an example.
Cable Type
The required cable is an S-shaped, 175 mm long cable (3FE 27677 AAAA); refer to
Figure 9-7.
175
Solder side
76 100
1 25
Note — Refer to Appendix A.4 for the wiring list of the CHAMP100
connectors.
Figure 9-8 7302 FD-Combo Subrack with 8 LTs and 8 Splitter Boards
NTIO
NT B
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
For a subrack equipped with 9 LTs and 9 splitter boards (refer to Figure 9-9), 9 cables are
required.
Figure 9-9 7302 FD-Combo Subrack with 9 LTs and 9 Splitter Boards
LT 09
SP09
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Connection/Locking
The cables are plugged into the connectors on the LT boards and the splitter boards and
are locked in place with baillocks; see Figure 9-10.
Baillocks
Cabling Diagram
Figure 9-11 shows the cabling diagram for installing the ADSL interconnection cables in
an 7302 FD-Combo subrack (configuration with 8 LTs and 8 splitter boards is shown).
NTIO
NT B
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Parts List
Required parts are
• Eight (or nine) S-shaped interconnection cables (3FE 27677 AAAA) per equipped
7302 FD-Combo subrack.
ii Connect the other end to the lower connector of the adjacent splitter board; refer to
Figure 9-11.
This section describes the POTS and LINE cabling procedure with 2x24-pair cables
between the splitter boards in an 7302 FD-Combo subrack and the MDF. Figure 9-13
shows an example.
Figure 9-13 POTS/LINE Cabling for 7302 FD-Combo subrack with 2x24-pair Cables
Cable Type
The required cable is an MDF cable with two bundles of 24-pair cables and one
CHAMP100 connector; refer to Figure 9-7.
Solder side
76 100
1 25
Table 9-1 Number of 2x24-pair MDF Cables for Rack with 7302 FD-Combo Subrack
8 LTs and 8 splitters (Figure 9-15) 2 (1 for POTS and 1 for LINE) 16
9 LTs and 9 splitters (Figure 9-16) 2 (1 for POTS and 1 for LINE) 18
Figure 9-15 7302 FD-Combo Subrack with 8 LTs and 8 Splitter Boards
NTIO
NT B
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Figure 9-16 7302 FD-Combo Subrack with 9 LTs and 9 Splitter Boards
LT 09
SP09
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Connection/Locking
The cables are plugged into the connectors on the splitter boards and are locked in place
with baillocks; see Figure 9-10.
Cabling Diagram
Figure 9-17 shows the cabling diagram for installing the 2x24-pair MDF cables in an
7302 FD-Combo subrack (configuration with 8 LTs and 8 splitter boards is shown).
POTS 02
POTS 03
POTS 04
POTS 05
POTS 06
POTS 07
POTS 08
LINE 01
LINE 02
LINE 03
LINE 04
LINE 05
LINE 06
LINE 07
LINE 08
Parts List
Required parts are
• 16 (or 18) 2x24-pair MDF cables (3FE 26725 AAAA) per equipped 7302 FD-Combo
subrack, refer to Table 9-1.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables.
• Lacing cord for tying up and/or bundling cables.
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
i Run the four 2x24-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the left side cable area of the rack
to the upper subrack.
ii Enter the four 2x24-pair cables via the left rack hole into the connector area.
iii Connect each cable to the POTS connector on the appropriate splitter board:
4 Install the four 2x24-pair cables for LINE for the left part: LINE 01 to LINE 04. Refer to
Table 9-2 and Figure 9-17.
i Run the four 2x24-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the left side cable area of the rack
to the upper subrack.
ii Enter the four 2x24-pair cables via the left rack hole into the connector area.
iii Connect each cable to the LINE connector on the appropriate splitter board:
5 Properly arrange the eight 2x24-pair cables in the cabling area and route them to the top
rack entry (overhead routing) or under the raised floor (raised floor routing).
Tie up the cables with tie wraps at regular distances and use the rack cable supports to
attach cable bundles.
i Run the four 2x24-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the right side cable area of the rack
to the upper subrack.
ii Enter the four 2x24-pair cables via the right rack hole into the connector area.
iii Connect each cable to the POTS connector on the appropriate splitter board:
7 Install the four 2x24-pair cables for LINE for the right part: LINE 05 to LINE 08. Refer to
Table 9-2 and Figure 9-17.
i Run the four 2x24-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the right side cable area of the rack
to the upper subrack.
ii Enter the four 2x24-pair cables via the right rack hole into the connector area.
iii Connect each cable to the LINE connector on the appropriate splitter board:
8 Properly arrange the eight 2x24-pair cables in the cabling area and route them to the top
rack entry (overhead routing) or under the raised floor (raised floor routing).
Tie up the cables with tie wraps at regular distances and use the rack cable supports to
attach cable bundles.
Routing to MDF
9 Route the MDF cables (eight for one, sixteen in case of two subracks) to the MDF. Follow
the procedures prescribed by local practices. Refer to the MDF cabling guidelines.
9.6 POTS and LINE Cabling (96-pair) for 7302 FD-Combo Subrack
This section describes the POTS and LINE cabling procedure with 96-pair cables
between the splitter boards in an 7302 FD-Combo subrack and the MDF. Figure 9-18
shows an example.
Figure 9-18 POTS/LINE Cabling for 7302 FD-Combo subrack with 96-pair Cables
Cable Type
The required cable is an MDF cable with 4 bundles of 24-pair cables and two
CHAMP100 connectors; refer to Figure 9-19.
635
1 25
Brown
Green
Connector B
Orange
Blue
610 Connector A
Table 9-4 Number of 96-pair MDF Cables for Rack with 7302 FD-Combo Subrack
8 LTs and 8 splitters (Figure 9-20) 2 (1 for POTS and 1 for LINE) 8
9 LTs and 9 splitters (Figure 9-21) 2 (1 for POTS and 1 for LINE) 9
Figure 9-20 7302 FD-Combo Subrack with 8 LTs and 8 Splitter Boards
NTIO
NT B
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
LT08
Figure 9-21 7302 FD-Combo Subrack with 9 LTs and 9 Splitter Boards
LT 09
SP09
SP01
SP02
SP03
SP04
SP05
SP06
SP07
SP08
NTA
LT01
LT02
LT03
LT04
LT05
LT06
LT07
Connection/Locking LT08
The cables are plugged into the connectors on the splitter boards and are locked in place
with baillocks; see Figure 9-10.
Cabling Diagram
Figure 9-22 shows the cabling diagram for installing the 96-pair MDF cables in an 7302
FD-Combo subrack (configuration with 8 LTs and 8 splitter boards is shown).
POTS 02
POTS 03
POTS 04
POTS 05
POTS 06
POTS 07
POTS 08
LINE 01
LINE 02
LINE 03
LINE 04
LINE 05
LINE 06
LINE 07
LINE 08
Parts List
Required parts are
• 8 (or 9) 96-pair MDF cables (3FE 26725 AAAA) per equipped 7302 FD-Combo
subrack, refer to Table 9-4.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables
• Lacing cord for tying up and/or bundling cables.
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
i Run the two 96-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the left side cable area of the rack
to the upper subrack.
ii Enter the two 96-pair cables via the left rack hole into the connector area.
iii Connect each cable to the POTS connector on the appropriate splitter board:
4 Install the two 96-pair cables for LINE for the left part: LINE 01 and LINE 02. Refer to
Table 9-5 and Figure 9-22.
i Run the two 96-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the left side cable area of the rack
to the upper subrack.
ii Enter the two 96-pair cables via the left rack hole into the connector area.
iii Connect each cable to the LINE connector on the appropriate splitter board:
5 Properly arrange the four 96-pair cables in the cabling area and route them to the top
rack entry (overhead routing) or under the raised floor (raised floor routing).
Tie up the cables with tie wraps at regular distances and use the rack cable supports to
attach cable bundles.
i Run the two 96-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the right side cable area of the rack
to the upper subrack.
ii Enter the two 96-pair cables via the right rack hole into the connector area.
iii Connect each cable to the POTS connector on the appropriate splitter board:
7 Install the two 96-pair cables for LINE for the right part: LINE 03 to LINE 04. Refer to
Table 9-5 and Figure 9-22.
i Run the two 96-pair cables from the overhead guide down (overhead cabling) or
from the raised floor up (raised floor cabling) via the right side cable area of the rack
to the upper subrack.
ii Enter the two 96-pair cables via the right rack hole into the connector area.
iii Connect each cable to the LINE connector on the appropriate splitter board:
8 Properly arrange the four 96-pair cables in the cabling area and route them to the top
rack entry (overhead routing) or under the raised floor (raised floor routing).
Tie up the cables with tie wraps at regular distances and use the rack cable supports to
attach cable bundles.
Routing to MDF
9 Route the MDF cables (eight for one, sixteen in case of two subracks) to the MDF. Follow
the procedures prescribed by local practices. Refer to the MDF cabling guidelines.
This section describes the procedure for the intra-rack cabling between an XD-SP
subrack and an 7302 FD-LT subrack in the same rack, as shown in Figure 9-23.
Figure 9-23 Intra-rack Cabling Between XD-SP and 7302 FD-LT Subrack
X2
X1
Solder side Solder side
50 26 76 100
25 1 1 25
Note — Refer to Appendix A.5 for the wiring list of the 48-line
intra-rack cable.
Connection/Locking
The CHAMP50 connectors are plugged into the backplane connectors and are locked in
place with screws.
The CHAMP100 connector is plugged into the connector on the LT board and is locked
in place with baillocks (see Figure 9-10).
Released
Cabling Diagram
ADSL 01 ADSL 02
ADSL 01 ADSL 03 ADSL 04
ADSL 02 ADSL 05 ADSL 06
ADSL 03 ADSL 07 ADSL 08
ADSL 04 ADSL 09 ADSL 10
ADSL 05 ADSL 11 ADSL 12
ADSL 06 ADSL 13 ADSL 14
ADSL 07 ADSL 15 ADSL 16
ADSL 08 ADSL 17 ADSL 18
ADSL 09 ADSL 19 ADSL 20
ADSL 10 ADSL 21 ADSL 22
ADSL 11 ADSL 23 ADSL 24
ADSL 12 ADSL 25 ADSL 26
ADSL 13 ADSL 27 ADSL 28
ADSL 14 ADSL 29 ADSL 30
ADSL 15 ADSL 31 ADSL 32
ADSL 16
Figure 9-25 Intra-rack Cabling between XD-SP and 7302 FD-LT Subrack
Parts List
Required parts are:
• 16 intra-rack cables, refer to Figure 9-25.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables.
• Lacing cord for tying up and/or bundling cables.
Table 9-6 Overview Intra-rack Cabling in Rack with XD-SP and 7302 FD-LT Subrack
i Run the cable from the 7302 FD-LT subrack, via the left cable area, to the XD-SP
subrack.
ii Plug the CHAMP100 connector into the appropriate connector on the LT board in
the 7302 FD-LT subrack. Refer to Table 9-6 and Figure 9-25.
iii Plug the CHAMP50 connector X1 into the appropriate connector in the lower
connector area of the XD-SP subrack. Refer to Table 9-6 and Figure 9-25.
iv Route the cable with the CHAMP50 connector X2 via the left side to the top of the
XD-SP subrack, then to the right and then down to the connector
v Plug the CHAMP50 connector X2 into the appropriate connector in the upper
connector area of the XD-SP subrack. Refer to Table 9-6 and Figure 9-25.
5 Properly arrange the eight cables in the connector areas and tie them up with tie-wraps
at regular distances.
i Run the cable from the 7302 FD-LT subrack, via the right cable area, to the XD-SP
subrack.
ii Plug the CHAMP100 connector into the appropriate connector on the LT board in
the 7302 FD-LT subrack. Refer to Table 9-6 and Figure 9-25.
iii Plug the CHAMP50 connector X1 into the appropriate connector in the lower
connector area of the XD-SP subrack. Refer to Table 9-6 and Figure 9-25.
iv Route the cable with the CHAMP50 connector X2 via the right side to the top of the
XD-SP subrack, then to the left and then down to the connector
v Plug the CHAMP50 connector X2 into the appropriate connector in the upper
connector area of the XD-SP subrack. Refer to Table 9-6 and Figure 9-25.
8 Properly arrange the eight cables in the connector areas and tie them up with tie-wraps
at regular distances.
This section describes the MDF cabling procedure for a rack with XD-SP subrack.
Figure 9-26 gives an example.
Figure 9-26 LINE and POTS Cabling in Rack with XD-SP Subrack
XD-Splitter Boards
The XD-Splitter subrack has 16 AP slots in its splitter area, each slot can house one XD
splitter board supporting 48 xDSL subscriber lines (Figure 9-27).
LINE 25 - 48
POTS 25 - 48
MDF cables to
subscribers 25 to 48
(routing up)
LINE
Upper MDF connectors
POTS
LINE
As shown, four connectors on the XD splitter board provide connection of 48 lines to the
MDF via 24-pair cables. The lower two cables connect to the first 24 subscriber lines
(LINE 01 to 24, POTS 01 to 24), the upper two to the last 24 subscriber lines (LINE 25
to 48, POTS 25 to 48).
Each of the four 24-pair cables has a different length to facilitate cable routing in the
subrack connector area and in the rack area. Associated color markings facilitate
selecting the correct connector.
The following 96-pair MDF cable types are applied:
• Cable with angled connectors 90° up (Figure 9-29), which fit the LINE and POTS
connectors on the splitter boards and allow routing the cables up.
• Cables with angled connectors 90° down (Figure 9-29), which fit the LINE and POTS
connectors on the splitter boards and allow routing the cables down.
(*)
Label Green
(*)
Label Orange
Label for marking
identification and
destination
(*)
Label Blue
ca 60 mm
Solder side 1 25
3EC 37929 xxAA
MDF cable with
connector 90˚ up
(for cable routing down)
Table 9-7 MDF Cable Types applied for 7302 FD and XD-SP Subrack
3EC 37929 xxAA CA-26RS96EM POTS-OH-UP 96-pair POTS/LINE, Up, XD-SP to MDF
four connectors 90º up
3EC 37949 xxAA CA-26RS96EM POTS-OH-DN 96-pair POTS/LINE, Down, XD-SP to MDF
our connectors 90º down
Table 9-8 Overview MDF Cables for Rack with one XD-SP and one 7302 FD Subrack
MDF Cables Number of 24-pair Cables (Connectors) Number of 96-pair Cables Total Number
of MDF Cables
Type Routing per Slot per Subrack per Rack per Subrack per Rack per Rack
Connection/Locking
LINE and POTS cables are connected in the splitter area. As shown in Figure 9-30, the
connectors are plugged into the connectors on the splitter boards and are locked in place
with baillocks.
Cabling Diagram
Figure 9-31 shows the cabling diagram for installing the MDF (LINE and POTS) cables
in an XD-SP subrack.
Figure 9-31 Installing MDF (LINE and POTS) Cables in XD-SP Subrack
Upper-Left Upper-Right
LINE 02
LINE 06
LINE 04
LINE 08
LINE 10
LINE 12
LINE 14
LINE 16
LINE 18
LINE 20
LINE 22
LINE 24
LINE 26
LINE 28
LINE 30
LINE 32
POTS 02
POTS 06
POTS 04
POTS 08
POTS 10
POTS 12
POTS 14
POTS 16
POTS 18
POTS 20
POTS 22
POTS 24
POTS 26
POTS 28
POTS 30
POTS 32
Routing Left
LINE 27
LINE 01
LINE 05
LINE 03
LINE 07
LINE 09
LINE 13
LINE 15
LINE 17
LINE 19
LINE 21
LINE 23
LINE 25
LINE 29
LINE 31
LINE 11
POTS 27
POTS 01
POTS 05
POTS 03
POTS 07
POTS 09
POTS 13
POTS 15
POTS 17
POTS 19
POTS 21
POTS 23
POTS 25
POTS 29
POTS 31
POTS 11
AP01 AP02 AP03 AP04 AP05 AP06 AP07 AP08 AP09 AP10 AP11 AP12 AP13 AP14 AP15 AP16
Slot numbers
Lower-Left Lower-Right
Parts List
Required parts are
• 16 MDF cables (96-pair): 8 up and 8 down, refer to Table 9-7.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables
• Lacing cord for tying up and/or bundling cables.
Procedure 9-5 LINE and POTS Cabling in Rack with XD-SP Subrack
Preparing MDF Cables
1 Prepare sixteen 96-pair MDF cables for XD-SP subrack, eight for routing up and eight
for routing down.
2 Label eight cables for LINE and eight cables for POTS. Refer to Figure 9-31 and to
Table 9-9 to apply the correct label.
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
3 Select a step in Table 9-10 to start cabling a certain part in the splitter area.
Table 9-10 Overview LINE and POTS Cabling procedures per Splitter Area
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
Figure 9-32 LINE and POTS Cables in Upper-Left Part of Splitter Area
i Run 96-pair cable LINE B from the overhead guide down (in case of overhead
cabling) or from the raised floor up (in case of raised floor cabling) to the XD-SP
subrack. Route it via the left cable area of the rack to the upper connector area in
the subrack.
ii Enter the four 24-pair cables via the left rack hole into the connector area.
Refer to the color labels to route each cable between the fingerguides to the
appropriate splitter slot and connector:
iii Plug each connector into the upper LINE connector on the splitter/applique or, if not
present, lock it at the upper position on the dummy plate.
6 Install POTS B in a similar way as LINE B, but route and connect as follows:
i Route four POTS cables between finger guides on top of installed LINE-B cables.
ii Connect to POTS 02, POTS 04, POTS06 and POTS 08 on the splitter or lock at
second position on dummy plate.
7 Install LINE D in a similar way as LINE B (Figure 9-33), but route and connect as follows:
8 Install POTS D in a similar way as LINE D, but route and connect as follows:
i Route four POTS cables between finger guides on top of installed LINE D cables.
ii Connect to POTS 10, POTS 12, POTS 14 and POTS 16 on splitter or lock at
second position on dummy plate.
9 Properly arrange sixteen 24-pair cables in the connector and cabling area. Route the
four 96-pair cables to the top rack entry (overhead routing) or under raised floor (raised
floor routing).
Tie the cables up with tie wraps at regular distances and use the rack cable supports to
attach cable bundles.
i Run 96-pair cable POTS A from overhead guide or raised floor to lower left
connector area.
ii Refer to the color labels to route four 24-pair cables between fingerguides to
appropriate splitter slot and connector:
iii Connect to the lower POTS connector on splitters/appliques or, if not present, lock
at the lowest position on dummy plates.
12 Install LINE A in a similar way as POTS A, but route and connect as follows:
i Route LINE A cables between the finger guides on top of installed POTS A cables.
ii Connect to the LINE A connectors above the POTS A connectors on the splitters
or lock at second position on dummy plates.
13 Install POTS C in a similar way as POTS A, but route and connect as follows:
14 Install LINE C in a similar way as POTS C, but route and connect as follows:
i Route the LINE C cables between finger guides on top of the installed POTS C
cables.
ii Connect to the LINE C connectors above the POTS A connectors on the splitters
or lock at second position on dummy plates.
15 Properly arrange the sixteen 24-pair cables and route the four 96-pair cables to top rack
entry or under raised floor.
Tie cables up at regular distances and use rack supports to attach bundles.
Figure 9-35 LINE and POTS Cables in Upper-Right Part of Splitter Area
Refer to the procedures for the upper-left part. The cabling of the upper-right part is
performed in a similar way, but in reversed order.
17 Start cabling at slot AP 16 with LINE H and POTS H and proceed to the left with LINE F
and POTS F ending at slot AP 09.
Figure 9-36 LINE and POTS Cables in Upper-Left Part of Splitter Area
19 Start cabling at slot AP 16 with POTS G and LINE G, proceed to the left with LINE E and
POTS E ending at slot AP 09.
This section describes the procedure for the intra-rack cabling between an XD-PSP and
an 7302 FD-LT subrack in the same rack, as shown in Figure 9-37.
Figure 9-37 Intra-rack Cabling Between XD-PSP and 7302 FD-LT Subrack
X2
X1
25 1 1 25
Table 9-11shows the MDf cables that can be used for the intra-rack cabling.
Note 1 — Refer to Appendix A.5 for the wiring list of the 48-line intra-
rack cables 3FE 27673 AAAA and 3FE 27673 BAAA.
Note 2 — Refer to Appendix A.6 for the wiring list of the 24-line intra-
rack cable 3FE 27673 CAAA.
Connection/Locking
The CHAMP50 connectors are plugged into the connectors on the splitter boards and are
locked in place with screws.
The CHAMP100 connector is plugged into the connector on the LT board and is locked
in place with baillocks (see Figure 9-10).
Special Tools
To secure the connectors on the passive splitter boards, a screwdriver with
ball hex tip M2.5 is required. This type of screwdriver permits to work in an angle w.r.t.
the screw.
ADSL 32 ADSL 31
ADSL 30 ADSL 29
Figure 9-40 Intra-rack Cabling between XD-PSP and 7302 FD-LT Subrack
ADSL 16
ADSL 28 ADSL 27
ADSL 15
ADSL 26 ADSL 25
ADSL 14
ADSL 24 ADSL 23 ADSL 13
ADSL 22 ADSL 21 ADSL 12
ADSL 19 ADSL 11
ADSL 20
ADSL 10
ADSL 18 ADSL 17
ADSL 09
ADSL 16 ADSL 15
ADSL 14 ADSL 13
ADSL 12 ADSL 11
ADSL 09 ADSL 08
ADSL 10
ADSL 07
ADSL 08 ADSL 07
ADSL 06
and an 7302 FD-LT subrack.
ADSL 06 ADSL 05
ADSL 05
ADSL 04 ADSL 03 ADSL 04
ADSL 02 ADSL 01 ADSL 03
Cabling Diagram
ADSL 02
Released
ADSL 01
9 — MDF Cabling
146 / 234
9 — MDF Cabling
Parts List
Required parts are:
• 16 intra-rack cables 3FE 27673 AAAA.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables.
• Lacing cord for tying up and/or bundling cables.
Table 9-12 Overview Intra-rack Cabling in Rack with XD-PSP and 7302 FD-LT Subrack
i Run the cable from the 7302 FD-LT subrack, via the left cable area, to the XD-PSP
subrack.
ii Plug the CHAMP100 connector into the appropriate connector on the LT board in
the 7302 FD-LT subrack. Refer to Table 9-12 and Figure 9-40.
iii Plug the CHAMP50 connector X1 into the appropriate connector (6th connector) of
the splitter board in the XD-PSP subrack. Refer to Table 9-12 and Figure 9-40.
iv Route the cable with the CHAMP50 connector X2 via the left side to the top of the
XD-PSP subrack, then to the right and then down to the connector.
v Plug the CHAMP50 connector X2 into the appropriate connector (3rd connector) of
the splitter board in the XD-PSP subrack. Refer to Table 9-12 and Figure 9-40.
5 Properly arrange the eight cables in the cabling area and tie them up with tie-wraps at
regular distances.
i Run the cable from the 7302 FD-LT subrack, via the right cable area, to the
XD-PSP subrack.
ii Plug the CHAMP100 connector into the appropriate connector on the LT board in
the 7302 FD-LT subrack. Refer to Table 9-12 and Figure 9-40.
iii Plug the CHAMP50 connector X1 into the appropriate connector (6th connector) of
the splitter board in the XD-PSP subrack. Refer to Table 9-12 and Figure 9-40.
iv Route the cable with the CHAMP50 connector X2 via the right side to the top of the
XD-PSP subrack, then to the left and then down to the connector
v Plug the CHAMP50 connector X2 into the appropriate connector (3rd connector) of
the splitter board in the XD-PSP subrack. Refer to Table 9-12 and Figure 9-40.
8 Properly arrange the eight cables in the connector areas and tie them up with tie-wraps
at regular distances.
This section describes the MDF (LINE and POTS) cabling procedure for a rack with
XD-PSP subrack.
POTS 25-48
ADSL 25-48
ADSL 01-24
3FE 24810 xxAA 96-pair POTS/LINE, four connectors 45º up Up, XD-PSP to MDF
3FE 24811 xxAA 96-pair POTS/LINE, four connectors 45º down Down, XD-PSP to MDF
Label Brown
(*)
Label Green
(*)
Label for marking
identification and
destination Label Orange
(*)
ca 60 mm Label Blue
26
Solder side
1
50
25
Table 9-14 Overview MDF Cables for Rack with one XD-PSP and one XD-LT Subrack
MDF Cables Number of 24-pair Cables Number of 96-pair Cables Total Number
of MDF Cables
Type per Slot per Subrack per Rack per Subrack per Rack per Rack
LINE 2 32 32 8 8 8 (96-pair)
POTS 2 32 32 8 8 8 (96-pair)
Connection/Locking
The MDF connectors are plugged into to the POTS and LINE connectors on the splitter
boards in the XD-PSP subrack and are locked in place with screws; see to Figure 9-43.
POTS conn.
ADSL conn.
LINE conn.
ADSL conn.
Special Tools
To secure the connectors on the passive splitter boards, a screwdriver with
ball hex tip M2.5 is required. This type of screwdriver permits to work in an angle w.r.t.
the screw.
Lower-Left
ADSL 11 LINE 11 POTS 11 ADSL 12 LINE 12 POTS 12
ADSL 13 LINE 13 POTS 13 ADSL 14 LINE 14 POTS 14
ADSL 15 LINE 15 POTS 15 ADSL 16 LINE 16 POTS 16
ADSL 17 LINE 17 POTS 17 ADSL 18 LINE 18 POTS 18
ADSL 19 LINE 19 POTS 19 ADSL 20 LINE 20 POTS 20
in an XD-PSP subrack in case of ADSL deployment.
Released
ADSL 29 LINE 29 POTS 29 ADSL 30 LINE 30 POTS 30
Upper-Right
Lower-Right
Figure 9-45 Installing MDF Cables in XD-PSP Subrack
AP01 AP02 AP03 AP04 AP05 AP06 AP07 AP08 AP09 AP10 AP11 AP12 AP13 AP14 AP15 AP16
Figure 9-45 shows the cabling diagram for installing the MDF (LINE and POTS) cables
153 / 234
9 — MDF Cabling
9 — MDF Cabling
Parts List
Required parts are
• 16 MDF cables (96-pair): 8 up and 8 down, refer to Table 9-13.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables
• Lacing cord for tying up and/or bundling cables.
Procedure 9-7 LINE and POTS Cabling in Rack with XD-PSP Subrack
Preparing MDF Cables
1 Prepare sixteen 96-pair MDF cables for XD-SP subrack, eight for routing up and eight
for routing down.
Refer to Table 9-13 for the correct cables.
2 Label eight cables for LINE and eight cables for POTS. Refer to Figure 9-45 and to
Table 9-15 to apply the correct label.
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
Routing 96-pair Cable 24-pair Cable Splitter Slot 24-pair Cable MDF
Label Color Connector Pair Numbers
3 Select a step in Table 9-16 to start cabling a certain part in the splitter area.
Table 9-16 Overview LINE and POTS Cabling procedures per Splitter Area
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
i Run 96-pair cable POTS B from the overhead guide down (in case of overhead
cabling) or from the raised floor up (in case of raised floor cabling) to the XD-PSP
subrack. Route it via the left cable area of the rack to the upper connector area in
the subrack.
ii Enter the four 24-pair cables via the left rack hole into the connector area.
Refer to the color labels to route each cable between the fingerguides to the
appropriate splitter slot and connector:
iii Plug each connector into the upper POTS connector on the splitter/applique or, if
not present, lock it at the upper position on the dummy plate.
6 Install LINE B in a similar way as POTS B, but route and connect as follows:
i Route four LINE cables between finger guides on top of installed POTS B cables.
ii Connect to LINE 02, LINE 04, LINE 06 and LINE 08 on splitter or lock at second
position on dummy plate.
7 Install POTS D in a similar way as POTS B, but route and connect as follows:
8 Install LINE D in a similar way as POTS D, but route and connect as follows:
i Route four LINE cables between finger guides on top of installed POTS D cables.
ii Connect to LINE 10, LINE 12, LINE 14 and LINE 16 on splitter or lock at second
position on dummy plate.
9 Reconnect the cables ADSL 02, 04, 06, 08, 10, 12, 14 and 16.
10 Secure the LINE, POTS and ADSL cables by sliding a piece of tie wrap in the finger
guides.
11 Properly arrange the 24-pair cables in the connector and the cabling area.
Tie the cables with tie wraps at regular distances. Use rack cable supports to attach
cable bundles.
13 Install LINE A.
i Run 96-pair cable LINE A from overhead guide or raised floor to lower left
connector area.
ii Route LINE A cables between finger guides on top of installed ADSL A cables.
iii Refer to color labels to route four 24-pair cables between fingerguides to
appropriate splitter slot and connector:
14 Install POTS A in a similar way as LINE A, but route and connect as follows:
i Route POTS A cables between finger guides on top of installed LINE A cables.
15 Install LINE C in a similar way as LINE A, but route and connect as follows:
16 Install POTS C in a similar way as LINE C, but route and connect as follows:
i Route POTS C cables between finger guides on top of installed LINE C cables.
17 Secure the LINE, POTS and ADSL cables by sliding a piece of tie wrap in the finger
guides.
18 Properly arrange the 24-pair cables in the connector and the cabling area.
Tie the cables with tie wraps at regular distances. Use rack cable supports to attach
cable bundles.
20 Start cabling at slot AP 16 with POTS H and LINE H and proceed to the left with POTS F
and LINE F ending at slot AP 09.
22 Start cabling at slot AP 16 with LINE G and POTS G, proceed to the left with LINE E and
POTS E ending at slot AP 09.
10.1 Introduction
The following items are required to equip an XD modular rack with side plates (both left
and right side):
For mounting the side plates on the rack, refer to Figure 10-1
2 3
Door Types
One universal door type, code 3FE 20207 AAAA, is available. This door opens to the left
and is closed by means of two door latch locks.
Door Kits
These kits contain the door and all the needed material for on-site installation of the door
on the rack. The door is by default pre-assembled to open to the left side, but it is possible
in a simple way to change it to open to the right side.
Installing Doors
Table 10-3 lists the items to be used for mounting a door on a rack.
Foot rubber
Note: The frame ground of the rack must be connected to the door.
Foot
rubber
Rotation pin
11.1 Overview
The following is a list of environmental and mounting constraints in CO, CEV, and OSP
cabinets for the 7330 FD subrack:
• Avoid installing the 7330 FD subrack adjacent to any other equipment that exhausts
or takes in cooling air, in order to avoid overheating.
• Any deployment of the 7330 FD subrack in closed cabinets must be in GR-487 or GR-
3108-CORE Class 2 cabinets where, in part the cabinets provide maximum 65°C inlet
air to the fans at a cabinet external ambient temperature of 46°C, 1800 m altitude, and
full solar loading including any preheating of cabinet airflow by other equipment.
• Deployment of the 7330 FD subrack in COs is not recommended for closed cabinets
(only open relay racks). If closed cabinets must be used, the cabinets must provide a
maximum 50°C inlet air to the shelf fans at a CO external ambient temperature of
50°C, 1800 m altitude (GR-63 CO conditions). The cabinet must not restrict shelf
airflow or add temperature rise above GR-63 CO conditions including a preheating of
cabinet airflow by other equipment.
• In CO and CEVs with the 7330 FD subrack, the fan unit can be operated with fan
filters but these filters must be changed only with new fan filters available from
Alcatel every three months or sooner depending on conditions; otherwise,
overheating and thermal failure will result.
• In OSP cabinets with the 7330 FD subrack, the fan unit of the 7330 FD subrack must
be operated without fan filters; otherwise, overheating and thermal failure will result.
• Never operate the 7330 FD subrack without the shelf cover fully installed; otherwise,
overheating and thermal failure will result.
• Never operate the 7330 FD subrack with any empty slots. All slots must contain either
active units or appropriate filler plates; otherwise, overheating, thermal, or EMC/ESD
failure will result. Refer to Table 11-1.
• Never operate the 7330 FD subrack with its fan unit removed or non-operational for
more than 2 minutes.
• The intake and exhaust of all shelf mounting configurations must not contain any
obstructions caused by cabinet mounting hardware, rack hardware, or other electronic
equipment. The intake and exhaust should not obstruct or interfere with shelf-level
airflows so that bulk airflows and slot velocities drop below those listed in Table 11-1.
Fan - low speed (< 25°C) Fan - high speed (> 40°C)
This section describes how to mount the 7330 FD subrack in a standard 19” frame inside
a CO rack or an outdoor cabinet.
Parts List
The following parts are required:
• One 7330 FD subrack (NFXS-B), 3FE 27796 AAAA
• 8 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the FD subrack
• a 19”grounded rack, or equivalent, that can accommodate the 7330 FD subrack
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
2 Mount the 7330 FD subrack on the supports with 8 M6 screws; see Figure 11-1. Figure
11-2 shows the mounted 7330 FD subrack.
This section describes how to mount the 7330 FD subrack in an ETSI rack inside a CO
rack or an outdoor cabinet.
Parts List
The following parts are required:
• One 7330 FD subrack, 3FE 27796 AAAA
• Two mounting brackets, see Figure 11-3:
• left-side mounting bracket: 3FE 29043 AAAA
• right-side mounting bracket: 3FE 28144 AAAA
• 16 self-tapping screws M6 x 10 mm
Note: the fixing material is not included with the FD subrack
• an ETSI rack
Recommended Tools
The following tools are recommended:
• TORX M6 screwdriver
• Protective gloves.
2 Mount the left-side bracket and the right-side bracket on the 7330 FD subrack with 8 M6
screws; see Figure 11-4.
3 Mount the 7330 FD subrack on the supports with 8 M6 screws; see Figure 11-5. Figure
11-6 shows the mounted 7330 FD subrack.
The fan unit is a field replaceable unit with wide voltage range fans, an alarm interface
board and (optional) a dust filter. It is installed in the subrack fan area and plugs directly
into the backplane connectors providing connection.
The fan unit can be shipped factory installed in the rack, but can also be ordered as
separate unit for replacement on site.
It can be hot inserted in the subrack, it has no ON/OFF switch but removing it disconnects
power provided from the backplane.
Warning — Hot insertion of the fan unit can sometimes cause service
disruption.
The fan unit of each subrack must be equipped with a dust filter.
1 Remove the fan unit from its shipping packaging and inspect it for damage. If damaged,
do not mount the fan unit but notify the transportation carrier and Alcatel immediately.
Captive screw
filter
Captive screw fan unit
3 If the system is active, keep in mind the maximum time (five minutes) fans are allowed
to be out of operation (see Danger warning).
4 Gently insert the fan unit into the fan area until the backplane connectors are fully mated.
Secure the unit by tightening the captive screw.
5 In the same way, install the fan units of other subrack(s), if any.
6 Mount a dust filter in the fan unit of each subrack or replace it, if required (each three to
six months, depending on the amount of dust in the CO).
12.1 Introduction
Always wear protective gloves and footwear for all handling tasks.
Carefully follow the instructions.
General
Cable Routing
Power cables are routed from the PDF to the subrack and are connected at the input
terminal block inside the 7330 FD subrack.
In order to minimize interference and optimize DSL performance, it is advisable, but not
a minimum requirement, to route cables using separate channels for signal and power
cables.
Keeping a distance of 10 cm between signal and power cables is advisable where it
imposes no practical problems.
Crossing of signal cables with power cables and parallel routing over short distances are
acceptable.
Power Unit
The 7330 FD subrack is designed to be used as stand-alone equipment. It is equipped
with a power unit.
The power unit is covered with a plastic safety cover; see Figure 12-1.
Safety cover
The power unit is located at the bottom left of the subrack, see Figure 12-2.
Power unit
All the power cables are equipped with an M5 lug at one end.
Proceed as follows:
3 Guide the power cables through the cable guide and connect them to the power
terminals as shown in Figure 12-4
RET A
BAT A PWR SYS
Power presence
indication
5 Place the safety cover back in its location and fasten it with the 4 screws.
Note — When the power cables are connected and BATA or BATB power
is on, a green LED at the righ bottom of the FD 7330 subrack is on, showing
the availability of power (even when the circuit breaker is in the “off”
position); see Figure 12-4.
Cable Type
The subrack grounding cable is a 25mm2 yellow-green grounding cable (cable code 3FE
29500 AAAA) with a double 8 mm lug at one end; see Figure 12-5.
Proceed as follows:
1 Route the grounding cable to the left side of the subrack and to the bottom of the
subrack.
2 Connect the double lug to the grounding cable connection point as shown in Figure
Ground
cable
connection
External Alarm
The external alarm signal can be routed via an external alarm cable
(code 3FE 29568 AAAA). This is a signal cable with a DSUB-15 connector. The cable
has an angle of 45° with regard to the connector. The connector is shown in Figure 12-7.
15.2
31.84
35.88
12
45˚
o
Figure 12-8 shows how the cables must be connected to the 7330 FD subrack.
The “Alarm up” interface is used to cascade the system alarm signals from this 7330 FD
subrack to another 7330 FD subrack.
The “Alarm down” interface is used to cascade the system alarm signals from another
7330 FD subrack to this 7330 FD subrack.
Door Alarm
The door alarm cable is a straight UTP-5 cable with an RJ45 connector. Figure 12-9
shows where the cable must be connected to the 7330 FD subrack.
UP DOWN DOOR
Alarm LED
The alarm LED signal can be cascaded between 7330 FD subracks. The alarm cable is a
straight UTP-5 cable with an RJ45 connector.
Figure 12-10 shows how the cables must be connected to the 7330 FD subrack.
UP DOWN DOOR
The “UP” interface is used to cascade the alarm LED signal from this 7330 FD subrack
to another 7330 FD subrack.
The “DOWN” interface is used to cascade the alarm LEd signal from another 7330 FD
subrack to this 7330 FD subrack.
These procedures describe the routing and connection of fiber cables for optical units in
7330 FD subracks.
General
The optical fiber management for the 7330 FD subrack is based on the following
concepts:
1 Vertical fiber routing of the optical fibers out of the rack towards overhead fiber cable
trays is foreseen in the 2 vertical fiber cable channels located at the front left and front
right side of the rack (see Figure 12-11).
2 Fiber routing and management within the 7330 FD subracks towards the dedicated
fiber outlets of the subrack.
3 Optional fiber protection and bending protection items.
Note — It is advised to protect the SFP cages, which are not equipped
with SFP modules, with dust cover 1AD 00847 0003 in order to prevent
dust intrusion.
Optical Units
The optical units, which are supported in the 7330 FD subrack are listed in Table 12-2.
Figure 12-11 Fiber Routing for Optical Units in NT and NT I/O Slots
Fiber bending management (mounted on the fan unit) is used to prevent fibers from
bending in a sharp angle.
13.1 Introduction
This chapter gives the procedures to install Field Replaceable Units (FRUs) in an
7330 FD subrack.
This section gives the layout of the different supported subracks, showing the areas and
the slot positions.
7330 FD Subrack
For an 7330 FD subrack, the slot positions can vary depending on the used configuration:
• an 7330 FD subrack equipped only with LT boards is indicated as 7330 FD-LT:
• for the slot positions of an 7330 FD-LT subrack and with NT redundancy; see Figure 13-
1
• for the slot positions of an 7330 FD-LT subrack and without NT redundancy; see
Figure 13-2
• an 7330 FD subrack equipped with both LT boards and splitter boards is indicated as
7330 FD-Combo:
• for the slot positions of an 7330 FD-Combo subrack and with NT redundancy; see
Figure 13-3
• for the slot positions of an 7330 FD-Combo subrack and without NT redundancy; see
Figure 13-4
LT 1
NT I/O
BITS CRAFT Mngt NT A SFP1 SFP2
EMA-GFC
LT 1
LT 10
LT 9
EMA-GFC
LT 1
NT I/O
BITS CRAFT Mngt NT A SFP1 SFP2
EMA-GFC
LT 1
SP 5
LT 5
EMA-GFC
Table 13-1 shows the maximum number of boards that can be installed in an 7330 FD
subrack for the different configurations.
7330 FD-Combo 4 LT boards and 4 splitter boards 5 LT boards and 5 splitter boards
7330 FD-LT 5 LT boards 10 LT boards
This section describes the installation procedures of the boards supported in your system.
Table 13-2 shows which procedure is applicable for your system.
Procedure Procedure
This general procedure describes the installation of plug-in boards containing devices that
susceptible to ESD. Other procedures describing installation of ESD sensitive boards refer to
this general procedure.
General
Boards or assemblies with ESD sensitive devices are labelled or tagged with the ESD
awareness symbol shown in Figure 13-5.
Most boards and powered equipment contain devices that are susceptible to
ESD. ESD could damage these or other devices in unconnected circuit
conditions.
Procedure
1 Review requirements (ETS 300 386 1 2) for handling ESD boards.
2 Put on the antistatic wrist strap and connect it to the Earth Bonding Point at the bottom
of the 7330 FD subrack, it carries the label of Figure 13-6.
EARTH
BONDING
POINT
3 Test the ESD wrist strap with the ohmmeter to ensure effectiveness, it must measure
1 MOhm +/- 20% to ground.
5 Perform specific steps, if any, for boards to be installed (for example, switches, jumper
setting,...).
6 Slide the boards into the slot and use the ejector handles to engage the board in the
backplane (see Figure 13-7).
Withdrawal
Insertion
Guiding plate
7 Lock the board in place with the fixation screws located at the top and the bottom of the
faceplate of the board (see Figure 13-8).
5mm Stiffener
To adjust the difference between the width of the NT board (30mm) and the width of the
LT board (25mm), a 5mm stiffener is mounted above the slot for NTB/LT10 in the
7330 FD subrack; see Figure 13-10.
The stiffener is a sheet-metal part made of 1mm stainless steel board. Two M2.5 screws
are enclosed in the 5mm stiffener assembly to mount the part in the subrack. Also, gasket
foam is attached on the stiffener to ensure EMI shielding.
Proceed as follows
General
An 7330 FD subrack has one or two redundant Network Termination (NT) boards.
The single (first) NT board is inserted in slot NT A, the redundant board, if any, in slot NT B
(see Figures 13-3).
Note — Before the NT board can be installed in slot NTB, the 5 mm front
stiffener has to be removed. See Procedure 13-2.
NT B
NT A
When installing optical boards or handling optical fibers, never look inside
connectors of boards or fibers when these are not connected.
This board contains devices that are susceptible to damage caused by ESD
in unconnected circuit conditions.
Procedure
1 Remove the NT board from its ESD protective bag. Make sure to wear the antistatic wrist
strap.
2 Slide the NT board in the NT A slot of the subrack and lock with insertion tabs. Refer to
Figure 13-11.
The board first displays a heartbeat signal, that is, the green “PWR” LED is flashing.
Then it displays an enabling operation signal, that is,
General
Each subrack containing one or two redundant NT boards can have an NT I/O applique.
The NT I/O applique is a single board installed which is installed in the NT I/O slot between
the two NT slots of the 7330 FD subrack, see Figure 13-12.
NT I/O
Procedure
1 Locate the single NT I/O slot between the two NT slots.(Figure 13-12).
3 Insert it in the NT I/O slot, lock the insertion tabs and secure the board with the front plate
screws (torque 0.6 Nm).
General
Depending on the configuration, the 7330 FD subrack can house up to 10 Line Termination
(LT) boards. Refer to Table 13-3.
Figure 13-13 shows the slots for the LTs when the 7330 FD subrack is used in Combo
configuration and with NT redundancy.
Procedure
1 Locate the free LT slots for mounting the LT boards. Refer to Figure 13-13.
2 Remove the LT board from its ESD protective bag. Make sure to wear the antistatic wrist
strap.
This board contains devices that are susceptible to damage caused by ESD
in unconnected circuit conditions.
4 In the same way, install all the planned LTs of the subrack.
General
Depending on the configuration, the 7330 FD subrack can house up to 5 splitter boards. Refer
to Table 13-4.
Figure 13-14 shows the slots for the splitter boards when the 7330 FD subrack is used in
Combo configuration and with NT redundancy.
Procedure
1 Locate the AP slot corresponding with the slot which is housing the LT in the 7330 FD
subrack.
2 Disconnect the MDF cables and remove the dummy plate, if present (see “MDF
Cabling”).
4 Insert the board in the AP slot and lock with insertion tabs.
5 Connect the MDF cables, if any, to the four front plate connectors.
6 In the same way, install a splitter for each equipped LT board in the 7330 FD subrack.
14.7 MDF Cabling between 7330 FD Subrack and MDF Splitter 14-221
14.1 Introduction
Overview
This chapter describes the procedures to install MDF cables:
• between 7330 FD-LT subrack and Main Distribution Frame (MDF) in the CO
• between 7330 FD-Combo subrack and Main Distribution Frame (MDF) in the CO:
• between LT boards and splitter boards
• between splitter boards and MDF
Cables
• xDSL cables are used to connect an 7330 FD-LT subrack directly to the MDF
• LINE and POTS cables are used to connect splitter boards in the 7330 FD-Combo
subrack to the MDF.
This section gives general information and cable routing guidelines for MDF cabling.
Dummy Plates
As long as not all splitters (or appliques) are equipped in a subrack, dummy plates must
be mounted in the empty slots to secure EMC-shielding and to fix loose LINE and POTS
cables, if present.
• Dummy plate for 7330 FD subrack: 3FE 27338 ABAA
At slot deployment, the dummy plate is replaced by the appropriate board and the cables
are connected to the board.
Labeling
The cable ends are labeled for identification and destination and can have other markings
depending on local practices.
The order in which MDF cables are installed in following procedures can,
but must not be applied. However, it is recommended to:
• Run 96-pair cables by two or four. They connect to four or eight
successive splitters (the connectors of one 96-pair cable fit four
adjacent LINE or POTS connectors).
• When cabling the upper part of the splitter area, first fit LINE then fit
POTS connectors, when cabling the lower part, first fit POTS then fit
LINE connectors.
14.3 Procedures
Note — All the procedures are described for fully equipped subracks.
This section describes the cabling procedure for ADSL interconnection cabling between
the LT boards and the splitter boards in an 7330 FD-Combo subrack. Figure 14-3 shows
an example.
Cable Type
The required cable is an S-shaped, 175 mm long cable (3FE 27677 AAAA); refer to
Figure 14-4.
175
Solder side
76 100
1 25
Note — Refer to Appendix A.4 for the wiring list of the CHAMP100
connectors.
Figure 14-5 7330 FD-Combo Subrack with 4 LTs and 4 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
NT I/O
BITS CRAFT Mngt NT A SFP1 SFP2
EMA-GFC
For a subrack equipped with 5 LTs and 5 splitter boards (refer to Figure 14-6), 5 cables
are required.
Figure 14-6 7330 FD-Combo Subrack with 5 LTs and 5 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
SP 5
LT 5
EMA-GFC
Connection/Locking
The cables are plugged into the connectors on the LT boards and the splitter boards and
are locked in place with baillocks; see Figure 14-7.
Baillocks
Cabling Diagram
Figure 14-8 shows the cabling diagram for installing the ADSL interconnection cables in
an 7330 FD-Combo subrack (configuration with 4 LTs and 4 splitter boards is shown).
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1
LT 1
NTA
NTIO
NT B
Parts List
Required parts are
• Four (or five) S-shaped interconnection cables (3FE 27677 AAAA) per equipped
7330 FD-Combo subrack.
ii Connect the other end to the lower connector of the splitter board below; refer to
Figure 14-8.
This section describes the POTS and LINE cabling procedure with 2x24-pair cables
between the splitter boards in an 7330 FD-Combo subrack and the MDF. Figure 14-9
shows an example.
Figure 14-9 POTS/LINE Cabling for 7330 FD-Combo subrack with 2x24-pair Cables
Cable Type
The required cable is an MDF cable with two bundles of 24-pair cables and one
CHAMP100 connector; refer to Figure 14-4.
Solder side
76 100
1 25
Figure 14-11 7330 FD-Combo Subrack with 4 LTs and 4 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
NT I/O
BITS CRAFT Mngt NT A SFP1 SFP2
EMA-GFC
For a subrack equipped with 5 LTs and 5 splitter boards (refer to Figure 14-12), 10 cables
are required (5 for POTS and 5 for LINE).
Figure 14-12 7330 FD-Combo Subrack with 5 LTs and 5 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
SP 5
LT 5
EMA-GFC
Connection/Locking
The cables are plugged into the connectors on the splitter boards and are locked in place
with baillocks; see Figure 14-7.
Cabling Diagram
Figure 14-13 shows the cabling diagram for installing the 2x24-pair MDF cables in an
7330 FD-Combo subrack (configuration with 4 LTs and 4 splitter boards is shown).
POTS 01 LINE 01
POTS 02 LINE 02
POTS 03 LINE 03
POTS 04 LINE 04
Parts List
Required parts are
• 8 (or 10) 2x24-pair MDF cables (3FE 26725 AAAA) per equipped 7330 FD-Combo
subrack.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables.
• Lacing cord for tying up and/or bundling cables.
2 Label 8 cables for the first subrack. Refer to Figure 14-13 for the position of the
connectors on the splitter boards and to Table 14-1 to define the labels.
2x24-pair Cable Label Splitter board Splitter board Connector Cable Pair Numbers
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
3 Install the four 2x24-pair MDF cables for POTS: POTS 01 to POTS 04. Refer to
Table 14-1 and Figure 14-13.
i Run the four 2x24-pair cables via the left side of the rack to the subrack.
ii Connect each cable to the POTS connector on the appropriate splitter board:
4 Install the four 2x24-pair cables for LINE: LINE 01 to LINE 04. Refer to Table 14-1 and
Figure 14-13.
i Run the four 2x24-pair cables via the left side of the rack to the subrack.
ii Connect each cable to the LINE connector on the appropriate splitter board:
5 Properly arrange the eight 2x24-pair cables. Tie up the cables with tie wraps at regular
distances.
6 Route the MDF cables to the MDF. Follow the procedures prescribed by local practices.
Refer to the MDF cabling guidelines.
14.6 POTS and LINE Cabling (96-pair) for 7330 FD-Combo Subrack
This section describes the POTS and LINE cabling procedure with 96-pair cables
between the splitter boards in an 7330 FD-Combo subrack and the MDF. Figure 14-14
shows an example.
Figure 14-14 POTS/LINE Cabling for 7330 FD-Combo subrack with 96-pair Cables
Cable Type
The required cable is an MDF cable with 4 bundles of 24-pair cables and two
CHAMP100 connectors; refer to Figure 14-15.
Solder side
1 25
635
Brown
Green
Connector B
Orange
Blue
610 Connector A
Figure 14-16 7330 FD-Combo Subrack with 4 LTs and 4 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
NT I/O
BITS CRAFT Mngt NT A SFP1 SFP2
EMA-GFC
For a subrack equipped with 5 LTs and 5 splitter boards (refer to Figure 14-17), 5 cables
are required (5 for POTS and 5 for LINE).
Figure 14-17 7330 FD-Combo Subrack with 5 LTs and 5 Splitter Boards
SP 4
LT 4
SP 3
LT 3
SP 2
LT 2
SP 1 FAN
LT 1
SP 5
LT 5
EMA-GFC
Connection/Locking
The cables are plugged into the connectors on the splitter boards and are locked in place
with baillocks; see Figure 14-7.
Cabling Diagram
Figure 14-18 shows the cabling diagram for installing the 96-pair MDF cables in an 7330
FD-Combo subrack (configuration with 4 LTs and 4 splitter boards is shown).
Orange
Blue
POTS 01 LINE 01
POTS 02 LINE 02
POTS 03 LINE 03
Parts List
Required parts are
• 4 (or 5) 96-pair MDF cables (3FE 26726 AAAA) per equipped 7330 FD-Combo
subrack.
• Tie-wraps (5 mm x 190 mm) for tying up and/or bundling cables
• Lacing cord for tying up and/or bundling cables.
96-pair Cable Label Splitter board Splitter board Bundle Color Cable Pair Numbers
connector
Note — Besides pair numbering, the labels can also contain information
about connection at the local MDF (MDF style, block number, cable
number,...).
3 Install the two 96-pair MDF cables for POTS: POTS 01 and POTS 02. Refer to Table 14-
3 and Figure 14-18.
i Run the two 96-pair cables via the left side of the rack to the subrack.
ii Connect each cable to the POTS connector on the appropriate splitter board:
4 Install the two 96-pair cables for LINE: LINE 01 and LINE 02. Refer to Table 14-3 and
Figure 14-18.
i Run the two 96-pair cables via the left side of the rack to the subrack.
ii Connect each cable to the LINE connector on the appropriate splitter board:
Routing to MDF
6 Route the MDF cables to the MDF. Follow the procedures prescribed by local practices.
Refer to the MDF cabling guidelines.
This section describes the MDF cabling procedure between a 7330 FD subrack and
splitters mounted in the MDF frame.
MDF Splitters
The MDF splitters are mounted in a rack.
Each splitter is equipped with 4 ports, so 12 MDF splitters are required for each equipped
48-port VDSL LT board.
Figure 14-19 shows the pinning of the board connectors.
POTS_4_Ring
POTS_4_Tip
LINE_4_Ring
LINE_4_Tip
POTS_3_Ring
POTS_3_Tip
LINE_3_Ring
VDSL_4_Ring
LINE_3_Tip
VDSL_4_Tip
GND
VDSL_3_Ring
GND
VDSL_3_Tip
VDSL_2_Ring
RJ-45 GND
VDSL_2_Tip GND
VDSL_1_Ring POTS_2_Ring
VDSL_1_Tip POTS_2_Tip
LINE_2_Ring
LINE_2_Tip
POTS_1_Ring
POTS_1_Tip
LINE_1_Ring
LINE_1_Tip
87654321
Solder side
76 100 Orange
1 25
Blue
Connection/Locking
On the subrack side, the MDF cable is connected to the LT boards and secured with
baillocks.
On the splitter side, an RJ45 connector must used for each group of 4 Unshielded Twisted
Pair (UTP) cables.
Connection Table
12 MDF splitters are required for each equipped 48-port VDSL LT board.
The first 6 MDF splitters (that is, RJ1 to RJ6 are connected to the UTP cables of the blue
bundle.
The next 6 MDF splitters (that is, RJ7 to RJ12) are connected to the UTP cables of the
orange bundle.
Note — Refer to Appendix A.4 for the wiring list of the 48-line cable
3FE 26725 xxAA
For cable coding and installation procedures, refer to chapter “MDF Cabling”.
This section lists the line and color designations used in this appendix.
Cable Colors
The following designations are used for the cable colors:
Designation Color
BK black
BL blue
BN brown
GN green
GY grey
OR orange
RD red
WH white
WH-BL white-blue
YE yellow
Line Number
The following designations are used for the line number:
• T: tip
• R: ring
• NC: not connected
Table A-2 shows the wiring list for the CHAMP50 MDF cable and the connector layout
for the CHAMP50 connector.
Connector
Number
Number
Layout
Color
Color
Wire
Wire
Line
Line
Pin
Pin
26 01R BL_1 1 24R BN_1
Table A-3 shows the wiring list for the CHAMP100 MDF cable.
Connector
Number
Number
Number
Number
Layout
Color
Color
Color
Color
Wire
Wire
Wire
Wire
Line
Line
Line
Line
Pin
Pin
Pin
Pin
1 NC 26 NC 51 NC 76 NC
This section describes the wiring list for intra-rack cables from 48-line FD LTs to 48-line
splitters or cut-through appliques.
• Table A-4 shows the wiring list for the CHAMP100 connector (X3)
• Table A-5 shows the wiring list for the CHAMP50 connectors (X1 and X2)
Connector
Number
Number
Number
Number
Layout
Color
Color
Color
Color
Wire
Wire
Wire
Wire
Line
Line
Line
Line
Pin
Pin
Pin
Pin
1 NC 26 NC 51 NC 76 NC
Connector X1 Connector X2
Connector
Number
Number
Number
Number
Layout
Color
Color
Color
Color
Wire
Wire
Wire
Wire
Line
Line
Line
Line
Pin
Pin
Pin
Pin
26 01R BL_1 1 24R BN_1 26 25R BL_2 1 48R BN_2
50 NC 25 NC 50 NC 25 NC
This section describes the wiring list for intra-rack cables from 24-line FD LTs to 24-line
splitters or cut-through appliques.
The tables below show the wiring list for the 48-line intra-rack cable:
• Table A-6 shows the wiring list for the CHAMP100 connector (X3)
• Table A-7 shows the wiring list for the CHAMP50 connectors (X1 and X2).
Connector
Number
Number
Number
Number
Layout
Color
Color
Color
Color
Wire
Wire
Wire
Wire
Line
Line
Line
Line
Pin
Pin
Pin
Pin
1 NC 26 NC 51 NC 76 NC
2 NC 27 NC 52 13T BK 77 12T BK
3 NC 28 NC 53 13R GN 78 12R OR
1 76
4 NC 29 NC 54 14T BK 79 11T BK
5 NC 30 NC 55 14R BN 80 11R BL
6 NC 31 NC 56 15T BK 81 10T RD
7 NC 32 NC 57 15R GY 82 10R GY
8 NC 33 NC 58 16T YE 83 09T RD
9 NC 34 NC 59 16R BL 84 09R BN
10 NC 35 NC 60 17T YE 85 08T RD
25 100
11 NC 36 NC 61 17R OR 86 08R GN
12 NC 37 NC 62 18T YE 87 07T RD
13 NC 38 NC 63 18R GN 88 07R OR
14 NC 39 NC 64 19T YE 89 06T RD
15 NC 40 NC 65 19R BN 90 06R BL
16 NC 41 NC 66 20T YE 91 05T WH
17 NC 42 NC 67 20R GY 92 05R GY
19 NC 44 NC 69 21R BL 94 04R BN
21 NC 46 NC 71 22R OR 96 03R GN
22 NC 47 NC 72 23T WH-BL 97 02T WH
23 NC 48 NC 73 23R GN 98 02R OR
Connector X1 Connector X2
Connector
Number
Number
Number
Number
Layout
Color
Color
Color
Color
Wire
Wire
Wire
Wire
Line
Line
Line
Line
Pin
Pin
Pin
Pin
26 19R BN 1 21R BL 26 07R OR 1 09R BN
28 20R GY 3 NC 28 08R GN 3 NC
29 20T YE 4 NC 29 08T RD 4 NC
30 NC 26 1 5 22R OR 30 NC 26 1 5 10R GY
33 18T YE 8 NC 33 06T RD 8 NC
34 NC 9 24R BN 34 NC 9 12R OR
50 25 50 25
39 15T BK 14 NC 39 03T WH 14 NC
40 16R BL 15 NC 40 04R BN 15 NC
41 16T YE 16 NC 41 04T WH 16 NC
42 NC 17 NC 42 NC 17 NC
43 NC 18 NC 43 NC 18 NC
44 14R BN 19 NC 44 02R OR 19 NC
45 14T BK 20 NC 45 02T WH 20 NC
46 NC 21 NC 46 NC 21 NC
47 NC 22 NC 47 NC 22 NC
48 13R GN 23 NC 48 01R BL 23 NC
49 13T BK 24 NC 49 01T WH 24 NC
50 NC 25 NC 50 NC 25 NC