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DAN PEMBUATAN
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
MANUFACTURING SYSTEM
DATE 1/4/2019
TOTAL MARKS
REV NO DESCRIPTION
DATE OF REVISION
01 Contents reviewed after 5 years
12/2/2019
EXPERIMENT 5
2.0 INTRODUCTION
Data is used as an input in simulation. It is important to collect and model the data correctly
to get accurate result from simulation. Faulty of input data will give misleading interpretation
of output results Therefore, choosing appropriate distributions of input data is very important.
Common data used in manufacturing system simulation are: the distribution of time between
arrivals and of process time, the distribution of demand and of lead time, the distribution of
time to failure of a component/machine and of repair time, etc. All those data contain
randomness. Histogram and ARENA Input Analyzer will be used to identify the distribution
of the data.
3.0 THEORY
i Manufacturing System.
ii Modeling and Simulation.
iii Concepts in Discrete-Event Simulation
iv ARENA Basics
v Input Analysis
4.0 SIMULATION DATA
Now, you want to continue analyze the inspection process. Lately, many parts are
blocked at the inspection station due to quality problems arise in painting process.
Before, it was known that inspection process takes anywhere from 2 to 4 minutes, but
usually requires 3 minutes. You suspect now this distribution is not valid anymore. So,
you ask the IE to observe and collect inspection time data to identify new distribution
type.
Examine distribution type for inspection process data above by developing histogram and
using Arena Input Analyzer Tool.
5.0 PROCEDURES
= 7.20 - 1.61
= 5.59
5.1.2 Determine the cell interval:
𝑅
𝑖=
1+3.322 log 𝑛
5.59
=
1+3.322 log 100
= 0.731
𝑅
ℎ=
𝑖
5.59
=
0.731
= 7.65 ≈ 8
𝑅
Width of cell =
𝑛𝑜.𝑜𝑓 𝑐𝑒𝑙𝑙
5.59
=
8
= 0.7 ≈ 1
Normal Distribution
6.0 RESULT
Present the results gain from histogram development and the results from ARENA Input
Analyzer experiment performed in the laboratory.
Histogram Development
ARENA Input Analyzer
7.0 DISCUSSION
i. Determine and explain most likely distribution type of Inspection process time
from your constructed histogram.
The most likely distribution type of Inspection process time from the histogram is
normal distribution.
ii. Determine and explain best fit distribution type of Inspection process time gain
from ARENA Input Analyzer tool.
The best fit distribution type of Inspection process time gain from ARENA Input
Analyzer tool is normal distribution. Normal distribution, sometimes called bell
curve. The normal distribution is symmetrically. It is because half of the data will
fall to the left, while the half data will fall to the right. In this Arena Input
Analyzer Tool, the most of the data fall to the right. The smaller value of mean
square error is the better normal distribution. The value of mean square error is
0.004092. Next, the value of P is greater than 0.15 which is 0.385. The larger
value of P, the better normal distribution.
iii. Determine the distribution expression will be used in ARENA simulation
software.
NORM(4.4, 1.19)
In point 2, we get the histogram using the Arena Input Analyzer. We insert the
overall data that convert in txt.file. This Arena Input Analyzer is automatically
give the shape of histogram, type of the distribution, the value mean, standard
deviation and the value of P. The number of cell using Arena Software is 10.
8.0 CONCLUSIONS
i. Conclude your finding on how to determine distribution type of the data from
above experiment.
To determine the distribution type of the data from the above experiment first,
calculated the range of the given data. Then, calculated the cell interval. After
that, calculated the number of cell by refer the cell interval. Next, grouped the
data in tabulation table. After that, insert the information that we calculated and
plotted in the Excel or Minitab. By using this method we get the shape of
histogram.
Next, by using Arena Software we convert the data to txt.file. We fit all the data
to get the type of distribution, value of expression, value P. Lastly, we fit all
summary to get the shape. From this method show that the histogram spread more
ii. Give your comment why it is important to have the correct distribution type of
data in simulation.
The important to have the correct distribution type of the data in simulation is to
estimate the next demand from customer. From that we can make the
iiLecture Notes 1 - 7
iiiBanks, J., Carson II, J.S., Nelson, B.L. and Nicol, D.M. (2010). Discrete-Event System
Simulation, 5th Edition. Pearson
iiiiKelton, David W., Sadowski, Randall P., Sturrock, David T. (2007). Simulation with
Arena. McGraw Hill
iviAltiok, T. and Melamed, B. (2007). Simulation Modeling and Analysis with
ARENA.Academic Press
viAllen-Bradley, Rockwell Software. ARENA Course Manual (2010). Rockwell
Automation