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In Partial Fulfillment
Of the Requirements for the Degree of
BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING
KINEDE S. YMAS
December 2017
ii
TRANSMITTAL
Adviser
____________________________________
Date
Accepted in partial fulfillment of the requirements for the course MEng 199 of
the BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING.
____________________________________
Date
iii
BIOGRAPHICAL SKETCH
The author is the fourth son of Danilo Gonzales Ymas and Anita Gontiñas
Sanchez. He lives in Brgy. Bayabas Abuyog, Leyte, born on the eighth day of
September at Brgy. Bayabas Abuyog, Leyte. He has four sisters and three brothers
namely: Michelle, Clear, Nicole, Karyll, Dennis, Vincent John and John Lloyd. He
finished his elementary education at Bayabas Elementary School in the year 2009 and
his secondary education at Abuyog National High School in the year 2013. During his
Saint Paul School of Professional Studies formerly named Saint Paul School of
Business and Laws. Apparently, he decided to pursue the degree Bachelor of Science
fulfill the dream of his late father for him, which is to become an engineer.
The author is a former resident of Mabolo Men’s Hall for four months of his
first semester in VSU. However, he stayed in his eldest sister’s house at Albuera,
Leyte until he finished his first semester of his freshmen’s year. He decided to transfer
in a boarding house in the second semester of his freshmen’s year until junior’s year
at Brgy. Pangasugan Baybay City, Leyte and Brgy. Guadalupe Baybay City, Leyte.
ACKNOWLEDGEMENT
The author would like to extend his heartfelt gratitude to the people who
guidance, love, care and protection this piece of work might not be done on time. And
for all the blessings that He bestowed upon him, for the food that he eats, the water
that he drinks, the air that he breathes, for having a wonderful friends and classmates,
for the family that inspired and supported him all through out of his journey in life
To his supportive parents and siblings who keep on inspiring and motivating
him every single day. To his father, although he had passed away he knew how proud
he is of him. He never thought he would survive the degree that his father had chosen
for him. He is certain that his father is one of the reasons behind his success in life. To
his mother, for caring and loving him, though she cannot support him financially but
she never failed to support him morally, emotionally and spiritually. And of course to
his elder sisters, he is thanking them for supporting him financially. It means a lot to
him.
them for imparting their knowledge to him. They had helped him grow as a person.
He learned so many things from them not only in the field of Mechanical Engineering
companion all throughout the training. His On-The-Job Training would not be
To the HISUMCO staff that have been part of his training most especially to
the Operation Manager, Engr. Fortunato C. Galos and Superintendent of the Boiler
Department, Engr. Lino De Los Santos, he is thanking them for accommodating him
And to all the people whom he failed to mention, their helped is highly
appreciated.
vi
DEDICATION
It is an honor to dedicate this piece of work to all the people who became part
of the author’s life as his journey towards the fulfillment of his dreams continues. He
dedicates this above all to the Almighty God in return for all His blessings.
To his family and relatives whose financial support motivates him to finish his
strength and inspiration that motivate him in the completion of this manuscript.
To his coordinator and instructors who gave their brilliant pieces of advice and
the first phase towards the fulfillment of attaining his goals in life.
TABLE OF CONTENTS
CONTENT PAGE
TITLE i
TRANSMITTAL ii
BIBLIOGRAPHICAL SKETCH iii
ACKNOWLEDGEMENT iv
DEDICATION vi
TABLE OF CONTENTS vii
LIST OF FIGURES x
LIST OF APPENDICES xiii
CHAPTER I. INTRODUCTION 1
1.1. Nature and Importance of On-The Job Training 1
1.2. Objectives of On-The-Job Training 2
1.3. Time and Place of On-The-Job Training 3
1.4. Scope and Limitations of On-The Job Training 3
CHAPTER II. WORK ACTIVITIES 4
2.1. Application Process 4
2.2. Schedule of Activities 5
CHAPTER III. DISCUSSION 6
3.1. HEDICO SUGAR MILLING COMPANY, INC. 6
3.1.1. Company Background 6
3.1.2. Company Mission and Vision 7
3.1.3. Company Policies 7
3.1.4. Company’s Location Map 8
3.1.5. Company Organizational Structure 9
3.2. Practical Experiences 10
3.2.1. Boiler Department 10
viii
LIST OF FIGURES
24 Turbulence Fan 27
25 Induced Draft Fan 28
26 Forced Draft Fan 28
27 Control Panel 28
28 Water Walls 29
29 Chimney 29
30 Air Vent 29
31 Gauge Glass 30
32 Safety Valve 30
33 Butterfly Valve 30
34 Hideco Raw Sugar Milling Process 31
35 Valve Basic Parts 41
36 Main Parts of Engine 43
37 Engine Block 44
38 Top and Bottom Dead Center 44
39 Air Cooled Cylinder Block 45
40 Sump 45
41 Crankcase 45
42 Cylinder Blocks 46
43 Cylinder Head 46
44 Crankshaft 46
45 Piston 47
46 Piston Rings 47
47 Connecting Rod 47
48 Bearing 48
49 Friction Bearing 48
50 Antifriction Bearing 48
51 Camshaft 49
xii
52 Flywheel 49
53 Valve Train 49
54 Two-Stroke Cycle Engine 50
55 Four-Stroke Cycle Engine 51
56 Oxy-Acetylene Welding 54
xiii
LIST OF APPENDICES
APPENDIX PAGE
A Recommendation Letter 71
B1 Daily Accomplishment Report 72
B2 Daily Accomplishment Report 73
B3 Daily Accomplishment Report 74
B4 Daily Accomplishment Report 75
B5 Daily Accomplishment Report 76
B6 Daily Accomplishment Report 77
B7 Daily Accomplishment Report 78
B8 Daily Accomplishment Report 79
B9 Daily Accomplishment Report 80
C1 Trainee’s Evaluation Record 81
C2 Trainee’s Evaluation Record 82
C3 Trainee’s Evaluation Record 83
C4 Trainee’s Evaluation Record 84
D1 Company’s Daily Time Record 85
D2 Company’s Daily Time Record 86
E Certificate of Completion 87