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ZXSDR R8862

Macro Remote Radio Unit


Hardware Installation

Version: 1.0

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Copyright © 2017 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
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The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.2 2018–01–03 Updated the following sections: 4 RRU Installation, 4.1 Installing
a Single RRU on a Pole, 4.2 Installing Two RRUs on a Pole, 4.3
Installing an RRU on a Wall(Gravity Die Casting Part), 4.4 Installing
an RRU on a Wall(Simple Sheet Metal Part), 4.5 Installing an RRU
on a Gantry, 4.6 Installing an RRU on a L-shape Support.

R1.1 2016-03-23 V4.14.10.30.P30

This topic has been modified:

Installing a Single RRU on a Pole,added the thickness of the pole

R1.0 2015-08-25 First edition

Serial Number: SJ-20150203110107-034

Publishing Date: 2018-01-03 (R1.2)

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Contents
About This Manual ......................................................................................... I
Chapter 1 Installation Flow........................................................................ 1-1
Chapter 2 Installation Preparations .......................................................... 2-1
2.1 Precautions for Device Transport......................................................................... 2-1
2.2 Precautions for Device Hoisting........................................................................... 2-1
2.3 Installation Precautions....................................................................................... 2-3
2.4 Instruments and Meters List ................................................................................ 2-4
2.5 Installation Space Requirement........................................................................... 2-5

Chapter 3 Unpacking and Inspection ....................................................... 3-1


Chapter 4 RRU Installation ........................................................................ 4-1
4.1 Installing a Single RRU on a Pole ........................................................................ 4-4
4.2 Installing Two RRUs on a Pole ............................................................................ 4-9
4.3 Installing an RRU on a Wall(Gravity Die Casting Part)......................................... 4-14
4.4 Installing an RRU on a Wall(Simple Sheet Metal Part) ........................................ 4-20
4.5 Installing an RRU on a Gantry ........................................................................... 4-25
4.6 Installing an RRU on a L-shape Support ............................................................ 4-29

Chapter 5 Auxiliary Device Installation .................................................... 5-1


5.1 Installing the DC Junction Box (Optional) ............................................................. 5-1
5.2 Installing the AC Lightning Protection Box (Optional) ............................................ 5-5

Chapter 6 Cable Installation ...................................................................... 6-1


6.1 Installing the Protective Grounding Cable............................................................. 6-3
6.2 Installing Antenna Feeder Cables ........................................................................ 6-5
6.3 Installing a Monitoring Cable ............................................................................... 6-7
6.4 Installing the AISG Cable .................................................................................... 6-8
6.5 Installing the DC Power Input Cable .................................................................... 6-9
6.6 Installing the AC Power Input Cable................................................................... 6-14
6.7 Installing an Optical Fiber Cable ........................................................................ 6-17
6.8 Unused Interface Protection.............................................................................. 6-20

Chapter 7 Post-Installation Check ............................................................ 7-1


Chapter 8 Power-on Inspection................................................................. 8-1
Chapter 9 Closure....................................................................................... 9-1
Chapter 10 Waterproofing Outdoor Connectors ................................... 10-1

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Chapter 11 Installing a Gantry................................................................. 11-1
Chapter 12 Labeling Specifications........................................................ 12-1
Figures............................................................................................................. I
Tables .............................................................................................................V
Glossary .......................................................................................................VII

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About This Manual
Purpose
This manual describes how to install the ZXSDR R8862.

Intended Audience
This manual is intended for:
l Installation engineers
l Maintenance engineers

What Is in This Manual


This manual contains the following chapters.

Chapter 1, Installation Flow Describes the installation flow of the ZXSDR R8862.

Chapter 2, Installation Describes preparations before equipment installation.


Preparations

Chapter 3, Unpacking and Describes precautions about equipment unpacking and inspection.
Inspection

Chapter 4, RRU Installation Describes how to install the ZXSDR R8862.

Chapter 5, Auxiliary Device Describes how to install the DC junction box and AC lightning
Installation protection box for the ZXSDR R8862.

Chapter 6, Cable Installation Describes how to install external cables for the ZXSDR R8862.

Chapter 7, Post-Installation Describes how to inspect hardware installation.


Check

Chapter 8, Power-on Inspection Describes how to inspect the operation of the ZXSDR R8862 after
the ZXSDR R8862 is powered on.

Chapter 9, Closure Describes the operations that need to be implemented after all
hardware components are installed.

Chapter 10, Waterproofing Describes the procedure for connecting and waterproofing the
Outdoor Connectors outdoor connectors.

Chapter 11, Installing a Gantry Describes how to install a gantry.

Chapter 12, Labeling Describes how to correctly use outdoor and indoor labels.
Specifications

Conventions
This manual uses the following conventions.

Italics Variables in commands. It may also refer to other related manuals and documents.

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Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.

Constant Text that you type, program codes, filenames, directory names, and function names.
width

[] Optional parameters.

{} Mandatory parameters.

| Separates individual parameters in a series of parameters.

Danger: indicates an imminently hazardous situation. Failure to comply will result in


death or serious personal injury.

Warning: indicates a potentially hazardous situation. Failure to comply can result in


death or serious personal injury.

Caution: indicates a potentially hazardous situation. Failure to comply can result in


moderate or minor personal injury.

Notice: indicates equipment or environment safety information. Failure to comply


can result in equipment damage, data loss, equipment performance degradation,
environmental contamination, or other unpredictable results.

Note: provides additional information about a topic.

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Chapter 1
Installation Flow
For the installation flow of the ZXSDR R8862, see Figure 1-1.

Figure 1-1 ZXSDR R8862 Installation Flow

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Chapter 2
Installation Preparations
Before installing the ZXSDR R8862, installation engineers should check the installation
environment and deliver an Environment Acceptance Report.
Installation parts, tools, and instruments should be available before installation.

Caution!
The ZXSDR R8862 must be powered on within 24 hours after it is unpacked.
The power-off duration of the ZXSDR R8862 must not be greater than 24 hours during
maintenance.

Table of Contents
Precautions for Device Transport ...............................................................................2-1
Precautions for Device Hoisting..................................................................................2-1
Installation Precautions ..............................................................................................2-3
Instruments and Meters List .......................................................................................2-4
Installation Space Requirement ..................................................................................2-5

2.1 Precautions for Device Transport


l A device must be transported with the outer packing container to protect the device
from scratches.
l After the packing container is removed on site, the device must be protected when
you move or store it. For example, when a device is stored temporarily, cushioning
materials must be put under the bottom of the device to avoid direct contact with the
ground and surrounding objects.
l When you transport a device, cushioning materials such as foamed plastic and
paperboard must be used to protect the device from scratches. When you lift a
device up, the device must be dragged properly to avoid collision with other objects.

2.2 Precautions for Device Hoisting


The information provided is used for reference when it is necessary to hoist the RRU.
1. Installer A on the tower secures the fixed pulley to the tower, and passes the hoisting
rope through the fixed pulley down to the ground, see Figure 2-1.

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Figure 2-1 Device Hoisting

2. Installer C on the groud binds the RRU tightly in both vertical and horzontal directions.
The rope must go through the handle and hoisting hole on the side, see Figure 2-2.

Figure 2-2 Binds the RRU

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Chapter 2 Installation Preparations

3. Installer B on the groud drags the hoisting rope downwards. At the same time, installer
C pulls the hauling cableout wards to protect the device from colliding with the tower
when the device reaches the mounting platform, see Figure 2-1.
4. Lift the properly-packed engineering materials used for tower mounting onto the tower
in the manner mentioned above.

Caution!
Never lift the engineering materials by binding them directly to the hoisting repe.

2.3 Installation Precautions


1. Do not open the equipment's airtight part, see Figure 2-3.

Figure 2-3 Do Not Open the Airtight Part

2. The RRU box has a layer of rustproof paint that protects it from being scratched during
transportation and installation.
3. Do not install any port upwards, see Figure 2-4.

Figure 2-4 Do Not Install Any Port Upwards

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4. Do not use the horizontal installation mode, see Figure 2-5.

Figure 2-5 Do Not Install the RRU Horizontally

2.4 Instruments and Meters List


Table 2-1 lists the instruments and meters required for installing the ZXSDR R8862.

Table 2-1 Instruments and Meters List

Item List

General-purpose Measuring and ruling instruments:


instruments 5 m steel tape, 1 m ruler, gradienter, marker, drilling template

Drilling instruments:
Electric percussion drill (auxiliary drill bits) and vacuum cleaner

Tightening instruments:
Cross screwdrivers (M3–M6), Allen key (M6), adjustable wrench (M10),
and torque wrench

Small instruments:
Snipe-nose pliers, diagonal pliers, vices, file, hacksaw, and hydraulic
pressure pliers

Auxiliary instruments:
Chain wheel, Ladder, Rope, scissors, slip-proof gloves, safety helmet,
connector card, paintbrush, and hot air blower

Special-purpose Multi-functional crimping pliers and feeder connector knife


instruments

Meters Digital multimeter, VSWR tester, earth resistance tester, base station
tester, compass, field strength tester (for special purpose), and spectrum
analyzer (for special purpose)

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Chapter 2 Installation Preparations

2.5 Installation Space Requirement


Figure 2-6 shows the recommended space for installing ZXSDR R8862.

Figure 2-6 Recommended Space for Installing ZXSDR R8862 (in mm)

Figure 2-7 shows the minimum space for installing ZXSDR R8862.

Figure 2-7 Minimum Space for Installing ZXSDR R8862 (in mm)

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Chapter 3
Unpacking and Inspection
Counting Goods
l Verify that the packaging boxes are intact. If any damage is found, contact the
transport company immediately.
l Unpack the boxes and verify that the goods are consistent with the inspection
checklist.
l Verify that the chassis is in good condition without scratches, peeling paint, blisters,
or stains.
l Verify that the accessories required for the installation are correct and complete.

Equipment Handover
After the examination of goods, the engineering supervisor and the operator's
representative should sign the Unpacking Acceptance Report. The Unpacking Acceptance
Report is made in duplicate, and kept by both parties. The engineering supervisor must
send the Unpacking Acceptance Report back to the representative office within seven
days for archiving.

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Chapter 4
RRU Installation
The ZXSDR R8862 can be installed in the following ways:
l Wall-mounted installation, see Figure 4-1 and Figure 4-2.

Figure 4-1 Wall-Mounted Installation (Gravity Die Casting Part)

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Figure 4-2 Wall-Mounted Installation (Simple Sheet Metal Part)

l Pole-mounted installation, see Figure 4-3 and Figure 4-4.

Figure 4-3 Pole-Mounted Installation of a Single RRU

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Chapter 4 RRU Installation

Figure 4-4 Pole-Mounted Installation of Two RRUs

l Gantry-mounted installation, see Figure 4-5.

Figure 4-5 Gantry-Mounted Installation

l L-shape support installation, see Figure 4-6.

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Figure 4-6 L-shape Support Installation

Table of Contents
Installing a Single RRU on a Pole...............................................................................4-4
Installing Two RRUs on a Pole ...................................................................................4-9
Installing an RRU on a Wall(Gravity Die Casting Part) ..............................................4-14
Installing an RRU on a Wall(Simple Sheet Metal Part)..............................................4-20
Installing an RRU on a Gantry ..................................................................................4-25
Installing an RRU on a L-shape Support...................................................................4-29

4.1 Installing a Single RRU on a Pole


A single RRU can be installed on a round pole (φ40–120 mm), a channel steel pole
(φ60–100 mm), or an angle steel pole (φ63–100 mm). The thickness of the pole is 4 mm.
The following description and procedure are based on round pole-mounted installation.
Figure 4-7 and Figure 4-8 show channel steel pole-mounted installation and angle steel
pole-mounted installation respectively.

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Chapter 4 RRU Installation

Figure 4-7 Channel Steel Pole-Mounted Installation

Figure 4-8 Angle Steel Pole-Mounted Installation

Context
For a description of the accessories used for installing a single RRU on a pole, refer to
Table 4-1.

Table 4-1 Accessories for Single-RRU Pole-Mounted Installation

Name External View

Pole component
(pole-mounted mode
of a single RRU)

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Name External View

RRU support

Steps
Fixing the Pole Mount Assembly
1. Insert an M10 screw through the installation hole on the one side of the fixing clip, and
install the plat washer, spring washer, and nut on the other side of the hole, see Figure
4-9.

Figure 4-9 Assembling the Pole Mount Assembly

1. Screw 3. Installation bracket 5. Spring washer


2. Fixing clip 4. Flat washer 6. Nut

2. Assemble the pole component to the pole through the U-shape open side of the
installation bracket, and then install the screw into the U-shape slot, see Figure 4-10.

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Chapter 4 RRU Installation

Figure 4-10 Installing the Pole Mount Assembly (1)

Note:

When installing the fixing clip, ensure that the yellow arrow of the fixing clip is upward.

3. Tighten the nuts on both sides of the pole component with an adjustable wrench with
a torque of 40 N m to fix the pole component on the pole, see Figure 4-11.

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Figure 4-11 Installing the Pole Mount Assembly (2)

Installing the RRU Support


4. Fix the RRU support to the back of the RRU with four M6 screws with a torque of 8 N
m, see Figure 4-12.

Figure 4-12 Installing the RRU Support

Securing the RRU


5. Install the RRU on the pole mount assembly along the guide rail on the fixing clamps,
see Figure 4-13.

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Chapter 4 RRU Installation

Figure 4-13 Installing the RRU on the Pole Mount Assembly

6. Tighten the captive screw on the top of the RRU support with an M6 Allen hex wrench,
see Figure 4-14.

Figure 4-14 Securing the RRU

– End of Steps –

4.2 Installing Two RRUs on a Pole


This procedure describes how to install two RRUs on a pole. The procedure for installing
two RRUs on a pole is similar to that for installing a single one.

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Context
For a description of the accessories used for installing two RRUs on a pole, refer to Table
4-2.

Table 4-2 Accessories for Two-RRU Pole-Mounted Installation

Name External View

Pole component
(pole-mounted mode
of two RRUs)

RRU support

Steps
Fixing the Pole Mount Assembly
1. Insert an M10 screw through the installation hole on the one side of the fixing clip, and
install the plat washer, spring washer, and nut on the other side of the hole, see Figure
4-15.

Figure 4-15 Assembling the Pole Mount Assembly

1. Fixing clamps 3. Spacer block 5. Nut


2. Screw 4. Installation hole

2. Assemble the pole component to the pole, and install the screw on the other side of
the fixing clip, see Figure 4-16.

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Chapter 4 RRU Installation

Figure 4-16 Installing the Pole Mount Assembly (1)

3. Tighten the nuts on both sides of the pole component with an adjustable wrench with
a torque of 40 N m to fix the pole component on the pole, see Figure 4-17.

Figure 4-17 Installing the Pole Mount Assembly (2)

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Note:
When tightening the nuts, you need to adjust the position of the screws and ensure
that the exposed lengths of the screws on both sides of the fixing clip are the same.
Otherwise, RRU installation may be affected.

Installing the RRU Support


4. Fix the RRU support to the back of the RRU with four M6 screws with a torque of 8 N
m, see Figure 4-18.

Figure 4-18 Installing the RRU Support

Securing the RRUs


5. Install the two RRUs on the pole mount assembly along the guide rails on the fixing
clamps respectively, see Figure 4-19.

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Chapter 4 RRU Installation

Figure 4-19 Installing the RRUs on the Pole Mount Assembly

6. Tighten the captive screws on the top of all the RRU supports with an M6 Allen hex
wrench respectively, see Figure 4-20.

Figure 4-20 Securing the RRUs

– End of Steps –

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4.3 Installing an RRU on a Wall(Gravity Die Casting


Part)
An RRU can be installed on a wall when used indoors, outdoors, or in a high-speed rail
scenario.
This procedure describes how to install the ZXSDR R8862 on a wall.

Context
For a description of the accessories used for installing an RRU on a wall, refer to Table
4-3.
Table 4-3 Accessories for Wall-Mounted Installation

Name External View

Fixing clamp

RRU support

Steps
Drilling a Hole
1. Mark the hole positions on the wall with a drilling template, see Figure 4-21.

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Chapter 4 RRU Installation

Figure 4-21 Installation Positions of Expansion Bolts

2. Drill an 80 mm-deep hole in the marked position with a φ12 drill bit. Make sure that
the hole is vertical to the wall and remove dust with a vacuum cleaner during drilling.
Installing an Expansion Bolt
3. Install an expansion bolt, see Figure 4-23.
Figure 4-22 shows an external view of an expansion bolt.

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Figure 4-22 External View of an Expansion Bolt

1. Nut 3. Flat washer 5. Expansion tube


2. Spring washer 4. Bolt

Figure 4-23 Installing an Expansion Bolt

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Chapter 4 RRU Installation

Step Description

a Slightly turn the expansion bolt clockwise to prevent it from moving freely.

b Before hammering the expansion bolt with a claw hammer, take a nut with
the same specifications as the nut of this expansion bolt and turn the nut
until the top of nut is flush with that of the expansion bolt to avoid damaging
the thread during hammering.

c Hammer the expansion bolt into the installation hole with a claw hammer.

d Fasten the nut near the expansion tube clockwise to allow the expansion bolt
to fully expand.

e Loosen the nut counterclockwise and remove the nut, spring washer, and flat
washer in turn for use during subsequent installation.

Installing the Fixing Clamp


4. Secure the fixing clamp to the wall with a torque of 40 N m, with the nuts, spring
washers, and flat washers removed from the expansion bolts, see Figure 4-24.

Figure 4-24 Securing the Fixing Clamp

1. Nut 2. Spring washer 3. Flat washer

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Note:
The yellow arrow on the fixing clamp should point upwards during installation.

Securing the RRU


5. Fix the RRU support to the back of the RRU with four M6 screws with a torque of 8 N
m, see Figure 4-25.

Figure 4-25 Installing the RRU Support

6. Install the RRU support to the fixing clamp, see Figure 4-26.

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Chapter 4 RRU Installation

Figure 4-26 Installing the RRU Support to the Fixing Clamp

7. Tighten the captive screw on the top of the RRU support with an M6 Allen hex wrench,
see Figure 4-27.

Figure 4-27 Securing the RRU

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– End of Steps –

4.4 Installing an RRU on a Wall(Simple Sheet Metal


Part)
This procedure describes how to install the ZXSDR R8862 on a wall by using simple sheet
metal part.

Context
For a description of the accessories used for installing an RRU on a wall, refer to Table
4-4.
Table 4-4 Accessories for Wall-Mounted Installation

Name External View

Simple Sheet Metal Part

Steps
Drilling a Hole
1. Mark the hole positions on the wall with a drilling template, see Figure 4-28.

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Chapter 4 RRU Installation

Figure 4-28 Installation Positions of Expansion Bolts

2. Drill an 80 mm-deep hole in the marked position with a φ12 drill bit. Make sure that
the hole is vertical to the wall and remove dust with a vacuum cleaner during drilling.
Installing an Expansion Bolt
3. Install an expansion bolt, see Figure 4-30.
Figure 4-29 shows an external view of an expansion bolt.

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Figure 4-29 External View of an Expansion Bolt

1. Nut 3. Flat washer 5. Expansion tube


2. Spring washer 4. Bolt

Figure 4-30 Installing an Expansion Bolt

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Chapter 4 RRU Installation

Step Description

a Slightly turn the expansion bolt clockwise to prevent it from moving freely.

b Before hammering the expansion bolt with a claw hammer, take a nut with
the same specifications as the nut of this expansion bolt and turn the nut
until the top of nut is flush with that of the expansion bolt to avoid damaging
the thread during hammering.

c Hammer the expansion bolt into the installation hole with a claw hammer.

d Fasten the nut near the expansion tube clockwise to allow the expansion bolt
to fully expand.

e Loosen the nut counterclockwise and remove the nut, spring washer, and flat
washer in turn for use during subsequent installation.

Installing the Simple Sheet Metal Part


4. Use eight 6×M6 screws to tighten the simple sheet metal part for wall-mounted
installation onto the filter's side shell see Figure 4-31.

Figure 4-31 Tighten the simple sheet metal part

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Figure 4-32 The hole in simple sheet metal part

Note:
Hole A is used for installing R8862/R8862A, while hole B is used for installing R8863.

Securing the RRU


5. Secure the RRU to the wall with a torque of 40 N m, with the nuts, spring washers,
and flat washers removed from the expansion bolts, see Figure 4-33.

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Chapter 4 RRU Installation

Figure 4-33 Securing the RRU

– End of Steps –

4.5 Installing an RRU on a Gantry


This procedure describes how to install an RRU on a gantry.

Context
For a description of the accessories used for installing an RRU on a gantry, refer to Table
4-5.

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Table 4-5 Accessories for Gantry-Mounted Installation

Name External View

Gantry

Fixing clamp

Adapter plate

RRU support

Steps
1. Fix the adapter plate to the gantry with four M8 bolts and nuts with a torque of 20 N m,
see Figure 4-34.

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Figure 4-34 Installing the Adapter Plate

1. Bolt 3. Flat washer 5. Nut


2. Adapter plate 4. Spring washer

2. Secure the fixing clamp to the adapter plate with four M10 bolts and nuts with a torque
of 40 N m, see Figure 4-35.

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Figure 4-35 Securing the Fixing Clamp

3. Fix the RRU support to the back of the RRU with four M6 screws with a torque of 8 N
m, see Figure 4-36.

Figure 4-36 Installing the RRU Support

4. Install the RRU on the gantry along the guide rail of the fixing clamp and tighten the
captive screw on the top of the RRU support with an M6 Allen hex wrench, see Figure
4-37.

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Figure 4-37 Installing the RRU on the Gantry

– End of Steps –

4.6 Installing an RRU on a L-shape Support


This procedure describes how to install an RRU on a L-shape support.

Context
For a description of the accessories used for installing an RRU on a L-shape support, refer
to Table 4-6.

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Table 4-6 Accessories for L-shape Support Installation

Name External View

L-shape support

Fixing clamp

RRU support

Steps
1. Secure the fixing clamp to the adapter plate with four M10 bolts and nuts with a torque
of 40 N m, see Figure 4-38.

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Figure 4-38 Securing the Fixing Clamp

2. Fix the RRU support to the back of the RRU with four M6 screws with a torque of 8 N
m, see Figure 4-39.

Figure 4-39 Installing the RRU Support

3. Install the RRU on the L-shape support along the guide rail of the fixing clamp and
tighten the captive screw on the top of the RRU support with an M6 Allen hex wrench,
see Figure 4-40.

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Figure 4-40 Installing the RRU on the L-shape Support

– End of Steps –

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Chapter 5
Auxiliary Device Installation
Table of Contents
Installing the DC Junction Box (Optional) ...................................................................5-1
Installing the AC Lightning Protection Box (Optional)..................................................5-5

5.1 Installing the DC Junction Box (Optional)


This procedure describes how to install the DC junction box (ODCPD1).
The connector of the DC power cable of the ZXSDR R8862 is incompatible with a 16 mm2
power cable. If there is a long distance between the ZXSDR R8862 and external power and
a 16 mm2 power cable is used, the ODCPD1 junction box should be used as an adapter.

Steps
Installing the ODCPD1
1. Fix the mounting bracket of the ODCPD1 to the ZXSDR R8862 with four screws, see
Figure 5-1.

Figure 5-1 Fixing the Mounting Bracket of the ODCPD1

Caution!

The ODCPD1 can be installed by the back or the side. The installation position of it
should ensure that it can be opened at a 90° angle at least for easy maintenance.

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2. Fix the ODCPD1 to the mounting bracket with two screws included with the ODCPD1,
see Figure 5-2.

Figure 5-2 Fixing the ODCPD1 Junction Box

Installing the Power Cable


3. Open the cover plate of the ODCPD1, see Figure 5-3.

Figure 5-3 Opening the Cover Plate of the ODCPD1

4. Make the ends of the power cable according to the diagram on the inner side of the
cover plate, see Figure 5-4. Crimp the OT terminals of the external DC power input
cable and the DC power cable connector of the RRU. The part between the shielded
layer and the OT terminal must be wrapped with insulation tape.

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Figure 5-4 Making a DC Power Cable Connector

5. Pass the DC power cable through the waterproof plug of the ODCPD1 and fix it to the
correct terminal, see Figure 5-5.

Figure 5-5 Securing the DC Power Cable

6. Close the cover plate of the ODCPD1 and evenly tighten the six waterproof screws on
the cover plate, see Figure 5-6.

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Figure 5-6 Closing the Cover Plate of the ODCPD1

Caution!
The screws must be fastened to prevent water intrusion.

7. Connect the other end of the DC power cable to the RRU and the external power
supply equipment respectively.
8. Bundle and label the cable.
Installing the Protective Grounding Cable
9. Install the grounding cable from the RRU to the ODCPD1, and the grounding cable
from the ODCPD1 to the grounding bar, see Figure 5-7.

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Figure 5-7 Connecting the Protective Grounding Cable to the Grounding Busbar
(ODCPD1)

– End of Steps –

5.2 Installing the AC Lightning Protection Box


(Optional)
When the ZXSDR R8862 is powered by an AC supply, it is necessary to use the AC
lightning protection box PIMAC. The AC lightning protection box (PIMAC) is connected
to the MON cable to monitor the operation of the AC lightning protection box.
This procedure describes how to install the AC lightning protection box on a pole and a
wall respectively.

Steps
Installing the PIMAC

1. Fix the mounting bracket of the PIMAC to the ZXSDR R8862 with four screws, see
Figure 5-8.

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Figure 5-8 Fixing the Mounting Bracket of the PIMAC

Caution!
The PIMAC can be installed by the back or the side. The installation position of it
should ensure that it can be opened at a 90° angle at least for easy maintenance.

2. Fix the PIMAC to the mounting bracket with two screws included with the PIMAC, see
Figure 5-9.

Figure 5-9 Fixing the PIMAC Junction Box

Installing the Power Cable


3. Open the cover plate of the PIMAC, see Figure 5-10.

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Figure 5-10 Opening the Cover Plate of the PIMAC

4. Follow the drawing of inner cover plate to handle the connectors of the AC power cable
and MON interface cable. Wrap the section of shielding layer with the insulation tape,
see Figure 5-11.

Figure 5-11 Making a AC Power Cable Connector

5. Pass the AC power cable and MON cable through the waterproof plug of the PIMAC
and fix it to the correct terminal, see Figure 5-12.

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Figure 5-12 Securing the AC Power Cable

6. Close the cover plate of the PIMAC and evenly tighten the six waterproof screws on
the cover plate, see Figure 5-13.

Figure 5-13 Closing the Cover Plate of the PIMAC

Caution!

The screws must be fastened to prevent water intrusion.

7. Connect the other end of the AC power cable to the RRU and the external power
supply equipment respectively.
8. Bundle and label the cable.

Installing the Protective Grounding Cable

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9. Install the grounding cable from the RRU to the PIMAC, and the grounding cable from
the PIMAC to the grounding bar, see Figure 5-14.

Figure 5-14 Connecting the Protective Grounding Cable to the Grounding Busbar
(PIMAC)

– End of Steps –

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Chapter 6
Cable Installation
Cable List

Item Local Equipment Interconnected Equipment

Ground- External View


ing Ca-
Connector OT terminal OT terminal
ble
Type

Interconnected Local grounding terminal of RRU Grounding bar


Port

DC External View
Power
Connector Tubular terminal Cold-pressed terminal
Cable
Type

Interconnected Local power terminal of RRU, Used to connect DCPD, made on


Port made on site. site.

AC External View
Power
Connector Tubular terminal Naked cables
Cable
Type

Interconnected Local power terminal of RRU, External AC input device, made on


Port made on site. site.

Optical External View


Cable

Connector DLC, LC DLC, FC×2, LC, SC


Type

Interconnected Cable's RRU end connected to the Cable's BBU end connected to the
Port (RRU- OPT1 BBU
BBU)

External View

Connector DLC, LC DLC, LC


Type

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Item Local Equipment Interconnected Equipment

Interconnected The OPT2 port of the upper-layer The OPT1 port of the lower-layer
Port (RRU- RRU RRU
RRU)

RF External View
Cable

Connector DIN-type male connector DIN-type male connector


Type

Interconnected ANT port Antenna's RF port


Port

AISG External View


Cable

Connector DB15 connector AISG connector


Type

Interconnected Local AISG/MON port of RRU RCU's AISG port of the tunable
Port antenna

MON External View


Cable

Connector DB15 connector Naked cables


Type

Interconnected Local AISG/MON port of RRU External monitoring device


Port

Cable Connection Diagram

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Chapter 6 Cable Installation

Figure 6-1 Cable Connection Diagram

1. Optical cable 3. Grounding cable 5. AISG/MON Cable


2. DC/AC power cable 4. RF Cable

Table of Contents
Installing the Protective Grounding Cable ...................................................................6-3
Installing Antenna Feeder Cables...............................................................................6-5
Installing a Monitoring Cable ......................................................................................6-7
Installing the AISG Cable ...........................................................................................6-8
Installing the DC Power Input Cable ...........................................................................6-9
Installing the AC Power Input Cable .........................................................................6-14
Installing an Optical Fiber Cable ...............................................................................6-17
Unused Interface Protection .....................................................................................6-20

6.1 Installing the Protective Grounding Cable


This procedure describes how to install the protective grounding cable. The protective
grounding cable is a copper-core cable with a cross-sectional area of 16 mm2.

Steps
1. Route the protective grounding cable from the indoor or outdoor grounding busbar to
the RRU.
2. Crimp an OT terminal at the RRU end of the protective grounding cable.
3. Fix one end of the protective grounding cable to the grounding screw at the bottom of
the ZXSDR R8862, see Figure 6-2.

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Figure 6-2 Connecting the Protective Grounding Cable to the Grounding Busbar
(Directly)

Note:

About 30 cm of the cable should droop freely before the cable is routed to the pole or
cable tray.

4. Remove the rust on the grounding busbar and crimp an OT terminal at the other end
of the protective grounding cable.

5. Connect the protective grounding cable as appropriate.

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If... Then...

The protective grounding cable is Connect the other end of the protective grounding cable to the
directly connected to the grounding grounding busbar and fix it to a bolt, see Figure 6-2.
busbar

The DC Junction Box (ODCPD1) is Connect the other end of the protective grounding cable to the
equipped grounding terminal of the ODCPD1, and then to the grounding
busbar. For details, refer to 5.1 Installing the DC Junction Box
(Optional).

The AC Lightning Protection Box Connect the other end of the protective grounding cable to the
(PIMAC) is equipped grounding terminal of the PIMAC, and then to the grounding
busbar. For details, refer to 5.2 Installing the AC Lightning
Protection Box (Optional).

6. Bundle and label the cable.


7. Apply antirust paint around the grounding bolts on the grounding busbar.
– End of Steps –

6.2 Installing Antenna Feeder Cables


This procedure describes how to install an antenna feeder cable.
There are two types of antenna feeder cables, antenna feeders and jumpers. The distance
between the RRU and the antenna determines how to install an antenna feeder cable. For
details, refer to Table 6-1.

Table 6-1 Antenna Feeder Cable Installation

If... Then...

The distance between the base station and A feeder jumper is used.
the antenna is less than five meters

The distance between the base station and A 1/2" feeder is used.
the antenna is greater than five meters and
less than 20 meters

The distance between the base station and A 7/8" feeder is used as a primary feeder and two
the antenna is greater than 20 meters and feeder jumpers are used at both ends of the primary
less than 60 meters feeder to connect the ZXSDR R8862 to the antenna.

The distance between the base station and A 5/4" feeder is used as a primary feeder and two
the antenna is greater than 60 meters and feeder jumpers are used at both ends of the primary
less than 80 meters feeder to connect the ZXSDR R8862 to the antenna.

Steps
1. (Optional) Install a heat-shrink sleeve on the feeder connector if a feeder connector
needs to be made on site, see Figure 6-3.

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Figure 6-3 Making a Feeder Connector

Note:
If the distance between the base station and the antenna is greater than five meters,
both feeders and jumpers are used for connection. In this case, feeder connectors
should be made on site.

2. Connect the feeder cable to the antenna feeder interface on the RRU chassis, see
Figure 6-4.

Figure 6-4 Installing Antenna Feeder Cables

3. Fasten the feeder connector clockwise with a adjustable wrench.


4. Protect the cable connectors against water. For details, refer to Chapter 10
Waterproofing Outdoor Connectors.

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5. Lay the antenna feeder cable on the antenna side and bind it with black cable ties.
The feeder should be laid vertically at least 200 mm from the lower edge of the device
when it is led out from the bottom of the RRU chassis. It should not be bent. Coil
the excess part of the feeder into the "S" or "8" shape, and then bind the coil on both
sides of the pole or on the back (N-type connector) of the RRU chassis. The minimum
bending radius of the feeder should not be less than 20 times the feeder's radius. It is
prohibited to coil the feeder.
6. Connect the other end of the feeder to the ANT interface on the antenna. Take
waterproof measures.
7. Label the feeder cable with plastic.
8. Repeat steps 1 through 7 to install other feeder cables.
– End of Steps –

6.3 Installing a Monitoring Cable


This procedure describes how to install a monitoring (MON) cable.
A monitoring cable is used to connect the dry contact interface of an external monitoring
device. If an AC lightning protection box is used, a monitoring cable is connected to the
lightning protection box.

Steps
1. Connect one end of the monitoring cable to the AISG/MON interface at the bottom of
the ZXSDR R8862 chassis, see Figure 6-5.

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Figure 6-5 Installing a Monitoring Cable

2. Connect the other end of the monitoring cable to the dry contact interface or the
lightning protection box of the external monitoring device.
For details, refer to 6.6 Installing the AC Power Input Cable.

3. Bundle and label the cable.


– End of Steps –

6.4 Installing the AISG Cable


An AISG cable between the RF module and an RET antenna is used to transmit the signals
to or from the RET antenna.

Steps
1. Connect one end of the AISG interface cable to the AISG/MON port on the ZXSDR
R8862, see Figure 6-6.

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Figure 6-6 Installing the AISG Cable

2. Connect the other end to the AISG port on the RET antenna.
3. Bundle and label the cable.

– End of Steps –

6.5 Installing the DC Power Input Cable


This procedure describes how to install the DC power input cable.

Steps
Open the maintenance window
1. Open the maintenance window at the side of the ZXSDR R8862, see Figure 6-7.

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Figure 6-7 Open the maintenance window

Making the Power Cable Connector


2. Follow the maintenance window diagram to tailor the naked shielding layer, child
cables, and naked copper cores. Sheathe the tailored cooper cores with tubular
terminals and use the crimping pliers to crimp these tubular terminals, see Figure 6-8.

Figure 6-8 Wire stripping the power cable

3. Pass the tubular terminal round the trimmed bare copper core and crimp the tubular
terminal with the crimping pliers, see Figure 6-9.

Figure 6-9 Crimping the tubular terminal

4. Confirm the polarity of the power connector's socket connected to the power cable.
5. Use the screwdriver to press the mandrill until it cannot rebound and stuff the tubular
terminals into the crimping tube, see Figure 6-10. It is required that the leading ends
of conductors be completely inserted and have a close contact with the inner bottom
of the connector's plug.

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Figure 6-10 Insert the crimped tubular terminal

1. Button 3. Mandrill 5. Shell


2. Pull-tab insulator 4. Crimping tube

Note:
Standard assembly requires that tubular terminals cannot be pushed forward any
more.

6. Press the red and blue buttons (you may use tools like screwdriver but are not allowed
to use heavy tools like hammer, or the plug may be managed). The mandrill ejects
automatically. If you pull the conductor with your hand but it does not fall down, it
indicates the conductor is installed securely.
Connecting Power Cable on the RRU
7. In the maintenance window, use the cross screwdriver to unscrew the crimping clip
and remove the waterproof plug, see Figure 6-11.

Figure 6-11 Unscrew the crimping clip

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8. Insert the conductor plug into the power port inside the maintenance window, see
Figure 6-12. Push the plug forward unit you hear the sound of "click". If you shake
the plug shell but it does not loosen or fall down (you are not allowed to pull the plug's
pull-tab at this time), it indicates that the plug is installed securely and locked closely.

Figure 6-12 Insert the power cable

9. Use the crimping clip to crimp the naked part of the shielding layer, secure the power
cable at the original waterproof plug, and ensure that the naked part has a close contact
with the crimping clip.

Note:
The top edge of the power cable's black outer sheath shall align with the bottom edge
of the crimping clip and shall not be lower than the top edge of the card slot.

10. Wrap the power cable along the pole or cable try and use black ties to bundle and
secure it.

If the DC Junction Box (ODCPD1) is equipped, refer to 5.1 Installing the DC Junction
Box (Optional).
Earthing the Power Cable

11. Connect the power cable to the grounding busbar through a grounding kit based on
the location of the baseband cabinet connected to the other end of the power cable,
see Figure 6-13.

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If... Then...

The baseband cabinet is Connect the power cable to the outdoor grounding busbar through the
installed outdoors grounding kit before the cable is led into the cable inlet hole of the
outdoor cabinet.

The baseband cabinet is


Connect the power cable to the grounding busbar through the grounding
installed indoors
kit before the cable is led into the room and near the feeder window.

l Protect the grounding kit against water with the "1+3+3" solution if
the power cable is earthed before being led into the feeder window,
refer to Chapter 10 Waterproofing Outdoor Connectors.
l Wind the grounding kit with two layers of insulating tape if the power
cable is earthed after being led into the feeder window.

Figure 6-13 Connecting the Power Cable to the Grounding Kit

Note:
When a grounding kit is used, the angle between the grounding cable and the power
cable cannot be upward or be greater than 15 degrees. If the grounding kit is away from
the feeder window, the grounding cable should be routed toward the feeder window
along the downward direction of the power cable.

Connecting the Power cable of the Power Supply Equipment

12. Use a tubular terminal to make the connector of the AC power cable at the BBU side,
and then connect the AC power cable to the DC output port of the DCPD, see Figure
6-14.

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Figure 6-14 Connecting the Power Cable to the DCPD

When you make the connector of the DC power cable, cut off the exposed shielded
layer after stripping off the cable end and bind the connector with a heat shrink tube
or insulating tape.
13. Label the power cable at both ends.
– End of Steps –

6.6 Installing the AC Power Input Cable


This procedure describes how to install the AC power input cable.

Steps
Open the maintenance window
1. Open the maintenance window at the side of the ZXSDR R8862, see Figure 6-15.

Figure 6-15 Open the maintenance window

Making the Power Cable Connector


2. Follow the maintenance window diagram to tailor the naked shielding layer, child
cables, and naked copper cores. Sheathe the tailored cooper cores with tubular

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terminals and use the crimping pliers to crimp these tubular terminals, see Figure
6-16.

Figure 6-16 Wire stripping the power cable

3. Pass the tubular terminal round the trimmed bare copper core and crimp the tubular
terminal with the crimping pliers, see Figure 6-17.

Figure 6-17 Crimping the tubular terminal

4. Confirm the polarity of the power connector's socket connected to the power cable.
5. Use the screwdriver to press the mandrill until it cannot rebound and stuff the tubular
terminals into the crimping tube, see Figure 6-18. It is required that the leading ends
of conductors be completely inserted and have a close contact with the inner bottom
of the connector's plug.

Figure 6-18 Insert the crimped tubular terminal

1. Button 3. Mandrill 5. Shell


2. Pull-tab insulator 4. Crimping tube

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Note:
Standard assembly requires that tubular terminals cannot be pushed forward any
more.

6. (Optional) If the outer diameter of the tubular terminal is larger than the inner diameter
of the rubber sheath, remove the sheath and install the tubular terminal directly to the
bottom.
7. Press the red and blue buttons (you may use tools like screwdriver but are not allowed
to use heavy tools like hammer, or the plug may be managed). The mandrill ejects
automatically. If you pull the conductor with your hand but it does not fall down, it
indicates the conductor is installed securely.
Connecting Power Cable on the RRU
8. In the maintenance window, use the cross screwdriver to unscrew the crimping clip
and remove the waterproof plug, see Figure 6-19.

Figure 6-19 Unscrew the crimping clip

9. Insert the conductor plug into the power port inside the maintenance window, see
Figure 6-20. Push the plug forward unit you hear the sound of "click". If you shake
the plug shell but it does not loosen or fall down (you are not allowed to pull the plug's
pull-tab at this time), it indicates that the plug is installed securely and locked closely.

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Figure 6-20 Connecting Power Cable

10. Install the round naked terminal on the grounding wire of the AC power cable to the
grounding point, see Figure 6-20.
11. Use the crimping clip to crimp the naked part of the shielding layer, secure the power
cable at the original waterproof plug, and ensure that the naked part has a close contact
with the crimping clip.

Note:
The top edge of the power cable's black outer sheath shall align with the bottom edge
of the crimping clip and shall not be lower than the top edge of the card slot.

12. Connect the other end of the power cable to the PIMAC lightning protection box. For
details, refer to 5.2 Installing the AC Lightning Protection Box (Optional).
13. Label the power cable at both ends.
– End of Steps –

6.7 Installing an Optical Fiber Cable


This procedure describes how to install an optical fiber cable.

Steps
Installing Optical Fiber
1. Open the crimping clip at the left side of the maintenance window, see Figure 6-21.

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Figure 6-21 Open the crimping clip

2. Remove the cable tie at one end of the corrugated pipe marked as "RRU" by using the
diagonal pliers.
3. Remove the white dust cap of the optical cable connector, see Figure 6-22.

Figure 6-22 Remove the white dust cap

Note:
Do not remove the dust cap during the storage, transportation, and routing before
installation.

4. Align the connector with the optical interface module, and insert it. When you hear the
sound of "bang", it indicates that the optical cable connector is installed properly, see
Figure 6-23.

Figure 6-23 Insert the optical cable

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Note:
In the case of cascaded connection with RRUs, use an optical fiber for cascading
connection to connect the OPT2 port of upper-level RRU and the OPT1 port of
lower-level RRU.

5. Secure the optical cable at the crimping clip in the wiring cavity, see.
In the case of one optical cable, install it to the outgoing slot at the right side and use
a waterproof rubber plug to block the other slot.

Figure 6-24 Secure the optical cable

Note:
In the maintenance window, there shall be a certain arc between the optical cable
connector and the optical cable. The bending radius shall be larger than 40 mm.

6. Bundle and fix the optical fiber cable.


The outdoor optical fiber cable should be laid vertically at least 200 mm from the lower
edge of the device when it is led out from the bottom of the RRU chassis. The optical
fiber cable should not be bent. The optical fiber cable is then fixed onto the pole or
cable tray. Coil the excess part of the optical fiber cable in a diameter of 300 mm to
400 mm and then bind the fiber coil to an appropriate position (for example, the wire
spool on the BBU) with black cable ties.
7. Remove the cable tie at one end of the corrugated pipe marked as "BBU" by using the
diagonal pliers and install it to the optical junction box or BBU.

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8. Hang the plastic label of optical cable.


Close the maintenance window
9. Put the remaining waterproof plugs back to their original positions after installing all
power cables and fibers. Close the panel of maintenance window and install the
screws securely to avoid water penetration.

Caution!
The screws must be fastened to prevent water intrusion.

– End of Steps –

6.8 Unused Interface Protection


After installing all cables, you need to protect all unused interfaces on the ZXSDR R8862.

Steps
1. Check an unused interface.
Check whether an unused interface is covered with a dustproof cap. If not, cover it
with a dustproof cap.
2. Waterproof a dustproof cap.
Wrap it with a black double-layer ultraviolet-proof tape: the first layer from top down,
the second layer from bottom up according to the direction of tightening the interface.
Make sure that the wrapped tape is flush with the lower surface of the cap. Tighten
the edge of the tape with a cable tie.
– End of Steps –

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Chapter 7
Post-Installation Check
Item No. Description

Equipment 1 Install the equipment according to the site survey's design drawing
Installation and ensure that the equipment is within 45° protection of the
lightning arrester.

2 Ensure that the installation sequence of RRU parts is correct and


install the main equipment securely.

3 Ensure that the crimping clip closely presses the naked part of the
power cable's shielding layer in the maintenance window.

Grounding and 4 Ensure that the RRU, outdoor power cable, and feeder's grounding
Waterproofing point comply with relevant requirements.

5 Check the antenna feeder's "1+3+3" waterproof protection and


ensure that the maintenance window is securely installed to avoid
water penetration.

6 Ensure that the grounding card's cable is routed downwards, the


angle between the grounding lead and the feeder is not larger than
15°. Remove the rust on the terminal of the grounding cable before
it is connected.

Cable Routing 7 Ensure a 20 cm vertical cable routing for RRU connectors and
antenna connectors, and that the protection caps of all unused RRU
connectors are tightly screwed.

8 Ensure that the remaining antenna feeders are wound into "S" or "8"
shape and the remaining fibers are wound on the wire spool and
stored in a proper place.

9 Ensure that a water trap is made for the cable that is led into the
equipment room and the lowest point of the water trap is 10 to 20 cm
lower than the bottom edge of the inlet port at the feeder window.

10 Ensure that outdoor cables are bundled by using black ties and a
section of 2 - 3 threads (3 - 5 cm) is reserved.

11 Ensure that all cables are connected securely and labels are hanged
properly at both ends.

12 Ensure that cables are routed properly and straightly, without any
crossing, obvious ups, downs and skews, or fly wire.

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Chapter 8
Power-on Inspection
The ZXSDR R8862 is powered on after installation. If any errors are found, you must
troubleshoot the ZXSDR R8862.

Context
Figure 8-1 shows the power-on inspection flow of the ZXSDR R8862.

Figure 8-1 Power-on Inspection Flow

Steps
1. Set all power switches of the power distribution subrack to OFF.
2. Set the switch of the multimeter to the resistance type, and measure the power input
terminal with the multimeter, to ensure that the power is proper and not short-circuited.
3. Set the multimeter switch to the voltage type, and measure the power input terminal
with the multimeter, to ensure that the input voltage is the rated voltage.

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ZXSDR R8862 Hardware Installation

4. Connect the power supply equipment to the ZXSDR R8862, or switch on the air circuit
breaker of the lightning protection box.
5. Power the device on at 30-second intervals in order of cells to avoid current surge.
Check whether or not the fiber cables in a cell are connected properly through the
indicators on the BBU.
– End of Steps –

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Chapter 9
Closure
After installation, perform the following operations:
l Put tools in order.
Put the tools used during the installation back in right positions.
l Collect unexpected materials.
Collect unexpected materials and hand them over to the customer.
l Remove waste materials.
Remove waste materials and clean the environment.
l Complete the installation report.
Complete the installation report and submit the installation report to the person in
charge.
If the site is operating properly, notify the operation and maintenance engineers that
the installation is completed.

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Chapter 10
Waterproofing Outdoor
Connectors
Waterproofing outdoor connectors is a "1+3+3" process, that is, wrapping one layer of
PVC insulating tape, three layers of waterproof insulating tape, and three layers of PVC
insulating tape around a connector.
The PVC insulating tape is used to prevent connectors from damage, ageing, and water
ingress.

Steps
1. Clean the cable connector and ensure that no dirt or oil stain exists on the connector.
2. Wrap a layer of electric insulation tape.
After a cable connector is connected, wrap the connector with the insulation tape
downwards in the direction that the connector is tightened, with each round covering
half of the previous round, see Figure 10-1. Ensure that the part about 10 mm to the
connector end is wrapped with the insulation tape. When wrapping the connector,
stretch the tape with proper force.

Figure 10-1 Wrapping a Layer of Electric Insulation Tape

3. Wrap three layers of waterproof tape.


Extend the waterproof tape until its width is 50% to 75% of the original width.
Wrap three layers of waterproof tape in the direction that the connector is tightened
to prevent the connector from loosening. Wrap the connector upwards for the first
layer, downwards for the second layer, and then upwards again for the third layer,
with each round covering about one third of the previous round to prevent the ingress

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ZXSDR R8862 Hardware Installation

of rainwater, see Figure 10-2. Do not cut off the tape before the connector is fully
wrapped with three layers. Ensure that the part wrapped with the waterproof tape is
more than 20 mm in length.
After wrapping the connector with the waterproof tape, grip and pinch the wrapped part
repeatedly with both hands to make the waterproof tape securely stuck to the cable
and the cable connector.

Figure 10-2 Wrapping Waterproof/UV Resistance Tape

Caution!
The outermost layer of tape shall be applied from the bottom up to avoid water
penetration.

4. Wrap three layers of UV resistance tape.

Wrap the connector with three layers of UV resistance tape in the same direction
of wrapping waterproof tape, see Figure 10-2. Pay attention to the following when
wrapping a cable:
l The UV resistance tape should be stretched and wrapped with proper force to
prevent it from being stretched too much.
l The upper-layer tape covers 1/2 the bottom-layer tape in length.
l The wrapping length of the UV resistance tape must be 10 mm longer than that
of the waterproof tape. Wrap three layers.

After wrap three layers, grip and pinch both the UV resistance tape and waterproof
tape to ensure that they are securely adhered.

5. Secure the tape's two ends.

After applying the tape, use black ultraviolet-proof ties to securely bundle the tape's
two ends, as shown in Figure 10-3. Use the diagonal pliers to cut off the excessive
ties and reserve a section of 3 mm at the mouth. This avoids tape expansion under
high temperature.

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Chapter 10 Waterproofing Outdoor Connectors

Figure 10-3 Fixing Both Ends

– End of Steps –

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Chapter 11
Installing a Gantry
This procedure describes how to install a gantry.

Steps
Assembling a Gantry
1. Fix two posts to two sides of the base frame with 12 M5 × 16 screws, see Figure 11-1.

Figure 11-1 Assembling the Post and Base Frame

2. Fix the top beam to the posts with four M5 × 16 screws, see Figure 11-2.

Figure 11-2 Tightening the Post and Top Beam

3. Install the two supporting plates with six M5 × 16 screws respectively, see Figure 11-3.

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Figure 11-3 Assembling the Supporting Plate

Drilling Holes and Installing Expansion Bolts


4. Mark the hole positions with a drilling template and marker pen.

5. Drill holes at the marked positions with an electric percussion drill (12 mm in diameter)
and remove the chippings with a vacuum cleaner, see Figure 11-4.

Figure 11-4 Drilling Holes and Installing Expansion Bolts

Fixing the Gantry


6. Fix the gantry in one of the following ways:

If... Then...

Install the gantry on a concrete baseplate Fix the gantry with M10 × 100 expansion bolts, see Figure
11-5.

Install the gantry in a shelter Fix the gantry with M10 × 40 self-tapping screws, see
Figure 11-6.

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Chapter 11 Installing a Gantry

Figure 11-5 Fixing the Gantry to a Concrete Baseplate

Figure 11-6 Fixing the Gantry to a Shelter

– End of Steps –

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Chapter 12
Labeling Specifications
Labels include indoor and outdoor labels.
l Outdoor labels are hangtags that are delivered with the device.
l Indoor labels are the self adhesive paper-printed labels that may need to be produced
at site if necessary.
Labels must meet the following requirements:
l The special paster of ZTE Corporation must be used for paper labels.
l Contents on rack row labels and column labels should meet the engineering design
requirements.
l Boards should not be labeled and identifiers on a board should not be altered.
l All labels should be attached to face the same direction. The side that indicates
where the cable is connected to should face upward or towards the operation and
maintenance position for the convenience of being read.
l All cables such as the power cable, grounding cable, transmission cable, and feeder
should be labeled at both ends.
l For optical fibers, network cables, and trunk cables, an indoor label should be pasted
20 mm away from the connector at both ends each.
l Outdoor labels should be secured with cable ties at the same height and direction.

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Figures
Figure 1-1 ZXSDR R8862 Installation Flow............................................................... 1-1
Figure 2-1 Device Hoisting........................................................................................ 2-2
Figure 2-2 Binds the RRU ......................................................................................... 2-2
Figure 2-3 Do Not Open the Airtight Part................................................................... 2-3
Figure 2-4 Do Not Install Any Port Upwards .............................................................. 2-3
Figure 2-5 Do Not Install the RRU Horizontally ......................................................... 2-4
Figure 2-6 Recommended Space for Installing ZXSDR R8862 (in mm)..................... 2-5
Figure 2-7 Minimum Space for Installing ZXSDR R8862 (in mm) .............................. 2-5
Figure 4-1 Wall-Mounted Installation (Gravity Die Casting Part) ................................ 4-1
Figure 4-2 Wall-Mounted Installation (Simple Sheet Metal Part)................................ 4-2
Figure 4-3 Pole-Mounted Installation of a Single RRU .............................................. 4-2
Figure 4-4 Pole-Mounted Installation of Two RRUs ................................................... 4-3
Figure 4-5 Gantry-Mounted Installation ..................................................................... 4-3
Figure 4-6 L-shape Support Installation .................................................................... 4-4
Figure 4-7 Channel Steel Pole-Mounted Installation.................................................. 4-5
Figure 4-8 Angle Steel Pole-Mounted Installation...................................................... 4-5
Figure 4-9 Assembling the Pole Mount Assembly ..................................................... 4-6
Figure 4-10 Installing the Pole Mount Assembly (1) .................................................. 4-7
Figure 4-11 Installing the Pole Mount Assembly (2)................................................... 4-8
Figure 4-12 Installing the RRU Support..................................................................... 4-8
Figure 4-13 Installing the RRU on the Pole Mount Assembly .................................... 4-9
Figure 4-14 Securing the RRU .................................................................................. 4-9
Figure 4-15 Assembling the Pole Mount Assembly ................................................. 4-10
Figure 4-16 Installing the Pole Mount Assembly (1) ................................................ 4-11
Figure 4-17 Installing the Pole Mount Assembly (2) ................................................ 4-11
Figure 4-18 Installing the RRU Support................................................................... 4-12
Figure 4-19 Installing the RRUs on the Pole Mount Assembly................................. 4-13
Figure 4-20 Securing the RRUs .............................................................................. 4-13
Figure 4-21 Installation Positions of Expansion Bolts .............................................. 4-15
Figure 4-22 External View of an Expansion Bolt...................................................... 4-16
Figure 4-23 Installing an Expansion Bolt ................................................................. 4-16
Figure 4-24 Securing the Fixing Clamp ................................................................... 4-17

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ZXSDR R8862 Hardware Installation

Figure 4-25 Installing the RRU Support................................................................... 4-18


Figure 4-26 Installing the RRU Support to the Fixing Clamp.................................... 4-19
Figure 4-27 Securing the RRU ................................................................................ 4-19
Figure 4-28 Installation Positions of Expansion Bolts .............................................. 4-21
Figure 4-29 External View of an Expansion Bolt...................................................... 4-22
Figure 4-30 Installing an Expansion Bolt ................................................................. 4-22
Figure 4-31 Tighten the simple sheet metal part...................................................... 4-23
Figure 4-32 The hole in simple sheet metal part...................................................... 4-24
Figure 4-33 Securing the RRU ................................................................................ 4-25
Figure 4-34 Installing the Adapter Plate .................................................................. 4-27
Figure 4-35 Securing the Fixing Clamp ................................................................... 4-28
Figure 4-36 Installing the RRU Support................................................................... 4-28
Figure 4-37 Installing the RRU on the Gantry.......................................................... 4-29
Figure 4-38 Securing the Fixing Clamp ................................................................... 4-31
Figure 4-39 Installing the RRU Support................................................................... 4-31
Figure 4-40 Installing the RRU on the L-shape Support .......................................... 4-32
Figure 5-1 Fixing the Mounting Bracket of the ODCPD1 ........................................... 5-1
Figure 5-2 Fixing the ODCPD1 Junction Box ............................................................ 5-2
Figure 5-3 Opening the Cover Plate of the ODCPD1 ................................................ 5-2
Figure 5-4 Making a DC Power Cable Connector...................................................... 5-3
Figure 5-5 Securing the DC Power Cable ................................................................. 5-3
Figure 5-6 Closing the Cover Plate of the ODCPD1 .................................................. 5-4
Figure 5-7 Connecting the Protective Grounding Cable to the Grounding Busbar
(ODCPD1) .............................................................................................. 5-5
Figure 5-8 Fixing the Mounting Bracket of the PIMAC ............................................... 5-6
Figure 5-9 Fixing the PIMAC Junction Box................................................................ 5-6
Figure 5-10 Opening the Cover Plate of the PIMAC .................................................. 5-7
Figure 5-11 Making a AC Power Cable Connector .................................................... 5-7
Figure 5-12 Securing the AC Power Cable................................................................ 5-8
Figure 5-13 Closing the Cover Plate of the PIMAC.................................................... 5-8
Figure 5-14 Connecting the Protective Grounding Cable to the Grounding Busbar
(PIMAC).................................................................................................. 5-9
Figure 6-1 Cable Connection Diagram ...................................................................... 6-3
Figure 6-2 Connecting the Protective Grounding Cable to the Grounding Busbar
(Directly) ................................................................................................. 6-4
Figure 6-3 Making a Feeder Connector..................................................................... 6-6

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Figures

Figure 6-4 Installing Antenna Feeder Cables ............................................................ 6-6


Figure 6-5 Installing a Monitoring Cable .................................................................... 6-8
Figure 6-6 Installing the AISG Cable ......................................................................... 6-9
Figure 6-7 Open the maintenance window .............................................................. 6-10
Figure 6-8 Wire stripping the power cable ............................................................... 6-10
Figure 6-9 Crimping the tubular terminal ................................................................. 6-10
Figure 6-10 Insert the crimped tubular terminal ....................................................... 6-11
Figure 6-11 Unscrew the crimping clip .................................................................... 6-11
Figure 6-12 Insert the power cable.......................................................................... 6-12
Figure 6-13 Connecting the Power Cable to the Grounding Kit ............................... 6-13
Figure 6-14 Connecting the Power Cable to the DCPD ........................................... 6-14
Figure 6-15 Open the maintenance window ............................................................ 6-14
Figure 6-16 Wire stripping the power cable ............................................................. 6-15
Figure 6-17 Crimping the tubular terminal ............................................................... 6-15
Figure 6-18 Insert the crimped tubular terminal ....................................................... 6-15
Figure 6-19 Unscrew the crimping clip .................................................................... 6-16
Figure 6-20 Connecting Power Cable ..................................................................... 6-17
Figure 6-21 Open the crimping clip ......................................................................... 6-18
Figure 6-22 Remove the white dust cap .................................................................. 6-18
Figure 6-23 Insert the optical cable ......................................................................... 6-18
Figure 6-24 Secure the optical cable....................................................................... 6-19
Figure 8-1 Power-on Inspection Flow........................................................................ 8-1
Figure 10-1 Wrapping a Layer of Electric Insulation Tape........................................ 10-1
Figure 10-2 Wrapping Waterproof/UV Resistance Tape .......................................... 10-2
Figure 10-3 Fixing Both Ends.................................................................................. 10-3
Figure 11-1 Assembling the Post and Base Frame.................................................. 11-1
Figure 11-2 Tightening the Post and Top Beam....................................................... 11-1
Figure 11-3 Assembling the Supporting Plate.......................................................... 11-2
Figure 11-4 Drilling Holes and Installing Expansion Bolts ........................................ 11-2
Figure 11-5 Fixing the Gantry to a Concrete Baseplate ........................................... 11-3
Figure 11-6 Fixing the Gantry to a Shelter............................................................... 11-3

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Tables
Table 2-1 Instruments and Meters List ...................................................................... 2-4
Table 4-1 Accessories for Single-RRU Pole-Mounted Installation.............................. 4-5
Table 4-2 Accessories for Two-RRU Pole-Mounted Installation ............................... 4-10
Table 4-3 Accessories for Wall-Mounted Installation................................................ 4-14
Table 4-4 Accessories for Wall-Mounted Installation................................................ 4-20
Table 4-5 Accessories for Gantry-Mounted Installation............................................ 4-26
Table 4-6 Accessories for L-shape Support Installation ........................................... 4-30
Table 6-1 Antenna Feeder Cable Installation............................................................. 6-5

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Glossary
AISG
- Antenna Interface Standards Group
MON
- Monitor
PVC
- Polyvinyl Chloride
RRU
- Remote Radio Unit

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