RELAY SETTING OF 630 KW FD FAN (P225-MICOM)

Relay Details
1 Model No.
2 Application
3 Make

Network Data
1 Network Frequency
2 Setting Group activated
3 CT primary
4 CT secondary
5 CBT primary
6 CBT secondary
7 Base Current (Ib)

Protection Data

THERMAL OVERLOAD PROTECTION - (49) :-

1 Thermal Overload Function enable
2 Heat rise alarm set point (Es1)
3 Heat rise tripping set point (Es2)
4 Initial heat rise value (Es0)
5 Heating time constant
6 Cooling time constant
7 Negative sequence factor

EXCESSIVE STARTING TIME AND LOCKED ROTOR (48-54LR) :-

1 Excessive starting time & Locked rotor Function enable
2 Threshold current
3 Delay for excessive starting time (ST)
4 Delay for locked rotor (LT)
5 Delay for locked rotor on start (LTS)

SHORT CIRCUIT PROTECTION (PHASE OVERCURRENT) (50/51) :-

1 Phase to phase overcurrent Stage-1 Function enable
2 Threshold current
3 Tripping Curve
4 Trip delay time
5 Harmonic 2 restraint
6 Phase to phase overcurrent Stage-2 Function enable
7 Threshold current
8 Tripping Curve
9 Trip delay time
10 Harmonic 2 restraint
EARTH FAULT PROTECTION (50N/51N) :-
1 Earth Fault stage-1 Function enable
2 Threshold current
3 Tripping Curve
4 TMS
5 Harmonic 2 restraint
6 Earth Fault stage-2 Function enable
7 Threshold current
8 Tripping Curve
9 Trip delay time
10 Harmonic 2 restraint

NEGATIVE SEQUENCE CURRENT / UNBALANCE (46) :-

1 Negative sequence current / Unbalance Function enable
2 Tripping Curve
3 Threshold current
4 Delay dalay time

STARTS PER HOUR (66) :-

1 Starts per hour Function enable
2 Period of time
3 Total number of starts
4 Number of consecutive hot starts
5 Number of consecutive cold starts
6 Time dalay between starts

PHASE UNDERCURRENT (37) :-

1 Phase Undercurrent Function enable
FD FAN (P225-MICOM)

P225-MICOM
Motor Protection
Schneider Electric

50 Hz
1
100 Amps
1 Amp
50 Amps
1 Amp
64.8 Amps

YES
95%
105%
38%
7 minutes
130 minutes
Average 4.5

YES
250% of Ib
9 seconds
4 seconds
10 seconds

YES
324 Amps (1.2 times of starting current)
Definite Time
100 ms
YES
YES
364 Amps (1.35 times of starting current)
Definite Time
0.00 ms
YES
YES
14 Amps (31.1 % of Ib)
IDMT (Standard Inverse Time)
0.59
YES
YES
45 Amps (100 % of Ib)
Definite Time
0.00 ms
YES

YES
Definite Time
20% of Ib
500 ms

YES
1 Hour
3
2
3
10 minutes

NO
 LED CONFIGURATION OF RELAY (SEPAM, M20) OF 375 KW
PUMP MOTOR
SL No. LED No. Description of Protection Output
1 LED-1 Short Circuit Stage-1 1&3
2 LED-2 Short Circuit Stage-2 1&3
3 LED-3 Earth Fault Stage-1 1&3
4 LED-4 Earth Fault Stage-2 1&3
5 LED-5 Thermal Overload Alarm 2
6 LED-6 Thermal Overload Trip 1&3
7 LED-7 NEGATIVE SEQUENCE CURRENT / UNBALANCE 1&3
8 LED-8 EXCESSIVE STARTING TIME AND LOCKED ROTOR 1&3
9 LED-9 STARTS PER HOUR 2
 RELAY TEST REPORT OF 630 KW FD FAN MOTOR (MICOM-P225)
1 Test Date:- 11/25/2017
2 Relay Model No:- MICOM-P225
3 Application Motor Protection
4 Make Schneider Electric
5 Relay Serial No:- 36045459/09/11
6 Relay Location:- Feeder-2-In 1UA Board
7 Phase CTR:- 100/1 Amps
8 CB CTR 50/1 Amps
9 Base Current 64.8 Amps

A Measurement :-

Applied Current Measured Current

Phase Reference (Secondary Value) (Primary Value)
R-Phase 0.648∟0 64.8 Amps
Y-Phase 0.648∟240 64.8 Amps
B-Phase 0.648∟120 64.8 Amps

B Thermal Overload Protection (49) :-

Measured Trip
Applied Current Calculated Trip Time
Phase Reference (I/Ib) Time from Cold
(Secondary Value) from Cold Curve Curve
R-Phase [(2*68)/100] = 1.36
Y-Phase 2 Times [(2*68)/100] = 1.36 34.52 Seconds 34.11 Seconds
B-Phase [(2*68)/100] = 1.36
R-Phase [(3*68)/100] = 2.04
Y-Phase 3 Times [(3*68)/100] = 2.04 14.13 Seconds 14.01 Seconds
B-Phase [(3*68)/100] = 2.04
R-Phase [(4*68)/100] = 2.72
Y-Phase 4 Times [(4*68)/100] = 2.72 7.745 Seconds 7.670 Seconds
B-Phase [(4*68)/100] = 2.72

Calculated Trip Time Measured Trip

Applied Current
Phase Reference (I/Ib) from Time from
(Secondary Value) Hot Curve Hot Curve
R-Phase [(2*68)/100] = 1.36
2 Times 18.498 Seconds 18.39 Seconds
 Y-Phase 2 Times [(2*68)/100] = 1.36 18.498 Seconds 18.39 Seconds
B-Phase [(2*68)/100] = 1.36
R-Phase [(3*68)/100] = 2.04
Y-Phase 3 Times [(3*68)/100] = 2.04 7.275 Seconds 7.377 Seconds
B-Phase [(3*68)/100] = 2.04
R-Phase [(4*68)/100] = 2.72
Y-Phase 4 Times [(4*68)/100] = 2.72 3.935 Seconds 4.009 Seconds
B-Phase [(4*68)/100] = 2.72

Reset time or cooling time from

100% to 50% of thermal content :-
Calculated Time Measured Time
166.35 Seconds 164.23 Seconds
 c EXCESSIVE STARTING TIME AND LOCKED ROTOR (48-54LR) :-

Description Of Measured Delay Trip

Set Delay Trip Time
Protection Time
Threshold Current 231% of Ib = 1.5 Amps (150 Amps in primary)

Delay of excessive 18 seconds 16.85 seconds

starting time (tIstart)

Delay of locked rotor 4 seconds 4.08 seconds

time (LT)
Delay of locked rotor 10 seconds
time on start (LTS)

D SHORT CIRCUIT PROTECTION STAGE-1 (PHASE OVERCURRENT) (50/51-1) :-

Applied Current
Phase Reference Calculated Trip Time Measured Trip Time
(Secondary Value)

RY Phase 4.4 Amps 100 ms 113.6 ms

YB Phase 4.4 Amps 100 ms 113.7 ms
BR Phase 4.4 Amps 100 ms 117.8 ms
RYB Phase 4.4 Amps 100 ms 114.6 ms

E SHORT CIRCUIT PROTECTION STAGE-2 (PHASE OVERCURRENT) (50/51-2) :-

Applied Current
Phase Reference Calculated Trip Time Measured Trip Time
(Secondary Value)

RY Phase 4.88 Amps 0 ms 52.30 ms

YB Phase 4.88 Amps 0 ms 55.30 ms
BR Phase 4.88 Amps 0 ms 50.30 ms
RYB Phase 4.88 Amps 0 ms 50.30 ms

F EARTH FAULT PROTECTION STAGE-1 (PHASE TO EARTH) (50N/51N-1) :-

Applied Current
Phase Reference (I/Ib) Calculated Trip Time Measured Trip Time
(Secondary Value)
R Phase [(2*14)/75] = 0.37 2 seconds 2.038 seconds
Y Phase 2 Times [(2*14)/75] = 0.37 2 seconds 2.026 seconds
B Phase [(2*14)/75] = 0.37 2 seconds 2.060 seconds
R Phase [(3*14)/75] = 0.56 1.25 seconds 1.263 seconds
Y Phase 3 Times [(3*14)/75] = 0.56 1.25 seconds 1.264 seconds
B Phase [(3*14)/75] = 0.56 1.25 seconds 1.271 seconds
 G EARTH FAULT PROTECTION STAGE-2 (PHASE TO EARTH) (50N/51N-2) :-

Applied Current
Phase Reference Calculated Trip Time Measured Trip Time
(Secondary Value)

R Phase 0.65 0 ms 53.5 ms

Y Phase 0.65 0 ms 45.5 ms
B Phase 0.65 0 ms 57.9 ms

H NEGATIVE SEQUENCE CURRENT / UNBALANCE (46) :-

Applied Unbalance % Calculated Trip Time Measured Trip Time

21% 500 ms 530.3 ms
) (50/51-1) :-

) (50/51-2) :-

ed Trip Time
 FD Fan Motor details from data sheet:-
SL. NO. Description Value
1 Rating 630 KW
2 Voltage rating 6.6 KV
3 Make Shanghai Electric
4 Rated speed / Synchronization speed (rpm) = 988 / 1000 1478 rpm
5 Full Load current 64.8 Amps
6 No load current 14.0 Amps
7 Power factor at full load 0.916
8   Frequency 50 Hz
9 Thermal time constant 15 minutes
10 Cooling time constant 40 minutes
11 Starting Current at rated voltage 567 Amps
12 Starting time at Load coupled (in sec) at 80% of rated voltage 11.2 Secs
13 Starting time at Load coupled (in sec) at 100% of rated voltage 6.5 Secs
14 Starting time at Load coupled (in sec) at 110% of rated voltage 5.2 Secs
15 Locked rotor withstand time at 80% of rated voltage at hot condition 28 Secs
16 Locked rotor withstand time at 100% of rated voltage at hot condition 23 Secs
17 Locked rotor withstand time at 110% of rated voltage at hot condition 10 Secs
18 Locked rotor withstand time at 80% of rated voltage at cold condition 35 Secs
19 Locked rotor withstand time at 100% of rated voltage at cold condition 30 Secs
20 Locked rotor withstand time at 110% of rated voltage at cold condition 18 Secs
21 Method of starting DOL
22 Vibration Level 2.3 mm/s
23 Class of insulation F
24 Temp. Rise limit to class B
25 Number of equally spread start 3
26 No. of cold starts 2
27 No. of hot starts 1