FORMAT NO: VSPLIRILMPCLIENL ‘VISHAL STRUCTURALS PVT. LTD. SEY conposie tanhage vrs or "at a Ca Pt or MR PCL Rey Maa Mobi PROCEDURE QUALIFICATION RECORD (PQR) J>RoceDURE QUALIFICATION RECORD NO. SPLIEIHPCLIPQR-8 REV. 00 DATE: 20Feb19 [SUPPORTING WPS Ne VSPLIRILMPCLIWPS.08 —REV.: 00 DATE: 2086-19 ‘TYPES (MANUAL, AUTOMATIC, SEML-AUTO) MANUAL, [BASE METALS (QW-403): [MATERIAL SPECIFICATION [ASTM A106 Geb we ASTM A106 GB ;ROOVE DESIGN [TYPE OF GRADE. [ASTM A106 Gr. to ASTM A106 Gr [pwo. PNee1 wPNoLGA Mom [ach Pine Na annem eee POSITION OF GROOVE 6G WELDING PROGRESSION co lore a PREHEAT (QW-406): JoReEAT TEMPERATURE |1s% atin, ion 2 4m thine. I2E OF FILLER [24 mm locrenrass TEMPERATURE as0"e Max ha PosTHEATING NA OSTWELD HEAT TREATMENT (QW-407): GAS (Qw-408): PERATURE RANGE NA [ssnet pose cas. TIME RANGE (NA fraxcract comPostion HOLDING TIME INA lrLow Rare s wa Jans BACKING: INa NA [RAILING SHIELDING Gas cose. bwin fecaiQcr aw anor wexve Rn 20-Fe9 Page 1 ofORMAT NO: YSPL/EILIIPCLIENLN2 PROCEDURE QUALIFICATION RECORD (PQR) "ROCEDURE QUALIFICATION RECORD NO. VSPLIEILHPCLIPQR0S —REV.: 00 DATE: ea SUPPORTING WPS No: VsruivncLiwrson niv./00 DATE. 204ebi9 WELDING SEQUENCE & PROCEDURE varcrnone | | as | vrs [ES] anu mens | 2 | ssn | moar | onsemaa maa [24 | ow | aa | earns TENSILE TEST Taare TOTAL | uADATE OTA, sreonaNo rawreroral | uumane rota | gore oF FABURE & CATION 7 Ta = Trt Fn ro = [wo [sa |e) ae = Ck Fon Pl ‘GbIDED BEND TESTS Tare AND TREN aT THRE AND MOURENO maT ‘aay stay ROOT BEND (RBIRB2) | (yp rencear ack) FACE BEND OBIFB2) Wo Evidence of eack) TOUGHNESS TESTS OAT VATS TATA EE sveciuswno | norontocarion |SOtCH) Test Joe) we me | was HADRNESS SURVEY (HV) Smee | Peornmareaty [waza | wen | txzctin Pe BoTTOM 8 ae im 5 OF THETEST > RADIOGRARI ACCEPTABLE REFORT Na” RT7 WOT THT 142307 ANALYSE = NA re ™ ST CONDUCTED BY Mis. METERIAL INSPECTION LABORATORY. - MUMBAL «TORY TEST REPORT No. TCCNo:F4591 DATED 1942-2019 LDER'S NAME: Mr jay Kumar (VTW-1S8) _CLOCKNo: NA smo =) 5 CONDRCTD AY. MR et Mh SPL Pra ML 1E CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST COUPON WAS PREPARED, WELDED AND STED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF ASME CODE, SiR PE LTD. TNGINTERS INDIA LIMITED PCL ; = io ) Races Qe .od 2S Le saree D. wees | WOE 1D ech ee eemtiro- ne NBR aa ypatt PRONE{mexx| | MATERIAL INSPECTION LABORATORY I I ‘Accredited by NABL under ISO / IEC 17025 for Chemical & Mechanical Testing ‘Approved by Govt. Organisations & Third Party Inspection Agencies. = Unit No, 2, Regal Industrial Estate, Ground Floor, A. 0. Marg, Next to Thakre Udyan, 00 015, + Tel.: 022-66553785 - 86 * Sewree (W), Mumbai - Test Report Page 1 of 1 uur -¥¢670819000002875F Report No. Faso Date: 19-02-2019 Datiy'sName & Add. M/s. Engineers India Limited HPCLTankages Projects, 8..Patl Marg, Mahl, Mumbai - 400078 Ponty Ret. Cia 7/QNLA0/3809 ff. Doe: 14-02-2019 Letter No. VSPL/Calc Ste/265 std 14.02.2019 Ghent hs vishal Sruturals Private td mingpectionlab@yahoo.com + Web: www.minspectiontab.com fin sr) Material C.Welded Coupon Pipe Specification [ASME SEC IK 2017 / ASTM A 106 Grade 8.2035 / Procedure Qualification Sample Stamped By —_L/802 ‘Material Dimension 2"x8, Pen welder No. vrw-158 Welding Process /Electrode GTAW/ER 7052 PaR No \VSPL/EIL/POR-08 = Tensile Test Report “Test Method : ASME SEC DX2017 Equipment -UTE-40 Sr.No. 06/2012-4965 Cal. Ot: 23-ul-2018 Que Ot: 221-2019 | Hy (2 Read idl (ny 1s 3 hk mm) 862 3.62 ‘area (rom") 163.78 163.78 Ukimate Load (kN) 77.02 80.36 usr (Ma) 470 aan 415 mia Fracture in Pom. inp. Remark z Satisfactory Satisfactory ‘Guided Bend Test Report Test Method : ASME SEC I:2011 Fquipment :UTE-40 Sr.No, 06/2012-4965 Cal. Dt 23-Jul-2018 Ove Dt. 22-Jul-2039 Result Re Fon Rez Faz Specimen size smn asmm 85mm 85mm Mandrel Size = t= 3ammg 34mmo 3ammp 30mm Angle of Bend 180" a0" 180" 260" Remark Setisfactory Satisfactory Satisfactory _ Satisfactory “Hardness “Test Method : ASTM E92: 2017 _ es Result HREW ov wewo 2,84,83 156,162,159 HAZ (Left) 73,72,73 132, 130,132 HAZ (Right) 72,72,73 130, 130, 132 Poaivelt) 76,75,74 139,137, 135 (right) 74, 75,74 135,137,135 ‘Remarks The material conforms to ASME SEC IX:2017 / ASTM A 106 Grade B:2015 / Procedure Qualification with respect to test/s carried out. Phy. Test Wi ‘By Mr. K.prabhu for EIL & Mi, Rajan Bera for M/s. Vishal Structurals Pvt. Utd For Material sagpettion Laboratory jadhiat—_/K.C, Shrivastav / Kiran Khot 7 7 A | Fe i ewe | 1. The above tst epost lates ony tthe sample submited. # Not covered und 2. The above samlos are not drawn by the laboratory Fee cece tain no wey be responsible fr any franca abit duo fo any ato omisslon or err made TR eee Tat Report sal be reproduced without he writen permission of tis laboratory. “