Академический Документы
Профессиональный Документы
Культура Документы
1, June 2017
Abstract: Adjustable speed AC Motor drives have been used extensively in modern industry and
transportation which calls for electrical and mechanical energy conversion with wide output power
range applications. Because of its modularity and scalability, the drive system can be extended to many
different application areas. More recently, adjustable speed AC motor drive applications are spreading
not only in industry applications, but also sky and the marine. In this paper, after summarizing the
history of adjustable speed AC motor drives and applications, the main issues of AC drive technologies
are reviewed and investigated in the paper. Technical issues of adjustable speed AC motor drives
including its standardization are surveyed and analyzed for more advancement. Finally, the paper
provides the latest technical trends on adjustable speed AC motor drives technologies, and discusses the
development of high speed high power PM motor.
Keywords: Electric machine, drive technology, adjustable speed motor drive, AC machine, drive
system, Industry applications, transportation application, high speed PM motor.
·New applications of PMSM and SWR drives, drive, and high speed type moved from thyristor DC
and R&Ds for their control technology. drive to inverter AC drive of IM[12]. In middle/low
speed type, flat PMSM technology was introduced as
2.2 Transport applications a key component of machine-room-less elevator after
moving to inverter drive of IM. Since PMSM drives
In this paper, authors describe three motor drive
were wide-spread as standardized types, it was first
fields for railway, elevator and automotive as
used in transportation application before elevator
transportation applications, treated mainly with AC
drives changed to PMSM drive [13].
drives, because at present, the AC drive is common
Background of Japanese progress in elevator
technology for three fields despite their different
drives is as follows [14-17] :
progress history.
(1) Domestic market was the largest in the world
An overview of transportation motor drive
at a period from high economic growth to the bubble
technologies and products in Japan is shown in Fig.2.
economy; therefore developments and manufacturing
Features of Railway Drives in Japan
of elevators were very active.
Railway drives are categorized into DC and AC
(2) Since many electric manufacturers in Japan
electricity of overhead wire, or into electric train,
competed with each other for developing new products,
locomotive, high-speed railway (Shinkansen in Japan)
many advancements in industrial motor drive
and super-high-speed railway (Maglev vehicle in
technologies were introduced.
Japan). As for drive technologies, DC drive started
from series DC motor by resistor control, grew to 2.2.3 Features of automotive drives
chopper applications to field or/and armature circuits
using power devices. Afterwards, AC drives of IM Fig.3 shows some technical trends of IM and
was substituted for DC drives, and at present, PMSM PMSM drive control methods[10,15-16] .
drives have started [11] . Automotive drives for power train are categorized
into electric vehicle and hybrid electric vehicle.
2.2.1 Features of Japanese development in railway Except for small size electric vehicles, motor drive
drives applications were delayed by the influence of slow
progress of battery technologies, however grew from
(1) Leading edge high power devices were
hybrid to pure electric vehicle, from large to middle
applied to develop new drive equipment, for example,
size vehicle and from IM to PMSM drive. Products
power diode for series-0 Shinkansen in 1964, GTO for
had to endure mass production and durability, and as
an electric train in 1982 and for series-300 Shinkansen
such, transportation applications were the latest to put
in 1992, IGBT for an electric train in 1992 and for
in practical use.
series-700 Shinkansen in 1999, and SiC diode for a
Backgrounds of introducing electric vehicles in
prototype of electric train in 2012.
Japan were the follows:
(2) Strong cooperation between railway companies
(1) Necessity of power electronics technologies. It
and electrical manufacturer promoted practical use
is no exaggeration to say that precondition to
of new power devices and new drive equipment,
commercialize electric vehicle has been satisfied by
eliminating problems of introducing new technologies
improvement of NiHM or Lithium- ion battery instead
through discussions, field tests and so on.
of lead acid battery. Moreover, power devices, GTR
2.2.2 Features of elevator drives in Japan and IGBT realizing high performance and reliability
drive, PMSM motors and are important for small,
Elevator drives are categorized into middle/low light and efficient equipment and leading technologies
speed type and high speed type according to con- of motor control and analysis.
struction installation, or into standardized type or not.
As for drive technologies, middle/low speed type
moved from IM primary voltage control to inverter
(2) Japanese automotive companies have been Multilevel inverters for large capacity machine
very eager to clear emission controls of oversea drive are 3 level-neutral-point-clamped, H-bridge series
countries because of small domestic market, and connected cascade, 4 level-flying capacitor, 5 Level-
continued to develop electric vehicle and fuel cell active Neutral-Point-Clamped used by HV-IGBT, IEGT
vehicles for long periods. or GCT.
Methodologies of high response and torque
3 Technical issues of adjustable speed AC accuracy are deadbeat-direct torque and flux control[21],
motor drives Ripple-torque reduction [22], etc.
Methodologies of Downsizing and high efficiency
In sustainable society, more electrical energy will are proposed by loss reduction of machine [23-25] , high
be consumed for convenience of human activities. efficiency operation of drive system[26], etc.
However, greenhouse gases must be decreased As shown in Fig.4[27-28] and Fig.5[29] , power
for environmental conservation. Hence, motor drive electronics and drive applications are going to spread
technologies that will result in high efficiency, saving in sky the marine applications.
resources, and capability of operation on command is The aerospace industry is facing challenges
very important. similar to those faced by the automotive industry in
The following items need to be addressed in the terms of improving emissions, fuel economy and cost.
future drive systems: Another similarity is the move towards replacing
(1) Requirement for high efficiency, fewer resources mechanical and aerodynamic systems with electrical
and lower costs make applications of PMSM and SRM systems; thus, transitioning towards “more electric”
desirable. High performance control technology is architectures. To meet these challenges in the
necessary to use them in any situation. automotive industry, significant work has been done
(2) Pursuit for high reliability of the whole drive in the area of electric and hybrid vehicles.
system requires sensorless control of not only speed In the case of airplanes, more electric architecture
sensor but also other sensors as the intrinsic solution. is an emerging trend. As shown in this photo, the
(3) Recently SiC and GaN are noteworthy as new principal objective was to validate at aircraft level,
materials for power semiconductor devices. both qualitatively and quantitatively, the potential of
The pros and cons for adopting new devices to the next generation systems equipment for effective
AC drives is an interesting subject in near future. reduction in consumption of non-propulsive power.
(4) In industrial drives, a mechanical object is The features of the Power Optimized Aircraft (POA)
displaced by motor energy, but a person is moved by system are:
motor energy in transporting drive. Major metrics for
riding circumstances are loudness, vibration, EMI
noise and so on. Required drive systems must control
such metrics within permissible range for comforta-
bleness.
(5) In transportation applications, smoothness of
acceleration and deceleration is important inevitably,
as well as sufficient starting torque, readhesion
control against slips and coasting operations.
Table 2 describes some issues for advancement
of AC motor drive technologies for spreading
many applications[18]. It will be shown as follows;
Ultra- high speed drives, low speed and high-accuracy
drives by sensorless control, large capacity drives fed
by multilevel inverter, ultra-small size motor, high
response and torque accuracy, downsizing and efficiency,
standardization, and so on.
Low-speed and high-accuracy sensor-less controls Fig.4 Power optimized aircraft engine
are based on high frequency injection method [19],
zero-sequence carrier injection[20] , model base method,
induced voltage caused by magnetic saturation, etc.
Fig.6 Future standardization landscape Fig.7 Example for future standards architecture
6 Chinese Journal of Electrical Engineering, Vol.3, No.1, June 2017
4 Adjustable speed AC motor drives But these rotor surface speeds are very important
for centrifugal force to keep safety the parts or
Fig.8 shows some examples of drive systems materials in the rotor.
arranging AC motors and inverters for industrial Candidate high speed electric machine topologies
applications. These are Electric Vehicle, Elevator, are Induction machines(IM), Synchronous machines
Forklift and Textile machine and so on[31]. (SM) for large capacity, and Permanent magnet
We are required to combine with motor, inverter machine(PM), Switched reluctance machines(SRM),
and its control system. But motor speed of these Axial flux machines (AFM), Homopolar machines
applications is near nominal speed with power supply (HM), Bearing-less PM for small and/or median
frequency but not high speed. capacity drives[34-39]. High Speed Electric Machines are
We will focus the interest to ultra-high speed widely used in many applications, such as:
drive technology of large capacity motor. ·Hand held drilling tool for dentists (10~20W,
As shown in Fig.9, products of high speed 400kr/min; 100W, 500kr/min PM),
motors show on the x and y axis shown by both ·Hand held drilling tool for dentists (10~20W,
logarithm coordinates[32-33] x axis is motor speed, and 400kr/min; 100W, 500kr/min PM),
y axis is the output capacity of motor.
·Vacuum cleaner (1.6kW 100kr/min, SRM),
The technical difference between ultra-high
speed motor and high seed motor is divided by this ·Supercharging machine for traction application.
straight line. (3kW, 150kr/min, PM).
In this side, upper side of this line shows the ·Aerospace (192kW 13kr/min SRM).
ultra-high speed drive region, and the other side is ·Many kinds of compressor (300kW 60kr/min
high speed drive region. solid-rotor IM, PM, SM etc.).
It is very different technology for the motor ·Grinding spindle and milling spindles for
capacity. And also it has very different technology for machine tools (from 24kW to 1kW, from 9krpm
motor speed. to 30kr/min IM, PM).
·Oil/gas industry (8MW, 15kr/min PM 32MW,
6kr/min SM).
·Fly-wheel energy storage systems (150kW,
16kr/min), and others.
Benefits of high speed motor applications are
size and weight reduction, and high efficiency of
drive system.
As shown in Fig.10, for Industry applications of
the high speed and large-capacity motors, these are
aeration blower, chiller, vapor compressor, and gas
pipeline compressor.
Usually, to sustaining the rotor, this side used
magnetic bearing for levitation, and this lower side
used rolling bearing or sliding bearing. The capacity
and speed of these motor and its inverter output
voltage are shown here.
Fig.8 Drive system products-some examples
and load factor and calculated the motor efficiency. [8] K. Kamiyama, S. Sugiyama, D. Morinaga, and M. Hombu,
Fig.13 shows the efficiency map of the drive motor. “Application of power electronics to motor drives,” (in
Japanese), Hitachi-Hyoron, vol.70, no.10, pp.1049-1055, 1988.
The efficiency at the rated point is 96.6% and it is [9] T. Sawa and T. Kume, “Motor drive technology: history and
confirmed that the efficiency tends to decrease in the vision for the future,” in Proc. 35th IEEE Power Electronics
region of higher rotational speed. Specialists Conf., Aachen, Germany, pp.2-9, 2004.
We carried out the heat run test at the rated point [10] K. Matsuse, S. Saito, and S. Tadakuma, “History of motor drive
technologies in Japan-part 2,” IEEE Ind. Appl. Mag., vol.20
for measuring steady temperature inner the motor. In no.1, pp.8-15, Jan./Feb.2014.
this time, two cooling systems were evaluated by [11] S. Saito, H. Konishi, and A. Kaga, “Growth patterns and tasks
installing one, 3.7kW, 50Hz, cooling blower for of power electronics apparatuses(in Japanese),” IEE Japan
exhausting air. In the system A, an inlet air would be Trans., vol.124-A, no.8, pp.653-660, 2004.
flowing through to a ventilation hole of direct-coupled [12] M. Yano, S. Abe, and E. Ohno, “Historical review of power
electronics for motor drives in Japan,” in Proc. 36th IEEE
side and passing through other ventilation hole of Power Elec. Specialists Conf.(IPEC-Niigata), Niigata, pp.81-
non-direct-coupled side. In system B, by contrast, an 89, Apr.2005.
inlet air would be flowing through to ventilation holes [13] S. Abe, and E. Watanabe, “History of elevators and related
of both direct-coupled side and non-direct- coupled research(in Japanese),” IEE Japan Trans.,vol.124-D, no.8,
pp.679-687, 2004.
side and passing through ventilation holes of opposite [14] N. Mitsui, “Historical development of rope type elevator
both sides. Additionally, the center ventilation hole was technology(in Japanese),” National Museum of Nature and
opened for an inlet air in the system B. In order to Science, Tokyo, Survey Reports on the Systemization of
measure the coil temperature during the operation, a Technologies, No.9, pp.59-118, Mar. 2007.
[15] K. Rajashekara, “History of electric vehicles in general
plurality of thermocouples were mounted inner the
motors,” IEEE Trans. Ind. Appl., vol.IA-30, no.4, pp.897-904,
coil. The temperature of the rotor magnet was Jul./Aug. 1994.
estimated as an average temperature by calculation [16] H. Kehrmann, W. Lienau, and R. Nill, “Der vierquadranten-
with temperature coefficient of residual flux density steller–ein pulsstromrichter zur einspeisung von triebfahrzeugen
%/K of the magnet and decrease rate in the induced mit drehstromantrieb aus dem einphasen-bahnnetz,” IFAC
Symp. -Duesseldorf, vol.2, pp.357-372, Oct. 1974.
voltage measured before and after the operation. [17] Y. Oda, M. Karppinen, and T. Hietto, “Space and energy saving
The result of measurements show that the elevator(in Japanese),” The Conf. of Japan society of Mechanical
temperature rise of both the coils and the magnet in Engineers on Elevator, Escalator and Amusement Rides, Tokyo,
system B is lower than that in system A. No.97-76, pp.25-28, Dec. 1997.
[18] IEEJ, Current Situations and Future Issues of Adjustable-
Speed AC Drives(in Japanese). Technical Report, No.1326, 64p,
5 Conclusion Dec. 2014.
[19] S. Kim, J. I. Ha, and S. K. Sul, “PWM switching frequency
In this paper an overview including new tech- signal injection sensorless method in IPMSM,” IEEE Trans. on
nologies on the adjustable speed AC motor drives and I.A., vol.48, no.5, pp.1576-1587, 2012.
application is provided. [20] R. Leidhold, “Position sensorless control of PM synchronous
Firstly, the history of adjustable speed AC motor motors based on zero-sequence carrier injection,” IEEE Trans.
on I.E, vol.58, no.12, pp.5371-5379, 2011.
drive technologies and applications in Japan as an [21] J. S. Lee, C. H. Choi, J. K. Seok, and R. D. Lorentz, “Deadbeat-
example are briefly reviewed and analyzed. Then, direct torque ad flux control of interior permanent magnet
technical issues of adjustable speed AC motor drives synchronous machines with discrete time stator current and
are surveyed and analyzed for future advancement. stator flux linkage observer,” IEEE Trans. on I.A., vol.47, no. 4,
Finally, section 4 provides adjustable speed AC motor pp.1749-1757, 2011.
[22] K. Akatsu, and R. D. Lorentz, “Comparing coupled analysis
drives technologies and discusses the development of with experimental results for an interior PM machines,” IEEE
high speed high power AC motor and application. Trans. on I.A., vol.45, no.1, pp.178-185, 2009.
[23] P. B. Reddy, T. M. Jahns, and T. P. Bohn, “Modeling and
References analysis of proximity losses in high-speed surface permanent
magnet machines with concentrated winding,” IEEE ECCE,
[1] K. Matsuse, S. Saito, and S. Tadakuma, “History of motor drive pp.996-1003, 2010.
technologies in Japan-part 1,” IEEE Ind. Appl. Mag., vol. 19, [24] P. Mellor, R. Wrobel, D. Salt, and A. Griffo, “Experimental
no. 6, pp. 10-17, Nov./Dec. 2013. and analytical determination of proximity losses in a high-
[2] B. K. Bose, “Power electronics and motor drives-recent progress speed PM machine,” IEEE ECCE2013, pp.3504-3511, 2013.
and perspective,” IEEE Trans. Ind. Electron., vol.56, no.1, [25] P. B. Reddy, and T. M. Jahns, “Scalability investigation of
pp.1-9, Feb.2009 proximity losses in fractional-slot concentrated winding
[3] B. K. Bose, “The past, present, and future of power electronics,” surface PM Machines during high-speed operation,” IEEE
IEEE Ind. Electron. Society Magazine, vol.3, no.1, pp.7-14, Jun. ECCE, pp.1670-1675, 2011.
2009. [26] S. Yamamoto, H. Hirahara, A. Tanaka, T. Ara, and K. Matsuse,
[4] B. K. Bose, “Power electronics—historical perspective and my “Maximum efficiency drives of synchronous reluctance motors
experience,” IEEE Ind., App., Soc. Mag., vol.20, no.2, pp.7-13, with on-line stator resistance estimator” IEEE ECCE, pp.3140-
Mar./April, 2014. 3145, 2013.
[5] B. D. Bedford, and R. G. Hoft, Principles of Inverter Circuit. [27] M. Hirst, A. McLoughlin, P. J. Norman, and S. J. Galloway,
New York: Wiley, 1964. (Japanese translation version), K. Imai, “Demonstrating the more electric engine: a step towards the
M. Jinzenji, et al., Inverter Circuit. Corona publishing Co. Ltd., power optimised aircraft,” IET Electr. Power Appl., vol. 5, no.1,
1968. pp. 3-13, 2011.
[6] M. Yano, and R. Uchida, “History of power electronics in [28] K. Rajashekara, “Converging technologies for electric/hybrid
Japan(in Japanese),” Trans. IEE Japan, vol.121-A, no.1, vehicles and more electric aircraft systems”, SAE Power Systems
pp.2-10, 2001. Conference, Paper no. 2010-01-1757, Fort Worth, TX, November
[7] A. Nabae, “Historical view of power electronics(in Japanese),” 2-4, 2010.
Trans. Power Electronics Kenkyuukai, vol.16, no. , pp.1-9, [29] T. Takamasa, “Development of plug-in electric boat “RAICHO-I
Feb. 1991. (in Japanese),” Journal of the JIME, vol.47, no.1, pp.9-16, 2012.
K. Matsuse et al.: New Technical Trends on Adjustable Speed AC Motor Drives 9
[30] L. Holger, “Future standardization landscape-Facing future [42] D. Matsusuhashi, and K. Matsuse, “High power high speed
trends in TC22 - a discussion,” IEC 22 Plenary Meeting, motor drives for industry applications,” IEEE PEDES, Plenary
Darmstadt Germany, Sept. 27, 2013. speech, India, Dec. 16, 2016.
[31] Meidensha Catalogue, Ultra-high speed PM & medium voltage
drive. Meidensha Corporation, 2016.
[32] T. Fukao, and A. Chiba, “Super high speed drives-introduc- Kouki Matsuse received the Ph.D. degrees in
tion(in Japanese),” Proceeding of National Convention of IEEJ, electrical engineering from Meiji University,
S.21.1-4, 1998. Tokyo, Japan, in 1971. In 1971, he joined
[33] M. Rahman, A. Chiba, and T. Fukao, “Super high speed the faculty of Meiji University as a Lecturer
electrical machines-summary,” IEEE Power Engineering Society of Electrical Engineering. Since 1979, he
General Meeting, vol.2, pp.1272-1275, 2004. has been a Professor in the Department of
[34] B. Sarlioglu, and T. Wu, “Design and analysis of electrical Electrical Engineering. Since 2014, he is an
machines including high-speed types,” IEEE IECON Tutorial, emeritus professor of Meiji University.
pp.176, 2014. Since 1998, he has been invited to be a
[35] B. Sarlioglu, T. Jahns, and D. Ionel, “Design and manufacturing Guest Prof essor in the Dep art ment of
of PM electric machines,” IEEE ECCE, Tutorial, 196p, 2015. Electrical Engineering, Tsinghua University, China. He has
[36] J. Luomi, C. Zwyssig, and A. L. J. W. Kolar, “Efficiency published 100 transaction and Journal papers, 227 referred
optimization of a 100W 500000r/min permanent magnet international conference full-papers, and is the holder of 17
machine including air-friction losses,” IEEE Trans. on I.A, patents. His research interests are power electronics, microprocessor-
vol.45, no.4, pp.1368-1377, 2009. based controllers for static power converters and drives, sensorless
[37] H. Noguchi, Y. Takada, Y. Yamashita, Y. Komatsu, and S. control of AC motor drives.
Ibaragi, “200000r/min, 2kW PM motor drive system for turbo Dr. Matsuse is a Life Fellow IEEE, Fellow NAI, USA, Fellow
IEEJ, and received the Outstanding Achievement Awards of the
charger,” IEEJ Trans, vol.125-D, no.9, pp.854-861, 2005.
IEEE IAS and the IEEJ in 2000 and 2003.
[38] C. J. Bateman, B. C. Mecrow, P. P. Acarnley, A. C. Clothier,
and N. D. Tuftnell, “Sensorless operation of an ultra-high-
speed switched reluctance machine,” IEEE Trans. I.A., vol.46,
Daiki Matsuhashi received the B. E.
no.6, pp.2329-2337, 2010.
degree and the M. E. degree in electrical
[39] A. Binder, and G. Munteanu, “Bearingless PM motor levitation engineering from Tokyo Metropolitan Institute
systems,” Proceeding of ICEMS, Special Lecture, SL-4, of Technology in 1992 and 1994 respectively.
@Sapporo, CDROM, 2001. Since 1994, he has been with Meidensha
[40] T. Okitsu, S. Uchiyama, K. Matsuso, and D. Matsuhashi, Corporation. He is currently a Manager
“Performance evaluation of high speed PM motor -250kW-20, in Research Section 2, Power Electronics
000 r/min(in Japanese),” Meidenn-jiho, vol.352, no.3, pp.30-33, Research Development, Basic & Core Tech-
2016. nology Research Laboratories, Research and
[41] S. Uchiyama, K. Matsuso, H. Ohnishi, T. Okitsu, and D. Development Group of Meidensha Corporation.
Matsuhashi, “Characteristic evaluation of 250kW-20000r/min His research interests are electromagnetic field analysis,
High Speed PM motor(in Japanese),” in Proc. IEEJ National design and development of motor and generator. He is a member
Convention, pp.35-36, 2016. of Institute of Electrical Engineering of Japan (IEEJ).