Irc5 Diagramas PDF

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© Copyright 2004 ABB ALL right reserved.
ABB AB
SE-721 68 Västerås
Sweden
Latest revision: Lab/Office: Status: Plant:

2011-09-22 =
DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 11.2
PRH APPROVED Location: +
COPYRIGHT page Sublocation:+
Document no. Rev. Ind Page1
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Prepared by, date: Stalnacke PRH Approved by, date: Törnros PRH 3HAC024480-005 06 Total
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TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT page 2011-03-24 SETHSTA
2 TABLE OF CONTENTS 2011-09-20 SETHSTA

8 SYMBOL INFORMATION 2011-09-22 SETHSTA
9 REVISION INFOMATION 2011-09-22 SETHSTA
10 Device list sorting by Function name 2011-09-22 SETHSTA
11 Device list sorting by Function name 2011-09-22 SETHSTA

12 Device list sorting by Location name 2011-09-22 SETHSTA
13 Device list sorting by Location name 2011-09-22 SETHSTA
14 BLOCK DIAGRAM SINGLE CONTROLL MODULE 2011-09-22 SETHSTA
14.1 BLOCK DIAGRAM SINGLE DRIVE MODULE 2011-09-22 SETHSTA
14.2 BLOCK DIAGRAM DUAL CONTROLL MODULE 2011-09-22 SETHSTA
14.3 BLOCK DIAGRAM DUAL DRIVE MODULE 2011-09-22 SETHSTA
15 FRONT VIEW OF SINGLE CABINET MDU HV 2011-09-22 SETHSTA
15.1 FRONT VIEW OF SINGLE CABINET MDU LV and HV 2011-09-22 SETHSTA
16 SIDE VIEWS OF SINGLE CABINET 2011-09-22 SETHSTA

17 VIEW OF CONTROLL MODULE DUAL CABINET 2011-09-22 SETHSTA
18 VIEW OF DRIVE MODULE DUAL CABINET 2011-09-22 SETHSTA
19 VIEW OF COMPUTER UNIT AND PANEL BOARD 2011-09-22 SETHSTA

20 VIEW OF CONTACTOR & AXIS COMPUTER UNIT 2011-09-22 SETHSTA
21 VIEW OF VOLTAGE MEARSUREMENT BOX 2011-09-22 SETHSTA
22 CONTACT AT THE CABINET WALL 2011-09-22 SETHSTA
23 MAINS CONNECTION DUAL CABINET 2011-09-22 SETHSTA
24 PROCESS POWER SUPPLY DUAL CABINET 2011-09-22 SETHSTA

26 OPT:POWER SUPPLY DSQC609 FOR DUAL CAB. 2011-09-22 SETHSTA
28 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2011-09-22 SETHSTA
29 EMERGENCY STOP 2011-09-22 SETHSTA
30 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-09-22 SETHSTA
31 SAFETY STOP 2011-09-22 SETHSTA
32 RUN CHAIN 2011-09-22 SETHSTA

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TABLE OF CONTENTS
33 RUN CHAIN OPERATING, 2 MODE SELECTOR 2011-09-22 SETHSTA
34 BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR 2011-09-22 SETHSTA
35 RUN CHAIN EXT OPERATING, PANEL BOARD 2011-09-22 SETHSTA
36 RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR 2011-09-22 SETHSTA
37 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier 2011-09-22 SETHSTA
38 RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1 2011-09-22 SETHSTA
39 FPU, FLEXPENDANT 2011-09-22 SETHSTA
40 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-09-22 SETHSTA
41 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-09-22 SETHSTA
42 MAIN COMPUTER DSQC 639 2011-09-22 SETHSTA

43 MAIN COMPUTER DSQC 639 2011-09-22 SETHSTA
44 FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO 2011-09-22 SETHSTA
49 PROFIBUS DP M/S 2011-09-22 SETHSTA
50 PROFINET 2011-09-22 SETHSTA
52 INTERBUS M/S 2011-09-22 SETHSTA
52.1 ETHERNET CARD/ETHERNET IP 2011-09-22 SETHSTA
53 DEVICENET SINGLE/DUAL ADAPTER 2011-09-22 SETHSTA
55 DEVICENET ADAPTER 2011-09-22 SETHSTA
56 CC-LINK 2011-09-22 SETHSTA

57 DISPENCE PAC SUPPORT 2011-09-22 SETHSTA
58 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 2011-09-22 SETHSTA
59 DIGITAL I/O UNIT 2011-09-22 SETHSTA

60 COMBI I/O UNIT 2011-09-22 SETHSTA
61 RELAY I/O UNIT 2011-09-22 SETHSTA
62 RELAY I/O UNIT 2011-09-22 SETHSTA
63 ANALOGUE I/O UNIT 2011-09-22 SETHSTA
64 REMOTE I/O UNIT 2011-09-22 SETHSTA

65 INTERBUS SLAVE 2011-09-22 SETHSTA
66 PROFIBUS DP SLAVE 2011-09-22 SETHSTA
67 ENCODER UNIT 2011-09-22 SETHSTA
68 REMOTE SERVICE 2011-09-22 SETHSTA
69 PLC.CPU unit PM582 2011-09-22 SETHSTA
69.1 PLC.DIGITAL unit DC532 2011-09-22 SETHSTA

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TABLE OF CONTENTS
69.2 PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522 2011-09-22 SETHSTA
69.3 PLC. ANALOGUE I/O UNIT 2011-09-22 SETHSTA
69.4 PLC. ETHERNET switch CM577-ETH 2011-09-22 SETHSTA
72 MAINS CONNECTION 2011-09-22 SETHSTA
73 TRANSFORMER UNIT 2011-09-22 SETHSTA
73.1 TRANSFORMER UNIT 2011-09-22 SETHSTA

74 OPTION : SERVICE OUTLET 2011-09-22 SETHSTA
75 POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET 2011-09-22 SETHSTA
76 POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET 2011-09-22 SETHSTA
76.5 FAN UNIT 2011-09-22 SETHSTA

77 CONTACTOR BOARD 2011-09-22 SETHSTA
78 CONTACTOR UNIT 2011-09-22 SETHSTA
78.1 CONTACTOR UNIT 2011-09-22 SETHSTA
78.2 CONTACTOR BOARD 2011-09-22 SETHSTA
79 AXIS COMPUTER UNIT 2011-09-22 SETHSTA
80 AXIS COMPUTER UNIT 2011-09-22 SETHSTA
80.1 FORCE MEASUREMENT BOX 2011-09-22 SETHSTA
81 EPS 2011-09-22 SETHSTA
82 SAFE MOVE 2011-09-22 SETHSTA

83 SAFE MOVE 2011-09-22 SETHSTA
85 MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV 2011-09-22 SETHSTA
86 MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV 2011-09-22 SETHSTA
87 EXTERNAL AXIS no 7 2011-09-22 SETHSTA
88 EXTERNAL AXIS no 8 - 9 2011-09-22 SETHSTA
89 SERVO DRIVE SYSTEM IRB 120 2011-09-22 SETHSTA
90 CONTROL CABLE IRB 120 2011-09-22 SETHSTA
90.5 CUSTOMER SIGNALS IRB 120 2011-09-22 SETHSTA

93 CUSTOMER SIGNAL DUAL CABINET IRB 140 2011-09-22 SETHSTA
94 CUSTOMER SIGNAL SINGLE CABINET IRB 140 2011-09-22 SETHSTA
94.5 SERVO DRIVE UNIT IRB 260 2011-09-22 SETHSTA
94.6 CONTROL CABLE IRB 260 2011-09-22 SETHSTA

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TABLE OF CONTENTS
94.7 CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 260 2011-09-22 SETHSTA
95 SERVO DRIVE UNITS IRB 360 2011-09-22 SETHSTA
97 CUSTOMER SIGNAL DUAL CABINET IRB 360 2011-09-22 SETHSTA
98 CUSTOMER SIGNAL SINGLE CABINET IRB 360 2011-09-22 SETHSTA
98.1 SERVO DRIVE SYSTEM IRB 460 2011-09-22 SETHSTA

98.3 CUSTOMER POWER/SIGNAL IRB460, 660, 760 2011-09-22 SETHSTA
98.4 C-BUS/P-BUS/ to CP/CS IRB460, 660, 760 2011-09-22 SETHSTA
98.5 SERVO DRIVE SYSTEM IRB 660, 760 2011-09-22 SETHSTA

98.6 CONTROL CABLE IRB 660, 760 2011-09-22 SETHSTA
101 CUSTOMER SIGNALS DUAL CABINET IRB 1410 2011-09-22 SETHSTA
102 CUSTOMER SIGNALS SINGLE CABINET IRB 1410 2011-09-22 SETHSTA
105 SERVO DRIVE UNIT IRB 1600 2011-09-22 SETHSTA
107 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600 2011-09-22 SETHSTA
108 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600 2011-09-22 SETHSTA

111 SERVO DRIVE UNIT IRB 2400 2011-09-22 SETHSTA

115.2 CUSTOMER POWER/SIGNAL IRB2600 2011-09-22 SETHSTA
115.3 CUSTOMER POWER/SIGNAL DEVICE NET IRB2600 2011-09-22 SETHSTA

115.4 CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600 2011-09-22 SETHSTA
115.5 DevNet//PofiNet/Ethernet addition to CP/CS IRB2600 2011-09-22 SETHSTA

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125 CUSTOMER POWER/SIGNAL IRB4600 2011-09-22 SETHSTA
126 CUSTOMER POWER/SIGNAL DEVICE NET IRB4600 2011-09-22 SETHSTA
127 CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600 2011-09-22 SETHSTA
127.5 DevNet//PofiNet/Ethernet addition to CP/CS IRB4600 2011-09-22 SETHSTA

128 SERVO DRIVE SYSTEM IRB 66xx - 76xx 2011-09-22 SETHSTA
129 CONTROL CABLE IRB 66xx - 76xx 2011-09-22 SETHSTA
134 COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600 2011-09-22 SETHSTA
135 COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600 2011-09-22 SETHSTA
136 CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600 2011-09-22 SETHSTA
137 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 2011-09-22 SETHSTA
138 DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600 2011-09-22 SETHSTA
139 CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600 2011-09-22 SETHSTA
140 CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600 2011-09-22 SETHSTA
141 CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600 2011-09-22 SETHSTA
142 CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600 2011-09-22 SETHSTA
143 CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600 2011-09-22 SETHSTA
144 CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600 2011-09-22 SETHSTA
145 SERVO DRIVE SYSTEM IRB 6400R 2011-09-22 SETHSTA
146 CONTROL CABLE IRB 6400R 2011-09-22 SETHSTA
147 CUSTOMER POWER/SIGNAL/BUS IRB 6400R 2011-09-22 SETHSTA

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Filter/
Stomme, ramverk/ Filter.
Functional equipotential bonding Slutkontakt/ Column coordinate number on the drawing
Make contact, general.
Wire/connector one colour code.
Stomme, ramverk/ Handmanövrerad brytare, allmän/ Lampa/ BK = Black, BN = Brown, RD = Red, OG = Orange
Functional equipotential bonding Switch manually operated, general. Lamp. YE = Yellow, GN = Green, BU = Blue, VT = Violet
GY = Grey, WH = White, PK = Pink, TQ = Turquoise
Styrning med spak/
Actuator (operated by lever). Wire/connector two colour code.
Kontakthylsa hona/
Jord, allmän symbol/
Socket outlet female.
Earth , general symbol. Example 1 : WH/RD = White and Red.
Styrning genom vridning/ Example 2 : GNYE = Green and Yellow.
Actuator(operated by turning).
Example: Cable with four colour coded wire,
Kontaktstift hane/
Störningsfri jord/ square area AWG24 and cable number 709.
Pin male.
Functional earthing. Styrning genom tryckning/

Actuator(operated by pushing). 709

AWG24 BK
Strömtransformator/ BN
Nödstopp (svamptryckknapp)/ Current transformer. RD/OG
Skyddsjord/
Protective earthing. Actuator, emergency. BK/OG
Translation table square area from AWG to mm2.

Likström, DC /
Tvinnade ledare/ Direct current, DC.
Twisted conductors. AWG28 0,093 AWG18 0,93
AWG26 0,15 AWG16 1,25
AWG24 0,25 AWG14 2,44
Växelström, AC /
Alternating current, AC. AWG22 0,34 AWG12 3,02
Trippel tvinnade ledare/
AWG20 0,56 AWG10 4,65
Triple twisted conductors.
Styrning, elektromagnetisk styrdon/

Actuator, by electromagnetic.
Fyrdubbelt tvinnade ledare/

Quadruple twisted conductors.
Example, showing how to read the information before and after a signal.
Skärm/
Shield.
Extra sheet number .1.
Signal name
Wire number Wire data AXIS COMP: BOARD
A42
XP1 = Pin
-W725 AWG20 BK
(92) (92.1) +24V DRIVE;2
1
Signal counter XS1 =Socket X1 = PIN or Socket
Target sheet 92
Target sheet 92.1
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Revison 3 2010 10 Revison 5 2011 03 R11.1

General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09 Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.
exchanged to IRC5 SC/DC DESIGN 09. Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.
General changes: All power cables have been implemented with conductor area, and colour code. Sh. 14.2 Option power supply G9 for 3 external axes add.
General changes: All customer cables have been implemented with conductor area, and colour code. Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"
General changes: All SMB cables have been implemented with conductor area, and colour code. Sh. 22 Contact XP1 and XP2 added.
Sh. 19 A7 Service was A8 Service. Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector
Sh. 21 New graphic sheet, Measurement box. Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.
Sh. 24 G3 Ultra cap G3:5 was +//:10 was - ULTRA CAP exchanged with ENERGI BANK // All 0V connected to PE. Sh. 36 Run chain ext operating selector without Panel board X9 and X10.
Sh. 26 In all the customer power supply, 0V connected to PE. Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.
Sh. 28 In all the customer power supply, 0V connected to PE. Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.
Sh. 53 New DSQC697 Sh. 40 Wire number 214-219 was exchanged with 207-212
Sh. 68 x12,x13 and x14 add. Sh. 49 DSQC687 new option, DSQC 510, 637 old option.
Sh. 73 Info text for T1.1, T1.2, T1.3 was change.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed. Sh. 55 Shield added to the drawing.
Sh. 73.1 Info text for T1 was changed.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed. Sh. 56 DSQC 378B exchanged the wrong type DSQC678B.
Sh. 75 Process Power supply 0V, connected to PE Sh. 73 New transformers
Sh. 76.5 Additional fan connection Sh. 73.1 New transformers

Sh. 78 wire 445 changed connection point. Sh. 75 Option Power supply G9 for 3 external axes.
Sh. 80.1 New circuit diagram sheet, Force measurement box. Sh. 77 New signals A43X5:1-:4 for external axes.
Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes.
Sh. 85 W136-138 was exchanged with W552,W554,w556.// W550,w551,w553,w555,w557 add. Sh. 78.1 New contact added XP40.2 for 3 external axes.
Sh. 138 XP13:f1 Double conductor add. missing in the circuit diagram.
Sh. 145-147 IRB6400R add. Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2
Sh. 90 CP/CS exchanged with control signals
Sh. 90.5 New sheet for the CP/CS
Revison 4 2010 12 Sh. 94.6 New sheet for control signals IRB260
Sh. 90.7 New sheet CP/CS for IRB260
Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7
Profinet/Ethernet IP XP9 removed to sheet 115.5 Sh. 98.1 New sheet IRB460
Sh. 115.5 was sheet 115.4// Profibus connection add. Sh. 98.2 New sheet IRB460
Sh. 98.3 New sheet IRB460
Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and Sh. 98.4 New sheet IRB460, IRB660, IRB760
Profinet/Ethernet IP XP9 removed to sheet 127.5.
Sh. 127.5 was sheet 127// Profibus connection add. Sh. 98.5 New sheet IRB660 and IRB760
Sh. 98.6 New sheet IRB660 and IRB760
Revison 6 2011 10 R11.2

Sh. 14 The block circuit was revised.
Sh. 14.1 New presentation Single Drive Module
Sh. 14.2 was 14.1, the block circuit was revised.
Sh. 14.3 was 14.2, the block circuit was revised.

Sh. 22 Contact XP9 was with Pin symbol, changed to female.
Sh. 28 wire 1041 and 1042 added at column 2
Sh. 38 DP4/6 was DP4 // DP3/5 was DP3 // Not 1) add. to wire 209 to 212 and 498, 499, 501, 502.
Sh. 44 text I/O or PLC add. at column 7
Sh. 57 PIB internal signal design on the board
Sh. 87 PTC Capacitor 0,47uF add.

Sh. 96 LIM switch connection points added.

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Location name Function name Page Location name Function name Page
A38.2-Z1 Profibus DSQC667 44 I/O.X DIGITAL I/O UNIT 59
A21-U39 37 FMB-A1 DSQC686 VOLTAGE MEASURE BOARD 80.1
A21-U40 37 F4 EARTH FAULT BREAKER 74
U6 78 A21-S21.3 EMERGENCY PB 36
C2 0,47uF 87 S21.3 EMERGENCY PB 29
G9 1) POWER SUPPLY 75 I/O.X ENCODER UNIT 67
S21.1 2-MODE SELECTOR 33 G3 ENERGY BANK 76
A21-S21 2-MODE SELECTOR 36 G3 ENERGY BANK 24
S21.1 3-MODE SELECTOR 30 A36 ETHERNET CARD/Option: ETHERNET IP 52.1
A21-S21.1 3-MODE SELECTOR 36 A62 Ethernet switch 57
A21-A22 ADAPTER 37 A38.1 ETHERNET/IP Fieldbus adapter DSQC 669 44
A41.3 ADDITIONAL DRIVE UNIT 87 E2 EXT.COMPUTER FAN 30
A41.4 ADDITIONAL DRIVE UNIT 88 A21 EXT.CONTROL PANEL 36
A41.5 ADDITIONAL DRIVE UNIT 88 A21 EXT.CONTROL PANEL 37
A41.3 ADDITIONAL DRIVE UNIT 85 E2-M1 EXTERNAL COMPUTER FAN 30

A41.4 ADDITIONAL DRIVE UNIT 85 E1-E44 Fan unit 76.5

A41.5 ADDITIONAL DRIVE UNIT 85 E1-E43 Fan unit 76.5
A41.2 ADDITIONAL RECTIFIRE UNIT 85 E1 FAN UNIT 76.5
I/O.X ANALOGUE I/O UNIT 63 E1-E41 FAN UNIT 76.5
F1 AUTOMATIC FUSE 78 E1-E42 FAN UNIT 76.5
F2 AUTOMATIC FUSE 75 FPU1 FLEXPENDANT 39
A42 AXIS COMPUTER BOARD 79 FPU1 FLEXPENDANT 40
R1.1 BLEEDER 85 A21-S22 Hot plug 37
K44 BRAKE CONTACTOR 78 A37 INTERBUS M/S (COPPER WIRE) 52
C1 CAPACITOR 98.6 A37-10080 INTERBUS M/S (OPTICAL FIBRE) 52
F5 CIRCUIT BRAKER 74 A37 INTERBUS M/S (OPTICAL FIBRE) 52
I/O.X COMBI I/O UNIT 60 A37-A37.2 INTERBUS MASTERPART 52
A43 CONTACTOR UNIT 87 I/O.X INTERBUS SLAVE 65
A43 CONTACTOR UNIT 77 E3 INTERNAL FAN 29
A43 CONTACTOR UNIT 78 E3-M1 INTERNAL FAN 29
G7 CUSTOMER POWER SUPPLY 26 A31 MAIN COMPUTER DSQC639 42
G8 CUSTOMER POWER SUPPLY 26 A31 MAIN COMPUTER DQC 639 43
G4 CUSTOMER POWER SUPPLY 26 A41.1 MAIN DRIVE UNIT LV unit 85
G5 CUSTOMER POWER SUPPLY 26 A41 MAIN SERVO DRIVE UNIT 99
A35 Device Net Adapter dual channel DSQC659 53 A41.1 MAIN SERVO DRIVE UNIT 145
A35.2 Device Net Adapter single channel DSQC697/DSQC658 old 53 A41.1-6 MAIN SERVO DRIVE UNIT 111
G6 DEVICENET POWER SUPPLY 26 A41.1 MAIN SERVO DRIVE UNIT 79
G6 DEVICENET POWER SUPPLY 28 A41.1 MAIN SERVO DRIVE UNIT 89
A351 DeviceNet TM Lean 53 A41.1 MAIN SERVO DRIVE UNIT 91
I/Ox CC-LINK 56 A41.1 MAIN SERVO DRIVE UNIT 95
I/O.X DIG. PART OF RELAY I/O UNIT 61 A41.1 MAIN SERVO DRIVE UNIT 94.5

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A41.1 MAIN SERVO DRIVE UNIT 117 A33 PROFIBUS DP M/S 49
A41.1 MAIN SERVO DRIVE UNIT 98.5 I/O.X PROFIBUS DP SLAVE 66
A41.1 Main servo drive unit 2600 115 A38.2 PROFIBUS Fieldbus adapter DSQC 667 44
A41.1 Main servo drive unit 460 98.1 A33.1 PROFINET DSQC678 50
A41.1-8 Main servo drive unit 4600 123 A38.3 PROFINET IO Fieldbus adapter DSQC 688 44
Q2 MAIN SWITCH 23 Z2 REAKTOR UNIT 73
Q1 MAINS SWITCH 72 RELAY I/O RELAY I/O UNIT 62
E5 MDU FAN 76.5 K41 RELAY UNIT 75
A21-S21.2 MOTOR ON PB 36 I/O.X REMOTE I/O UNIT 64
S21.2 MOTOR ON PB 30 H1 STATUS DIOD DUAL CABINET 78
S21.2 MOTOR ON PB 33 S1 SWITCH 76.5
K42 MOTORS ON CONTACTOR 1 78 T1 TRANSFORMER UNIT 73.1
K43 MOTORS ON CONTACTOR 2 78 T1.x TRANSFORMER UNIT 73
BOX1 OPTION : CONNECTIONBOX COOLING AXES 134 T1.3 TRANSFORMER UNIT 73
S22 OPTION : HOT PLUG 40

E5-M1 OPTION : INTERNAL FAN 76.5

P1 OPTION :DUTY TIME COUNTER 77
FMB Option: 738-1 80.1
F6 Option: CIRCUIT BRAKER 72
A44 EPS 80
A61 Option: REMOTE SERVICE BOX DSQC680 68
A39 OPTION: 232/422/485 SERIE CONVERTER 43
Z1 OPTION: MAINS LINE FILTER 72
A23 OPTION:STATUS LED ON FRONT 30
A21 PANEL BOARD 33
A21 PANEL BOARD 35
A21 PANEL BOARD 29
A21 PANEL BOARD 41
A21 PANEL BOARD run chain, 3-mode selector 30
A21 PANEL BOARD with RUN CHAIN 32
A21 PANEL BOARD with SAFETY STOP 31
A63.4 PLC Analogue I/O 69.3
A63.2 PLC Digital I/O unit 69.1
A63.1 PLC. CPU unit 69
A63.5 PLC. Ethernet switch 69.4
A63.1.XS1 PLC.Devicenet adapter 69
A63.3 PLC.DIGITAL INPUTS and RELAY OUTPUTS 69.2
G2 POWER DISTRIBUTION BOARD DSQC662 76
G1 POWER SUPPLY DSQC661 76
A57 Process Interface Board (PIB) 57
G2 PROCESS POWER SUPPLY 24

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A38.2-Z1 Profibus DSQC667 44 A21 PANEL BOARD run chain, 3-mode selector 30
A41.3 ADDITIONAL DRIVE UNIT 87 A21 PANEL BOARD with RUN CHAIN 32
A41.4 ADDITIONAL DRIVE UNIT 88 A21 PANEL BOARD with SAFETY STOP 31
A41.5 ADDITIONAL DRIVE UNIT 88 A63.4 PLC Analogue I/O 69.3
A41.2 ADDITIONAL RECTIFIRE UNIT 85 A63.2 PLC Digital I/O unit 69.1
A42 AXIS COMPUTER BOARD 79 A63.1 PLC. CPU unit 69
A43 CONTACTOR UNIT 87 A63.5 PLC. Ethernet switch 69.4
A43 CONTACTOR UNIT 77 A63.1.XS1 PLC.Devicenet adapter 69
A35 Device Net Adapter dual channel DSQC659 53 A63.3 PLC.DIGITAL INPUTS and RELAY OUTPUTS 69.2
A35.2 Device Net Adapter single channel DSQC697/DSQC658 old 53 A57 Process Interface Board (PIB) 57
A351 DeviceNet TM Lean 53 A33 PROFIBUS DP M/S 49
A36 ETHERNET CARD/Option: ETHERNET IP 52.1 A38.2 PROFIBUS Fieldbus adapter DSQC 667 44
A62 Ethernet switch 57 A33.1 PROFINET DSQC678 50
A38.1 ETHERNET/IP Fieldbus adapter DSQC 669 44 A38.3 PROFINET IO Fieldbus adapter DSQC 688 44
A37 INTERBUS M/S (COPPER WIRE) 52 A41.3 ADDITIONAL DRIVE UNIT 85

A37 INTERBUS M/S (OPTICAL FIBRE) 52 A41.4 ADDITIONAL DRIVE UNIT 85

A37-A37.2 INTERBUS MASTERPART 52 A41.5 ADDITIONAL DRIVE UNIT 85
A31 MAIN COMPUTER DSQC639 42 A43 CONTACTOR UNIT 78
A31 MAIN COMPUTER DQC 639 43 BOX1 OPTION : CONNECTIONBOX COOLING AXES 134
A41.1 MAIN DRIVE UNIT LV unit 85 C2 0,47uF 87
A41 MAIN SERVO DRIVE UNIT 99 C1 CAPACITOR 98.6
A41.1 MAIN SERVO DRIVE UNIT 145 E2 EXT.COMPUTER FAN 30
A41.1-6 MAIN SERVO DRIVE UNIT 111 E2-M1 EXTERNAL COMPUTER FAN 30
A41.1 MAIN SERVO DRIVE UNIT 79 E1-E44 Fan unit 76.5
A41.1 MAIN SERVO DRIVE UNIT 89 E1-E43 Fan unit 76.5
A41.1 MAIN SERVO DRIVE UNIT 91 E1 FAN UNIT 76.5
A41.1 MAIN SERVO DRIVE UNIT 95 E1-E41 FAN UNIT 76.5
A41.1 MAIN SERVO DRIVE UNIT 94.5 E1-E42 FAN UNIT 76.5
A41.1 MAIN SERVO DRIVE UNIT 117 E3 INTERNAL FAN 29
A41.1 MAIN SERVO DRIVE UNIT 98.5 E3-M1 INTERNAL FAN 29
A41.1 Main servo drive unit 2600 115 E5 MDU FAN 76.5
A41.1 Main servo drive unit 460 98.1 E5-M1 OPTION : INTERNAL FAN 76.5
A41.1-8 Main servo drive unit 4600 123 F1 AUTOMATIC FUSE 78
A44 EPS 80 F2 AUTOMATIC FUSE 75
A61 Option: REMOTE SERVICE BOX DSQC680 68 F5 CIRCUIT BRAKER 74
A39 OPTION: 232/422/485 SERIE CONVERTER 43 F4 EARTH FAULT BREAKER 74
A23 OPTION:STATUS LED ON FRONT 30 F6 Option: CIRCUIT BRAKER 72
A21 PANEL BOARD 33 FMB-A1 DSQC686 VOLTAGE MEASURE BOARD 80.1
A21 PANEL BOARD 35 FMB Option: 738-1 80.1
A21 PANEL BOARD 29 FPU1 FLEXPENDANT 39
A21 PANEL BOARD 41 FPU1 FLEXPENDANT 40

2011-09-22 =
Device list sorting by Location name Sublocation:+
3HAC024480-005 Next 13
1 2 3 4 5 6 7 8
G9 1) POWER SUPPLY 75 U6 78
G7 CUSTOMER POWER SUPPLY 26 Z1 OPTION: MAINS LINE FILTER 72
G8 CUSTOMER POWER SUPPLY 26 Z2 REAKTOR UNIT 73
G4 CUSTOMER POWER SUPPLY 26 A37-10080 INTERBUS M/S (OPTICAL FIBRE) 52
G5 CUSTOMER POWER SUPPLY 26 A21-U39 37
G6 DEVICENET POWER SUPPLY 26 A21-U40 37
G6 DEVICENET POWER SUPPLY 28 A21-S21 2-MODE SELECTOR 36
G3 ENERGY BANK 76 A21-S21.1 3-MODE SELECTOR 36
G3 ENERGY BANK 24 A21-A22 ADAPTER 37
G2 POWER DISTRIBUTION BOARD DSQC662 76 A21-S21.3 EMERGENCY PB 36
G1 POWER SUPPLY DSQC661 76 A21 EXT.CONTROL PANEL 36
G2 PROCESS POWER SUPPLY 24 A21 EXT.CONTROL PANEL 37
H1 STATUS DIOD DUAL CABINET 78 A21-S22 Hot plug 37
I/O.X ANALOGUE I/O UNIT 63 A21-S21.2 MOTOR ON PB 36
I/O.X COMBI I/O UNIT 60

I/O.X DIG. PART OF RELAY I/O UNIT 61

I/O.X DIGITAL I/O UNIT 59
I/O.X ENCODER UNIT 67
I/O.X INTERBUS SLAVE 65
I/O.X PROFIBUS DP SLAVE 66
I/O.X REMOTE I/O UNIT 64
I/Ox CC-LINK 56
K44 BRAKE CONTACTOR 78
K42 MOTORS ON CONTACTOR 1 78
K43 MOTORS ON CONTACTOR 2 78
K41 RELAY UNIT 75
P1 OPTION :DUTY TIME COUNTER 77
Q2 MAIN SWITCH 23
Q1 MAINS SWITCH 72
R1.1 BLEEDER 85
RELAY I/O RELAY I/O UNIT 62
S21.1 2-MODE SELECTOR 33
S21.1 3-MODE SELECTOR 30
S21.3 EMERGENCY PB 29
S21.2 MOTOR ON PB 30
S21.2 MOTOR ON PB 33
S22 OPTION : HOT PLUG 40
S1 SWITCH 76.5
T1 TRANSFORMER UNIT 73.1
T1.x TRANSFORMER UNIT 73
T1.3 TRANSFORMER UNIT 73

2011-09-22 =
Device list sorting by Location name Sublocation:+
3HAC024480-005 Next 14
1 2 3 4 5 6 7 8
230V
F2
XT16
G1
AC
DC
Option Option Option

Devicenet PS Customer PS Customer PS
G3 G2 G6 G4 G5
AC AC AC AC
Ultra cap
DC DC DC DC
A21 A31
Panel Computer
board module
I/Ox
I/O
unit
S21
Ethernet service
Control
panel Customer Customer
Field bus
FPU connection connection

Drive
LAN
USB
Drive

2011-09-22 =
BLOCK DIAGRAM SINGLE CONTROLL MODULE Sublocation:+
Next 14.1
1 2 3 4 5 6 7 8
230V
-Q1
Z1
T1
G1
AC
DC
Z2
G2 G3
AC AC
Option
Service outlet DC DC
F1
A42
AXC
F5 A43
A31
A21 CB K42
F4
Earth K43
fault
prot.
A41
DRIVE
X22
Service
outlet
X1 X2 X1

2011-09-22 =
BLOCK DIAGRAM SINGLE DRIVE MODULE Sublocation:+
Document no. Rev. Ind Page14.1
Next 14.2
1 2 3 4 5 6 7 8
230V
Q2
XT16
G3 G2
Option Option Option Option Option
AC Devicenet PS Customer PS Customer PS Customer PS Customer PS
Ultra cap
G6 G4 G5 G7 G8
DC
AC AC AC AC AC
DC DC DC DC DC
A21 A31
Panel Computer
board module
S21 I/Ox
Control I/O
panel
FPU unit
Ethernet service
Field bus
Drive
Drive
USB
LAN
Customer Customer Customer Customer

connection connection connection connection

2011-09-22 =
BLOCK DIAGRAM DUAL CONTROLL MODULE Sublocation:+
Next 14.3
1 2 3 4 5 6 7 8
230V
-Q1
Z1
T1
F2
G1
AC
Z2
DC
Option
Service outlet
F1
A42
AXC
F5 A43
A31
A21 CB K42
F4
Earth K43
fault
prot.
A41
DRIVE
X22
Service
outlet
X1 X2 X1

2011-09-22 =
BLOCK DIAGRAM DUAL DRIVE MODULE Sublocation:+
Next 15
1 2 3 4 5 6 7 8
FRONT FRONT VIEW Opt. INSIDE DOOR WITH I/O Opt. INSIDE DOOR WITH PLC I/O
PANEL
COMPUTER
A31 DSQC639
G4 G5
Q1
E3
S21.3
XT5.3
XT5.3
XT6
XT6
S21.2 G3
XT5.1
XT5.2
XT5.1
XT5.2
S21.1
X24 G2
S22
X1
A41 layout sh.15.1
X23 X2 DC IN
XS4
XT31
XT31
I/O1
I/O2
I/O3
I/O4
X2
X3 X1 XS1
P1 G1
E5
PLC 1
PLC 2
PLC 3
PLC 4
PLC 5
A62
X3
X5
X22 X1
I/O 2.X5 I/O 1.X5
XT16
F2
A41 A41 A41
F1 Denomination Unit Pos. No Opt. No
Allen Bradley Remote I/O (RIO) I/O 1 721-1

Digital 24 VDC I/O 1-4 716-1
XS41 AD Combi I/O I/O 1-4 717-1
XS9
XS5/XS13
Digital with relay I/O 1-4 718-1

XS2
XS3
Analog 4 in/4 out I/O 1-4 719-1

Profibus DP Slave I/O 1-4 720-1
Interbus-S Slave I/O 1-4 722-1
XP28 CC-link slave I/O 1-4 723-1
ENC unit I/O 1-4 726-1
XP0 PE XS1 XS7 XS17
Ethernet switch A62
AC500 Com. Module PLC A63.5 PLC 1 923-1
CPU unit PM582 PLC A63.1 PLC 2 923-1
Digital I/O unit DC532 PLC A63.2 PLC 3-5 924-1
Relay I/O unit DX522 PLC A63.3 PLC 3-5 925-1
Analog I/O unit AX521 PLC A63.4 PLC 3-5 926-1
Latest revision: Lab/Office: Status: Plant: = 2011-09-22

FRONT VIEW OF SINGLE CABINET MDU HV Sublocation:+
Next 15.1
1 2 3 4 5 6 7 8
FRONT VIEW FRONT VIEW

MAIN DRIVE UNIT FOR IRB 120 - 1600 MAIN DRIVE UNIT FOR IRB 2400 - 76XX
LV Low voltage HV High voltage
E3 E3
G3 G3
X1
X6
X7
X1
X2
G2 X16 X15 X14 X2 G2 X6 X7 X14 X15 X2 X16 X1
UPPER SIDE X8
UPPER SIDE X9
X8 and X9 on
X6 the upper side.
X8 UPPER SIDE
X9 UPPER SIDE
X7 A41.1
G1 A41.2 G1
A41.1
X21
X22
X23
X13 X11 X12 X21 X11 X22 X12 X23 X13
X2 X2 X2 X2 X2 X2
X1 X1 X1 X1 X1 X1
F2 X6 X6 X6 F2 X6 X6 X6
A41.3 X7 A41.4 X7 A41.5 X7 A41.3 X7 A41.4 X7 A41.5 X7
F1 X8 X8 X8 F1 X8 X8 X8
X9 X9 X9 X9 X9 X9
X4
X9
STATUS X7
G2 LED
LABEL
X6
X5
X1 X3
X8 X2

2011-09-22 =
FRONT VIEW OF SINGLE CABINET MDU LV and HV Sublocation:+
Next 16
1 2 3 4 5 6 7 8
LEFT VIEW WITH LEFT VIEW RIGHT VIEW

FLANGE DISCONNECT
Q1
Q1 A21
E2
G6
G6 F6
A42
Z1 E1
F4
K42
K43
R1
K44 F5
T1
A43
E4
Z2 A44

2011-09-22 =
SIDE VIEWS OF SINGLE CABINET Sublocation:+
Next 17
1 2 3 4 5 6 7 8
LEFT FRONT FRONT RIGHT

VIEW PANEL VIEW VIEW
NEW COMPUTER
A31 DSQC639
Q2 Q2
XT16
A21
E2
S21.3
S21.2 G2
G6 G8
S21.1 G3
G4 G5 G7
X23 X24
I/O6 I/O5 I/O4 I/O2 I/O1 I/O3
XT31
(FLOOR MOUNTED)
XP28
XS5/XS13
S22
XS3
XS4
XS17

2011-09-22 =
VIEW OF CONTROLL MODULE Sublocation:+
DUAL CABINET Document no. Rev. Ind Page17
Next 18
1 2 3 4 5 6 7 8
LEFT FRONT FRONT RIGHT

VIEW PANEL VIEW VIEW
F6
ROOF-MOUNTED
Q1
Q1
E1
A42
Z1 H1 G9
F4 P1 G1
K43
K42
K44 F5 A41.1
X22
R1
T1
K41
A41.3 A41.4 A41.5
A43 F2
F1 A44
XS41
XS2
XP0 XS1 XS7

2011-09-22 =
VIEW OF DRIVE MODULE DUAL CABINET Sublocation:+
Next 19
1 2 3 4 5 6 7 8
J21
PANEL MAIN
UNIT COMPUTER
X8 A31
WRIST DSQC639
TPU AXC1
A8 A9 STATUS BAND
LABEL CONSOLE ESD
DIOD
FAN
E22
USB2 FIELD
MEMORY COM1 SERVICE LAN BUS
CARD A7 A33 Profibus DP M/S
USB1 ADAPTER A33.1 ProfiNet
A38 A34 Dual RS232

A35 Devicenet
A36 Ethernet
A37 Interbus M/S
PCI-SLOTS
RL1 RL2 X4 X3
X12
PANEL
BOARD
A21 X20 X5
X7 X8
X6
X15
RL3
X11 X14 X17
X18
X1
X10
RL4
X9 X2

2011-09-22 =
VIEW OF COMPUTER UNIT AND PANEL BOARD Sublocation:+
Next 20
1 2 3 4 5 6 7 8
A42 Axis computer unit A43 Contactor unit A44 Safe move
X1 X7 X5 X9 X11 X6 X4 DSQC 647

24V Drive
X22
X4 X3
X8
X21
Measurement link 2 X5 X12
X24 Out
X11
X23
X10
In X9
X1 X10 X12
Relay output pair 1/2 X13
A44 EPS unit

Computer module link X2 DSQC 646
X1 Drive power supply
Drive link X11

X5
Contactor bord link X6

X6 Control signal
Drive power
X7 X8
supply
X4 SMB 1 SMB 1
Console port
X3
Process I/O SMB 2 SMB 2
X9
X9 X1 X5 X6 X4 X3

2011-09-22 =
VIEW OF CONTACTOR & AXIS COMPUTER UNIT Sublocation:+
Next 21
1 2 3 4 5 6 7 8
-CONTROLLER Option: 738-1 -MANIPULATOR

-FMB
Reference to
circuit diagram 80.1 1) FMB.XP2 Bridge connector if no other option.
FMB
1) FMB.XP2 FMB.XS2
(FMB.X2) (FMB.X2) DSQC686 FMB.X3
FMB.A1.X2
R1.SMB FMB.X1 FMB.A1.X1

XP2 SMB
XS41

2011-09-22 =
VIEW OF VOLTAGE MEARSUREMENT BOX Sublocation:+
Next 22
1 2 3 4 5 6 7 8
CONTROL CONTROL
MODULE MODULE
-PE / PE
1 GN/YE AWG 7/(10mm2)
/ PE connection -XP23
SERVICE PORT
(42) (57) (68) (69.4) / -XP23.1
1
(42) (57) (68) (69.4) / -XP23.2
2 SERVICE PORT
(42) (57) (68) (69.4) / -XP23.3
XS1/XP1 Power cable sheet 89, 91, 94.5, 3
(42) (57) (68) (69.4) / -XP23.6
95, 98.2, 99, 105, 111, 115 6
117, 123, 128, 145
-XP24
XS2/XP2 Signal cable sheet 90, 92 Option: USB CONTROL MODULE
(43) / -1.XP24.1
94.6, 96, 98.3, 100, 106, (43) / -1.XP24.2 1
112, 115.1, 118, 124, 129, 146 2
(43) / -1.XP24.3
3
(43) / -1.XP24.4
4
-XP9 -XP28
(50) (52.1) / -1.XP9.1
Option: If Profinet or Ethernet Option: If only Externa LAN
XP9.1 / (115.5) (127.5) (43) / -1.XP28.1
(50) (52.1) / -1.XP9.2 1 1
XP9.2 / (115.5) (127.5) (43) / -1.XP28.2
(50) (52.1) / -1.XP9.3 2 2
XP9.3 / (115.5) (127.5) (43) / -1.XP28.3
(50) (52.1) / -1.XP9.6 3 3
XP9.6 / (115.5) (127.5) (43) / -1.XP28.6
6 6
-XS17
Option: If Externa LAN and Profinet
(53) / XS17.3 (50) / -2.XP28.1
3 (50) / -2.XP28.2
(53) / XS17.5 (50) / -2.XP28.3
5 (50) / -2.XP28.6
(53) / XS17.1 OPTION
1
(53) / XS17.4
4
(53) / XS17.2
2
(( ))
-XS41
(80) (82) / MRCO2
A
-XS18 (80) (82) / MRCO2_N

(68) / XS18 B
(80) (82) / MRCI2
C
(80) (82) / MRCI2_N
D / FMB (80.1)
(80) (82) / MRC_0V4
E
(80) (82) / 24V_SMB2
F
(80) (82) / MRC_0V5 G
(80) (82) / MRC_0V6
J

2011-09-22 =
CONTACT AT THE CABINET WALL Sublocation:+
Next 23
1
Latest revision:
-XT16
L1
L1
(24) / -230V AC1.1 -152 AWG16 BK
L1
(26) / -230V AC1.2
L1
2
(26) / -230V AC1.3
L1
(26) / -230V AC1.4
L1
(26) / -230V AC1.5
L1
JUMPER
MAIN SWITCH
(26) / -230V AC1.6

-Q2
L1
-173 AWG16 BK (75)
/
-230V AC1_DM
L1
L1
T1
Prepared by, date: Stalnacke PRH Approved by, date: Törnros PRH
-174 AWG16 BK (75)
/
-230V AC2_DM
L2
L2
T2
(24) / -230V AC2.1 -153 AWG16 BK

3
L2
L3
T3
(26) / -230V AC2.2
L2
(75)
(26) / -230V AC2.3 -GND_DM /
If Option:
L2
JUMPER
(26) / -230V AC2.4

L2
(26) / -230V AC2.5

L2
3 phase connection
(26) / -230V AC2.6
L2
L2
4
L2
PRH
Lab/Office:
DMRO SE/
5
Control module sh.23 - 68
IRC5 SC/DC DESIGN 09 Rel 11.2

6
MAINS CONNECTION DUAL CABINET

Status:
7
APPROVED
Document no.
2011-09-22
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
06 Total
Next 24
Rev. Ind Page23
1 2 3 4 5 6 7 8
FOR DUAL CABINET
(23)
(23)
-230V AC1.1
-230V AC2.1
AWG16 gnye
PROCESS POWER SUPPLY

G2
-X1 1 5 3
AC -INPUT
24V SYS
24V COOL 24V PC ENERGY BANK USB
-X2 1 2 3 4 5 6 -X3 1 2 3 4 -X4 1 2 3 4 5 6 7 8 9 10 -X5 1 2 3 4

-250 AWG18
-251 AWG18
-252 AWG18
-253 AWG18
-301 AWG18
-302 AWG18
-303 AWG18
-304 AWG18
2/RD 1/WH 1/GN 2/BK
AWG24
AWG28
AWG28
AWG24
G3
-X1 1 2 3 4 5 6 7 8 9 10
+Sense
+ + NC NC NC - - NC NC
ENERGY BANK
-USB2 +5V
-USB2 D-
-USB2 D+
-USB2_GND
+24V SYS
-0V SYS
+24V COOL
-0V COOL
+24V PC.1
+24V PC.2
-0V PC.1
-0V PC.2
(43) /
(43) /
(29) /
(43) /
(42) /
(42) /
(29) /
(43) /
(29) /
(42) /
(42) /
(29) /
COMPUTER MAIN
PANEL BOARD UNIT COMPUTER
PROCESS POWER SUPPLY Sublocation:+
Next 26
G4
1
Latest revision:
POWER
SUPPLY
CUSTOMER
-X1
-X2
-147 AWG16 BU +-157 AWG16 BK -230V AC1.3 / (23)
AC
AC
24
+-158 AWG16 BK -230V AC2.3 / (23)
DC
AC
24
-148 AWG16 BU
0
AWG16 GNYE
0
GND
2
G5
POWER
SUPPLY
CUSTOMER
-X2
-X1
+.SLO.2-147 AWG16 BU -157 AWG16 BK -230V AC1.4 / (23)

AC
AC
24
-158 AWG16 BK -230V AC2.4 / (23)
-XT31
DC
AC
24
+.SLO.2-148 AWG16 BU
3
24V
0 AWG16 GNYE
2
0
GND
0V
5
6
-G7
Customer
3
24V
Connection
4
POWER
SUPPLY
CUSTOMER
7
4
0V
8
-X2
-X1
+.SLO.3-147 AWG16 BU +-_157 AWG16 BK -230V AC1.5 / (23)

AC
24
AC
9
+-_158 AWG16 BK -230V AC2.5 / (23)
DC
24
AC
10
+.SLO.3-148 AWG16 BU
0
PRH
AWG16 GNYE
0
Lab/Office:
DMRO SE/
GND
5
-G8
-193
POWER
SUPPLY
AWG16
CUSTOMER
BU
-X2
-X1
+-145 AWG16 BK -230V AC1.6 / (23)

-703 AWG20
-704 AWG20
AC
24
AC
BU
BU
-194 AWG16
+-146 AWG16 BK -230V AC2.6 / (23)

DC
24
AC
(55) / -+24Vdevicenet.1
BU
0
(55) / -0Vdevicenet.1
6
AWG16 GNYE
0
GND
OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.
G6
POWER
SUPPLY
DEVICENET
Status:
7
-X1
-X2
(65) / -+24Vdevicenet.6 +.SLO.2-193 AWG16 BU -145 AWG16 BK -230V AC1.2 / (23)

APPROVED
Document no.
L
AC
24
-146 AWG16 BK -230V AC2.2 / (23)
DC
N
24
2011-09-22
(66) / -+24Vdevicenet.7 +.SLO.2-194 AWG16 BU

0
GNYE
3HAC024480-005
AWG16
Plant:
0
GND
Sublocation:+
Location: +
=
8
06 Total
Next 28
Rev. Ind Page26
(68) / +24V Res

(68) / -0V ReS
(69) / +24V I/O.2

(69)
(69) / 0V I/O.2
PLC AC500.
1
(69)
Latest revision:
-XT31
1) Additional terminal
:1 and :5 when Option,
1
1)
XT31:1.2
(57) +24V I/O.1 / (76)
1
XT31:5.2
Ethernet switch
2
(57)
24V
2
4
-0V I/O.1 / (76)
5
1)
Customer
5
Connection
1042
6
XT31:1.1
0V
G4
(57)
1041
8
POWER
SUPPLY
XT31:5.1
(57)
CUSTOMER
3
9
-X1
-X2
Process interface board

-295 AWG16 BU -230V AC1.12 / (76)
AC
10
AC
24
-230V AC2.12 / (76)

DC
AC
24
-296 AWG16 BU
0
AWG16 GNYE
0
GND
-703 AWG20
-704 AWG20
BU
BU
4
G5
POWER
SUPPLY
PRH
CUSTOMER
-X1
Lab/Office:
-X2
DMRO SE/
-_295 AWG16 BU -230V AC1.13 / (76)
AC
AC
24
(61) / -+24Vdevicenet.3 -230V AC2.13 / (76)

DC
AC
24
5
-_296 AWG16 BU
0
(63) / -+24Vdevicenet.4 AWG16 GNYE

0
GND
6
OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.
(69) / +24Vdevicenet.9
(69) / 0Vdevicenet.9
Status:
7
(68) / +24V Res

(68) / -0V ReS
APPROVED
Document no.
G6
POWER
SUPPLY
2011-09-22
DEVICENET
3HAC024480-005
-X1
-X2
Plant:
-297 AWG16 BU -230V AC1.11 / (76)

L
AC
24
-230V AC2.11 / (76)

DC
N
Sublocation:+
Location: +
=
24
-298 AWG16 BU
8
AWG16 gnye
0
GND
06 Total
Next 29
Rev. Ind Page28
1 2 3 4 5 6 7 8
PANEL BOARD
PROCESS POWER SUPPLY A21
-X12 24V FPU POWER
(24) (76) / +24V SYS 24V SYS
1 24V PANEL
(24) (76) / -0V SYS 0V SYS
2
24V PANEL
(24) (76) / +24V COOL
3
(24) (76) / -0V COOL
4
-X1 -X10 -209 AWG20 BU -ES FPU 1.A

INTERNAL ES1 top / (39) (40)
FAN
3 5
-X2
JUMPER
ES2 top -211 AWG20 BU -ES FPU 2.A / (39) (40) FPU
-E3 3 7
-364 AWG20 BU
-363 AWG20 BU
JUMPER
M -212 AWG20 BU -ES FPU 2.B / (39) (40)
8
2 1 EXTERNAL 0V 0V -210 AWG20 BU -ES FPU 1.B / (39) (40)
EMERGENCY 24V Panel 4 24V PANEL 6
2 1 STOP PB 4
RunCh0V
RunCh+
Run CH1 top

Run CH2 top 5 EMERGENCY PB
-S21.3
5
-X9 -237 21 22
EMERGENCY ES1OUT:A AWG20
STOP OUTPUT 1 ES2 OUT:A 1 17 -238 AWG20
1 18 -233 AWG20 11 12
EMERGENCY ES2 OUT:B 13 -234 AWG20
STOP OUTPUT 2 ES1OUT:B 2 14 -231 AWG20
2 11 -232 AWG20
OPTION: Sep ES2:A RunCh0V 12 -235 AWG20
EXTERNAL Sep ES1:A 9 RunCh+ 15 -236 AWG20
JUMPER
CONNECTIONS 16
9
-ES1 -ES2
JUMPER
2. See pages / (41) U U
Sep ES1:B
10
Sep ES2:B
10
ES2 bottom
EXTERNAL ES1 bottom 7 AWG24
-X11
JUMPER
JUMPER
SUPPLY 0V 7
24V Panel 8 1
8 2 WHGN +24V_Sig.ref. / (42)
24V PANEL SOFT_ESO 3 BU -RS485+ / (42)
SOFT_ESI 4 WHBU -RS485- / (42) MAIN
0V 5 COMPUTER
6 WHBN -0V_Sig.ref. / (42)
ES1:int 7
EMERGENCY STOP 8
(31) / -RunCh+
(31) / -RunCh_0V
(31) / -RCH2
(31) / -RCH1
6
RELAY SIGNALS ES2:int
6 ES1 ES2

2011-09-22=
EMERGENCY STOP Sublocation:+
Next 30
1 2 3 4 5 6 7 8
PANEL BOARD run chain, 3-mode selector

A21
-X10 -205 AWG20 BU
24V SYS 24V FPU POWER +24V FPU POWER / (39) (40)
24V PANEL 1
-X3 -206 AWG20 BU
General in1 0V SYS -0V PANELB / (39) (40)
1 General in2 2
X3 and X4 2 General in3 -207 AWG20 BU -EN1.1 / (39) (40) FPU
only in DSQC 630 3 General in4 3
4 General in5 -208 AWG20 BU -EN1.2 / (39) (40)
5 General in6 4
6 General in7
7 General in8 9
8 0V
9 +24V
10
-X6 Option: OPTION
EN1_1A JUMPER
External
-X4 7
General out1 EN1_1B JUMPER EXTERNAL Connections 2 4 6 8
1 8 ENABLE DEVICE
General out2 EN2_1B JUMPER 3 1 7 5
2 General out3 9 EN2_1A JUMPER
1.See pages / (41)
3 General out4 10
OPTION:STATUS 4
LED ON FRONT General out5
-X9
-245
-244
-243
-246
-241
-240
-239
-242
5 General out6 -227 AWG20 BU
-A23 6 General out7 8 -226 AWG20 BU

7 General out8 7 -225 AWG20 BU

8 0V 6 -223 AWG20 BU
EXT.AUTO 2
EXT.MAN 2
EXT MAN FS 2
EXT.COMMON 2
EXT.AUTO 1
EXT.MAN 1
EXT MAN FS 1
EXT.COMMON 1
9 4 -222 AWG20 BU
-ES2 3 -221 AWG20 BU
2
-ES1 3-MODE
SELECTOR
AWG26
-SUP_ST2 -X2 WHOG
-X20 S21.1
6 12 10 2 4 8 18 22 24 14 16 20
1 OG 1 >1
-SUP_ST1 2 2
BU RS485+ 5 1 17 13
4 WHBU 4 RS485-
-GS2 5 5 -220 AWG20 BU
WHGN 24V DC
3 GN 3 1 -224 AWG20 BU
-GS1 6 6 5
WHBN 0V
7 BN 7
-AS2 8 8 MOTOR ON PB
S21.2
(31) / -EN1
(31) / -EN2
(31) / -MAN1
(31) / -MAN2
(32) / -SPEED
-AS1
-229 AWG20 BU 14 13
-ENABLE1 10 -228 AWG20 BU
9
-230 AWG20 BU X2 X1
19
EXT.COMPUTER FAN
24V PANEL
-E2
-X15
OP_COM
OP_MAN 1 -X18 -E2 -X18 -X1
3 24V COOL -361 AWG20 BU RD
+
2 2 1
OP_AUTO TACHO -362 AWG20 BU
OP_MAN_FS 2
BN
M
3 3 2
4 -
FAN 0V -360 AWG20 BU BK
1 1 3
Latest revision: Lab/Office: Status: Plant: =

2011-09-22
RUN CHAIN OPERATING, 3 MODE SELECTOR Sublocation:+
Next 31
1 2 3 4 5 6 7 8
PANEL BOARD with SAFETY STOP

A21
24V SYS 24V FPU POWER
24V PANEL
0V SYS
/ (29)
/ (29)
/ (30)
/ (30)
/ (29)
/ (29)
-X5
-RunCh_0V
24V PANEL
24V PANEL
-EN2 / (30)
-EN1 / (30)
JUMPER
-RunCh+
JUMPER 12 24V PANEL
-MAN2
-MAN1
-RCH2
-RCH1
JUMPER 6 0V
JUMPER 7 0V
1
AS1+
11 AS1
AUTO AS1
STOP &
AS1-
AS2+ 9 AS2 SOFT AS
5
OPTION: AS2
EXTERNAL
CONNECTIONS
1. See pages / (41) AS2-
GS1+ 3 GS1
10
GS1
GENERAL &
STOP
GS1- SOFT GS
GS2+ 8 GS2 CH2 CH1
4
GS2
GS2-
2
-X6
JUMPER 24V PANEL
JUMPER 6 0V
1
-RCH2
-RCH1
SS1+ SS1
4
-ENABLE2_1
-ENABLE2_2
-ENABLE2_3
-ENABLE2_4
SUPERIOR SS1
STOP
(32) /
(32) /
SS1- SOFT SS
SS2+ 2 SS2
5
/
/
/
/
SS2
(32)
(32)
(32)
(32)
SS2-
3

2011-09-22
SAFETY STOP Sublocation:+
Next 32
1 2 3 4 5 6 7 8
CONTROL
PANEL BOARD with RUN CHAIN MODULE
A21
(31) / -RCH1
(31) / -RCH2
-X7
RUN CH1 -RUN_CH1 / (77)
0V 1 RUN CH1Ret -RUN_CH 1Ret / (77)
2
RUN CH2Ret -RUN_CH 2Ret / (77) Drive
24V PANEL 4 RUN CH2 -RUN_CH2 / (77) module1
(30) / -SPEED 3 SPEED -SPEED / (77) A43.X1
5 0V -0V / (77) AND
(31) / -ENABLE2_1 6 ENABLE2_1 -ENABLE2.1 / (77) K41.X1
7 ENABLE2_1Ret -ENABLE2_1Ret / (77)
(31) / -ENABLE2_2 8 AC_ON1 -AC_ON.1 / (75)
9 0V -0V.1 / (75)
(31) / -ENABLE2_3 10
(31) / -ENABLE2_4
-X8
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
24V PANEL 4 RUN CH2 BU
3 SPEED
5 0V if not used Drive
6 ENABLE2_2 module2
7 ENABLE2_2Ret BU A43.X1
8 AC_ON1 if not used
9 0V
10
-X14
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
3 SPEED Drive
5 0V if not used module3
6 ENABLE2_3 A43.X1
7 ENABLE2_3Ret BU
9 0V
10
-X17
RUN CH1
0V 1 RUN CH1Ret
2
RUN CH2Ret
3 SPEED Drive
5 0V if not used module4
6 ENABLE2_4 A43.X1
7 ENABLE2_4Ret BU
9 0V
10

2011-09-22
RUN CHAIN Sublocation:+
Next 33
1 2 3 4 5 6 7 8
PANEL BOARD
A21
OPTION
-X9 S21.1-X1
-222 AWG20 BU MAN2 -241 OG EXT.AUTO1
3 7
-221 AWG20 BU AUTO2 -240 OG EXT.MAN1
2 6
-226 AWG20 BU MAN1 -245 OG EXT.AUTO2
7 3
-225 AWG20 BU AUTO1 -244 OG EXT.MAN2
6 2
2-MODE
SELECTOR
1
S21.1 1 3 5 7 9 11 13 15
2 6 10 14
5
-224 AWG20 BU 0V -246 OG EXT.COMMON2

5 4
-220 AWG20 BU 24V panel -242 OG EXT.COMMON1
1 8
MOTOR ON PB
S21.2
-229 AWG20 BU MOTON 14 13
10
-228 AWG20 BU 24V PANEL
9
-230 AWG20 BU MONLMP X2 X1
19

2011-09-22 =
RUN CHAIN OPERATING, 2 MODE SELECTOR Sublocation:+
Next 34
1 2 3 4 5 6 7 8
1) In Option EXT.CONTROL PANEL,

the terminal X9 and X10 included BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
only in Rel.10.2 and earlier.
Acc. to sheet 35 Acc. to sheet 36 Acc. to sheet 36 Acc. to sheet 36

CONTROL MODULE CABINET EXTERNAL CONTROL PANEL OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR) OPTION TERMINAL
A21 PANEL BOARD 1) EXT A21.X9 EXT.S21.1-X1
X9
Acc. to sheet 36
S21.2 MOTOR OM PB
Acc. to sheet 36 Acc. to sheet 37

EXT.S21.3 EMERGENCY STOP PB 1) TERMINAL Acc. to sheet 37 rel.10.2 and earlier FLEX PENDANT
EXT-A21.X10 Acc. to sheet 38 rel.11.1 XS4
Acc. to sheet 36 and 37

DP1-DP4 duoble press Option Hot plug S22
with SINGLE cabinet
X10
Option Hot plug S22

with DUAL cabinet
Acc. to sheet 37
SHEET 37 and 38 EXT-A22-X2 ADAPTER A32.A8
MAIN COMPUTER
A31-A8
Acc. to sheet 38

2011-09-22 =
BLOCK DIAGRAM RUN CHAIN Sublocation:+
EXT OPERATING SELECTOR Document no. Rev. Ind Page34
Next 35
1 2 3 4 5 6 7 8
CONTROL MODULE
PANEL BOARD 36xAWG20
A21
-X9
BK 24V PANEL
A21X9:1 / (36)
1 BN AUTO2
A21X9:2 / (36)
2 RD MAN2
A21X9:3 / (36)
3 OG MAN FS2
A21X9:4 / (36)
4 YE 0V
A21X9:5 / (36)
5 GN AUTO1
A21X9:6 / (36)
6 BU MAN1
A21X9:7 / (36)
7 VT MAN FS1
A21X9:8 / (36)
8 GY 24V PANEL
A21X9:9 / (36)
9 WH MOTON
A21X9:10 / (36)
10 WH/BN ES PANEL 2B
A21X9:11 / (36)
11 WH/RD ES PANEL 2B
A21X9:12 / (36)
12 WH/OG ES FPU2A
A21X9:13 / (37) (38)
13 WH/YE ES FPU2A
A21X9:14 / (37) (38)
14 WH/GN ES PANEL 1B
A21X9:15 / (36)
15 WH/BU ES PANEL 1B
A21X9:16 / (36)
16 WH/VT ES FPU1A
A21X9:17 / (37) (38)
17 WH/GY ES FPU1A
A21X9:18 / (37) (38)

18 WH/BK MONLMP
19
A21X9:19 / (36)
-PE1 GN/YE GN/BN EARTH GN/YE -PE1

GN/WH EARTH
X10
BN/BK 24V FPU
A21X10:1 / (37) (38)
1 BN/RD 0V
A21X10:2 / (37) (38)
2 BN/OG EN1_1
A21X10:3 / (37) (38)
3 BN/YE EN1_2
4
A21X10:4 / (37) (38)
5
6
7
8 BN/GN FPU_START
9
A21X10:9 / (37) (38)
-S21.1-X1
1
2 EXT.MAN
/ FS2 (36) Only in 3 mode selector
3 / EXT.MAN2 (36) (36)
4 / EXT.AUTO2 (36) (36)
Customer connection 5 EXT.COMMON2

/ (36) (36)
6 EXT.MAN
/ FS1 (36) Only in 3 mode selector
7 / EXT.MAN1 (36) (36)
8 / EXT.AUTO1 (36) (36)

EXT.COMMON1
/ (36) (36)

2011-09-22 =
RUN CHAIN EXT OPERATING, PANEL BOARD Sublocation:+
Next 36
1 2 3 4 5 6 7 8
EXT.CONTROL PANEL
+EXT A21
1) Terminal X9 used only in Rel.10.2 and earlier Option:Run chain Ext Operating, 2 Mode Selector
1) -X9 -S21.1.X1 EXT S21.1.XP1
(35) / A21X9:3 -222 AWG20 -241 EXT.AUTO1
EXT.AUTO1 / (35)
(35) / A21X9:2
3 -221 AWG20 -240 EXT.MAN1 7 7
EXT.MAN1 / (35)
2 -226 AWG20 -245 EXT.AUTO2 6 6
(35) / A21X9:7 3 EXT.AUTO2 / (35)
(35) / A21X9:6
7 -225 AWG20 -244 EXT.MAN2 3
EXT.MAN2 / (35)
6 2 2
2-MODE SELECTOR
S21 1 3 5 7 9 11 13 15
OPTION
2 6 10 14
-246 EXT.COMMON2
EXT.COMMON2 / (35)
-224 AWG20 -242 EXT.COMMON1 4 4
(35) / A21X9:5 8 EXT.COMMON1 / (35)
(35) / A21X9:1
5 -220 AWG20 8
1
Option:Run chain Ext Operating, 3 Mode Selector

S21.1-X1 EXT S21.1-XP1

-X9 -227AWG20 -245 EXT.AUTO2
(35) / A21X9:8 EXT.AUTO2 / (35)
8 -244 EXT.MAN2 3 3
EXT.MAN2 / (35)
-243 EXT MAN FS2 2 2
EXT.MAN FS2 / (35)
(35) / A21X9:4 -223AWG20 -241 EXT.AUTO1 1 1
EXT.AUTO1 / (35)
4 -240 EXT.MAN1 7 7
EXT.MAN1 / (35)
-239 EXT MAN FS1 6 6
EXT.MAN FS1 / (35)
3-MODE SELECTOR 5 5
-S21.1 6 12 10 2 4 8 18 22 24 14 16 20
OPTION
5 1 17 13
-242 EXT.COMMON1
EXT.COMMON1 / (35)
-246 EXT.COMMON2 8 8
EXT.COMMON2 / (35)
4 4
MOTOR ON PB
-X9 -S21.2
(35) / A21X9:10 -229 AWG20 14 13
10
(35) / A21X9:19
-230 AWG20 X2 X1
(35) / A21X9:9
19 -228 AWG20
9 EMERGENCY PB
-S21.3
-DP4/6 501 -237 ES panel 1:A 21 22
1 502 17 -238 ES panel 1:A
(37) (38) / DP4/6
-DP3/5 498 18 -233 ES panel 2:A 11 12
(37) (38) / DP3/5

1 499 13 -234 ES panel 2:A
(35) / A21X9:11
14 -231 ES panel 2:B
(35) / A21X9:12
(35) / A21X9:15
(35) / A21X9:16
16
-PE1 GN/YE GN/YE -PE1
Latest revision: Lab/Office: Status: 2011-09-22 Plant: =

DMRO SE/ IRC5 SC/DC DESIGN 09 Rel 11.2 +
PRH APPROVED Location:
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR Sublocation:+
Next 37
1 2 3 4 5 6 7 8
EXT.CONTROL PANEL
1) Terminal X10 used only
in Rel.10.2 and earlier +EXT A21
Option:Run chain EXT operating mode selector,
2 and 3 modes, SINGLE/DUAL Colour code with Number code with
BK SINGLE cabinet -205 DUAL cabinet
BN -206
RD -207
OG -208
YE -209
GN -210
BU -211
VT -212
GY -213
10xAWG20
Option:HOT PLUG with SINGLE CABINET -S22 64 63 X1 X2

Hot plug 14 13
54 53
10xAWG20
BK AWG20 BU 205
BN AWG20 BU -206
RD 21 22 AWG20 BU -207
OG 41 42 AWG20 BU -208
YE AWG20 BU -209
GN AWG20 BU -210
BU AWG20 BU -211
VT AWG20 BU -212
GY
Option:HOT PLUG with DUAL CABINET -S22

64 63 X1 X2
14 13
53 54
22 21
42 41
(35) / A21X10:1
(35) / A21X10:2
1) XP10 -XS4
(35) / A21X10:3
-205 24V FPU_POWER
1
(35) / A21X10:4
-206 0V 1
(35) / A21X9:17 -DP2
2 -207 -214 EN 1_1 2
(35) / A21X9:18
1 3 -208 -215 EN 1_2 7
(36) / DP4/6
-496 4 1) -209 -216 ES FPU 1:A 17
connected to page)
(35) / A21X9:13 -DP1 -500 5 1) -210 -217 ES FPU 1:B 3
(35) / A21X9:14
1 -495 6 1) -211 -218 ES FPU 2:A 4
(36) / DP3/5
-497 7 1) -212 -219 ES FPU 2:B 5
(39) (40)
(35) / A21X10:9
8 -213 FPU_START 6 FPU
9 0V 11
EN2 8
MAIN COMPUTER
A31-A8
12
AWG24 4x2 SFTP -A22 ADAPTER -A32.A8
(42) / TD+ OG TD+ X2 TD+
(42) / TD- WHOG TD- 1 TD- 13
GN RD+ 2 RD+ 14
(42) / RD+
WHGN RD- 3 RD- 15
(42) / RD-
6
1) A22/A32.A8 used only 16
in Rel.10.2 and earlier

2011-09-22 =
RUN CHAIN EXT OPERATING WITH Sublocation:+
OPT: HOT PLUG rel. 10.2 and earlier Document no. Rev. Ind Page37
Next 38
1 2 3 4 5 6 7 8
Option:Hot plug for Rel.11.1

EXT.CONTROL PANEL
+EXT A21
Option:Hot plug for Rel.11.1
-S22 W529
64 63 X1 X2
W525/BU 14 13 W526
W527/BU 53 54 W528
W521 22 21 W522
W523 42 41 W524
XP100 5 7 1 3 4 2 8 6 XP 100 1 3 4 2
XS100 5 7 1 3 4 2 8 6
(35) / A21X10:1
BN/BK AWG20 AWG20
(35) / A21X10:2
BN/RD EXT-XS4
A21 PANEL BOARD
(35) / A21X10:3
BN/OG 24V FPU_POWER 205 BU
(35) / A21X10:4
BN/YE 0V 206 BU 1
(35) / A21X9:17 -DP4 -214 EN 1_1 2
(35) / A21X9:18
1 -215 EN 1_2 7
(36) / DP4/6
-496 BU -216 BU ES FPU 1:A 17
connected to page)
(35) / A21X9:13 DP3 -500 BU -217 BU ES FPU 1:B 3
(35) / A21X9:14
1 -495 BU -218 ES FPU 2:A 4
(36) / DP3/5
-497 BU -219 BU ES FPU 2:B 5
BN/GN
(39) (40)
(35) / A21X10:9 FPU_START 6 FPU
0V 206 BU 11
EN2 205 BU 8
MAIN COMPUTER
A31-A8
12
AWG24 4x2 SFTP
(42) / TD+ OG TD+
(42) / TD- WHOG TD- 13
(42) / RD+
GN RD+ 14
(42) / RD-
WHGN RD- 15
16

2011-09-22
RUN CHAIN EXT OPERATING WITH Sublocation:+
OPT: HOT PLUG rel 11.1 Document no. Rev. Ind Page38
Next 39
1 2 3 4 5 6 7 8
1) When external control panel ( connected to page) / (37) (38) XP4

RunCh1
3
RunCh0V
5
4
FLEXPENDANT
FPU1
XS4
1) EMERGENCY-STOP
(29) / -ES FPU 1.A K1

3
(29) / -ES FPU 2.A
5
(29) / -ES FPU 2.B
6
(29) / -ES FPU 1.B

4
PANEL -DP1 EN-DEVICE
BOARD (30) / +24V FPU POWER 2 1
A21-X10 K2
12
-DP2
(30) / -0V PANELB 2 2
8
(30) / -EN1.1
7
(30) / -EN1.2
17
-ETH_FPU -USB
(42) / TD+ AWG24 OG
13
MAIN (42) / TD- WHOG
COMPUTER 14
A31-A8 (42) / RD+ GN
15
(42) / RD- WHGN
16

2011-09-22 =
FPU, FLEXPENDANT Sublocation:+
Next 40
1 2 3 4 5 6 7 8
1) When external control Panel ((connected to page)) / (37) (38)
S22
H1
64 63 X1 X2
XP4 RunCh1
3
RunCh0V
14 13 5
53 54 6
FLEXPENDANT
4 FPU1
XS4 1) EMERGENCY-STOP
-K1
(29) / -ES FPU 1.A -216 BU
3
(29) / -ES FPU 2.A -218 BU
5
(29) / -ES FPU 2.B -219 BU
6
(29) / -ES FPU 1.B -217 BU
4
PANEL -DP1 EN-DEVICE
BOARD (30) / +24V FPU POWER 2 1 -K2
A21-X10
12
-DP2
(30) / -0V PANELB 2 2
8
(30) / -EN1.1 22 21 -214 BU
7
(30) / -EN1.2 42 41 -215 BU
17
ETH_FPU -USB
(42) / TD+ AWG24 OG
MAIN 13
COMPUTER (42) / TD- WHOG
A31-A8 14
GN
(42) / RD+
15
WHGN
(42) / RD-
16

2011-09-22 =
FPU, FLEXPENDANT Sublocation:+
OPTION: HOT PLUG Document no. Rev. Ind Page40
Next 41
1 2 3 4 5 6 7 8
PANEL BOARD 2.See pages / (29) PANEL BOARD 1.See pages / (30)
(31)
A21 -PE -XP3 A21

-X5 -XS/XP3
-X1 -260 AWG20 -272 AWG20 AWG20
ES1 bottom OG BU 24V PANEL BU BU
7 A1 12 C1
-X2 -261 AWG20 -273 AWG20
ES2 bottom OG BU AS1+ BU
7 B1 11 C2
24V PANEL -262 AWG20 BU AS1- -274 AWG20 BU AWG20 BU
8 B2 9 C3
0V -263 AWG20 BU 0V -275 AWG20 BU
8 A2 7 C4
24V PANEL -264 AWG20 BU AWG20 BU AWG20 BU
4 A3 C5
Run CH1 top GS1+ -276 AWG20 BU
5 10 C6
Run CH2 top GS1- -277 AWG20 BU AWG20 BU
5 8 C7
0V -265 AWG20 BU AWG20 BU
4 B3 C8
ES2 top -266 OG 24V PANEL -278 AWG20 BU AWG20 BU

3 B4 6 D1
ES1 top -267 OG AS2+ -279 AWG20 BU
3 A4 5 D2
Sep ES1:A -268 OG AWG20 BU AS2- -280 AWG20 BU AWG20 BU
9 A5 3 D3
Sep ES2:A -269 OG AWG20 BU 0V -281 AWG20 BU
9 B5 1 D4
Sep ES2:B -270 OG AWG20 BU
10 B6 D5
Sep ES1:B -271 OG GS2+ -282 AWG20 BU
10 A6 4 D6
ES1 OUT A -284 OG GS2- -283 AWG20 BU AWG20 BU
1 A7 2 D7
ES1 OUT B -285 OG
2 A8 D8
ES2 OUT A -286 OG
1 B7
-287 -X6
ES2 OUT B OG
2 B8 0V -289 AWG20 BU AWG20 BU
1 A10
SS1- -291 AWG20 BU
2 B10
SS2- -293 AWG20 BU
3 C10
SS1+ -290 AWG20 BU
4 B9
SS2+ -292 AWG20 BU
5 C9
24V PANEL -288 AWG20 BU AWG20 BU
6 A9
10

2011-09-22 =
OPTION: EXT.CUSTOMER CONNECT. Sublocation:+
SYSTEM SIGNALS Document no. Rev. Ind Page41
Next 42
1 2 3 4 5 6 7 8
MAIN COMPUTER DSQC639

A31
-A9
-TX+.1 / (79) (81) (82)
1
-TX-.1 / (79) (81) (82) DRIVE
2 MODULE
-RX+.1 / (79) (81) (82)
-X1 AXC1 3 AXIS
(24) (76) / +24V PC.1 ETH_DRIVE 4 COMPUTER
5
1 -RX-.1 / (79) (81) (82)
6
(76) (24) / +24V PC.2
7
PROCESS 4
POWER 8
SUPPLY (24) (76) / -0V PC.1
2
(76) (24) / -0V PC.2
-A7 AWG24
3 TX+ WHOG
XP23.1 / (22)
1
TX- OG
XP23.2 / (22)
2
RX+ WHGN
XP23.3 / (22)
3
PWR LED (GREEN)
SERVICE
ETH_SERVICE PORT
RX- GN
XP23.6 / (22)
6
IDE LED (YELLOW)

A63.5.X1.1 (69.4)
/
A63.5.X1.2 /
(69.4)
A63.5.X1.3 (69.4)
/
A63.5.X1.6 (69.4)
/ OPTION:
STATUS LED (RED-GREEN)
REMOTE
SERVICE
_TX+ / (57) (68)
_TX- / (57) (68)
_RX+ / (57) (68)
_RX- / (57) (68)
-X8 AWG24
1
2 WHGN +24V_Sig.ref. / (29)
3 BU -RS485+ / (29)
4
PANEL UNIT WHBU -RS485- / (29) PANEL BOARD
RS 485 5
-0V_Sig.ref. / (29)
7
CHASSIS BLOWER
-E22
-
-A8
M 3 TD+ / (37) (38) (39) (40)
-J21 AWG24
+
6
GND BK ETH_FPU TD- / (37) (38) (39) (40) FLEXPENDANT
1 4
+24V RD
2 5
FAN_TACH YE
RD+ / (37) (38) (39) (40)
3 1
2 RD- / (37) (38) (39) (40)
7
8

2011-09-22
MAIN COMPUTER DSQC 639 Sublocation:+
Next 43
1 2 3 4 5 6 7 8
MAIN COMPUTER DQC 639

A31
OPTION: -LAN1
232/422/485 SERIE CONVERTER TX+ 1.XP28.1 / (22)
1
TX- 1.XP28.2 / (22)
-A39 2
RX+ 1.XP28.3 / (22)
3
RX-
EXTERNAL LAN
6 1.XP28.6 / (22)
-X1 -X2 -J2
OPTION:
RX- COM1_DCD
TX+ 1 1 A1 COM1_RXD
TX- 2 2 A2 COM1_TXD 1.LAN1.1 / (50)
3 3 A3 COM1_DTR 1.LAN1.2 / (50)
0V 4 4 A4 0V 1.LAN1.3 / (50)
5 5 A5 COM1_DSR 1.LAN1.6 / (50)
6 6 A6 COM1_RTS-N
OPT. EXTERNAL PWR 7 7 A7 COM1_CTS-N
RX+ 8 8 A8 COM1_RI
9 9 A9
CONTROLE MODULE
-USB1
AWG28 GN USB1 D+ 1.XP24.3 / (22)
3
AWG28 WH USB1 D- 1.XP24.2 / (22)
USB
2
AWG24 BK USB1_GND 1.XP24.4 / (22)
4
AWG24 RD USB1 +5V 1.XP24.1 / (22)
1
-J2
(68) / CON_DCD CONSOLE_DCD
OPTION: REMOTE SERVICE (68) / CON_RXD B1 CONSOLE_RXD
POWER SUPPLY
(68) / CON_TXD B2 CONSOLE_TXD
(68) / CON_DTR B3 CONSOLE_DTR
PROCESS
(68) / CON_GND B4 GND
-USB2
(68) / CON_DSR B5 CONSOLE_DSR AWG28 GN -USB2 D+ / (24) (76)
3
(68) / CON_RTS-N B6 CONSOLE_RTS-N AWG28 WH -USB2 D- / (24) (76)
2
(68) / CON_CTS-N B7 CONSOLE_CTS-N AWG24 BK -USB2_GND / (24) (76)
4
(68) / CON_RI B8 CONSOLE_RI AWG24 RD -USB2 +5V / (24) (76)
B9 1

2011-09-22 =
MAIN COMPUTER DSQC 639 Sublocation:+
Next 44
1 2 3 4 5 6 7 8
ETHERNET/IP Fieldbus adapter DSQC 669

-A38.1
-Z1
-X1
TX+
TX- 1
RX+ 2
3 OPTION & HARNESS TO CUSTOMER I/O orPLC
CompactCom 4
RX- 5
6
7
8
PROFIBUS Fieldbus adapter DSQC 667

-A38.2
-Z1
-X1
SLAVE SHIELD
RXD/TXD-p 1
CONTROL-P 3 OPTION & HARNESS TO CUSTOMER I/O orPLC
GND 4
CompactCom +5VDC 5
RXD/TXD-N 6
8
PROFINET IO Fieldbus adapter DSQC 688

-A38.3
-Z1
-X1
TX+
TX- 1
RX+ 2 OPTION & HARNESS TO CUSTOMER I/O orPLC
3
CompactCom
RX-
6

2011-09-22 =
FIELDBUS ADAPTER: Sublocation:+
ETHERNET/IP, PROFIBUS and Document no. Rev. Ind Page44
PROFINET IO Next 49
1 2 3 4 5 6 7 8
DSQC687/ Old DSQC510 and 637

PROFIBUS DP M/S
-A33
Customer
Connection
>-Z1
SHIELD
RXD/TXD-P 1 1B
SLAVE CONTROL-P 3
PCI BUS GND 4
OPTION & HARNESS TO CUSTOMER I/O

+5VDC 5
RXD/TXD-N 6 1A
8
SHIELD
RXD/TXD-P 1 1B
MASTER CONTROL-P 3
GND 4
+5VDC 5
RXD/TXD-N 6 1A
8

2011-09-22 =
PROFIBUS DP M/S Sublocation:+
Next 50
1 2 3 4 5 6 7 8
Customer
Connection
PROFINET DSQC678
-A33.1
+L
-L Ext. power supply 6-9V DC
X1 TX+
1 1.XP9.1 / (22)
TX- 1.XP9.2 / (22)
2
RX+ / 1.XP9.3 (22)
3
4
5
RX- / 1.XP9.6 (22)
6
-Z1
X2 TX+
1
TX-

2
RX+
3
4
5
PCI BUS RX-
6
7
8
X3 TX+
1 2.XP28.1 / (22)
TX- 2.XP28.2 / (22)
2
RX+ 2.XP28.3 / (22)
3
4
5
RX- 2.XP28.6 / (22)
6
7
8
LAN1 TX+
1 1.LAN1.1 / (43)
TX- 1.LAN1.2 / (43)
2
RX+ / 1.LAN1.3 (43)
3
4
5
RX- / 1.LAN1.6 (43)
6

2011-09-22 =
PROFINET Sublocation:+
Next 52
1 2 3 4 5 6 7 8
INTERBUS M/S (OPTICAL FIBRE) INTERBUS M/S (COPPER WIRE)

A37 A37
-A37.1 1)
-A37.1 -X4
24V
INTERBUS SLAVEPART 24V+
INTERBUS SLAVEPART
0V
-X2 1) 0V
-Z1 24V -Z1
24V+ -X5
0V DO
1 DON
0V
6 DI
2 DIN
-FO1 7
PCI BUS LW/BK PCI BUS GNDISI
1 3
LW/OG
GY (OUT)

-FO2 -X1

LW/BK DO
1 1 DON
LW/OG 6 DI
GY (OUT) 2 DIN
7 GRND
3 VCCISO
5 RBST
9
-A37.2
-FO3
LW/BK
INTERBUS MASTERPART BK (IN)
LW/OG
GY (OUT)
-A37.2
-X2
DO
INTERBUS MASTERPART 1 DON
6 DI
2 DIN
7 GNDIM
-X1 3
TXD GRND
1 RXD 4 VCCIM
2 GND 5 VCC
4 RTS 8
5 CTS
6
-X3
TXD
1 RXD
2 GND
4 RTS
5 CTS
6
1) IT IS IMPORTANT THAT 24 DC EXT SUPPLY ALWAYS IS AVAILABLE

OTHERWISE THE INTERBUS CAN NOT WORK
IF THE CONTROLLER IS TURNED OFF.

2011-09-22 =
INTERBUS M/S Sublocation:+
Next 52.1
1 2 3 4 5 6 7 8
Option ETHERNET IP
1.XP9.1 / (22)
1.XP9.2 / (22)
ETHERNET CARD/Option: ETHERNET IP 1.XP9.3 / (22)

1.XP9.6 / (22)
A36
-A1
TX+
1
TX-
Option ETHERNET card/ ETHERNET IP 2
RX+
3
RX- DRIVE MODULE 2 (OPTION)
6
X1
-A2
TX+
Option ETHERNET card 1
TX-
2
PCI BUS RX+
3
6
-A3
TX+
Option ETHERNET card 1
TX-
2
RX+
3
6

2011-09-22 =
ETHERNET CARD/ETHERNET IP Sublocation:+
Next 53
1 2 3 4 5 6 7 8
Device Net Adapter single channel DSQC697/DSQC658 old

-A35.2
P1 -(CHA-J)1 -A35-X1 1) Termination
V- BK -XS17.3 / (22)
1 1
CAN_L BU -XS17.5 / (22)
2 2
DRAIN SC OPTION
-XS17.1 / (22)
3 3
PCI BUS CAN_H WH 1) Termination resistor
-XS17.4 / (22)
4 4 should be used,
V+ RD when the optional
-XS17.2 / (22)
5 5
harness is not connected.
-V- / (55)
-CAN_L / (55)
-DRAIN / (55)
-CAN_H / (55)
-V+ / (55)
CUSTOMER OPTION BUS
1 Channel 1 x A35.2
2 Channel 2 x A35.2
4 Channel 2 x A35
Device Net Adapter dual channel DSQC659 DeviceNet TM Lean DSQC572
-A35 -A351
P1
-(CHA-J)1
V-
MAIN COMPUTER
1
CAN_L
2
DRAIN -J2
PCI BUS 14
A31.J22
3
CAN_H
-X1 0VCAN
4
V+ 1 CAN2_L
5
2 SHIELD
3 CAN2_H
4 +24VCAN
-(CHB-J)2 5
2
CUSTOMER OPTION BUS
3

2011-09-22 =
DEVICENET SINGLE/DUAL ADAPTER Sublocation:+
Next 55
1 2 3 4 5 6 7 8
-I/O1
(53) (56) / -V- BK -V-.1 / (58)
(53) (56) / -CAN_L 1 BU -CAN_L.1 / (58)
(53) (56) / -CAN_H 2 WH -CAN_H.1 / (58) Digital I/O unit
(53) (56) / -V+ 4 RD -V+.1 / (58)
(53) (56) / -DRAIN 5 SC -DRAIN.1 / (58)
3
BK -V-.2 / (61)
-I/O2
BU -CAN_L.2 / (61)
1 WH -CAN_H.2 / (61) Relay I/O unit
2 RD -V+.2 / (61)
4 SC -DRAIN.2 / (61)
5
3
BK -V-.3 / (63)
BU -CAN_L.3 / (63)
-I/O3
WH -CAN_H.3 / (63) Analogue I/O unit
1 RD -V+.3 / (63)
2 SC -DRAIN.3 / (63)
4 <--ONLY FOR DUAL CONTROL
5
3 BK -V-.4 / (64)
BU -CAN_L.4 / (64)
WH -CAN_H.4 / (64) Remote I/O unit
-I/O4
RD -V+.4 / (64) OPTION: HARNESS
1 SC -DRAIN.4 / (64) TO CUSTOMER I/O
2
4 <--ONLY FOR DUAL CONTROL
5 BK -V-.5 / (65)
3 BU -CAN_L.5 / (65)
WH -CAN_H.5 / (65) Interbus slave
RD -V+.5 / (65)
-I/O5
SC -DRAIN.5 / (65)
1
2
4 BK -V-.6 / (66)
5 BU -CAN_L.6 / (66)
3 WH -CAN_H.6 / (66) Profibus DP slave
RD -V+.6 / (66)
SC -DRAIN.6 / (66)
-I/O6
1
2 BK -V-.7 / (67)
4 BU -CAN_L.7 / (67)
5 WH -CAN_H.7 / (67) Encoder unit
3 RD -V+.7 / (67)
SC -DRAIN.7 / (67)
BK -V-.8 / (69)
-A35-X2 BU -CAN_L.8 / (69)
(26) (28) / -0Vdevicenet.1 PLC I/O1.X5--> WH -CAN_H.8 / (69) PLC. CPU A63.1.XS1
1 connected RD -V+.8 / (69)
only to SC -DRAIN.8 / (69)
2
120 OHM I/O1
4
(26) (28) / -+24Vdevicenet.1
5

2011-09-22 =
DEVICENET ADAPTER Sublocation:+
Next 56
1 2 3 4 5 6 7 8
CC-LINK DSQC378B
3) -I/Ox
Customer
(66) / -0Vdevicenet.7 Connection
-X5
(55) /-V-
-X8
(55) / -CAN_L 1 SLD-SHIELD

(55) / -CAN_H 2 1
(55) / -V+ 4 DA-Signal line A
5 2 DG-GND
(55) / -DRAIN 3 DB-Signal line B
0V 3 4
OR PREVIOUS NA0 6 5 FG-Power GND
I/O UNIT NA1 7 6
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X3
0V DC
External supply GND 1
+24VDC 3
5
1) JUMPERS PLACED ACCORDING TO

THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.

2011-09-22 =
CC-LINK Sublocation:+
Next 57
1 2 3 4 5 6 7 8
Process Interface Board (PIB)

-A57
-X57.1
-X1 24V 1
-X2 V-
(28) / XT31:1.1 1
1 1
0V 2 CAN_L
(28) / XT31:5.1 2
2 2
3 DRAIN
3 3
4 CAN_H
V- 4 4
5 V+
CAN_L 5 5
CAN_H
V+
-X57.2
Ethernet switch -X11
1 V-
1
-A62 -X2 -X6
1
TX+ 2 CAN_L
-X1
24V 1 1 2 2
(28) / XT31:1.2
1 TX- 3 DRAIN 120ohm
0V 2 2 3 3
(28) / XT31:5.2
2 RX+ 4 CAN_H
3 3 4 4
RX- 5 V+
6 6 5 5
-X3
1 XP23.1 / (22)
2 XP23.2 / (22)
-X1 Ethernet service port X23
(42) / -_TX+ 1 3 XP23.3 / (22)
(42) / -_TX- 2 6 XP23.6 / (22)
(42) / -_RX+ 3
-X4
(42) / -_RX- 6 1 1.TX+ / (68)
2 1.TX- / (68)
Remote service box A61
3 1.RX+ / (68)
4 1.RX- / (68)
-X5
1 2.TX+ / (69.4)
2 2.TX- / (69.4)
3 2.RX+ / (69.4)
4 2.RX- / (69.4)

2011-09-22 =
DISPENCE PAC SUPPORT Sublocation:+
Next 58
1 2 3 4 5 6 7 8
3)
(26) (28) / -+24Vdevicenet.2 DIG. PART OF COMBI I/O AND DIG. I/O UNIT DSQC 651& 652
-I/Ox
(26) (28) / -0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
1 2
2 3
3 4
-X5 4
-V-.1
(55) / 5
(55) / -CAN_L.1 1 5 6
(55) / -CAN_H.1 2 6 7
(55) / -V+.1 4 7 8
5 8 0V
(55) / -DRAIN.1 9
0V 3 10
OR PREVIOUS NA0 6
I/O UNIT NA1 7
1) NA2 8 0V
NA3 9 4)
NA4 10 XTXX.X4
NA5 11
-X4
12 INPUT CH.9
1 10
2 11
3 12
4 13
5 14
6 15
1) JUMPERS PLACED ACCORDING TO 7 16
THE ACTUAL NODE ADDRESS. 8 0V
9
2) RESISTANS 120 OHM SHALL ALWAYS 10
CAN-BUS CIRCUIT.
4) ONLY FOR DIGITAL I/O DSQC 652.

2011-09-22 =
DIGITAL PART OF COMBI I/O AND Sublocation:+
DIGITAL I/O UNIT Document no. Rev. Ind Page58
Next 59
1 2 3 4 5 6 7 8
DIGITAL I/O UNIT

DSQC652
I/O.X
OUTPUT CH 1-8
XTXX.X1
<1 X1
OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
24V
OUTPUT CH 9-16
XTXX.X2
<1 -X2
OUTPUT CH.9
0V
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 0V
9 24V DC
10

2011-09-22 =
DIGITAL I/O UNIT Sublocation:+
Next 60
1 2 3 4 5 6 7 8
COMBI I/O UNIT

DSQC 651
I/O.X
OUTPUT CH 1-8
XTXX.X1
-X1
<1 OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
-X6
INPUT CH.1
CPU INPUT CH.2 1
2
0V
3
DAC
OUTPUT CH.1
5
REF 0VA
4
OUTPUT CH.2
6
+15V
DC
0VA
DC
-15V

2011-09-22 =
COMBI I/O UNIT Sublocation:+
Next 61
1 2 3 4 5 6 7 8
DIG. PART OF RELAY I/O UNIT

DSQC 653
3)
I/O.X
(26) (28) / -+24Vdevicenet.3
XTXX.X3
(26) (28) / -0Vdevicenet.3
X3
INPUT CH.1
1 2
2 3
-X5 3 4
(55) /-V-.2 4 5
(55) / -CAN_L.2 1 5 6
(55) / -CAN_H.2 2 6 7
(55) / -V+.2 4 7 8
5 8 0V
(55) / -DRAIN.2 9
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7 0V
1) NA2 8
NA3 9
NA4 10
NA5 11
12

CAN-BUS CIRCUIT.

2011-09-22 =
RELAY I/O UNIT Sublocation:+
Next 62
1 2 3 4 5 6 7 8
RELAY I/O UNIT

DSQC 653
RELAY I/O
XTXX.X1
-X1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
4
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16

2011-09-22 =
RELAY I/O UNIT Sublocation:+
Next 63
1 2 3 4 5 6 7 8
ANALOGUE I/O UNIT
I/O.X
3)
-X7
ANOUT_1
(26) (28) / -+24Vdevicenet.4 1 ANOUT_2
2 ANOUT_3
ADC MUX 3
(26) (28) / -0Vdevicenet.4 ANOUT_4
4 0V
19 0V
0V 20 0V
21 0V
-X5
(55) /-V-.3 22
(55) / -CAN_L.3 1
(55) / -CAN_H.3 2
(55) / -V+.3 4
5
(55) / -DRAIN.3
0V 3 REF
6 DAC
OR PREVIOUS NA0
I/O UNIT 7 -X8
NA1 ANIN_1
1) NA2 8 1 ANIN_2
NA3 9 2 ANIN_3
NA4 10 3 ANIN_4
NA5 11 4
12 24V
17
18
19
20
21
0V 22
1) JUMPERS PLACED ACCORDING TO 23
THE ACTUAL NODE ADDRESS. 24 0V
25 0V
2) RESISTANS 120 OHM SHALL ALWAYS 26 0V
BE CONNECTED IN THE FIRST AND THE 27 0V
LAST CONNECTOR IN THE CAN-BUS CIRCUIT. 28

CAN-BUS CIRCUIT.

2011-09-22 =
ANALOGUE I/O UNIT Sublocation:+
Next 64
1 2 3 4 5 6 7 8
3)
(26) (28) / -+24Vdevicenet.5
(26) (28) / -0Vdevicenet.5

REMOTE I/O UNIT
I/O.X
-X5
(55) /-V-.4
(55) / -CAN_L.4 1 NAC

(55) / -CAN_H.4 2 -X8

(55) / -V+.4 4 LINE 1 (BLUE)
5 REMOTE I/O IN
1
(55) / -DRAIN.4
0V 3 LINE 2 (CLEAR)
OR PREVIOUS NA0 6 1 2
I/O UNIT NA1 7 -X9
1) NA2 8 (BLUE)
NA3 9 REMOTE I/O OUT
1
NA4 10
NA5 11 (CLEAR)
12
2

4
CAN-BUS CIRCUIT. 4

2011-09-22 =
REMOTE I/O UNIT Sublocation:+
Next 65
1 2 3 4 5 6 7 8
3)
(26) (28) / -+24Vdevicenet.6 INTERBUS SLAVE

I/O.X
(26) (28) / -0Vdevicenet.6
-X5
-V-.5
(55) /
-X21
(55) / -CAN_L.5 1 TPDO2

(55) / -CAN_H.5 2 1 TPDI2

(55) / -V+.5 4 2 GND
5 3 +5VDC IB-S OUT
(55) / -DRAIN.5 5 TPDO2-N
0V 3 6 TPDI2-N
OR PREVIOUS NA0 6 7 RBST
I/O UNIT NA1 7 9
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X20
TPDO1
1 TPDI1
2 GND IB-S IN
3 TPDO1-N
6 TPDI1-N
-X3 7
GND
4) 24V DC EXT. SUPPLY 1
+24VDC 3
5
CAN-BUS CIRCUIT.
4) IT IS IMPORTANT THAT 24V DC EXT SUPPLY
ALWAYS IS AVAILABLE. OTHERWISE THE
INTERBUS CAN NOT WORK IF THE CONTROLLER
IS TURNED OFF.

2011-09-22 =
INTERBUS SLAVE Sublocation:+
Next 66
1 2 3 4 5 6 7 8
PROFIBUS DP SLAVE
3) I/O.X
(26) (28) / -+24Vdevicenet.7

(56)
Customer
(26) (28) / -0Vdevicenet.7 Connection
(56)
-X5
(55) /-V-.6
-X20
(55) / -CAN_L.6 1 SHIELD

(55) / -CAN_H.6 2 1
(55) / -V+.6 4 RXD/TXD-P
5 3 CONTROL-P
(55) / -DRAIN.6 4 GND
0V 3 5 +5VDC
OR PREVIOUS NA0 6 6 RXD/TXD-N
I/O UNIT NA1 7 8
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X3
0V DC
External supply GND 1
+24VDC 3
5

CAN-BUS CIRCUIT.

2011-09-22 =
PROFIBUS DP SLAVE Sublocation:+
Next 67
1 2 3 4 5 6 7 8
ENCODER UNIT
3) I/O.X
(26) (28) / -+24Vdevicenet.8 Encoder

Connection
(26) (28) / -0Vdevicenet.8
-X20
24 VDC
-X5 1
(55) /-V-.7 0V
(55) / -CAN_L.7 1
2
(55) / -CAN_H.7 2 ENC +24V
(55) / -V+.7 4
3
5 ENC 0V
(55) / -DRAIN.7 4 Encoder
0V 3 2 1 ENC_A
OR PREVIOUS NA0 6
5
I/O UNIT 7 A
NA1 ENC_B
1) NA2 8
6
9 1
NA3 +24V
NA4 10
7
NA5 11 0V Synch switch
12 2 1
8
DIGIN
A
9
2 1
THE ACTUAL NODE ADDRESS. A
2) RESISTANS 120 OHM SHALL ALWAYS 1

CAN-BUS CIRCUIT.

2011-09-22 =
ENCODER UNIT Sublocation:+
Next 68
1 2 3 4 5 6 7 8
Option: REMOTE SERVICE BOX DSQC680

-A61
-X1
(26) (28) / -0V ReS 746
-X2
1 XS18 / (22)
(26) (28) / +24V Res 745
2
AWG24
WHOG
-X10
(42) / -_TX+
1
(42) / -_TX- OG AWG24
-X11 WHOG
2 XP23.1 / (22)
WHGN
(42) / -_RX+ 1
OG
3 XP23.2 / (22)
2
GN WHGN
(42) / -_RX- XP23.3 / (22)
6 3
5
GN
XP23.6 / (22)
6
(57) (69.4) / 1.TX+ 7

(57) (69.4) / 1.TX-
PLC (57) (69.4) / 1.RX+ 8
(57) (69.4) / 1.RX-
-X15
(43) / -CON_RTS-N BU
1 X12
(43) / -CON_TXD RD LAN3 only for diagnostic 8/
2
(43) / -CON_RXD BN
3
(43) / -CON_DSR GN -X13
4 LAN4 only for unit diagnostic 8/
(43) / -CON_GND YE
5
(43) / -CON_DTR OG
6 X14
(43) / -CON_DCD BK WAN Internet 8/
7
(43) / -CON_CTS-N
8
(43) / -CON_RI VO
9

2011-09-22 =
REMOTE SERVICE Sublocation:+
Next 69
1 2 3 4 5 6 7 8
PLC. CPU unit

PM582
-A63.1
Memory card
Battery
(28) / +24Vdevicenet.9
1) 3)
(28) / 0Vdevicenet.9
(28) / -+24V I/O.2

2)
(28) / -0V I/O.2 PLC.Devicenet adapter -Internal
DNP21-FBP I/O bus 1
-A63.1.XS1 Internal I/O bus / (69.2)
Device Net
I/O1.XP5
I/O1 -FBP
-V-.8
(55) / BK +24 V
(55) / -CAN_L.8 1 1 BU 1
Diagnosis pin
(55) / -CAN_H.8 2 2 WH 2
Serial data
(55) / -V+.8 4 4 RD 4
Serial data
5 5 5
(55) / -DRAIN.8 Drain 0V
3 3 3 -Power+24
OR PREVIOUS 1
UP L+ 24VDC 2
I/O UNIT UP L+ 24VDC +24V I/O.2 /(28)
3
ZP M 0V 4
0V I/O.2 /(28)
ZP M 0V
5
FE Functional earth
1) OPTION DEVICENET KLASS 2

2) DEVICENET STANDARD
CAN-BUS CIRCUIT.
Latest revision: Lab/Office: Status: Plant: =2011-09-22

PLC.CPU unit PM582 Sublocation:+
Next 69.1
1 2 3 4 5 6 7 8
PLC Digital I/O unit

DC532
-A63.2
Dig Input ch. 1 - 8
INPUT I0
1.0
Red
I1
CH-ERR1 1.1
Yellow I2
1.2
I3
1.3
I4
1.4
I5
1.5
I6
Green 1.6
I7
1.7
+24V UP
1.8
0V ZP
1.9
Dig Input ch. 9 - 16

INPUT I0
2.0
Red
I1
CH-ERR2 2.1
Yellow I2
2.2
I3
2.3
I4
2.4
I5
2.5
I6
2.6
I7
2.7
+24V UP
2.8
0V ZP
2.9
0V Configuration mode
CH-ERR1
selector
Dig Input ch. 17 - 24 14
Dig Output ch. 1 - 8 Red
Yellow 12 11 OUTPUT/INPUT CH.1
<1 3.0 2
3.1 3
3.2 4
3.3 5
3.4 6
3.5 7
14 3.6 8
+24V 3.7 UP
12 11 0V 3.8 ZP
3.9
Configuration mode
CH-ERR2
selector
Dig Input ch. 25 - 32 14
Dig Output ch. 9 - 16. Red
Yellow 12 11 OUTPUT/INPUT CH.9
<1 4.0 10
0V
4.1 11
4.2 12
4.3 13
4.4 14
4.5 15
14 4.6 16
+24V 4.7 UP
12 11 0V 4.8 ZP
4.9

2011-09-22 =
PLC.DIGITAL unit DC532 Sublocation:+
Next 69.2
1 2 3 4 5 6 7 8
PLC.DIGITAL INPUTS and RELAY OUTPUTS

DX522
A63.3
INPUT I0
1.0
I1
1.1
Yellow I2
1.2
I3
1.3
I4
1.4
I5
1.5
I6
Green 1.6
I7
1.7
24V +24V UP
1.8
0V ZP
Red 1.9
CH-ERR1 ZP
2.9
ZP
3.9
ZP
4.9
UP
2.8
UP
3.8
-Internal I/O bus UP

1 1 Red 4.8
(69)/ Internal I/O bus
CH-ERR2
OUT CH.1A R0
2.0
OUT CH.1B NO0

3.0
OUT CH.1B NCO
4.0
R1
2.1
NO1
3.1
NC1
4.1
R2
2.2
NO2
3.2
NC2
4.2
R3
2.3
NO3
3.3
NC3
4.3
R4
2.4
NO4
3.4
NC4
4.4
R5
2.5
NO5
3.5
NC5
4.5
R6
2.6
NO6
3.6
NC6
4.6
R7
2.7
NO7
3.7
NC7
4.7

2011-09-22 =
PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522 Sublocation:+
Next 69.3
1 2 3 4 5 6 7 8
PLC Analogue I/O

AX521
-A63.4 Analog outputs
+
-
+
-
+ Output Ch.1
- 3.0 Output Ch.2
3.1 Output Ch.3

+ 3.2 Output Ch.4

- UP 3.3 +24V
ZP 3.8 0V
3.9
1.0
1.1
1.2
Analog inputs
1.3
+24V UP
0V 1.8
ZP
+-
1.9
+-
+-
+-
Input Ch.1
2.0
Input Ch.2 4.0
2.1
Input Ch.3 4.1
2.2
Input Ch.4 4.2
2.3
+24V UP UP 4.3 +24V
2.8
0V ZP ZP 4.8 0V
2.9 4.9

2011-09-22 =
PLC. ANALOGUE I/O UNIT Sublocation:+
Next 69.4
1 2 3 4 5 6 7 8
PLC. Ethernet switch

CM577-ETH
-A63.5
-X1
1
A63.5.X1.1 / (42)
ETH_SERVICE in A63.5.X1.2 / (42)
2
3
A63.5.X1.3 / (42)
6
A63.5.X1.6 / (42)
-X2
TX+ AWG24 WHOG
XP23.1 / (22)
1
TX- OG
XP23.2 / (22)
2
RX+ WHGN
XP23.3 / (22)
3
ETH_SERVICE out
RX- GN
XP23.6 / (22)
6
1.TX+ / (68)
1.TX- / (68)
Opt. If Remote service
1.RX+ / (68)
1.RX- / (68)
2.TX+ / (57)
Opt. Dispence pac
2.TX- / (57)
2.RX+ / (57)
2.RX- / (57)

2011-09-22 =
PLC. ETHERNET switch CM577-ETH Sublocation:+
Next 72
1 2 3 4 5 6 7 8
-XP0 1 2 3
Drive module sh.72 - 144
BK
BK
BK
-101AWG10
-102 AWG10
-103AWG10
1 3 5
-Q1
2 4 6
-109 AWG10 BK
-108 AWG10 BK
-107 AWG10 BK
101
102
103
-F6
1 3 5 Option: Not for
Option: CIRCUIT BRAKER 1 phase connection
1 3 5
+Q1
I> I> I>
T1 T2 T3
2 4 6
-106 AWG10 BK
110
111
112
-105 AWG10 BK
-104 AWG10 BK OPTION:

MAINS LINE FILTER
-Z1 1 3 5
3
2 4 6
BK
BK
BK
-110 AWG10
-111 AWG10
-112 AWG10
-L1
-L2
-L3
(73) (73.1) /
(73) (73.1) /
(73) (73.1) /
If Option: 3 Phase
TRANSFORMER UNIT
2011-09-22
MAINS CONNECTION Sublocation:+
Next 73
1 2 3 4 5 6 7 8
MAINS CONNECTION T1.1 3HAC 024138-001 (13)
/ (72)
/ (72)
/ (72)
1) T1.1 (T1_ L1-L2-L3) = 262VAC if IRB120-360, 14x0-44x0, 6400R T1.2 3HAC 024180-001 (6,0)
-L1
-L2
-L3
T1.x T1.3 3HAC 037015-001 (1,2 New) T1.3 3HAC 024174-001 (2,5 old)
2) T1.2 (T1_L1-L2-L3) = 480VAC if IRB660, 4600 -7600 T1.3 USED FOR:DIRECT POWER SUPPLY IRB660, 4600, 66x0 400-480V
-X10 1 2 3 IRB7600 480V
BK
BK
BK
-113 AWG10
-114 AWG10
-115 AWG10
113
114
115
150
151
TRANSFORMER UNIT TRANSFORMER UNIT
T1.x T1.3 -X1 -Z2
L1IN L2IN L3IN
-X1 -X1
IN
REAKTOR UNIT
F1 F3 F5
-L1
480V
200V
220V
400V
440V
500V
600V
200V
220V
400V
440V
500V
600V
200V
220V
400V
440V
480V
500V
600V
480V
400V
440V
480V
F2 F4 F6
230V
1 2 3 -X2
GNYE
GNYE
1 2 3 L1UT L2UT L3UT
262 / 480VAC
262 / 480VAC
262 / 480VAC
OUT
230VAC
115VAC
AWG10
AWG10
230V
230V
230VAC
230VAC
230VAC
115VAC
-X2 -X2
N
N
116 117 118
-Z2
INL1 INL2 INL3
-X1
119
120
121
1 2 1 2
REAKTOR UNIT
F1 F3 F5
1 2 1 2 -L1
-230VAC1 SC.1
-230VAC2 SC.1
-230V AC1.DC
-230V AC2.DC
(74) / -T1_230V
(74) / -T1_115V
(74) / -T1_N
-230VAC1 SC.1
-230VAC2 SC.1
-230V AC1.DC
-230V AC2.DC
F2 F4 F6
-T1_L1
-T1_L2
-T1_L3
-X2
-T1_230V
-T1_115V
-T1_N
OUTL1
OUTL2
OUTL3
(78) /
(78) /
(78) /
119
120
121
(74) /
ONLY FOR
(74) /
(74) /
(75) /
(75) /
IRB 4600
(76) /
(76) /
(75) /
(75) /
IRB 6600-7600
-T1_L1
-T1_L2
-T1_L3
(76) /
(76) /
(78) /
(78) /
(78) /
POWER SUPPLY POWER SUPPLY CONTACTOR SERVICE POWER SUPPLY POWER SUPPLY
SINGLE DUAL UNITS OUTLET SINGLE DUAL
CABINET CABINET 1), 2) SERVICE CONTACTOR
CABINET CABINET OUTLET UNITS
TRANSFORMER UNIT Sublocation:+
Next 73.1
1 2 3 4 5 6 7 8
MAINS CONNECTION
Option: Transformer T1 L1-L2-L3 = 262V
if IRB120 - 360, 14x0 - 44x0, 6400R
/ (72)
/ (72)
/ (72)
T1.4 3HAC037015-001 (4,0)
-L1
-L2
-L3
Terminal 3HAC037016-001 Cu4,2kVA 3HAC037017-001 Al4,2kVA 3HAC037018-001 Al4,2kVA
1) 200V 400V 440V

-X10 1 2 3
2) 220V 480V
BK
BK
BK
3) 500V
-113 AWG10
-114 AWG10
-115 AWG10
4) 600V
TRANSFORMER UNIT
T1
-X1
1) 2) 3) 4) 1) 2) 3) 4) 1) 2) 3) 4)
1 2 3
GNYE
262VAC
262VAC
262VAC
230VAC
115VAC
230V
230V
-X2
AWG10
N
119
120
121
-230VAC1 SC.1
-230VAC2 SC.1
-230V AC1.DC
-230V AC2.DC
-T1_L1
-T1_L2
-T1_L3
-T1_230V
-T1_115V
-T1_N
(78) /
(78) /
(78) /
(74) /
(74) /
(74) /
(75) /
(75) /
(76) /
(76) /
POWER SUPPLY POWER SUPPLY CONTACTOR SERVICE

SINGLE DUAL UNITS OUTLET
CABINET CABINET 1), 2)
2011-09-22 =
TRANSFORMER UNIT Sublocation:+
Next 74
1 2 3 4 5 6 7 8
/ (73) (73) (73.1)
/ (73) (73) (73.1)
/ (73) (73) (73.1)

-T1_230V
-T1_115V
-T1_N
-184 4 3
OPTION: AWG16
SERVICE OUTLET
SINGLE/DUAL CONTROL
CIRCUIT BRAKER 1
-F5
2
AWG16BK
-183
-F4 1 3
EARTH FAULT
BREAKER
2 4
-186 -185 1 2
GNYE
AWG16 AWG18
-X22
GND 1 2

2011-09-22 =
OPTION : SERVICE OUTLET Sublocation:+
Next 75
1 2 3 4 5 6 7 8
1) Option Power supply
(73) (73) (73.1)
(73) (73) (73.1)

/
/
for external axes.
-230V AC1.DC
-230V AC2.DC
A21.X7 PANEL BOARD

CONTROL MODULE
RELAY UNIT -K41.X1
-140
AWG20 BU -AC_ON.1 / (32)
1
AWG16 A1
A2 -141
1 3 AWG20 BU -0V.1 / (32)
-F2 2
2 4 -154 AWG16 BK
-155 AWG16
-156
BK
BK
11
BK
AWG16
14 24 AWG16 GNYE
BK
-153
-152
AWG16 GNYE 158 157
POWER SUPPLY 1) POWER SUPPLY
-G1 -X1 3 1 5 -G9
-X1 N L
-X2
-XS3 -XS4
1 4 2 5 3 6
1 2 3 5 6 7 4 8 1 2 3 4 -X2 + -
AWG16
AWG16
BU BU BU BU BU BU
BU
AWG16 AWG16 AWG16 AWG16 BU AWG24 AWG24

-463 AWG16 BU
-464 AWG16 BU
BU BU BU BU
-510 AWG20
-511 AWG20
-513 AWG20
AWG16
-512 AWG20
AWG16 AWG16 AWG16
514
515
516
517
518
519
-465
-466
-469
-467
-468
-470
-G2.XP9 1 3 2 4
DRIVE.1
DRIVE.1
-+24V BRAKE.1
-+24V BRAKE.2
-+24V COOL.1
-0V BRAKE.1
-0V BRAKE.2
-0V COOL.1
-+5V_OUT
-ACOK
DRIVE
DRIVE
Drive sys
Drive sys
-G2.XS9 1 3 2 4
(79) /
(79) -+24V
(79) -0V
(77) -+24V
(77) -0V
-230V AC1_DM
-230V AC2_DM
(79) +24V
(79) -0V
(79) /
-+24V COOL.3
-+24V COOL.2
-0V COOL.3
-0V COOL.2
-GND_DM
(77) /
(77) /
(77) /
(77) /
(77) /
(77) /
W758
W763
(78.2)
(78)
(76.5) /
(76.5) /
(76.5) /
(76.5) /
(23)
(23)
(23)
AXIS COMP. MAIN SERVO CONTACTOR CONTACTOR MAIN FAN AXIS COMP. EXTERNAL CONTROL
UNIT DRIVE UNIT UNIT UNIT UNIT UNIT AXES MODULE
2011-09-22
POWER SUPPLY DSQC 626 AND 627 Sublocation:+
FOR DUAL CABINET Document no. Rev. Ind Page75
Next 76
-G2
(79) -+24V DRIVE AWG20 BK
1
(79) -0V DRIVE BN
1
Latest revision:
(79) / +24V Drive sys RD
2
-X3
(79) / -0V Drive sys OG
5
(77) -+24V DRIVE.1 -463 AWG18 BU
3
POWER DISTRIBUTION BOARD DSQC662
(77) -0V DRIVE.1 -464 AWG18 BU
AXIS / DRIVE / CONTACTOR BOARDS

-G1
(28) / +24V I/O.1 -247 AWG16 BU
1
2
-X1
-X2
2
AWG12 BU
-X4
+24V
I/O
(28) / -0V I/O.1 -248 AWG16 BU
3
1
1
+24V
CUSTOMER
4
2
2
POWER SUPPLY DSQC661
4
0V
3
(77) / -+24V BRAKE.1 -466 AWG16 BU
1
-X1
0V
3
4
(77) / -+24V BRAKE.2 -465 AWG16 BU
AWG16 GNYE
3
(77) / -+24V COOL.1 -469 AWG16 BU
3
3
AC
1
4
-X5
DC
5
-467 AWG16 BU
UNIT
(77) / -0V BRAKE.1
5
-X3
AWG20 BU
-X2
CONTACTOR
(77) / -0V BRAKE.2 -468 AWG16 BU
6
ACOK_N
3
3
(77) / -0V COOL.1 -470 AWG16 BU

7
TEMP OK_N
4
4
8
-153 AWG16
-152 AWG16
BK
BK
(29) / +24V SYS -250 AWG18 BU

1
4
(29) / +24V COOL -252 AWG18 BU

2
3
4
-XT16
PRH
(42) / +24V PC.1 -301 AWG18
5
Lab/Office:
DMRO SE/
L2
-X6
(42) / +24V PC.2 -302 AWG18

6
PC
L2
(29) / -0V SYS -251 AWG18 BU

7
-309 BK -230V AC2.11 (28)

AWG16
L2
5
(29) / -0V COOL -253 AWG18 BU
PANELBOARD,
8
-158 BK -230V AC2.12 (28)

AWG16
L2
JUMPER
-_158 BK -230V AC2.13 (28)

AWG16
L2
10
L2
(42) / -0V PC.1 -303 AWG18

11
FOR SINGLE CABINET

L1
(42) / -0V PC.2 -304 AWG18

12
L1
-308 BK -230V AC1.11 (28)

AWG16
L1
6
-157 BK -230V AC1.12 (28)

AWG16
POWER SUPPLY DSQC 661 AND 662
L1
JUMPER
-G3
-_157 BK -230V AC1.13 (28)

AWG16
L1
-X1
1
1
L1
2
2
3
3
4
4
5
5
-X7
6
6
7
7
ENERGY BANK
Status:
8
8
7
9
9
10
10
APPROVED
Document no.
-F2
2011-09-22
(43) / -USB2 +5V 2/RD

1
1/WH
3HAC024480-005
(43) / -USB2 D-
Plant:
2
(43) / -USB2 D+ 1/GN

-X8
MAIN
3
(43) / -USB2_GND 2/BK -230VAC1 SC.1 / (73) (73) (73.1)

4
1
COMPUTER
1/BK
Sublocation:+
Location: +
=
-230VAC2 SC.1 / (73) (73) (73.1)

3 phase
If Option:
4
2/BK
8
connection
(76.5) / -+24V COOL.3 AWG20 BK

1
(76.5) / -+24V COOL.2 RD

2
(76.5) / -0V COOL.3 BN

-X9
UNIT
3
AWG16
OG
06 Total
(76.5) / -0V COOL.2

MAIN FAN
4
Rev. Ind Page76

Next 76.5
1 2 3 4 5 6 7 8
FAN1ret.4
FAN2ret.5
FAN1ret.4
(77)
(77)
(77)
(77)
(77)
(77)
DRIVE POWER
+24VCOOL.4
+24VCOOL.5
+24VCOOL.4
0VCOOL.4
0VCOOL.5
0VCOOL.4
SUPPLY
(77)
(77)
(77)
(75) (76) (75) (76)
-0V COOL.2 -+24V COOL.3
(75) (76) (75) (76)
-0V COOL.3 -+24V COOL.2
OG BN BK RD AWG24
386 AWG20 BU
387 AWG20 BU
731 AWG20 BU
732 AWG20 BU
733 AWG20 BU
FAN UNIT
if LV
-E1
if HV
-XS1 4 2 1 3
+A43-XS11 1 2 3
AWG24 BU AWG24 BU AWG24 BU AWG24 BU

1 1 1 1
FAN UNIT
-E41
-W753
-X1 3 -X1 1
-W751
-W754
-W750
- +
M
AWG24
-W752
BU
AWG24
AWG24
AWG24
BU
BU
BU
14
AWG24
FAN UNIT +A43-XP11.1 1 2 3 -S1
BU
SWITCH 13
-E42
-X1 3 -X1 1
- +
M
-W756
SINGLE CABINET DUAL CABINET
BU
AWG24
734 AWG20 BU
735 AWG20 BU
Fan unit
-E43
380 AWG20 BU
381 AWG20 BU
382 AWG20 BU
384 AWG20 BU
383 AWG20 BU
385 AWG20 BU
-X10.1
- +
M
-X1 3 -X1 1 2 1 3
Fan unit
-FAN 1 ret.4
-FAN 1 ret.4
MDU FAN
-+24V COOL.4(134)
-+24V COOL.5(134)
-+24V COOL.5(134)
-+24V COOL.4(134)
-E44
-0V COOL.4
-0V COOL.5
-0V COOL.5 (134)
-0V COOL.4 (134)

-FAN 2 ret.5
-FAN 2 ret.5
-E5
- + 3 1
M
-X1 3 -X1 1
(134)
(134)
M
(134)
(134)
(134)
(134)
FAN UNIT Sublocation:+
Next 77
1 2 3 4 5 6 7 8
CONTACTOR UNIT
DRIVE POWER
A43 -X5
PTC1 A43X5:1 / (78.2)
-XS6
SUPPLY
(75) (76) -0V DRIVE.1 1

1 PTC1 ret A43X5:2 / (78.2)
(75) (76) -+24V DRIVE.1 2
24VDrive
2 0V BRAKE A43X5:3 / (78.2)
1 2 3
24V
0V BRAKE A43X5:4 / (78.2)
-X1
(32) / -RUN_CH1 4
CONTROL (32) / -RUN_CH 1Ret 1
MODULE (32) / -RUN_CH2 2
A21.X7 (32) / -RUN_CH 2Ret 3
4
-X10
LIM2 ch1 -X22 / (76.5)
24VDrive FAN1ret.4 (76.5)
LIMIT LIM2 ch2 1
3
RunCh2
SWITCH 2 3
EXTERNAL LIM2 ch2 ret 2
AXIS LIM2 ch1 ret 4

2
1
24VDrive
+24VCOOL.4 (76.5)
-X23
0VCOOL.4
4
LIMIT 1
OVERRIDE 3
1) Jumpers if not used
24V COOL
BRAKE CTRL
4
2
(76.5)
(76.5)
(76.5)
(82) (94.6) / -A43-X21.1
(106) (112) LIM1 ch1 -X21
LIMIT (118)
SWITCH 1 (82) (94.6) / -A43-X21.3 LIM1 ch2 1 -X11
CONTROL (106) (112)
1) 1)
3 RunCh1
CABLE (118) FAN2ret.5 / (76.5)
(82) (94.6) / -A43-X21.4 LIM1 ch2 ret LIM2 3
0V COOL
(106) (112) LIM1 ch1 ret 4
(118) LIM1
(82) (94.6) / -A43-X21.2 2
2
(106) (112)
(118) -X1
CONTROL (32) / -ENABLE2.1 1
MODULE (32) / -ENABLE2_1Ret 5 INTERLOCKING
A21.X7 6
-0V COOL;6
-BRAKE
(32) / -SPEED
+24VCOOL.5 (76.5)
4
0VCOOL.5
(32) / -0V 7
8
-X4
PAN_CH1
24V COOL
(79) / -RS485+
0V COOL
BU
(78) /
AXIS (79) / -RS485- WHBU 4 K2
COMPUTER (79) / -0V ENABLE2 OG 5 RunCh1 K1
(78) /
(79) / -ENABLE2 7
(76.5)
WHOG
8 RunCh2
24V COOL
-XS7
(75) (76) / -+24V BRAKE.2
-X12
PAN_CH2
1 -491 AWG20 BU +24V
-LOCK1A
-LOCK2B
-0V COOL;6
-RCH1
-0V COOL.1
-0V COOL;6
(75) (76) / 1
-SELF1
-SELF2
2 -492 AWG20 BU 0V
(75) (76) / -+24V COOL.1 2
(78) /
-RCH2
(75) (76) / -+24V BRAKE.1 OPTION :DUTY
(78)
(78)
(78)
(78)
TIME COUNTER
4
(78) /
(78) /
(75) (76) / -0V BRAKE.1 -P1
5 (78) /
(75) (76) / -0V BRAKE.2 - h +
6 CONTINUATION NEXT PAGE - +

2011-09-22 =
CONTACTOR BOARD Sublocation:+
Next 78
A43
1
Latest revision:
-X8
-K42
-471 AWG20 BU -0V COOL;6 / (77)
2
-472 AWG20 BU -RCH1 / (77)
A2
A1
CONTACTOR UNIT
-K44
-473 AWG20 BU -0V COOL;6 / (77)
6
-474 AWG20 BU -BRAKE / (77)
5
A2
A1
2
-K43
-475 AWG20 BU -0V COOL;6 / (77)
4
-476 AWG20 BU -RCH2 / (77)
A2
A1
3 -X3
-451 AWG20 BU
24V
-452 AWG20 BU BRAKE_FB
1
2
6
-479 AWG20 BU 0V
5
-493 AWG20 BU -480 AWG20 BU

3
-SELF1 (77)
44
43
4
-481 AWG20 BU
-H1
24V
10
-494 AWG20 BU -482 AWG20 BU
STATUS DIOD
(77)
DUAL CABINET
-SELF2
44
43
9
-483 AWG20 BU LOCK1B

22
21
3
-484 AWG20 BU
-LOCK1A (77)
2
-485 AWG20 BU LOCK2A

22
21
7
-486 AWG20 BU
-LOCK2B (77)
8
4
EXT MON 1A
EXTCONT
EXT MON 1B &
-X24
34
33
EXT MON 2A
3
CUSTOMER EXT MON 2B 0V

CONNECTION
PRH
34
33
4
Lab/Office:
DMRO SE/
5
W761
24V
761 760 759 758

6
(78.1)
34
33
54
53
54
53
PTC2
5
W758
(75) PTC2 0V
2
W762
(78.1)
CONTACTOR UNIT
-490
-X9
BRAKEREL1 -447 AWG16 BU -489 BU -487 AWG16 BU 24V BRAKE

(78.1) / -XP40.2
4
3
14
13
13
14
1
BRAKEREL2 -448 AWG16 BU -477 AWG16 BU 24V BRAKE

(78.1) / -XP40.3
2
6
EXT.LAMP -445 AWG16 BU

(78.1) / -XP40. 1
EXTBRAKEREL -449 AWG16 BU

(78.1) / -XP40.5
6
5
BRAKEPB -446 AWG16 -488 AWG16 BU BRAKE PB

(78.1) / -XP40.4
22
21
3
EXTBRAKEPB -450 AWG16 BU

(78.1) / -XP40.6
(CONTROL CABLE AND OPTION: EXTERNAL AXIS)
Status:
7
APPROVED
Document no.
2011-09-22
3HAC024480-005
Plant:
-F1
Sublocation:+
Location: +
=
-XP43
-XS43
-128 AWG10 BK -122 BK -119 AWG10 BK -T1_L1 / (73) (73) (73.1)

8
(85) (86) /
I>
-L21
2
1
2
1
2
1
1
1
-129 AWG10 BK -123 BK -120 AWG10 BK -T1_L2 / (73) (73) (73.1)

(85) (86) /
I>
-L22
4
3
4
3
4
3
2
2
BK BK AWG10 BK
06 Total
(85) (86) /
-130 AWG10 -124 -121 -T1_L3 / (73) (73) (73.1)
I>
-L23
6
5
6
5
6
5
3
3
Rev. Ind Page78

Next 78.1
MAIN DRIVE UNIT
1 2 3 4 5 6 7 8
XP40.1
XP40.2
XP40.3
XP40.4
XP40.5
XP40.6
W761
W762
(78)
(78)
(78)
(78)
(78)
(78)
(78)
(78)
761
762
-XP40.2
-XP40 1 2 3 4 5 6 5 6
-XS40.1
1 2 3 4 5 6
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
EXTBRAKEPB / (87)
BU BU BU BU
EXTBRAKEREL / (87)
If Standard connection or Option: If one or two external axes Option: If three external axes
-445
-447
-448
-446
with Option: Three external axes. (XP40 connected to SX40.1) (XS40.1 connected to XP40.2)
(XP40 connected to XS40) (XS40 connected to XP40.1) (XP40.1 not connected)
AWG16 AWG16 AWG16 AWG16
-XP40.1
1 2 3 4
-XS40
1 2 3 4 5 6
-EXT. LAMP -BRAKEREL1 -BRAKEREL2 -BRAKEPB

(92) (92) (92) (92)
(94.6) (94.6) (94.6) (94.6)
(96) (96) (96) (96)
(98.2) (98.2) (98.2) (98.2)
(98.6) (98.6) (98.6) (98.6)
(100) (100) (100) (100)
(106) (106) (106) (106)
(112) (112) (112) (112)
(115.1) (115.1) (115.1) (115.1)
(118) (118) (118) (118)
(124) (124) (124) (124)
(129) (129) (129) (129)
(146) (146) (146) (146)
CONTROL CABLE
2011-09-22 =
CONTACTOR UNIT Sublocation:+
Next 78.2
1 2 3 4 5 6 7 8
CONNECTED IN STANDARD AND IF THREE EXTERNAL AXES

A43X5:1 / -XS5
(77) -PTC1 / (92) (96) (100) (112) (129)
1 (94.6) (98.6) (106) (118) (146)
A43X5:2 /
-PTC 1 ret / (92) (96) (100) (112) (129)
(77)
2 (94.6) (98.6) (106) (118) (146)
A43X5:3 /
-0V BRAKE3 / (92) (96) (98.6) (106) (115.1) (124) (146)
(77)
3 (94.6) (98.2) (100) (112) (118) (129)
A43X5:4 /
-0V BRAKE4 / (92) (96) (98.6) (106) (115.1) (124) (146)
(77)
4 (94.6) (98.2) (100) (112) (118) (129)
OPTION: IF THREE EXTERNAL AXES OPTION: IF ONE OR TWO EXTERNAL AXES
-XP5.2 -XS5.1 -XP5.1

1 1 1
2 2 2
/ W763 0V BRAKE
(75)
3 3 3
4 4 4
0V BRAKE 4012
XS5.1:3 / (87)
Contactor unit A43.X5

XS5
Block diagram for: CONNECTED IN STANDARD Connected
Contactor unit A43.X5

XS5.1 XP5.1 XS5
Connected
Block diagram for: Option if one or two external axes,
and if Single 1-3 axes.
Connected
Block diagram for: Option if three external axes and Contactor unit A43.X5
Dual with 2600-76xx XS5
Connected
XP5.2
Power supply G9 XS5.1 XP5.1
Not connected
Connected

2011-09-22 =
CONTACTOR BOARD Sublocation:+
Next 79
1 2 3 4 5 6 7 8
DRIVE (81) (82) / -+24V DRIVE;2 -726 AWG20 BK
POWER
SUPPLY (81) (82) / 0V DRIVE;2 -725 AWG20
EPS/SAFE MOVE AXIS COMPUTER BOARD MAIN SERVO DRIVE UNIT
A44-X1 -(A42-X)1 A42 A41.1
1
2
-XS1
DRIVE (75) -+24V DRIVE
POWER (76)
1
SUPPLY (75) (76) -0V DRIVE
2
-XP11 AWG26 4x2 SFTP
(75) ACOK
BN
-XP8
3
(75) -+5V_OUT 1 1
4 BNWH
2 2
OG
3 3
OGWH
6 6
1)
AWG24 -XP2
(42) / -TX+.1
CONTROL 1
MODULE (42) / -TX-.1
A31.A9 2
MAIN
COMPUTER (42) / -RX+.1
3
(42) / -RX-.1
6
OPTION : (81) (82) / TX+.2

EPS OR (81) (82) / TX-.2
SAFE MOVE (81) (82) / RX+.2
A44-X4
(81) (82) / RX-.2
-XP6
(77) / -RS485+
4
CONTACTOR (77) / -RS485-
UNIT 5
-XS6
(77) / -0V ENABLE2 (75) (76) / +24V Drive sys 519 AWG16 BU
7 1
(77) / -ENABLE2
8 (75) (76) / -0V Drive sys 518 AWG16 BU
2
XS9
RXD
2
1) No connection to main computer if EPS or SAFE MOVE is connected TXD
3
0V
5

2011-09-22 =
AXIS COMPUTER UNIT Sublocation:+
Next 80
1 2 3 4 5 6 7 8
A44
EPS Option: EPS
connect to
A44-X5
3.See pages / (81)
A44
AXIS COMPUTER BOARD EPS Option: Safe Move connect
A42 to A44-x5 and x7
4.See pages / (82)
(82)
-XP4
MRCO1 -MRCO1 / (92) (94.6) (96) (98.2) (98.6)
(100) (106) (112) (115.1) (118)
1 (124) (129) (146)
MRCO1_N -MRCO 1_N / (92) (94.6) (96) (98.2) (98.6)

(100) (106) (112) (115.1) (118)
2 (124) (129) (146)
(92) (94.6) (96) (98.2) (98.6)
MRCI1 -MRCI1 / (100) (106) (112) (115.1) (118)
4 (124) (129) (146)
(92) (94.6) (96) (98.2) (98.6)

MRCI1_N CONTROL
-MRCI 1_N / (100) (106) (112) (115.1) (118)

5 (124) (129) (146) SIGNAL XS2
0V -MRC_0V1 / (92) (96) (98.6) (100) (106)

(112) (118) (129)
6
24V_SMB1 +24V_SMB1 / (92) (94.6) (96) (98.2) (98.6)

(100) (106) (112) (115.1) (118)
7 (124) (129) (146)
0V -MRC_0V2 / (92) (96) (98.6) (100) (106)

(112) (118) (129)
3
0V -MRC_0V3 / (92) (96) (98.6) (100) (106)

(112) (118) (129)
9
-XP5
MRCO2 MRCO2 / (22)
1
MRCO2_N MRCO2_N / (22)
2
MRCI2 MRCI2 / (22)
4
MRCI2_N MRCI2_N / (22) EXT. AXIS
5 SIGNAL SX41
0V MRC_0V4 / (22)
6
24V_SMB2 24V_SMB2 / (22)
7
0V MRC_0V5 / (22)
3
0V MRC_0V6 / (22)
9

2011-09-22
AXIS COMPUTER UNIT Sublocation:+
Next 80.1
1 2 3 4 5 6 7 8
Option: 738-1
-FMB
Graphic view at sheet (21.3) 12 x AWG24 BU UL1569
-X1
SDI_AXC 1005
SDI_AXC_N A 1006
SDO_AXC B 1007 DSQC686 VOLTAGE MEASURE BOARD
(22) / XS41 SMB 19 x 0,14mm^2 BU
SDO_AXC_N C 1008 -A1
0V D 1011
24V E 1012 -XS1 -X1 -X2 -XP2 -X3
F AIN1_P
2 1 1 AIN1_N
3 2 2 AIN2_P
4 3 3 AIN2_N
5 4 4 AIN3_P
7 5 5 AIN3_N
8 6 6 AIN4_P
9 7 7 AIN4_N
10 8 8 AIN5_P Customer connection
11 9 9 AIN5_N
12 10 10 AIN6_P
Bridge connector FMB.X2 13 11 11 AIN6_N
14 12 12 AIN7_P
-X2 14 14 AIN7_N
SDO_SMB 1001 15 15 SEN_DET_P
SDO_SMB_N A 1002 16 16 SEN_DET_N
SDI_SMB B 1003 17 17 0V_AI_ANALOG
Customer connection SDI_SMB_N C 1004 23 18 -15V_AI
0V D 1009 24 19 +15V_AI
24V E 1010 25 20
F

2011-09-22 =
FORCE MEASUREMENT BOX Sublocation:+
Next 81
1 2 3 4 5 6 7 8
Option: EPS DSQC 646

-A44
-X4
AWG24
BU TX+.2 / (79)
-X1 1
DRIVE POWER (79) / 0V DRIVE;2 WHBU TX-.2 / (79) AXIS
SUPPLY 1 2 COMPUTER
(79) / -+24V DRIVE;2 OG RX+.2 / (79) BOARD
2 3 A42-X2
WHOG RX-.2 / (79)
6
-X6
MRCO1
AWG24 -X3 1
(42) / -TX+.1 WHOG MRCO1-N
CONTROL 1 2
MODULE (42) / -TX-.1 OG MRCI1
A31.A9 2 4
MAIN (42) / -RX+.1 WHGN MRCI1-N CONTROL
COMPUTER SIGNAL
3 5
(42) / -RX-.1 GN 0V XS2

6 6
24V-SMB1
7
0V
3
0V
9
-X5 -X9
MRCO1 +24V
1 1
MRCO1-N 0V
2 2
MRCI1 OUT1A
Option: EPS Connect 4 3
to AXIS COMPUTER MRCI1-N OUT1B
BOARD A42-X4 5 4
0V OUT2A
3.See pages / (80) 6 5
24V-SMB1 OUT2B PROCESS I/O
7 6
0V OUT3A
3 7
0V OUT3B
9 8
OUT4A
9
OUT4B
10
OUT5A
11
OUT5B
12
CSC INA
13
CSC INB
14

2011-09-22
EPS Sublocation:+
Next 82
1 2 3 4 5 6 7 8
Option: SAFE MOVE

-A44
X13
Relay output RelOut 1A -A43-X21.1 / (77)
XS1 pair 1
DRIVE POWER (79) / -0V DRIVE;2 1
SUPPLY 1 RelOut 1B -A43-X21.2 / (77)
(79) / -+24V DRIVE;2 2 CONTACTOR UNIT
2 Relay output RelOut 2A -A43-X21.3 / (77) X21
pair 2 3
RelOut 2B -A43-X21.4 / (77)
4
AWG24
MAIN (42) / -TX+.1 AWG24 WHOG X3 X4 WHOG -TX+.2 / (79) AXIS
COMPUTER (42) / -TX-.1 OG 1 1 OG -TX-.2 / (79) COMPUTER
A31.A9 (42) / -RX+.1 WHGN 2 2 WHGN -RX+.2 / (79) BOARD
CONTROL 3 3 A42.X2
MODULE 4 4
(42) / -RX-.1 GN 5 5 GN -RX-.2 / (79)
6 6
7 7
8 8
-X5 -X6
MRCO1 MRCO1
1 1
MRCO1-N MRCO1-N
2 2
Connect to MRCI1 MRCI1
AXIS COMPUTER 4 4 CONTROL
BOARD MRCI1-N MRCI1-N SIGNAL
A42-X4 5 5 XS2
4.See pages / (80) 0V 0V
6 6
24V-SMB1 24V-SMB1
7 7
0V 0V
3 3
0V 0V
9 9
-X7 -X8
MRCO2 MRCO2 MRCO2 / (22)
1 1
MRCO2-N MRCO2-N MRCO2_N / (22)
Connect to 2 2
AXIS COMPUTER MRCI2 MRCI2 MRCI2 / (22) EXT. AXIS
BOARD 4 4 SIGNAL
A42-X5 MRCI2-N MRCI2-N XS41
MRCI2_N / (22)
4.See pages / (80) 5 5
0V 0V MRC_0V4 / (22)
6 6
24V-SMB2 24V-SMB2 24V_SMB2 / (22)
7 7
0V 0V MRC_0V5 / (22)
3 3
0V 0V MRC_0V6 / (22)
9 9

2011-09-22
SAFE MOVE Sublocation:+
Next 83
1 2 3 4 5 6 7 8
Option: SAFE MOVE DSQC647

-A44
-X9 -X11
IN1A I/O POWER +24V I/O
1 SUPPLY 1
IN1B Equivalent GND
2 configurable 2
IN2A activation OUT1A
3 Inputs 3
IN2B OUT1B
4 4
IN3A Configurable OUT2A
5 Monitor 5
IN3B Outpurs OUT2B
6 6
IN4A OUT3A
7 7
IN4B OUT3B
8 8
IN5A OUT4A
9 Antivalent 9
IN5B configurable OUT4B
10 activation 10
IN6A Inputs
11
PROCESS I/O IN6B PROCESS I/O
12
-X10 -X12
IN7A
1 Antivalent 1
IN7B configurable
2 activation 2
IN8A Inputs OUT5A
3 3
IN8B OUT5B
4 4
CSC INA Antivalent Configurable OUT6A
5 Inputs Monitor 5
CSC INB Outpurs OUT6B
6 6
OUT7A
7 7
OUT7B
8 8
OVR A Antivalent OUT8A
9 Inputs 9
OVR B OUT8B
10 10
11
12

2011-09-22 =
SAFE MOVE Sublocation:+
Next 85
1 2 3 4 5 6 7 8
ADDITIONAL AXIS 1, DRIVE UNIT NO 7

ADDITIONAL RECTIFIRE UNIT
MAIN DRIVE UNIT LV unit -A41.2 ADDITIONAL DRIVE UNIT
A41.1 -X9 -X9 -A41.3 -X9
-X8 -X8
POWER UNIT 1 TX+ 1 1 1 1 TX+
2 TX- 2 2 2 2 TX-
3 RX+ 3 3 3 3 RX+
6 RX- 6 6 6 6 RX-
/ (78)
/ (78)
/ (78)
-L21
-L22
-L23
XS1 -XP1
-XS21 -XP21 1 1
1 DC+ 2
2 DC- 3
AWG10 BK
XS7
-W550
-XS7 XS6 -XS7 XS6

1 0V DRIVE 1 1 1 1 0V DRIVE
X1
-W556
GNYE
AWG12 2 24V DRIVE 2 2 2 2 24V DRIVE
1
-W554
BK
AWG12 -W551
4 GNYE X1 -A41.4 ADDITIONAL DRIVE UNIT

AWG12
-W552
BK
AWG12 -W557 1 ADDITIONAL AXIS 2, DRIVE UNIT NO 8 XS6
3 BK
AWG12 (86.5) 1
BK
AWG12 -W555 4 2
2 BK
AWG12
-W553 3
BK
AWG12
-X8
2 1 TX+
2 TX-
3 RX+
6 RX-
XS1 -XP1
-XS22 -XP22 1 1
1 DC+ 2
2 DC- 3 -X9
AWG10 BK 1 TX+
XS7 2 TX-
1 3 RX+
RX-
24V DRIVE
BLEEDER 2 6
-X2
BLEEDER -X2 -1 AWG12 BK
Bleeder +
-1 AWG12 BK Bleeder + 1
0V DRIVE
1 1
(86.5) -A41.5 ADDITIONAL DRIVE UNIT
1
XS6 XS7
2 1 0V DRIVE 1
2 24V DRIVE
-2 AWG12 BK 2 2
Bleeder -
-2 AWG12 BK Bleeder - 2
2 -X8
GNYE ADDITIONAL AXIS 3, DRIVE UNIT NO 9 1 TX+
GNYE AWG12 2 TX-
AWG12 3 RX+
6 RX-
XS1 -XP1
-XS23 -XP23 1 1 -X9
1 DC+ 2 1
2 DC- 3 2
AWG10 BK 3
6

2011-09-22
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV Sublocation:+
Next 86
1 2 3 4 5 6 7 8
MAIN DRIVE UNIT -A41.3 ADDITIONAL DRIVE UNIT

POWER UNIT ADDITIONAL AXIS 1, DRIVE UNIT NO 7
A41.1
/ (78)
/ (78)
/ (78)
-X9 (85.6)
-X8 -X9
1 TX+ 1 1 TX+
-L21
-L22
-L23
2 TX- 2 2 TX-
3 RX+ 3 3 RX+
6 RX- 6 6 RX-
AWG10
AWG10
AWG10 XS1 -XP1
GNYE
-XS21 -XP21 1 1
DC+
-W138
1 2
AWG10 2 3
DC-
-W137
AWG10 BK
-XS7 XS6 XS7
-X1 1 0V DRIVE 1 1 0V DRIVE
-W136
1 2 24V DRIVE 2 2 24V DRIVE
4
-A41.4
ADDITIONAL DRIVE UNIT

3 ADDITIONAL AXIS 2, DRIVE UNIT NO 8 XS6

(85.6) 1
2 2
-X8
1 TX+
2 TX-
3 RX+
6 RX-
XS1 -XP1
-XS22 -XP22 1 1
1 DC+ 2
2 DC- 3 -X9
AWG10 BK 1 TX+
XS7 2 TX-
BLEEDER -X2 1 3 RX+
-132 AWG12 BK Bleeder + 2 6 RX-
0V DRIVE
24V DRIVE
1
1
-A41.5 ADDITIONAL DRIVE UNIT
2 XS7
XS6
-133 AWG12 BK Bleeder - 1 0V DRIVE 1
2 2 24V DRIVE 2
GNYE ADDITIONAL AXIS 3, DRIVE UNIT NO 9

AWG12 -X8
1 TX+
2 TX-
3 RX+
XS1 -XP1 6 RX-
-XS23 -XP23 1 1
1 DC+ 2
2 DC- 3 -X9
AWG10 BK 1
2
3
6

2011-09-22 =
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV Sublocation:+
Next 87
1 2 3 4 5 6 7 8

A41.3 External axis no. 7 -XS/XP7
-X2
1 U -4000 AWG12 BK
A1
4 U -4001 AWG12 BK
A2
3 W -4002 AWG12 BK
A3
6 W -4003 AWG12 BK
A4
2 V -4004 AWG12 BK
A5
5 V -4005 AWG12 BK
A6
CONTACTOR UNIT
A43
-X24 -4013 AWG16
PTC2 BU
1 -4014 AWG16 E1
PTC2 0V BU
2
E2
0,47uF
x1 x2 E3
E4
E5
E6
F9
F10
XS5.1:3 /
-4012 AWG16 BU
(78.2)
F11
-X22 -4006 AWG16
LIM2 ch1 BU
1 F1
LIM2 ch1 ret -4007 AWG16 BU
2 F4
LIM2 ch2 -4008 AWG16 BU
3 F2
LIM2 ch2 ret -4009 AWG16 BU
4 F3
F5
F6
(78.1) / EXTBRAKEREL BRAKE REL. +24V -4010 AWG16 BU
(78.1) / EXTBRAKEPB BRAKE PB -4011 AWG16 BU F7
F8
AWG10 GNYE

2011-09-22 =
EXTERNAL AXIS no 7 Sublocation:+
Next 88
1 2 3 4 5 6 7 8

-A41.4 External axis no.8
-XS/XP7
-X2 -4000
U BK
1 B1
U -4001 BK
4 B2
W -4002 BK
3 B3
W -4003 BK
6 B4
V -4004 BK
B5
2
V -4005 BK
5 B6

-A41.5 External axis no.9
-XS/XP7
-X2 4000
U BK
1 C1
U 4001 BK
4 C2
W 4002 BK
3 C3
W 4003 BK
6 C4
V 4004 BK
2 C5
V 4005 BK
5 C6

2011-09-22 =
EXTERNAL AXIS no 8 - 9 Sublocation:+
Next 89
1 2 3 4 5 6 7 8
IRB 120 cabinet module

MAIN SERVO DRIVE UNIT
A41.1
-X11 1 3 2 -X12 2 3 1 -X14 1 3 2 -X16 2 3 1 -X13 1 3 2 -X15 2 3 1

-XS/XP1 DRIVE MODULE
FLOOR CABLE
B1.2-B6.2
B1.1-B6.1
PE1-PE6
MW1
MW2
MW3
MW4
MW5
MW6
MU1
MU2
MU3
MU4
MU5
MU6
MV1
MV2
MV3
MV4
MV5
MV6
MANIPULATOR
R1.MP 1 2 5 13 12 LUG1 3 4 8 6 9 10 15 16 19 17 21 22 20 23 24
According to Manipulator circuit diagram 3HAC031408-003
Latest revision: Lab/Office: Status: Plant: =2011-09-22

SERVO DRIVE SYSTEM Sublocation:+
IRB 120 Document no. Rev. Ind Page89
Next 90
1 2 3 4 5 6 7 8
MANIPULATOR

IRB120
R1.SMB/EIB
B
SERIAL
C MEASUREMENT
BOARD
D

2011-09-22 =
CONTROL CABLE Sublocation:+
Next 90.5
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
IRB 120
CONTROL MODULE
Customer
Connection

0,23mm2
R1.CS
WH
A
BU
B
WH
C
OG
D
WH
E
GN
F
WH
G
BN
H
WH
J
GY
K

2011-09-22 =
CUSTOMER SIGNALS Sublocation:+
IRB 120 Document no. Rev. Ind Page90.5
Next 91
1
Latest revision:
FLOOR CABLE
A41.1
R1.(MP 1-)3
AWG16
-XS/XP1
-X11
M3R BUGN -_400 AWG14 BK

1
13
A1
2
M3S BURD -_402 AWG14 BK

3
17
A3
M3T BUWH -_404 AWG14 BK
2
15
A5
-X12
M1T BKRD -_410 AWG14 BK

2
3
BKGN A11 -_408 AWG14 BK
M1S
3
A9
M1R BKBU -_406 AWG14 BK
1
1
3
A7
R1.(MP 4-)6
-X14
M6R BN -_418 AWG14 BK

1
6
B3
GNRD -_420 AWG14 BK

4
M6S
9
3
B4
M6T GNWH -_422 AWG14 BK

2
12
B5
-X16
M4T BNBU -_432 AWG14 BK
PRH
2
3
B11
M4S BNBK -_430 AWG14 BK
Lab/Office:
DMRO SE/
2
3

B10
M4R BU -_428 AWG14 BK

1
1
B9
5
IRB 140
-X13
M2R BKWH -_412 AWG14 BK

1
7
A13
M2S BK -_414 AWG14 BK

3
11
A15
BUBK BK
SERVO DRIVE SYSTEM

M2T -_416 AWG14
9
2
B1

-X15
M5T BNWH -_426 AWG14 BK

6
10
B8
M5S BNRD -_425 AWG14 BK

7
3
B7
M5R BNGN -_424 AWG14 BK

4
1
B6
AWG10 GNYE
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-09-22
3HAC024480-005
Plant:
DRIVE MODULE
MANIPULATOR
Sublocation:+
Location: +
=
8
06 Total
Next 92
Rev. Ind Page91
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE 0,23 mm2 IRB140
R2.SMB
-XS/XP2
(80) / -MRCO1 WH SDI
(80) / -MRCO 1_N A BU 9 SDI-N
(80) / -MRCI1 B WH 5 SDO
(80) / -MRCI 1_N C OG 8 SDO-N
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
(80) / +24V_SMB1 GN 24V BOARD
F BN 7
(80) / -MRC_0V2
G
(80) / -MRC_0V3 H
J GY BATSUP
K RD 6 BATLD
L 2

AWG16
R1-H1
-_433 AWG16 -XS/XP1
(78.1) / -EXT. LAMP OG
C7 1 R1-.(MP 4-)6
DRIVE MODULE (78.1) / -BRAKEPB -_434 AWG16 BU OGWH
X40 B16 15
(78.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 8
(78.1) / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 5
(78.2) / -0V BRAKE4 -_438 AWG16 BU GYGN
B14 13
CONTACTOR UNIT (78.2) / -PTC1 -_439 AWG16 BU OGBU
A43-X5 C2 =MAN+R1.140-(MP 1-)3 11

(78.2) / -PTC 1 ret -_440 AWG16 BU OGBK
C1 2
(78.2) / -0V BRAKE3 -_437 AWG16 BU OGRD
B15 14
GYWH
D2 10
GYRD
D1 16
GY
D3 18
OGGN
D4 12

2011-09-22=
Next 93
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE
Customer
Connection
-XS/XP5 0,23mm2

-XP/XT5 +R1-CS
-625 AWG24
WH
OG CSA
1 B5 1
-626 AWG24
BU
OG CSB
2 C5 9
-627 AWG24
WH
OG CSC
3 D5 2
-628 AWG24
OG
OG CSD
4 A6 10
-629 AWG24
WH
OG CSE
5 B6 3
-630 AWG24
GN
OG CSF
6 C6 11
-631 AWG24
WH
OG CSG
7 D6 4
-632 AWG24
BN
OG CSH
8 A7 12
-633 AWG24
WH
OG CSJ
9 B7 5
-634 AWG24
GY
OG CSK
10 C7 13
-635 AWG24
RD
OG CSL
11 D7 6
-636 AWG24
BU
OG CSM
12 A8 14

2011-09-22 =
CUSTOMER SIGNAL Sublocation:+
IRB 140 Next 94
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE IRB 140
Customer
Connection
-XS/XP5 0,23mm2
-708
-XP/XT5 AWG24 +R1-CS

BK WH CSA
1 B5 1
BN BU CSB
2 C5 9
RD WH CSC
3 D5 2
OG OG CSD
4 A6 10
YE WH CSE
5 B6 3
GN GN CSF
6 C6 11
BU WH CSG
7 D6 4
VT BN CSH
8 A7 12
GY WH CSJ
9 B7 5
WH GY CSK
10 C7 13
WH/BK RD CSL
11 D7 6
WH/BN BU CSM
12 A8 14

2011-09-22 =
SINGLE CABINET Document no. Rev. Ind Page94
IRB 140 Next 94.5
1 2 3 4 5 6 7 8

A41.1
-X11 1 3 2 -X12 2 3 1 -X16 2 3 1 -X13 1 3 2

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-_400 AWG14
-_402 AWG14
-_404 AWG14
-_410 AWG14
-_408 AWG14
-_406 AWG14
-_432 AWG14
-_430 AWG14
-_428 AWG14
-_412 AWG14
-_414 AWG14
-_416 AWG14
GNYE
GNYE
-XS/XP1 A1 A3 A5 A11 A9 A7 B11 B10 B9 A13 A15 B1 CONTROLLER
DRIVE MODULE
GNWH
BUWH
BKWH
GNRD
BUGN
BKGN
BURD
BKRD
BKBU
BUBK
BN
BK
AWG16
Floor cable
M1W
M2W
M6W
M3W
M1U
M2U
M6U
M3U
M1V
M2V
M6V
M3V
A1 A2 A3 D2 D1 A4 B10 D7 D8 D3 D4 B1 MANIPULATOR
R1-MP IRB 260

2011-09-22 =
SERVO DRIVE UNIT Sublocation:+
Next 94.6
1 2 3 4 5 6 7 8
FLOOR CABLE
DRIVE MODULE IRB 260
0,23 mm2
R1 SMB
-XS/XP2
A A
(80) / -MRCO 1_N BU SDI-N
B B
(80) / -MRCI1 WH SDO SERIAL
C C MEASUREMENT
AXIS COMPUTER BOARD (80) / -MRCI 1_N OG SDO-N BOARD
A42-X4 D D
(98.2) / -MRC_0V.1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V
F BN F
(115.1) / -MRC_0V.2
G
(115.1) / -MRC_0V.3 WH 0V
J J
GY BATT+
K K
RD BATT LOAD
L L
Keypin
AWG16 M
R1 MP
-433 AWG16 -XS/XP1
(78.1) / -EXT. LAMP BU OG
DRIVE MODULE C7 C7
X40 (78.1) / -BRAKEPB -434 AWG16 BU OGWH
B16 B8
(78.1) / -BRAKEREL1 -435 AWG16 BU GYBK
B12 C9
(78.1) / -BRAKEREL2 -436 AWG16 BU GYBU
B13 C8
(78.2) / -0V BRAKE4 -438 AWG16 BU GYGN
B14 C10
CONTACTOR UNIT (78.2) / -PTC1 -439 AWG16 BU OGBU
A43-X5 C2 B9
(78.2) / -PTC 1 ret -440 AWG16 BU OGBK
C1 B2
(78.2) / -0V BRAKE3 -437 AWG16 BU OGRD
B15 B7
(77) / -A43-X21.2 LIM 1A -441 AWG16 BU GYWH
D2 B3
CONTACTOR UNIT (77) / -A43-X21.4 LIM 2A -442 AWG16 BU GYRD
A43-X21 D1 B4
(77) / -A43-X21.3 LIM 2B -443 AWG16 BU GY
D3 C2
(77) / -A43-X21.1 LIM 1B -444 AWG16 BU OGGN
D4 C1

2011-09-22
Next 94.7
1 2 3 4 5 6 7 8
Floor cable
Customer IRB 260
Connection CONTROL MODULE
Dual cabinet Single cabinet
-XS/XP5
-709 AWG18
-XP/XT6 AWG24 R1-CP/CS
-648 OG AWG18 BK RD CPA
1 -649 OG AWG18 BN A1 BU A1 CPB
2 -650 OG AWG18 RD B1 GN B1 CPC
3 -651 OG AWG18 OG C1 YE C1 CPD
4 -652 OG AWG18 YE D1 WH D1 CPE
5 -653 OG AWG18 GN A2 BK A2 CPF
6 -654 OG AWG18 BU B2 BN B2 CPJ
7 -655 OG AWG18 VT C2 VT C2 CPK
8 -656 OG AWG18 GY D2 OG D2 CPL
9 -657 OG AWG18 WH A3 PK A3 CPM
10 -658 OG AWG18 WH/BK B3 TQ B3
-659 AWG18 C3 GY C3

11 OG WH/BN
12 D3 D3
-XP/XT5.1
-710 0,23mm2
-625 OG AWG24 AWG24 BK WH CSA
1 -626 OG AWG24 BN B5 BU B5 CSB
2 -627 OG AWG24 RD C5 WH C5 CSC
3 -628 OG AWG24 OG D5 OG D5 CSD
4 -629 OG AWG24 YE A6 WH A6 CSE
5 -630 OG AWG24 GN B6 GN B6 CSF
6 -631 OG AWG24 BU C6 WH C6 CSG
7 -632 OG AWG24 VT D6 BN D6 CSH
8 -633 OG AWG24 GY A7 WH A7 CSJ
9 -634 OG AWG24 WH B7 GY B7 CSK
10 -635 OG AWG24 WH/BK C7 RD C7 CSL
11 -636 OG AWG24 WH/BN D7 BU D7 CSM
12 A8 A8
-XP/XT5.2
-637 OG AWG24 WH/RD RD CSN
13 -638 OG AWG24 WH/OG B8 OG B8 CSP
14 -639 OG AWG24 WH/YE or PK C8 RD C8 CSR
15 -640 OG AWG24 WH/GN D8 GN D8 CSS
16 -641 OG AWG24 WH/BU A9 RD A9 CST
17 -642 OG AWG24 WH/VT B9 BN B9 CSU
18 -643 OG AWG24 WH/GY or Light GN C9 RD C9 CSV
19 -644 OG AWG24 BN/BK or RD/BK D9 GY D9 CSW
20 -645 OG AWG24 BN/RD or GN/BK A10 BK A10 CSX
21 -646 OG AWG24 BN/OG or OG/BK B10 BU B10 CSY
22 -647 OG AWG24 BN/YE or YE/BK C10 WH C10 CSZ
23 D10 D10

2011-09-22 =
CUSTOMER POWER/SIGNAL Sublocation:+
SINGLE/DUAL CABINET Document no. Rev. Ind Page94.7
IRB 260 Next 95
1 2 3 4 5 6 7 8

A41.1
-X11 1 3 2 -X12 2 3 1 -X13 1 3 2 -X15 2 3 1
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_400
-_402
-_404
-_410
-_408
-_406
-_418
-_420
-_422
-_416
-_414
-_412
M2U
M2V
M2W
M1W
M1V
M1U
M3U
M3V
M3W
M4W
M4V
M4U
GNYE
GNYE
AWG10
AWG10
-XS/XP1 A11 A9 A7 A5 B3 B4 B10 B9 B8 A13 A15 B1 DRIVE MODULE
BUWH
BKWH
BUGN
BKGN
BURD
BKRD
BNBU
BUBK
BKBU
BNBK
AWG16
BU
BK
FLOOR CABLE
MANIPULATOR
+R1 (MP 1-)3 9 11 7 3 13 17 15
+R1 (MP 4-)6 1 2 9 6 10

2011-09-22 =
SERVO DRIVE UNITS Sublocation:+
Next 96
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
R2-SMB
-XS/XP2
(80) / -MRCO 1_N A BU 9 SDI-N
(80) / -MRCI1 B WH 5 SDO
(80) / -MRCI 1_N C OG 8 SDO-N
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH 4 0V
A42-X4 E WH 3
(80) / +24V_SMB1 GN 24V
F BN 7
(80) / -MRC_0V2 SERIAL
G MEASUREMENT
(80) / -MRC_0V3 H BOARD
J
K
L

AWG16
-XS/XP1 R1-H1
(78.1) / -EXT. LAMP -_433 AWG16 BU GY
C7 1 R1-(MP 4-)6
(78.1) / -BRAKEPB -_434 AWG16 BU GNWH
DRIVE MODULE B16 15

X40 (78.1) / -BRAKEREL1 -_435 AWG16 BU BNRD
B12 8
(78.1) / -BRAKEREL2 -_436 AWG16 BU BNGN
B13 5
(78.2) / -0V BRAKE4 -_438 AWG16 BU BNWH
B14 13
CONTACTOR UNIT (78.2) / -PTC1 -_439 AWG16 BU BN
A43-X5 C2 R1-(MP 1-)3 11

(78.2) / -PTC 1 ret -_440 AWG16 BU GYBK
C1 2
(78.2) / -0V BRAKE3 -_437 AWG16 BU GNRD
B15 14
GYBU 1A
D2 10
GYRD 2A
D1 16
GYWH 2B LIM switch
D3 18
GYGN 1B
D4 12

2011-09-22
Next 97
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
Customer
Connection

-XS/XP5 0,23mm2
-XP/XT5
-625 AWG24 R1-CS
OG WH CSA
1 B5 A
-626 AWG24
BU
OG CSB
2 C5 B
-627 AWG24
WH
OG CSC
3 D5 C
-628 AWG24
OG
OG CSD
4 A6 D
-629 AWG24
WH
OG CSE
5 B6 E
-630 AWG24
GN
OG CSF
6 C6 F
-631 AWG24
WH
OG CSG
7 D6 G
-632 AWG24
BN
OG CSH
8 A7 H
-633 AWG24
WH
OG CSJ
9 B7 J
-634 AWG24
GY
OG CSK
10 C7 K
-635 AWG24
RD
OG CSL
11 D7 L
-636 AWG24
BU
OG CSM
12 A8 M

2011-09-22 =
IRB 360 Next 98
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
Customer
Connection

-XS/XP5 0,23mm2
-708
-XP/XT5 AWG24 R1-CS
BK WH CSA
1 B5 A
BN BU CSB
2 C5 B
RD WH CSC
3 D5 C
OG OG CSD
4 A6 D
YE WH CSE
5 B6 E
GN GN CSF
6 C6 F
BU WH CSG
7 D6 G
VT BN CSH
8 A7 H
GY WH CSJ
9 B7 J
WH GY CSK
10 C7 K
WH/BK RD CSL
11 D7 L
WH/BN BU CSM
12 A8 M

2011-09-22 =
IRB 360 Next 98.1
1
Latest revision:
R1 MP
A41.1
2,5mm2
-XS/XP1
-X11
17 GNRD M1U -_400 AWG12 BK
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
26 OGBU M1W -_403 AWG12 BK
2
26
26
Main servo drive unit 460
18 GNWH M1V -_404 AWG12 BK

2
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
3
-X12
23 GYWH M2U -_406 AWG12 BK

1
23
23
15 BNWH M2U -_407 AWG12 BK

4
32
32
24 GY M2W -_408 AWG12 BK

3
21
21
13 BNGN M2W -_409 AWG12 BK

6
4
30
30
22 GYRD M2V -_410 AWG12 BK

2
22
22
14 BNRD M2V -_411 AWG12 BK

5
31
31
PRH
Lab/Office:
DMRO SE/
5
IRB 460
-X13
10 BU M3U -_412 AWG12 BK

1
3
3
SERVO DRIVE SYSTEM 4 BKWH M3U -_413 AWG12 BK

4
4
4
12 BNBU M3W -_414 AWG12 BK

3

7
7
6
5 BK M3W -_415 AWG12 BK

6
14
14
11 BNBK M3V -_416 AWG12 BK

2
5
5
6 BUBK M3V -_417 AWG12 BK

5
6
6
-X16
9 BUWH M6U -_428 AWG12 BK

1
9
9
Status:
7 BUGN M6W -_430 AWG12 BK

7
16
16
8 BURD M6V -_432 AWG12 BK

APPROVED
Document no.
2
8
8
AWG10 GNYE
2011-09-22
AWG10 GNYE
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
DRIVE MODULE
CONTROLLER
MANIPULATOR
06 Total
FLOOR CABLE
Next 98.2
Rev. Ind Page98.1
1 2 3 4 5 6 7 8
FLOOR CABLE
0,23 mm2
R1 SMB
-XS/XP2
A A
B B
C C MEASUREMENT
A42-X4 D D
(94.6) / -MRC_0V.1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V

F BN F
Key pin
M
-_433 AWG16 -XS/XP1

(78.1) / -EXT. LAMP BU
R1 MP
DRIVE MODULE (78.1) / -BRAKEPB -_434 AWG16 BU 28 OG 0,75 mm2 BRAKE PB
XS40 11 11
(78.1) / -BRAKEREL1 -_435 AWG16 BU 30 OGRD 4mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(78.1) / -BRAKEREL2 -_436 AWG16
(78.2) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4mm2 0V BRAKE

12 12 0V BRAKE
-_438 AWG16 BU 31 PKBK 0,75mm2 24V EXT.LAMP
27 27
CONTACTOR UNIT -_439 AWG16 BU
A43-X5
32 PKBU 0,75mm2 0V EXT.LAMP
15 15
(78.2) / -0V BRAKE3 -_440 AWG16 BU

2011-09-22
Next 98.3
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer CONTROL MODULE IRB 460, 660, 760
Connection Dual cabinet Single cabinet w26 1mm2
-XP/XT6 -713 R1 CP
-XS/XP13
-670 AWG18 AWG20 BK 1 24V
1 BN A1 D1
-671 AWG18 RD 2 0V
2 OG A2 D6
-672 AWG18 YE 3 24V
3 GN A3 D3
-673 AWG18 BU 4 0V
4 VT A4 GNYE D4
PE
SH
-XP/XT5.1 -711 W27 R1 CS
-677 AWG24 AWG24 BK BKog 0,23mm2 CS
1 -678 AWG24 BN B1 bu 0,23mm2 B1 CS
2 -679 AWG24 RD B2 WHog 0,23mm2 B2 CS
3 -680 AWG24 OG B11 og 0,23mm2 B11 CS
4 -681 AWG24 YE B12 WHgn 0,23mm2 B12 CS
5 -682 AWG24 GN B13 gn 0,23mm2 B13 CS

6 -683 AWG24 BU B14 GN AWG24 B14 CS

7 -684 AWG24 VT C19 BN AWG24 C19 CS
8 -705 1/WH -712 1/WH C21 WH AWG24 C21 CS
9 AWG24 1/BU AWG24 1/BU B7 BU AWG24 B7 CS
10 2/WH 2/WH B8 WH AWG24 B8 CS
11 2/OG 2/OG B9 OG AWG24 B9 CS
12 B10 W28 B10
-XP/XT5.2
3/WH 3/WH WH AWG24 CS
1 3/GN 3/GN B3 GN AWG24 B3 CS
3 4/BN 4/BN B5 BN AWG24 B5 CS
4 -685 AWG24 -711 GY B6 RD AWG24 B6 CS
5 -686 AWG24 AWG24 WH C16 OG AWG24 C16 CS
6 -687 AWG24 WH/BK C17 RD AWG24 C17 CS
7 -688 AWG24 WH/BN C18 RD AWG24 C18 CS
8 -689 AWG24 WH/RD C20 C20
9 -690 AWG24 WH/OG B22
10 -691 AWG24 WH/YE or PK B23
11 -692 AWG24 WH/GN or Light GN B24
12 B25
-XP/XT5.3 -713 W27

-693 AWG24 AWG20 GY WHbn 0,23mm2 CS
1 -694 AWG24 WH B15 bn 0,23mm2 B15 CS
2 -695 AWG24 WH/BK B16 WHgy 0,23mm2 B16 CS
3 -696 AWG24 WH/BN B18 gy 0,23mm2 B18 CS
4 -697 AWG24 WH/RD B19 RDbu 0,23mm2 B19 CS
5 -698 AWG24 WH/OG B20 bu 0,23mm2 B20 CS
6 -699 AWG24 WH/YE B21 B21
7 -700 AWG24 WH/GN C10
8 -666 AWG24 WH/BU C11
9 -667 AWG24 WH/VT C12
10 -668 AWG24 WH/GY or Light GN C13
11 -669 AWG24 BN/BK or RD/BK C14
12 AWG16 C15

2011-09-22 =
IRB460, 660, 760 Document no. Rev. Ind Page98.3
Next 98.4
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer CONTROL MODULE IRB 460, 660, 760
Connection
A35
OPTION : DEVICENET -X2 AWG22 AWG24 R1 CP/CS
-707 +DeviceNet-XS/XP13
(115.5.1) 2/BK V- BK 0V
1 F2 B23
1/BU CAN_L BU CAN_L
2 F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
4 F3 A3
2/RD V+ RD +24V CAN
5 F1 B22
A33 AWG22
OPTION : PROFIBUS -XS/XP13 +R1 CP/CS
-709 AWG24
Option: 803-4 (115.5.1) -(DP-M)1 1/RD RXD/TXD-P RD RXD/TXD-P
(115.4.1)
1B 2 F5 A5
1/GN RXD/TXD-N GN RXD/TXD-N
1A F6 A6

2011-09-22 =
C-BUS/P-BUS/ to CP/CS Sublocation:+
IRB460, 660, 760 Document no. Rev. Ind Page98.4
Next 98.5
1
Latest revision:
A41.1
2,5mm2
+R1 MP
-XS/XP1
17 GNRD M1U -_400 AWG12 BK -X11
1
17
17
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
2

6
26
26
2
18
18

5
25
25
-X14
M4U -_418 AWG12 BK
1
M4U -_420 AWG12 BK

3
3
10
M4V -_422 AWG12 BK
2
2
-X12

1
23
23

4
32
32
24 GY M2W -_408 AWG12 BK

3
21
21
M2W -_409 AWG12 BK

4
13 BNGN
6
30
30

2
22
22

5
31
31
PRH
Lab/Office:
DMRO SE/
-X15
M5U -_424 AWG12 BK

1
20
M5W -_425 AWG12 BK

5
29
M5V -_426 AWG12 BK

2
IRB 660 and 760 cabinet module
28
IRB 660, 760

According to Manipulator IRB660 circuit diagram 3HAC025691-001
-X13
M3U BK
SERVO DRIVE SYSTEM

10 BU -_412 AWG12
3
3
1
4 BKWH M3U -_413 AWG12 BK

4
4
4

6
7
7
3
5 BK M3W -_415 AWG12 BK

6
14
14

5
5
2

6
6
5
-X16

Status:
9
9
1
7

3
APPROVED
16
16
Document no.

8
8
2
2011-09-22
AWG10 GNYE
AWG10 GNYE
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
06 Total
DRIVE MODULE
CONTROLLER
Next 98.6
Rev. Ind Page98.5
MANIPULATOR
1 2 3 4 5 6 7 8
FLOOR CABLE
DRIVE MODULE IRB660, 760
0,23 mm2
+R1 SMB
-XS/XP2
A A
B B
C C MEASUREMENT
A42-X4 D D
(80) / -MRC_0V1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V

F BN F
(80) / -MRC_0V2
G
H
(80) / -MRC_0V3
J
AWG16 BU 1 BU EXT.LAMP RD EXT.LAMP

-DP1 AWG16 L L
1
-C1 M
2
BU
AWG16
(78.1) / -EXT. LAMP -_433 AWG16 BU

+R1 MP
-_434 AWG16 -XS/XP1
DRIVE MODULE (78.1) / -BRAKEPB BU 30 OGRD 0,75 mm2 BRAKE PB
XP40 11 11
(78.1) / -BRAKEREL1 -_435 AWG16 BU 28 OG 4,0 mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(78.1) / -BRAKEREL2 -_436 AWG16 BU
(78.2) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4,0 mm2 0V BRAKE

12 12 0V BRAKE
CONTACTOR UNIT (78.2) / -PTC1 -_439 AWG16 BU 31 PKBK 0,75 mm2 PTC
A43-X5 27 27
(78.2) / -PTC 1 ret -_440 AWG16 BU 32 PKWH 0,75 mm2 0V PTC
15 15
(78.2) / -0V BRAKE3 -_438 AWG16 BU

2011-09-22 =
IRB 660, 760 Document no. Rev. Ind Page98.6
Next 99
1
Latest revision:
FLOOR CABLE
-A41
AWG16
2
R1-MP
-XS/XP1
-X11
M1R BKBU -_400 AWG14 BK

1
A1
A1
M1S BKGN -_402 AWG14 BK
3
A2
A3
M1T BKRD -_404 AWG14 BK
2
A3
A5
-X12
M2T BUBK -_410 AWG14 BK

2
3
D2
A11
M2S BK -_408 AWG14 BK
3
A9
D1
M2R BKWH -_406 AWG14 BK
1
A4
A7
-X14
M4R BU -_418 AWG14 BK

1
B3
A10
M4S BNBK -_420 AWG14 BK
3
4
A9
B4
M4T BNBU -_422 AWG14 BK

2
A8
B5
-X16
M6T GNWH -_432 AWG14 BK

PRH
B10
B11
M6S GNRD -_430 AWG14 BK

3
D7
Lab/Office:
DMRO SE/
B10
M6R BN -_428 AWG14 BK

1
B9
D8
5
IRB 1410
-X13
M3R BUGN -_412 AWG14 BK

1
D3
A13
M3S BURD -_414 AWG14 BK

3
D4
A15
M3T BUWH -_416 AWG14 BK
SERVO DRIVE SYSTEM

2
B1
B1
-X15
M5T BNWH -_426 AWG14 BK

2
B8
D9
6
M5S BNRD -_425 AWG14 BK

3
B7
D10
M5R BNGN -_424 AWG14 BK

1
A7
B6
AWG10 GNYE
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-09-22
3HAC024480-005
Plant:
DRIVE MODULE
Sublocation:+
Location: +
=
MANIPULATOR
8
06 Total
Rev. Ind Page99
Next 100
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
-XS/XP2 R1-SMB
(80) / -MRCO 1_N A BU A SDI-N
(80) / -MRCI1 B WH B SDO
(80) / -MRCI 1_N C OG C SDO-N
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH D 0V
A42-X4 E WH E
(80) / +24V_SMB1 GN 24V
F BN F
G MEASUREMENT
(80) / -MRC_0V3 H 0V BOARD
J GY J BATSUP
K RD K BATLD
L L

AWG16
-XS/XP1 R1-MP
(78.1) / -EXT. LAMP -_433 AWG16 OG
C7 C7
(78.1) / -BRAKEPB -_434 AWG16 BU OGWH
DRIVE MODULE B16 B8

X40 (78.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 C9
B13 C8
B14 C10
A43-X5 C2 B9
C1 B2
B15 B7
GYWH
D2 B3
GYRD
D1 B4
GY
D3 C2
OGGN
D4 C1

2011-09-22
Next 101
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5 0,23mm2
-XP/XT5
-625 AWG24 R1-CS

OG WH CSA
1 B5 A
-626 AWG24
BU
OG CSB
2 C5 B
-627 AWG24
WH
OG CSC
3 D5 C
-628 AWG24
OG
OG CSD
4 A6 D
-629 AWG24
WH
OG CSE
5 B6 E
-630 AWG24
GN
OG CSF
6 C6 F
-631 AWG24
WH
OG CSG
7 D6 G
-632 AWG24
BN
OG CSH
8 A7 H
-633 AWG24
WH
OG CSJ
9 B7 J
-634 AWG24
GY
OG CSK
10 C7 K
-635 AWG24
RD
OG CSL
11 D7 L
-636 AWG24
BU
OG CSM
12 A8 M

2011-09-22 =
IRB 1410 Next 102
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5 0,23mm2
-XP/XT5 R1-CS
-708

AWG24 BK WH CSA
1 B5 A
BN BU CSB
2 C5 B
RD WH CSC
3 D5 C
OG OG CSD
4 A6 D
YE WH CSE
5 B6 E
GN GN CSF
6 C6 F
BU WH CSG
7 D6 G
VT BN CSH
8 A7 H
GY WH CSJ
9 B7 J
WH GY CSK
10 C7 K
WH/BK RD CSL
11 D7 L
WH/BN BU CSM
12 A8 M

2011-09-22 =
IRB 1410 Next 105
1
Latest revision:
Floor cable
2
A41.1
AWG16
R1-MP
-XS/XP1
-X11
M1U BKBU -_400 AWG14 BK

1
A1
A1
M1V BKGN -_402 AWG14 BK
3
A2
A3
M1W BKRD -_404 AWG14 BK
2
3
A3
A5
-X12
M2W BUBK -_410 AWG14 BK

2
D2
A11
M2V BK -_408 AWG14 BK
3
A9
D1
M2U BKWH -_406 AWG14 BK
1
A4
A7
4
-X14
M4U BU -_418 AWG14 BK

1
B3
A10
M4V BNBK -_420 AWG14 BK
3
A9
B4
M4W BNBU -_422 AWG14 BK

2
A8
B5
PRH
Lab/Office:
DMRO SE/
-X16
M6W GNWH -_432 AWG14 BK

B10
B11
M6V GNRD -_430 AWG14 BK

3
D7
B10
5
M6U BN -_428 AWG14 BK

1
B9
IRB 1600
D8
SERVO DRIVE UNIT

-X13
M3U BUGN -_412 AWG14 BK

1
D3
A13
M3V BURD -_414 AWG14 BK

3
D4
A15
M3W BUWH -_416 AWG14 BK


2
B1
B1
6
-X15
M5W BNWH -_426 AWG14 BK

2
B8
D9
M5V BNRD -_425 AWG14 BK

3
B7
D10
M5U BNGN -_424 AWG14 BK

1
A7
B6
Status:
7
AWG10 GNYE
APPROVED
Document no.
AWG10 GNYE
2011-09-22
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
DRIVE MODULE
06 Total
IRB 1600
MANIPULATOR
Next 106
Rev. Ind Page105
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
0,23 mm2 IRB1600
DRIVE MODULE
-XS/XP2 R1-SMB
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH D 0V
A42-X4 E WH E
(80) / +24V_SMB1 GN 24V
F BN F
G MEASUREMENT
(80) / -MRC_0V3 H WH 0V BOARD
J GY J BATSUP
K RD K BATLD
L L
KEYPIN

AWG16
-XS/XP1 R1-MP
(78.1) / -EXT. LAMP -_433 AWG16 BU OG
C7 C7
(78.1) / -BRAKEPB -_434 AWG16 BU OGWH
DRIVE MODULE B16 B8

X40 (78.1) / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 C9
B13 C8
B14 C10
A43-X5 C2 B9
C1 B2
B15 B7
(77) / -A43-X21.2 LIM 1A -_441 AWG16 BU GYWH
D2 B3
CONTACTOR UNIT (77) / -A43-X21.4 LIM 2A -_442 AWG16 BU GYRD
A43-X21 D1 B4
(77) / -A43-X21.3 LIM 2B -_443 AWG16 BU GY
D3 C2
(77) / -A43-X21.1 LIM 1B -_444 AWG16 BU OGGN
D4 C1

2011-09-22 =
Next 107
1 2 3 4 5 6 7 8
Floor cable
CONTROLLER
MANIPULATOR
Customer IRB 1600
-XS/XP5 AWG18
-XP/XT6
R1-CP/CS
-648 OG AWG18 RD CPA
1 -649 OG AWG18 A1 BU A1 CPB
2 -650 OG AWG18 B1 GN B1 CPC
3 -651 OG AWG18 C1 YE C1 CPD
4 -652 OG AWG18 D1 WH D1 CPE
5 -653 OG AWG18 A2 BK A2 CPF
6 -654 OG AWG18 B2 BN B2 CPJ
7 -655 OG AWG18 C2 VT C2 CPK
8 -656 OG AWG18 D2 OG D2 CPH
9 -657 OG AWG18 A3 PK A3
10 -658 OG AWG18 B3 TQ B3
-659 AWG18 C3 GY C3

11 OG
12 D3 D3
-XP/XT5.1 0,23mm2
-625 OG AWG24 WH CSA
1 -626 OG AWG24 B5 BU B5 CSB
2 -627 OG AWG24 C5 WH C5 CSC
3 -628 OG AWG24 D5 OG D5 CSD
4 -629 OG AWG24 A6 WH A6 CSE
5 -630 OG AWG24 B6 GN B6 CSF
6 -631 OG AWG24 C6 WH C6 CSG
7 -632 OG AWG24 D6 BN D6 CSH
8 -633 OG AWG24 A7 WH A7 CSJ
9 -634 OG AWG24 B7 GY B7 CSK
10 -635 OG AWG24 C7 RD C7 CSL
11 -636 OG AWG24 D7 BU D7 CSM
12 A8 A8
-XP/XT5.2
-637 OG AWG24 RD CSN
13 -638 OG AWG24 B8 OG B8 CSP
14 -639 OG AWG24 C8 RD C8 CSR
15 -640 OG AWG24 D8 GN D8 CSS
16 -641 OG AWG24 A9 RD A9 CST
17 -642 OG AWG24 B9 BN B9 CSU
18 -643 OG AWG24 C9 RD C9 CSV
19 -644 OG AWG24 D9 GY D9 CSW
20 -645 OG AWG24 A10 BK A10 CSX
21 -646 OG AWG24 B10 BU B10 CSY
22 -647 OG AWG24 C10 WH C10 CSZ
23 D10 D10

2011-09-22 =
IRB 1600 Next 108
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
Customer IRB 1600
-XS/XP5
-XP/XT6 -709 AWG18
AWG24 R1-CP/CS
1 BK RD CPA
2 BN A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPH
10 WH A3 PK A3
11 B3 TQ B3

WH/BK
12 WH/BN C3 GY C3
D3 D3
-XP/XT5.1
-710 0,23mm2
1 AWG24 BK WH CSA
2 BN B5 BU B5 CSB
3 RD C5 WH C5 CSC
4 OG D5 OG D5 CSD
5 YE A6 WH A6 CSE
6 GN B6 GN B6 CSF
7 BU C6 WH C6 CSG
8 VT D6 BN D6 CSH
9 GY A7 WH A7 CSJ
10 WH B7 GY B7 CSK
11 WH/BK C7 RD C7 CSL
12 WH/BN D7 BU D7 CSM
A8 A8
-XP/XT5.2
13 WH/RD RD CSN
14 WH/OG B8 OG B8 CSP
15 WH/YE or PK C8 RD C8 CSR
16 WH/GN D8 GN D8 CSS
17 WH/BU A9 RD A9 CST
18 WH/VT B9 BN B9 CSU
19 WH/GY or Light GN C9 RD C9 CSV
20 BN/BK or RD/BK D9 GY D9 CSW
21 BN/RD or GN/BK A10 BK A10 CSX
22 BN/OG or OG/BK B10 BU B10 CSY
23 BN/YE or YE/BK C10 WH C10 CSZ
D10 D10

2011-09-22 =
IRB 1600 Next 111
1
Latest revision:
FLOOR CABLE
-A41.1-6
AWG16
R1 MP
2
-XS/XP1
-X11
M1U BKBU -400 AWG14 BK

1
A1
A1
M1V BKGN -402 AWG14 BK
2
A2
A3
M1W BKRD -404 AWG14 BK
3
A3
A5
-X12
M2W BUBK -410 AWG14 BK
3
D2
A11
M2V BK -408 AWG14 BK
2
3
A9
D1
M2U BKWH -406 AWG14 BK
1
A4
A7
-X14
M4U BU -418 AWG14 BK

1
4
B3
A10
M4V BNBK -420 AWG14 BK
2
A9
B4
M4W BNBU -422 AWG14 BK

3
A8
B5
X16
PRH
M6W GNWH -432 AWG14 BK
Lab/Office:
DMRO SE/
B10
B11
M6V GNRD -430 AWG14 BK

2
D7
B10
M6U BN -428 AWG14 BK

1
B9
D8
5
IRB 2400
-X13
M3U BUGN -412 AWG14 BK

1
SERVO DRIVE UNIT

D3
A13
M3V BURD -414 AWG14 BK

2
D4
A15
M3W BUWH -416 AWG14 BK

3
B1
B1

X15
6
M5W BNWH -426 AWG14 BK

3
B8
D9
M5V BNRD -425 AWG14 BK

2
B7
D10
M5U -424 AWG14 BK

1
A7
B6
AWG10 GNYE
AWG10 GNYE
Status:
7
APPROVED
Document no.
2011-09-22
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
MANIPULATOR
DRIVE MODULE
06 Total
Next 112
Rev. Ind Page111
1 2 3 4 5 6 7 8
FLOOR CABLE
DRIVE MODULE 0,23 mm2 IRB 2400
R1 SMB
-XS/XP2
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH D 0V SERIAL
A42-X4 E WH E MEASUREMENT
F BN F
(80) / -MRC_0V2
G G
(80) / -MRC_0V3 H WH H 0V
J GY J BATSUP
K RD K BATLD
L L
KEYPIN
M
AWG16
R1 MP
-433 AWG16 -XS/XP1
(78.1) / -EXT. LAMP BU OG
DRIVE MODULE C7 C7
X40 (78.1) / -BRAKEPB -434 AWG16 BU OGWH
B16 B8
(78.1) / -BRAKEREL1 -435 AWG16 BU GYBK
B12 C9
(78.1) / -BRAKEREL2 -436 AWG16 BU GYBU
B13 C8
(78.2) / -0V BRAKE4 -438 AWG16 BU GYGN
B14 C10
CONTACTOR UNIT (78.2) / -PTC1 -439 AWG16 BU OGBU
A43-X5 C2 B9
(78.2) / -PTC 1 ret -440 AWG16 BU OGBK
C1 B2
(78.2) / -0V BRAKE3 -437 AWG16 BU OGRD
B15 B7
(77) / -A43-X21.2 LIM 1A -441 AWG16 BU GYWH
D2 B3
CONTACTOR UNIT (77) / -A43-X21.4 LIM 2A -442 AWG16 BU GYRD
A43-X21 D1 B4
(77) / -A43-X21.3 LIM 2B -443 AWG16 BU GY
D3 C2
(77) / -A43-X21.1 LIM 1B -444 AWG16 BU OGGN
D4 C1

2011-09-22
Next 113
1 2 3 4 5 6 7 8
FLOOR CABLE
IRB 2400
CONTROL MODULE
Customer
Connection -XS/XP5 AWG18
-XP/XT6
-648 OG AWG18 RD R1
CP/CS CPA
1 -649 OG AWG18 A1 BU A1 CPB
2 -650 OG AWG18 B1 GN B1 CPC
3 -651 OG AWG18 C1 YE C1 CPD
4 -652 OG AWG18 D1 WH D1 CPE
5 -653 OG AWG18 A2 BK A2 CPF
6 -654 OG AWG18 B2 BN B2 CPJ
7 -655 OG AWG18 C2 VT C2 CPK

8 -656 OG AWG18 D2 OG D2 CPL

9 -657 OG AWG18 A3 PK A3 CPM
10 -658 OG AWG18 B3 TQ B3
11 -659 OG AWG18 C3 GY C3
12 D3 D3
-XP/XT5.1 0,23mm2
-625 OG AWG24 WH CSA
1 -626 OG AWG24 B5 BU B5 CSB
2 -627 OG AWG24 C5 WH C5 CSC
3 -628 OG AWG24 D5 OG D5 CSD
4 -629 OG AWG24 A6 WH A6 CSE
5 -630 OG AWG24 B6 GN B6 CSF
6 -631 OG AWG24 C6 WH C6 CSG
7 -632 OG AWG24 D6 BN D6 CSH
8 -633 OG AWG24 A7 WH A7 CSJ
9 -634 OG AWG24 B7 GY B7 CSK
10 -635 OG AWG24 C7 RD C7 CSL
11 -636 OG AWG24 D7 BU D7 CSM
12 A8 A8
-XP/XT5.2
-637 OG AWG24 RD CSN
13 -638 OG AWG24 B8 OG B8 CSP
14 -639 OG AWG24 C8 RD C8 CSR
15 -640 OG AWG24 D8 GN D8 CSS
16 -641 OG AWG24 A9 RD A9 CST
17 -642 OG AWG24 B9 BN B9 CSU
18 -643 OG AWG24 C9 RD C9 CSV
19 -644 OG AWG24 D9 GY D9 CSW
20 -645 OG AWG24 A10 BK A10 CSX
21 -646 OG AWG24 B10 BU B10 CSY
22 -647 OG AWG24 C10 WH C10 CSZ
23 D10 D10

2011-09-22 =
IRB 2400 Next 114
1 2 3 4 5 6 7 8
IRB 2400
CONTROL MODULE
Customer
Connection -XS/XP5
-XP/XT6 -709 AWG18
AWG24
1 BK RD R1
CP/CS CPA
2 BN A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPL
10 WH A3 PK A3 CPM
11 WH/BK B3 TQ B3
12 WH/BN C3 GY C3
D3 D3
-XP/XT5.1
-710 0,23mm2
1 AWG24 BK WH CSA
2 BN B5 BU B5 CSB
3 RD C5 WH C5 CSC
4 OG D5 OG D5 CSD
5 YE A6 WH A6 CSE
6 GN B6 GN B6 CSF
7 BU C6 WH C6 CSG
8 VT D6 BN D6 CSH
9 GY A7 WH A7 CSJ
10 WH B7 GY B7 CSK
A8 A8
-XP/XT5.2
13 WH/RD RD CSN
D10 D10

2011-09-22 =
IRB 2400 Next 115
R1 MP
1
Latest revision:
A41.1
2,5mm2
-XS/XP1
-X11
17
17
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
6
26
26
2

2
18
18
5
25
25
-X14
1 BKBU M4U -_418 AWG12 BK

1
1
1
3 BKRD M4W -_420 AWG12 BK
3
10
10
2 BKGN M4V -_422 AWG12 BK
2
2
2
3
-X12

1
23
23

4
32
32
24 GY M2W -_408 AWG12 BK

3
21
21

6
30
30
M2V -_410 AWG12 BK

4
22 GYRD
2
22
22

5
31
31
PRH
-X15
20 GYBU M5U -_424 AWG12 BK
Lab/Office:
DMRO SE/
1
20
20
21 GYGN M5W -_425 AWG12 BK

3
29
29
19 GYBK M5V -_426 AWG12 BK

2
5
28
28
IRB 2600
-X13
10 BU M3U -_412 AWG12 BK

1
3
3
BKWH M3U BK
SERVO DRIVE SYSTEM

4 -_413 AWG12
4
4
4

3
7
7
5 BK M3W -_415 AWG12 BK

6
6
14
14

2
5
5

5
6
6
-X16

1
9
9

Status:
3
16
16
7

2
8
8
APPROVED
Document no.
AWG10 GNYE
AWG10 GNYE
2011-09-22
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
06 Total
MANIPULATOR
DRIVE MODULE
Rev. Ind Page115

Next 115.1
1 2 3 4 5 6 7 8
FLOOR CABLE
0,23 mm2
R1 SMB
-XS/XP2
A A
B B
C C MEASUREMENT
A42-X4 D D
(124) / -MRC_0V.1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V

F BN F
(94.6) / -MRC_0V.2
G G
H H
(94.6) / -MRC_0V.3 WH BATT-
J J
GY BATT+
K K
RD BATT LOAD
L L
-_433 AWG16 -XS/XP1

R1 MP
DRIVE MODULE (78.1) / -BRAKEPB -_434 AWG16 BU 30 OG 0,75mm2 BRAKE PB
XS40 11 11
(78.1) / -BRAKEREL1 -_435 AWG16 BU 28 OGRD 4mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(78.1) / -BRAKEREL2 -_436 AWG16
(78.2) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4mm2 0V BRAKE

12 12 0V BRAKE
-_438 AWG16 BU 31 PKBK 0,75mm2 EXT.LAMP
27 27
CONTACTOR UNIT -_439 AWG16 BU
A43-X5
32 PKBU 0,75mm2 0V BRAKE
15 15
(78.2) / -0V BRAKE3 -_440 AWG16 BU

2011-09-22 =
Next 115.2
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer CONTROL MODULE IRB 2600
Connection Dual cabinet Single cabinet w26 1mm2
-XP/XT6 -713 -XS/XP13 R1 CP/CS
-670 AWG18 AWG20 BK 1
D1
CPA_ /
1 BN A1 CPE_ /
-671 AWG18 RD 2
CPB_ /
2 OG A2 D6 CPF_ /
-672 AWG18 YE 3
CPC_ /
3 GN A3 D3 CPJ_ /
-673 AWG18 BU 4
CPD_ /
4 VT A4 GNYE D4 CPK_ /
CPH
SH D7
-XP/XT5.1 -711 W27
-677 AWG24 AWG24 BK BKog 0,23mm2 CS
1 -678 AWG24 BN B1 bu 0,23mm2 B1 CS
2 -679 AWG24 RD B2 WHog 0,23mm2 B2 CS
3 -680 AWG24 OG B11 og 0,23mm2 B11 CS
4 -681 AWG24 YE B12 WHgn 0,23mm2 B12 CS
5 -682 AWG24 GN B13 gn 0,23mm2 B13 CS

6 -683 AWG24 BU B14 gn 0,23mm2 B14

7 -684 AWG24 VT C19 bn 0,23mm2 C19
8 -705 1/WH -712 1/WH C21 WH AWG24 C21 CS
9 AWG24 1/BU AWG24 1/BU B7 BU AWG24 B7 CS
11 2/OG 2/OG B9 OG AWG24 B9 CS
12 B10 B10
W28
-XP/XT5.2
3/WH 3/WH WH AWG24 CS
1 3/GN 3/GN B3 GN AWG24 B3 CS
3 4/BN 4/BN B5 BN AWG24 B5 CS
4 -685 AWG24 -711 GY B6 RDog 0,23mm2 B6
5 -686 AWG24 AWG24 WH C16 og 0,23mm2 C16
6 -687 AWG24 WH/BK C17 RDgn 0,23mm2 C17
7 -688 AWG24 WH/BN C18 RDbn 0,23mm2 C18
8 -689 AWG24 WH/RD C20 RDgy 0,23mm2 C20 CS
9 -690 AWG24 WH/OG B22 gy 0,23mm2 B22 CS
10 -691 AWG24 WH/YE or PK B23 BKbu 0,23mm2 B23 CS
11 -692 AWG24 WH/GN or Light GN B24 bu 0,23mm2 B24
12 B25 B25
W27
-XP/XT5.3 -713
-693 AWG24 AWG20 GY WHbn 0,23mm2 CS
1 -694 AWG24 WH B15 bn 0,23mm2 B15 CS
2 -695 AWG24 WH/BK B16 WHgy 0,23mm2 B16 CS
3 -696 AWG24 WH/BN B18 gy 0,23mm2 B18 CS
4 -697 AWG24 WH/RD B19 RDbu 0,23mm2 B19 CS
5 -698 AWG24 WH/OG B20 bu 0,23mm2 B20 CS
6 -699 AWG24 WH/YE B21 B21
7 -700 AWG24 WH/GN C10
8 -666 AWG24 WH/BU C11
9 -667 AWG24 WH/VT C12
12 AWG16 C15

2011-09-22=
IRB2600 Document no. Rev. Ind Page115.2
Next 115.3
1 2 3 4 5 6 7 8
FLOOR CABLE
Connection Dual cabinet Single cabinet AWG18
-XP/XT6 -713 -XS/XP13
1 R1.D CP/CS
1 -670 AWG18 AWG20 BK A1 CP/CSE
BN D1
2 -671 AWG18 RD A2 2 CP/CSF
OG D6
3 -672 AWG18 YE A3 3 CP/CSV
GN D3
4 -673 AWG18 BU A4 4
VT GNYE D4
-XP/XT5.1 -711 AWG24 AWG24

-677 AWG24 AWG24 BK WH CS
1 -678 AWG24 BN B1 BU B1 CS
2 -679 AWG24 RD B2 WH B2
3 -680 AWG24 OG B11 OG B11
4 -681 AWG24 YE B12 WH B12
5 -682 AWG24 GN B13 GN B13
6 -683 AWG24 BU B14 GN B14

7 -684 AWG24 VT C19 BN C19

8 -705 1/WH -712 1/WH C21 WH C21
9 AWG24 1/BU AWG24 1/BU B7 BU B7
10 2/WH 2/WH B8 WH B8
11 2/OG 2/OG B9 OG B9
12 B10 B10
-XP/XT5.2
3/WH 3/WH WH CS
1 3/GN 3/GN B3 GN B3 CS
2 4/WH 4/WH B4 WH B4 CS
3 4/BN 4/BN B5 BN B5 CS
4 -685 AWG24 -711 GY B6 RD B6
5 -686 AWG24 AWG24 WH C16 OG C16
6 -687 AWG24 WH/BK C17 RD C17
7 -688 AWG24 WH/BN C18 RD C18
8 -689 AWG24 WH/RD C20 C20
9 -690 AWG24 WH/OG B22
10 -691 AWG24 WH/YE or PK B23 BK
11 -692 AWG24 WH/GN or Light GN B24 BU B24
12 B25 B25
-XP/XT5.3 -713
-693 AWG24 AWG20 GY WH
1 -694 AWG24 WH B15 BN B15
2 -695 AWG24 WH/BK B16 WH B16
3 -696 AWG24 WH/BN B18 GY B18
4 -697 AWG24 WH/RD B19 RD B19
5 -698 AWG24 WH/OG B20 BU B20
6 -699 AWG24 WH/YE B21 BK B21
7 -700 AWG24 WH/GN C10 OG A5
8 -666 AWG24 WH/BU C11 BK A6
9 -667 AWG24 WH/VT C12 GN A9
10 -668 AWG24 WH/GY or Light GN C13 BK A10
11 -669 AWG24 BN/BK or RD/BK C14 BN A11
12 BN/BK C15 A12
OPTION //DEVICENET acc. to page

AWG16
115.5

2011-09-22=
DEVICE NET Document no. Rev. Ind Page115.3
IRB2600 Next 115.4
1 2 3 4 5 6 7 8
FLOOR CABLE
Connection Dual controller Single controller
XP/XT 6 -713 XS/XP13 AWG18 +R1 CP/CS
670 AWG18 AWG20 BK 1 CP4
1 BN A1 D1
671 AWG18 RD 2 CP5
2 OG A2 D6
672 AWG18 YE 3 CP6
3 GN A3 D3
673 AWG18 BU 4 CP7
4 VT A4 GNYE D4
XP/XT5.1 -711 AWG24 AWG24

677 AWG24 AWG24 BK WH CS
1 678 AWG24 BN B1 BU B1 CS
2 679 AWG24 RD B2 WH B2 CS
3 680 AWG24 OG B11 OG B11 CS
4 681 AWG24 YE B12 WH B12 CS
682 AWG24
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

5 GN B13 GN B13 CS
6 683 AWG24 BU B14 GN B14 CS
7 684 AWG24 VT C19 BN C19 CS

8 705 1/WH -712 1/WH C21 WH C21 CS

9 AWG24 1/BU AWG24 1/BU B7 BU B7 CS
11 2/OG 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH 3/WH WH CS
4 685 AWG24 -711 GY B6 RD B6 CS
5 686 AWG24 AWG24 WH C16 OG C16 CS
6 687 AWG24 WH/BK C17 RD C17 CS
7 688 AWG24 WH/BN C18 RD C18 CS
8 689 AWG24 WH/RD C20 RD C20 CS
9 690 AWG24 WH/OG B22 GY B22 CS
10 691 AWG24 WH/YE or PK B23 BK B23 CS
11 692 AWG24 WH/GN or Light GN B24 BU B24 CS
12 B25 B25
XP/XT5.3 -713
693 AWG24 AWG20 GY WH CS
1 694 AWG24 WH B15 BN B15 CS
2 695 AWG24 WH/BK B16 WH B16 CS
3 696 AWG24 WH/BN B18 GY B18 CS
4 697 AWG24 WH/RD B19 RD B19 CS
5 698 AWG24 WH/OG B20 BU B20 CS
6 699 AWG24 WH/YE B21 BK B21 CS
7 700 AWG24 WH/GN C10 OG A3 CS
8 666 AWG24 WH/BU C11 BK A4 CS
9 667 AWG24 WH/VT C12 GN A9 CS
10 668 AWG24 WH/GY or Light GN C13 BK A10 CS
11 669 AWG24 BN/BK or RD/BK C14 BN A11 CS
12 AWG16 BN/BK C15 A12
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
OPTION //PROFIBUS acc. to (98.4.1) DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
PROFI BUS Document no. Rev. Ind Page115.4
IRB 2600 Next 115.5
1 2 3 4 5 6 7 8
FLOOR CABLE
Connection
A35
OPTION : DEVICENET -X2 AWG22 AWG24 R1 CP/CS
-707 +DeviceNet-XS/XP13
(98.4.1) 2/BK V- BK 0V
1 F2 B23
1/BU CAN_L BU CAN_L
2 F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
4 F3 A3
2/RD V+ RD +24V CAN
5 F1 B22
AWG22
XP9 -R1.CBUS
1 YE
(22) / XP9.1 1 1
2 WH
(22) / XP9.2 2
Option: ProfiNet / Ethernet IP 2 ProfiNet//Ethernet
3 OG
(22) / XP9.3 3 3
4 BU
(22) / XP9.6 4 4
A33 AWG22
-709 AWG24
Option: 803-4 (98.4.1) -(DP-M)1 1/RD RXD/TXD-P RD RXD/TXD-P
(115.4.1)
1B 2 F5 A5
1A F6 A6

2011-09-22 =
DevNet//PofiNet/Ethernet addition to CP/CS Sublocation:+
Next 117
1
Latest revision:
FLOOR CABLE
A41.1
AWG16 BK
R1 MP
-XS/XP1
-X11
M1U BKBU -_400 AWG16

AWG16
A1
A1
M1U BKGN -_401
2
AWG16
A2
M1W BUGN -_402
A2
AWG16
A5
M1W BURD -_403
A5
AWG16
A6
M1V BKWH -_404
A6
AWG16
A3
M1V BK -_405
A3
1 4 3 6 2 5
A4
A4
-X14
M4U GYWH -_418 AWG16 BK

1
3
B3
B3
M4W OGGN -_420 AWG16 BK

3
B5
B5
M4V OGBK -_422 AWG16 BK

2
B4
B4
-X12
M2U BU -_406 AWG16

AWG16
A7
M2U BNBK -_407
A7
AWG16
A8
BNRD -_408
4
M2W
A8
M2W BNWH -_409 AWG16
M2V BNBU -_410 AWG16
AWG16
A11 A9
M2V BNGN -_411
A11 A9
1 4 3 6 2 5
A12 A10
A12 A10
-X15
PRH
M5U OGWH -_424 AWG16 BK
1
B6
B6
Lab/Office:
DMRO SE/
M5W PKGN -_425 AWG16 BK
3
B8
B8
M5V PKBK -_426 AWG16 BK

2
5
B7
B7
IRB 4400
-X13
BN AWG16
SERVO DRIVE SYSTEM
M3U -_412
M3U GNRD -_413 AWG16
M3W GYBU -_414 AWG16
AWG16
A13 B1
M3W GYGN -_415

A13 B1
AWG16
A14 B2
M3V GNWH -_416

A14 B2
6
M3V GYBK -_417 AWG16

A15
1 4 3 6 2 5
A15
A16
A16
-X16
M6U PKRD -_428 AWG16 BK

1
B9
B9
M6W PK -_430 AWG16 BK

3
B11
B11
M6V PKWH -_432 AWG16 BK

AWG10
2
Status:
B10
B10
AWG10
7
APPROVED
Document no.
2011-09-22
C3
C4
3HAC024480-005
C5
Plant:
C6
C7
C8
Sublocation:+
Location: +
=
C9
8
C11
MANIPULATOR
CONTROLLER
AWG18 BK
C10 C12
DRIVE MODULE
06 Total
Next 118
Rev. Ind Page117
1 2 3 4 5 6 7 8
FLOOR CABLE
0,23 mm2
R1 SMB
-XS/XP2
AXIS COMPUTER BOARD (80) / -MRC_0V1 D WH D 0V SERIAL
A42-X4 E WH E MEASUREMENT
F BN F
(80) / -MRC_0V2
G G
(80) / -MRC_0V3 H WH H 0V
J GY J BATSUP
K RD K BATLD
L L
KEYPIN
M
AWG16
-XS/XP1 R1 MP
(78.1) / -EXT. LAMP -_433 AWG16 WH
C16 C16
DRIVE MODULE (78.1) / -BRAKEPB -_434 AWG16 BU VT
X40 B16 B16

(78.1) / -BRAKEREL1 -_435 AWG16 BU RDBK
B12 B12
(78.1) / -BRAKEREL2 -_436 AWG16 BU RDBU
B13 B13
(78.2) / -0V BRAKE4 -_438 AWG16 BU RDGN
B14 B14
CONTACTOR UNIT (78.2) / -PTC1 -_439 AWG16 BU VTGN
A43-X5 C2 C2
(78.2) / -PTC 1 ret -_440 AWG16 BU VTBU
C1 C1
(78.2) / -0V BRAKE3 -_437 AWG16 BU VTWH
B15 B15
(77) / -A43-X21.2 LIM 1A -_441 AWG16 BU RD
D2 D2
CONTACTOR UNIT (77) / -A43-X21.4 LIM 2A -_442 AWG16 BU RDWH
A43-X21 D1 D1
(77) / -A43-X21.3 LIM 2B -_443 AWG16 BU VTBK
D3 D3
(77) / -A43-X21.1 LIM 1B -_444 AWG16 BU VTRD
D4 D4

2011-09-22
Next 119
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer
-XP/XT6
+R1 CP/CS
-W648 OG AWG18 RD CPA
1 -W649 OG AWG18 A1 BU A1 CPB
2 -W650 OG AWG18 B1 GN B1 CPC
3 -W651 OG AWG18 C1 YE C1 CPD
4 -W652 OG AWG18 D1 WH D1 CPE
5 -W653 OG AWG18 A2 BK A2 CPF
6 -W654 OG AWG18 B2 BN B2 CPJ
7 -W655 OG AWG18 C2 VT C2 CPK

8 -W656 OG AWG18 D2 OG D2 CPL

9 -W657 OG AWG18 A3 PK A3 CPM
10 -W658 OG AWG18 B3 TQ B3
11 -W659 OG AWG18 C3 GY C3
12 D3 D3
-XP/XT5.1 0,23mm2
-W625 OG AWG24 WH CSA
1 -W626 OG AWG24 B5 BU B5 CSB
2 -W627 OG AWG24 C5 WH C5 CSC
3 -W628 OG AWG24 D5 OG D5 CSD
4 -W629 OG AWG24 A6 WH A6 CSE
5 -W630 OG AWG24 B6 GN B6 CSF
6 -W631 OG AWG24 C6 WH C6 CSG
7 -W632 OG AWG24 D6 BN D6 CSH
8 -W633 OG AWG24 A7 WH A7 CSJ
9 -W634 OG AWG24 B7 GY B7 CSK
10 -W635 OG AWG24 C7 RD C7 CSL
11 -W636 OG AWG24 D7 BU D7 CSM
12 A8 A8
-XP/XT5.2
-W637 OG AWG24 RD CSN
13 -W638 OG AWG24 B8 OG B8 CSP
14 -W639 OG AWG24 C8 RD C8 CSR
15 -W640 OG AWG24 D8 GN D8 CSS
16 -W641 OG AWG24 A9 RD A9 CST
17 -W642 OG AWG24 B9 BN B9 CSU
18 -W643 OG AWG24 C9 RD C9 CSV
19 -W644 OG AWG24 D9 GY D9 CSW
20 -W645 OG AWG24 A10 BK A10 CSX
21 -W646 OG AWG24 B10 BU B10 CSY
22 -W647 OG AWG24 C10 WH C10 CSZ
23 D10 D10

2011-09-22 =
IRB 4400 Next 120
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer
-XP/XT6
-709 +R1.4400 CP/CS
1 AWG24 BK RD CPA
2 BN A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPL
10 WH A3 PK A3 CPM
11 WH/BK B3 TQ B3
12 WH/BN C3 GY C3
D3 D3
-XP/XT5.1
-710 0,23mm2
1 AWG24 BK WH CSA
2 BN B5 BU B5 CSB
3 RD C5 WH C5 CSC
4 OG D5 OG D5 CSD
5 YE A6 WH A6 CSE
6 GN B6 GN B6 CSF
7 BU C6 WH C6 CSG
8 VT D6 BN D6 CSH
9 GY A7 WH A7 CSJ
10 WH B7 GY B7 CSK
A8 A8
-XP/XT5.2
13 WH/RD RD CSN
D10 D10

2011-09-22 =
IRB 4400 Next 123
FLOOR CABLE
1
Latest revision:
2,5mm2
-A41.1-8
+R1 MP
-XS/XP1
-X11
1
17
17
4
24
24
16 BN M1W -_402 AWG12 BK
2
19
19
6
26
26

2
18
18
5
25
25
-X14
1
1
1
3 BKRD M4W -_420 AWG12 BK
3
10
10
2
2
2
-X12

1
23
23

4
32
32
24 GY M2W -_408 AWG12 BK

3
4
21
21

6
30
30

2
22
22

5
31
31
PRH
Lab/Office:
DMRO SE/
-X15

1
20
20
5

3
29
29
IRB 4600
2
28
28
SERVO DRIVE SYSTEM

-X13
10 BU M3U -_412 AWG12 BK

1
3
3

4

4
4
6

3
7
7
5 BK M3W -_415 AWG12 BK

6
14
14

2
5
5

5
6
6
Status:
-X16

7
9
9

APPROVED
Document no.
3
16
16

2
8
8
2011-09-22
AWG10 GNYE
GNYE
3HAC024480-005
AWG10
Plant:
Sublocation:+
Location: +
=
8
06 Total
CONTROLLER
Next 124
Rev. Ind Page123
MANIPULATOR
DRIVE MODULE
1 2 3 4 5 6 7 8
FLOOR CABLE
0,23 mm2
-XS/XP2 +R1 SMB
A A
B B
C C MEASUREMENT
A42-X4 D D
(115.1) / -MRC_0V.1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V

F BN F
(146) / -MRC_0V.2
G G
H H
(146) / -MRC_0V.3 WH BATT-
J J
GY BATT+
K K
RD BATT LOAD
L L
-_433 AWG16 -XS/XP1

+R1 MP
DRIVE MODULE (78.1) / -BRAKEPB -_434 AWG16 BU 30 OG 4,0 mm2 BRAKE PB
XS40 11 11
(78.1) / -BRAKEREL1 -_435 AWG16 BU 28 OGRD 0,75 mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(78.1) / -BRAKEREL2 -_436 AWG16
(78.2) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 0V BRAKE

12 12 0V BRAKE
-_438 AWG16 BU 31 PKBK 4,0 mm2 EXT.LAMP
27 27
CONTACTOR UNIT -_439 AWG16 BU 0,75 mm2
A43-X5
32 PKBU 0,75 mm2 0V BRAKE
15 15
(78.2) / -0V BRAKE3 -_440 AWG16 BU

2011-09-22
Next 125
1 2 3 4 5 6 7 8
CONTROLLER FLOOR CABLE MANIPULATOR

Customer
-XP/XT6 -713 -XS/XP13 +R1 CP/CS
-670 AWG18 AWG20 BK 1
D1
CPA /
1 BN A1 CPE /
-671 AWG18 RD 2
CPB /
2 OG A2 D6 CPF /
-672 AWG18 YE 3
CPC /
3 GN A3 D3 CPJ /
-673 AWG18 BU 4
CPD /
4 VT A4 D4 CPK /
CPH
D7
-XP/XT5.1 -711 AWG24 AWG24
2 -679 AWG24 RD B2 WH B2 CS
3 -680 AWG24 OG B11 OG B11 CS
4 -681 AWG24 YE B12 WH B12 CS
5 -682 AWG24 GN B13 GN B13 CS

6 -683 AWG24 BU B14 GN B14

7 -684 AWG24 VT C19 BN C19
8 -705 1/WH -712 1/WH C21 WH C21 CS
9 AWG24 1/BU AWG24 1/BU B7 BU B7 CS
11 2/OG 2/OG B9 OG B9 CS
12 B10 B10
-XP/XT5.2
3/WH 3/WH WH CS
4 -685 AWG24 -711 GY B6 RD B6
5 -686 AWG24 AWG24 WH C16 OG C16
6 -687 AWG24 WH/BK C17 RD C17
7 -688 AWG24 WH/BN C18 RD C18
8 -689 AWG24 WH/RD C20 RD C20 CS
9 -690 AWG24 WH/OG B22 GY B22 CS
10 -691 AWG24 WH/YE or PK B23 BK B23 CS
12 B25 B25
-XP/XT5.3 -713
-693 AWG24 AWG20 GY WH CS
1 -694 AWG24 WH B15 BN B15 CS
2 -695 AWG24 WH/BK B16 WH B16 CS
3 -696 AWG24 WH/BN B18 GY B18 CS
4 -697 AWG24 WH/RD B19 RD B19 CS
5 -698 AWG24 WH/OG B20 BU B20 CS
6 -699 AWG24 WH/YE B21 B21
7 -700 AWG24 WH/GN C10
8 -666 AWG24 WH/BU C11
9 -667 AWG24 WH/VT C12
12 AWG16 C15

2011-09-22 =
IRB4600 Document no. Rev. Ind Page125
Next 126
1 2 3 4 5 6 7 8

-XP/XT6 -713 -XS/XP13 +R1.D CP/CS
1 -670 AWG18 AWG20 BK A1 1 CP/CSE
BN D1
2 -671 AWG18 RD A2 2 CP/CSF
OG D6
3 -672 AWG18 YE A3 3 CP/CSV
GN D3
4 -673 AWG18 BU A4 4
VT D4
GNYE
-XP/XT5.1 -711 AWG24 AWG24

2 -679 AWG24 RD B2 WH B2
3 -680 AWG24 OG B11 OG B11
4 -681 AWG24 YE B12 WH B12
5 -682 AWG24 GN B13 GN B13
6 -683 AWG24 BU B14 GN B14

7 -684 AWG24 VT C19 BN C19

8 -705 1/WH -712 1/WH C21 WH C21
9 AWG24 1/BU AWG24 1/BU B7 BU B7
10 2/WH 2/WH B8 WH B8
11 2/OG 2/OG B9 OG B9
12 B10 B10
-XP/XT5.2
3/WH 3/WH WH CS
4 -685 AWG24 -711 GY B6 RD B6
5 -686 AWG24 AWG24 WH C16 OG C16
6 -687 AWG24 WH/BK C17 RD C17
7 -688 AWG24 WH/BN C18 RD C18
8 -689 AWG24 WH/RD C20 C20
9 -690 AWG24 WH/OG B22
10 -691 AWG24 WH/YE or PK B23 BK
12 B25 B25
-XP/XT5.3 -713
-693 AWG24 AWG20 GY WH
1 -694 AWG24 WH B15 BN B15
2 -695 AWG24 WH/BK B16 WH B16
3 -696 AWG24 WH/BN B18 GY B18
4 -697 AWG24 WH/RD B19 RD B19
5 -698 AWG24 WH/OG B20 BU B20
6 -699 AWG24 WH/YE B21 BK B21
7 -700 AWG24 WH/GN C10 OG A5
8 -666 AWG24 WH/BU C11 BK A6
9 -667 AWG24 WH/VT C12 GN A9
10 -668 AWG24 WH/GY or Light GN C13 BK A10
11 -669 AWG24 BN/BK or RD/BK C14 BN A11
OPTION //DEVICENET acc. to page 127.5

2011-09-22=
DEVICE NET Document no. Rev. Ind Page126
IRB4600 Next 127
1 2 3 4 5 6 7 8

Customer CONTROL MODULE IRB 6600-7600
Connection Dual controller Single controller
XP/XT 6 XS/XP13 AWG18 +R1 CP/CS
670 AWG18 -713 1 CP4
1 AWG20 BK A1 D1
671 AWG18 BN 2 CP5
2 RD A2 D6
672 AWG18 OG 3 CP6
3 YE A3 D3
673 AWG18 GN 4 CP7
4 BU A4 GNYE D4
VT
XP/XT5.1 AWG24 AWG24
677 AWG24 -711 WH CS
1 678 AWG24 AWG24 BK B1 BU B1 CS
2 679 AWG24 BN B2 WH B2 CS
3 680 AWG24 RD B11 OG B11 CS
4 681 AWG24 OG B12 WH B12 CS
682 AWG24

5 YE B13 GN B13 CS
6 683 AWG24 GN B14 GN B14 CS
7 684 AWG24 BU C19 BN C19 CS

8 705 1/WH VT C21 WH C21 CS

9 AWG24 1/BU -712 1/WH B7 BU B7 CS
10 2/WH AWG24 1/BU B8 WH B8 CS
11 2/OG 2/WH B9 OG B9 CS
12 2/OG B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN 3/WH B3 GN B3 CS
2 4/WH 3/GN B4 WH B4 CS
3 4/BN 4/WH B5 BN B5 CS
4 685 AWG24 4/BN B6 RD B6 CS
5 686 AWG24 -711 GY C16 OG C16 CS
6 687 AWG24 AWG24 WH C17 RD C17 CS
7 688 AWG24 WH/BK C18 RD C18 CS
8 689 AWG24 WH/BN C20 RD C20 CS
9 690 AWG24 WH/RD B22 GY B22 CS
10 691 AWG24 WH/OG or PK B23 BK B23 CS
11 692 AWG24 WH/YE or Light GN B24 BU B24 CS
12 WH/GN B25 B25
XP/XT5.3 -713
693 AWG24 AWG20 GY WH CS
1 694 AWG24 WH B15 BN B15 CS
2 695 AWG24 WH/BK B16 WH B16 CS
3 696 AWG24 WH/BN B18 GY B18 CS
4 697 AWG24 WH/RD B19 RD B19 CS
5 698 AWG24 WH/OG B20 BU B20 CS
6 699 AWG24 WH/YE B21 BK B21 CS
7 700 AWG24 WH/GN C10 OG A3 CS
8 666 AWG24 WH/BU C11 BK A4 CS
9 667 AWG24 WH/VT C12 GN A9 CS
10 668 AWG24 WH/GY or Light GN C13 BK A10 CS
11 669 AWG24 BN/BK or RD/BK C14 BN A11 CS
OPTION //PROFIBUS acc. to 127.5 DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
PROFI BUS Document no. Rev. Ind Page127
IRB 4600 Next 127.5
1 2 3 4 5 6 7 8

Customer
Connection
-A35 +R1 CP/CS

-707 XS/XP13 AWG22 AWG24
X2 2/BK V- BK 0V
OPTION : DEVICENET
1 F2 B23
1/BU CAN_L BU CAN_L
2 F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
F3 A3
4
2/RD V+ RD +24V CAN
5 F1 B22
AWG22
XP9 R1.CBUS
Option: ProfiNet / Ethernet IP YE 1 ProfiNet//Ethernet
(22) / XP9.1
1 1
2 WH 2 2
(22) / XP9.2
3 OG 3 3
(22) / XP9.3
4 BU 4 4
(22) / XP9.6
A33 AWG22
OPTION : PROFIBUS +R1 CP/CS
-709 AWG24 XS/XP13
Option: 803-4 =Sh127 (DP-M)1 1/RD RXD/TXD-P RD RXD/TXD-P
1B 2 F5 A5
1A F6 A6

2011-09-22 =
DevNet//PofiNet/Ethernet addition to CP/CS Sublocation:+
Next 128
1
Latest revision:
A41.1
2,5mm2
+R1 MP
-XS/XP1
17 GNRD M1U -_400 AWG12 BK -X11
1
17
17
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
2

6
26
26
2
18
18

5
25
25
-X14
1
1
1
3 BKRD M4U -_420 AWG12 BK

3
3
10
10
2
2
2
-X12

1
23
23

4
32
32
24 GY M2W -_408 AWG12 BK

3
21
21
M2W -_409 AWG12 BK

4
13 BNGN
6
30
30

2
22
22

5
31
31
IRB 66xx - 76xx cabinet module
PRH
Lab/Office:
DMRO SE/
-X15

1
20
20

5
29
29

2
28
28
IRB 66xx - 76xx

-X13
M3U BK
SERVO DRIVE SYSTEM

10 BU -_412 AWG12
3
3
1

According to Manipulator IRB66XX - 76XX circuit diagram 3HAC025744-001
4
4
4

6
7
7
3
5 BK M3W -_415 AWG12 BK

6
14
14

5
5
2

6
6
5
-X16

Status:
9
9
1
7

3
APPROVED
16
16
Document no.

8
8
2
2011-09-22
AWG10 GNYE
AWG10 GNYE
3HAC024480-005
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
06 Total
DRIVE MODULE
CONTROLLER
Next 129
Rev. Ind Page128
MANIPULATOR
1 2 3 4 5 6 7 8
FLOOR CABLE
DRIVE MODULE IRB66x0, 7600
0,23 mm2
+R1 SMB
-XS/XP2
A A
B B
C C MEASUREMENT
A42-X4 D D
(80) / -MRC_0V1 WH 0V
E WH E
(80) / +24V_SMB1 GN 24V

F BN F
(80) / -MRC_0V2 BAT BR
G G
BAT BR
H H
(80) / -MRC_0V3 WH 0V
J J
GY BATSUP
K K
AWG16 BU 1 BU EXT.LAMP RD EXT.LAMP
-DP1 AWG16 L L
1
-C1
2
BU
AWG16
(78.1) / -EXT. LAMP -_433 AWG16 BU

+R1 MP
-_434 AWG16 -XS/XP1
DRIVE MODULE (78.1) / -BRAKEPB BU 30 OGRD 0,75 mm2 BRAKE PB
XP40 11 11
(78.1) / -BRAKEREL1 -_435 AWG16 BU 28 OG 4,0 mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(78.1) / -BRAKEREL2 -_436 AWG16 BU
(78.2) / -0V BRAKE4 -_437 AWG16 BU 29 OGWH 4,0 mm2 0V BRAKE

12 12 0V BRAKE
CONTACTOR UNIT (78.2) / -PTC1 -_439 AWG16 BU 31 PKBK 0,75 mm2 PTC
A43-X5 27 27
(78.2) / -PTC 1 ret -_440 AWG16 BU 32 PKWH 0,75 mm2 0V PTC
15 15
(78.2) / -0V BRAKE3 -_438 AWG16 BU

2011-09-22 =
IRB 66xx - 76xx Document no. Rev. Ind Page129
Next 134
1 2 3 4 5 6 7 8
MANIPULATOR
FLOOR CABLE
IRB66x0, 7600
-BOX1
CONTROLLER
DRIVE MODULE
0,23 mm2
(76.5) (76.5) (135) / -+24V COOL.4 AWG24 1/WH 24V COOL WH 24V FAN1
N N
(76.5) (76.5) (135) / -0V COOL.4 1/BU 0V COOL BU 0V FAN1
P P
(76.5) (76.5) (135) / -FAN 1 ret.4 3/WH FAN1 ret WH T1
R R
(76.5) (76.5) (135) / -+24V COOL.5 2/WH 24V COOL WH 24V FAN2
f f
(76.5) (76.5) (135) / -0V COOL.5 2/OG 0V COOL OG 0V FAN2
g g
(76.5) (76.5) (135) / -FAN 2 ret.5 3/GN FAN2 ret GN T2
h h

2011-09-22 =
COOLING AXES 1/2 Sublocation:+
IRB 6600 - 7600 Next 135
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROL MODULE IRB66x0, 7600
DRIVE
MODULE
0,23 mm2
-XS/XP58 +R1 SW
(134) / -+24V COOL.4 24V COOL WH 24V FAN1
N N
(134) / -0V COOL.4 0V COOL BU 0V FAN1
P P
(134) / -FAN 1 ret.4 FAN1 ret WH T1
R R
(134) / -+24V COOL.5 24V COOL WH 24V FAN2

f f
(134) / -0V COOL.5 0V COOL OG 0V FAN2
g g
(134) / -FAN 2 ret.5 FAN2 ret GN T2
h h
Not in use
i
Not in use
S

2011-09-22 =
COOLING AXES 1/2 Sublocation:+
IRB 6600 - 7600 Next 136
1 2 3 4 5 6 7 8

Connection
XP/XT 6 XS/XP13 W26 +R1 CP/CS
-670 AWG18 1 1mm2 CP4
1 A1 D1
-671 AWG18 2 1mm2 CP5
2 A2 D6
-672 AWG18 3 1mm2 CP6
3 A3 D3
-673 AWG18 4 1mm2 CP7
4 A4 GNYE 1mm2 D4
XP/XT5.1 SH 1mm2
W27
-677 AWG24 BKog 0,23mm2 CS
1 -678 AWG24 B1 bu 0,23mm2 B1 CS
2 -679 AWG24 B2 WHog 0,23mm2 B2 CS
3 -680 AWG24 B11 og 0,23mm2 B11 CS
4 -681 AWG24 B12 WHgn 0,23mm2 B12 CS

5 -682 AWG24 B13 gn 0,23mm2 B13 CS
6 -683 AWG24 B14 gn 0,23mm2 B14 CS

7 -684 AWG24 C19 bn 0,23mm2 C19 CS

8 -705 1/WH
AWG24 C21 WH AWG24 C21 CS
9 1/BU B7 BU AWG24 B7 CS
10 2/WH B8 WH AWG24 B8 CS
11 2/OG B9 OG AWG24 B9 CS
12 B10 B10
XP/XT5.2 W28
3/WH WH AWG24 CS
1 3/GN B3 GN AWG24 B3 CS
3 4/BN B5 BN AWG24 B5 CS
4 -685 AWG24 B6 RDog 0,23mm2 B6 CS
5 -686 AWG24 C16 og 0,23mm2 C16 CS
6 -687 AWG24 C17 RDgn 0,23mm2 C17 CS
7 -688 AWG24 C18 RDbn 0,23mm2 C18 CS
8 -689 AWG24 C20 RDgy 0,23mm2 C20 CS
9 -690 AWG24 B22 gy 0,23mm2 B22 CS
10 -691 AWG24 B23 BKbu 0,23mm2 B23 CS
11 -692 AWG24 B24 bu 0,23mm2 B24 CS
12 B25 B25
W27
XP/XT5.3
-693 AWG24 WHbn 0,23mm2 CS
1 -694 AWG24 B15 bn 0,23mm2 B15 CS
2 -695 AWG24 B16 WHgy 0,23mm2 B16 CS
3 -696 AWG24 B18 gy 0,23mm2 B18 CS
4 -697 AWG24 B19 RDbu 0,23mm2 B19 CS
5 -698 AWG24 B20 bu 0,23mm2 B20 CS
6 -699 AWG24 B21 SH B21
7 -700 AWG24 C10
8 -666 AWG24 C11
9 -667 AWG24 C12
10 -668 AWG24 C13
11 -669 AWG24 C14
12 AWG16 C15
DRESSPACK circuit diagram 3HAC026209-001

2011-09-22=
IRB 6600 - 7600 Next 137
1 2 3 4 5 6 7 8

Connection w26 1mm2
XP/XT 6 -713 XS/XP13
+R1 CP/CS
AWG20 BK 1 CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4
XP/XT5.1 -711 SH
W27
AWG24 BK BKog 0,23mm2 CS
1 BN B1 bu 0,23mm2 B1 CS
2 RD B2 WHog 0,23mm2 B2 CS

3 OG B11 og 0,23mm2 B11 CS
4 YE B12 WHgn 0,23mm2 B12 CS
5 GN B13 gn 0,23mm2 B13 CS

6 BU B14 gn 0,23mm2 B14 CS

7 VT C19 bn 0,23mm2 C19 CS
8 -712 1/WH C21 WH AWG24 C21 CS
9 AWG24 1/BU B7 BU AWG24 B7 CS
11 2/OG B9 OG AWG24 B9 CS
12 B10 B10
XP/XT5.2 W28
3/WH WH AWG24 CS
1 3/GN B3 GN AWG24 B3 CS
3 4/BN B5 BN AWG24 B5 CS
4 -711 GY B6 RDog 0,23mm2 B6 CS
5 AWG24 WH C16 og 0,23mm2 C16 CS
6 WH/BK C17 RDgn 0,23mm2 C17 CS
7 WH/BN C18 RDbn 0,23mm2 C18 CS
8 WH/RD C20 RDgy 0,23mm2 C20 CS
9 WH/OG B22 gy 0,23mm2 B22 CS
10 WH/YE or PK B23 BKbu 0,23mm2 B23 CS
11 WH/GN or Light GN B24 bu 0,23mm2 B24 CS
12 B25 B25
W27
XP/XT5.3 -713
AWG20 GY WHbn 0,23mm2 CS
1 WH B15 bn 0,23mm2 B15 CS
2 WH/BK B16 WHgy 0,23mm2 B16 CS
3 WH/BN B18 gy 0,23mm2 B18 CS
4 WH/RD B19 RDbu 0,23mm2 B19 CS
5 WH/OG B20 bu 0,23mm2 B20 CS
6 WH/YE B21 SH B21
7 WH/GN C10
8 WH/BU C11
9 WH/VT C12
10 WH/GY or Light GN C13
11 BN/BK or RD/BK C14
12 AWG16 BN/BK C15
2011-09-22
IRB 6600 - 7600 Next 138
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer CONTROLLER MANIPULATOR
Connection CONTROL MODULE IRB 6600-7600
-A35
-X2 -707 XS/XP13 AWG22 AWG24 +R1 CP/CS
2/BK V- BK 0V
OPTION : DEVICENET 1 F2 B23
1/BU CAN_L BU CAN_L
2 F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
4 F3 A3
2/RD V+ RD +24V CAN

5 F1 B22

-A37 -708
AWG24 XS/XP13 AWG24 +R1 CP/CS
-X5 YE
2/GY DO DO
1 3/BN DO_N F7 GN A9 DO_N
6 1/YE DI F8 GY A10 DI
OPTION : INTERBUS 2 2/PK DI_N F9 PK A11 DI_N
7 1/GN GND F10 BN A12 GND
3 3/WH GND F1 WH B22
A33 AWG22
-709 AWG24
(139.1) -(DP-M)1 RD
(140.1)
1/RD RXD/TXD-P RXD/TXD-P
(141.1) 1B 2 F5 A5
(142.1) 1/GN RXD/TXD-N GN RXD/TXD-N
(143.1)
(144.1) 1A F6 A6

2011-09-22 =
DevNet//IBUS//PBUS ADDITION TO CP/CS Sublocation:+
IRB 6600 - 7600 Document no. Rev. Ind Page138
Next 139
1 2 3 4 5 6 7 8

Connection AWG18
XP/XT 6 XS/XP13
+R1 CP/CS
670 AWG18 1 CP4
1 A1 D1
671 AWG18 2 CP5
2 A2 D6
672 AWG18 3 CP6
3 A3 D3
673 AWG18 4 CP7
4 A4 GNYE D4

677 AWG24 WH CS
1 678 AWG24 B1 BU B1 CS
2 679 AWG24 B2 WH B2 CS
3 680 AWG24 B11 OG B11 CS
4 681 AWG24 B12 WH B12 CS
682 AWG24

5 B13 GN B13 CS
6 683 AWG24 B14 GN B14 CS
7 684 AWG24 C19 BN C19 CS

8 705 1/WH C21 WH C21 CS

9 AWG24 1/BU B7 BU B7 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 685 AWG24 B6 RD B6 CS
5 686 AWG24 C16 OG C16 CS
6 687 AWG24 C17 RD C17 CS
7 688 AWG24 C18 RD C18 CS
8 689 AWG24 C20 RD C20 CS
9 690 AWG24 B22 GY B22 CS
10 691 AWG24 B23 BK B23 CS
11 692 AWG24 B24 BU B24 CS
12 B25 B25
XP/XT5.3
693 AWG24 WH CS
1 694 AWG24 B15 BN B15 CS
2 695 AWG24 B16 WH B16 CS
3 696 AWG24 B18 GY B18 CS
4 697 AWG24 B19 RD B19 CS
5 698 AWG24 B20 BU B20 CS
6 699 AWG24 B21 BK B21 CS
7 700 AWG24 C10 OG A3 CS
8 666 AWG24 C11 BK A4 CS
9 667 AWG24 C12 GN A9 CS
10 668 AWG24 C13 BK A10 CS
11 669 AWG24 C14 BN A11 CS
12 AWG16 C15 A12
OPTION //PROFIBUS acc. to (138.1) DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
DUAL CABINET PROFIBUS Document no. Rev. Ind Page139
IRB 6600 - 7600 Next 140
1 2 3 4 5 6 7 8

Connection AWG18
XP/XT 6 XS/XP13
+R1 CP/CS
-670 AWG18 1 CP4
1 A1 D1
-671 AWG18 2 CP5
2 A2 D6
-672 AWG18 3 CP6
3 A3 D3
-673 AWG18 4 CP7
4 A4 GNYE D4

-677 AWG24 WH CS
1 -678 AWG24 B1 BU B1 CS
2 -679 AWG24 B2 WH B2 CS
3 -680 AWG24 B11 OG B11 CS

4 -681 AWG24 B12 WH B12 CS
5 -682 AWG24 B13 GN B13 CS
6 -683 AWG24 B14 GN B14 CS

7 -684 AWG24 C19 BN C19 CS

8 -705 1/WH C21 WH C21 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -685 AWG24 B6 RD B6 CS
5 -686 AWG24 C16 OG C16 CS
6 -687 AWG24 C17 RD C17 CS
7 -688 AWG24 C18 RD C18 CS
8 -689 AWG24 C20 C20
9 -690 AWG24 B22 BK CS
10 -691 AWG24 B23 BK B23 CS
11 -692 AWG24 B24 BU B24 CS
12 B25 B25
XP/XT5.3
-693 AWG24 WH CS
1 -694 AWG24 B15 BN B15 CS
2 -695 AWG24 B16 WH B16 CS
3 -696 AWG24 B18 GY B18 CS
4 -697 AWG24 B19 RD B19 CS
5 -698 AWG24 B20 BU B20 CS
6 -699 AWG24 B21 BK B21 CS
7 -700 AWG24 C10 OG A5 CS
8 -666 AWG24 C11 BK A6 CS
9 -667 AWG24 C12 GN A3 CS
10 -668 AWG24 C13 A4
11 -669 AWG24 C14
12 AWG16 C15 For more information aboute Option connected to XS13.
OPTION //INTERBUS-S acc. to (138.1) DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
DUAL CABINET INTERBUS Document no. Rev. Ind Page140
IRB 6600 - 7600 Next 141
1 2 3 4 5 6 7 8

Connection AWG18
XP/XT 6 XS/XP13
+R1 CP/CS
-670 AWG18 1 CP4
1 A1 D1
-671 AWG18 2 CP5
2 A2 D6
-672 AWG18 3 CP6
3 A3 D3
-673 AWG18 4 CP7
4 A4 GNYE D4

-677 AWG24 WH CS
1 -678 AWG24 B1 BU B1 CS
2 -679 AWG24 B2 WH B2 CS
3 -680 AWG24 B11 OG B11 CS

4 -681 AWG24 B12 WH B12 CS
5 -682 AWG24 B13 GN B13 CS
6 -683 AWG24 B14 GN B14 CS

7 -684 AWG24 C19 BN C19 CS

8 -705 1/WH C21 WH C21 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -685 AWG24 B6 RD B6 CS
5 -686 AWG24 C16 OG C16 CS
6 -687 AWG24 C17 RD C17 CS
7 -688 AWG24 C18 RD C18 CS
8 -689 AWG24 C20 C20
9 -690 AWG24 B22
10 -691 AWG24 B23 BK CS
11 -692 AWG24 B24 BU B24 CS
12 B25 B25
XP/XT5.3
-693 AWG24 WH CS
1 -694 AWG24 B15 BN B15 CS
2 -695 AWG24 B16 WH B16 CS
3 -696 AWG24 B18 GY B18 CS
4 -697 AWG24 B19 RD B19 CS
5 -698 AWG24 B20 BU B20 CS
6 -699 AWG24 B21 BK B21 CS
7 -700 AWG24 C10 OG A5 CS
8 -666 AWG24 C11 BK A6 CS
9 -667 AWG24 C12 GN A9 CS
10 -668 AWG24 C13 BK A10 CS
11 -669 AWG24 C14 BN A11 CS
12 AWG16 C15 A12
OPTION //DEVICE net acc. to (138.1) SPOTPACK circuit diagram 3HAC026208-001

2011-09-22 =
DUAL CABINET DEVICE NET Document no. Rev. Ind Page141
IRB 6600 - 7600 Next 142
1 2 3 4 5 6 7 8

Connection
XP/XT 6 -713 XS/XP13 AWG18 +R1 CP/CS
AWG20 BK 1 CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4

AWG24 BK WH CS
1 BN B1 BU B1 CS
2 RD B2 WH B2 CS
3 OG B11 OG B11 CS
4 YE B12 WH B12 CS

5 GN B13 GN B13 CS
6 BU B14 GN B14 CS
7 VT C19 BN C19 CS
8 -712 1/WH C21 WH C21 CS

10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
5 AWG24 WH C16 OG C16 CS
6 WH/BK C17 RD C17 CS
7 WH/BN C18 RD C18 CS
8 WH/RD C20 RD C20 CS
9 WH/OG B22 GY B22 CS
10 WH/YE or PK B23 BK B23 CS
11 WH/GN or Light GN B24 BU B24 CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS
7 WH/GN C10 OG A3 CS
8 WH/BU C11 BK A4 CS
9 WH/VT C12 GN A9 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
OPTION //PROFIBUS acc. to (138.1) DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
SINGLE CABINET PROFI BUS Document no. Rev. Ind Page142
IRB 6600 - 7600 Next 143
1 2 3 4 5 6 7 8

Connection AWG18
+R1 CP/CS
AWG20 BK 1 CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4

AWG24 BK WH CS
1 BN B1 BU B1 CS
2 RD B2 WH B2 CS
3 OG B11 OG B11 CS

4 YE B12 WH B12 CS
5 GN B13 GN B13 CS
6 BU B14 GN B14 CS
7 VT C19 BN C19 CS
8 -712 1/WH C21 WH C21 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
8 WH/RD C20 C20
9 WH/OG B22 BK CS
10 WH/YE or PK B23 BK B23 CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
10 WH/GY or Light GN C13 A4
11 BN/BK or RD/BK C14
12 AWG16 BN/BK C15 For more information aboute Option connected to XS13.
OPTION //INTERBUS-S acc. to (138.1) DRESSPACK circuit diagram 3HAC026209-001

2011-09-22 =
SINGLE CABINET INTERBUS Document no. Rev. Ind Page143
IRB 6600 - 7600 Next 144
1 2 3 4 5 6 7 8
FLOOR CABLE
Connection AWG18
AWG20 BK 1 +R1 CP/CS CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4

AWG24 BK WH CS
1 BN B1 BU B1 CS
2 RD B2 WH B2 CS
3 OG B11 OG B11 CS

4 YE B12 WH B12 CS
5 GN B13 GN B13 CS
6 BU B14 GN B14 CS
7 VT C19 BN C19 CS
8 -712 1/WH C21 WH C21 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
8 WH/RD C20 C20
9 WH/OG B22
10 WH/YE or PK B23 BK CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
OPTION //DEVICE net acc. to (138.1) SPOTPACK circuit diagram 3HAC026208-001 Sheet 144.1 and further
DRESSPACK circuit diagram 3HAC026209-001 pages is manufacturing
documents for ABB internal use.
2011-09-22 =
SINGLE CABINET DEVICE NET Document no. Rev. Ind Page144
IRB 6600 - 7600 Next 145
1 2 3 4 5 6 7 8
DC-BUSBAR

-A41.1
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
-X11 -X12 -X13 -X14 -X15 -X16

M1R
M1R
M4R
M4R
M2R
M2R
M5R
M5R
M3R
M3R
M6R
M1S
M1S
M4S
M4S
M2S
M2S
M5S
M5S
M3S
M3S
M6S
M1T
M1T
M4T
M4T
M2T
M2T
M5T
M5T
M3T
M3T
M6T
-XS/XP1 A1 A14 A2 B15 B1 A15 C13 C8 D13 D8 C14 D7 A4 A11 A5 B11 B4 A12 C3 C15 B3 D15 C4 D16 C11 A9 D12 B10 D11 B9 B6 B7 A7 DRIVE MODULE
FLOOR CABLE
BN//WH
OG/WH
GN/WH
OG/GN
BU/WH
BK/WH
OG/RD
PK/WH
OG/BU
GY/GN
GN/RD
BN/GN
BU/GN
BK/GN
PK/GN
GY/BU
BN/RD
BU/RD
GY/BK
BK/RD
BN/BU
PK/RD
BK/BU
BU/BK
BN/BK
PK/BU
PK/BK
PK/BK
OG
BU
BN
BK
PK
8 22 21 35 9 23 51 53 64 66 63 65 13 49 2 62 1 61 68 70 57 59 69 71 15 17 4 6 3 5 42 31 43 MANIPULATOR
+R1-MP
Referring to the IRB6400R circuit diagram.

SERVO DRIVE SYSTEM Sublocation:+
IRB 6400R Document no. Rev. Ind Page145
Next 146
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
+R1-SMB
-XS/XP2
(80) / -MRCO1 SDI
A 1
(80) / -MRCO 1_N SDI-N
B 2
(80) / -MRCI1 SDO
C 3
AXIS COMPUTER BOARD (80) / -MRCI 1_N SDO-N
A42-X4 D 4
/ -MRC_0V.1 0V
E 5
(80) / +24V_SMB1 24V
F 6
(124) / -MRC_0V.2 BAT BR
G 7
BAT BR

H 8
(124) / -MRC_0V.3 0V
J 9
BATSUP
K 10 SERIAL
EXT LAMP MEASUREMENT
L 11 BOARD
-XS/XP1 =MAN+R1.6400R-MP
(78.1) / -EXT. LAMP -433 AWG16 BU VTBK
DRIVE MODULE D1 52
XP40 (78.1) / -BRAKEPB -434 AWG16 BU RDWH
C12 11
(78.1) / -BRAKEREL1 -435 AWG16 BU GYRD
B12 36
(78.1) / -BRAKEREL2 -436 AWG16 BU GYWH
C9 48
(78.2) / -0V BRAKE4 -438 AWG16 BU OGBK

D9 24
(78.2) / -PTC1 -439 AWG16 BU RDGN
CONTACTOR UNIT C2 20
A43-X5 (78.2) / -PTC 1 ret -440 AWG16 BU RDBU
C1 30
(78.2) / -0V BRAKE3 -437 AWG16 BU GY
B13 12

2011-09-22 =
Next 147
1 2 3 4 5 6 7 8
CONTROL MODULE IRB 64004R
+R1-CP/CS
-XP/XT6
1, BK
1 A1
2, BK 3-POL
2 A2
GNYE
A3
-XP/XT5.1
AWG24 1/WH CSA

1 1
CSB

1/BU
2 2
2/WH CSC
3 3
2/OG CSD
4 4
3/WH CSE
5 5 25-POL
3/GN CSF
6 6
4/WH CSG
7 7
4/BN CSH
8 8
5/WH CSJ
9 9
5/GY CSK
10 10
-XS6
2/RD +24V
5 1
2/BK 0V
Connect to A35.X2 1 2 9-POL
1/WH CAN1_H
4 5
1/BU CAN1_L
2 9

2011-09-22 =
CUSTOMER POWER/SIGNAL/BUS Sublocation:+
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© Copyright 2004 ABB ALL right reserved.

Latest revision: Lab/Office: Status: Plant:

2 TABLE OF CONTENTS 2011-09-20 SETHSTA

3 TABLE OF CONTENTS 2011-09-20 SETHSTA

4 TABLE OF CONTENTS 2011-09-20 SETHSTA

5 TABLE OF CONTENTS 2011-09-20 SETHSTA

6 TABLE OF CONTENTS 2011-09-20 SETHSTA

9 REVISION INFOMATION 2011-09-22 SETHSTA

10 Device list sorting by Function name 2011-09-22 SETHSTA

11 Device list sorting by Function name 2011-09-22 SETHSTA

12 Device list sorting by Location name 2011-09-22 SETHSTA

13 Device list sorting by Location name 2011-09-22 SETHSTA

14 BLOCK DIAGRAM SINGLE CONTROLL MODULE 2011-09-22 SETHSTA

14.1 BLOCK DIAGRAM SINGLE DRIVE MODULE 2011-09-22 SETHSTA

14.2 BLOCK DIAGRAM DUAL CONTROLL MODULE 2011-09-22 SETHSTA

14.3 BLOCK DIAGRAM DUAL DRIVE MODULE 2011-09-22 SETHSTA

15 FRONT VIEW OF SINGLE CABINET MDU HV 2011-09-22 SETHSTA

15.1 FRONT VIEW OF SINGLE CABINET MDU LV and HV 2011-09-22 SETHSTA

16 SIDE VIEWS OF SINGLE CABINET 2011-09-22 SETHSTA

18 VIEW OF DRIVE MODULE DUAL CABINET 2011-09-22 SETHSTA

19 VIEW OF COMPUTER UNIT AND PANEL BOARD 2011-09-22 SETHSTA

21 VIEW OF VOLTAGE MEARSUREMENT BOX 2011-09-22 SETHSTA

22 CONTACT AT THE CABINET WALL 2011-09-22 SETHSTA

23 MAINS CONNECTION DUAL CABINET 2011-09-22 SETHSTA

24 PROCESS POWER SUPPLY DUAL CABINET 2011-09-22 SETHSTA

28 OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB. 2011-09-22 SETHSTA

29 EMERGENCY STOP 2011-09-22 SETHSTA

30 RUN CHAIN OPERATING, 3 MODE SELECTOR 2011-09-22 SETHSTA

31 SAFETY STOP 2011-09-22 SETHSTA

32 RUN CHAIN 2011-09-22 SETHSTA

Latest revision: Lab/Office: Status: Plant:

34 BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR 2011-09-22 SETHSTA

35 RUN CHAIN EXT OPERATING, PANEL BOARD 2011-09-22 SETHSTA

36 RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR 2011-09-22 SETHSTA

40 FPU, FLEXPENDANT OPTION: HOT PLUG 2011-09-22 SETHSTA

41 OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS 2011-09-22 SETHSTA

42 MAIN COMPUTER DSQC 639 2011-09-22 SETHSTA

43 MAIN COMPUTER DSQC 639 2011-09-22 SETHSTA

44 FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO 2011-09-22 SETHSTA

49 PROFIBUS DP M/S 2011-09-22 SETHSTA

50 PROFINET 2011-09-22 SETHSTA

52 INTERBUS M/S 2011-09-22 SETHSTA

52.1 ETHERNET CARD/ETHERNET IP 2011-09-22 SETHSTA

53 DEVICENET SINGLE/DUAL ADAPTER 2011-09-22 SETHSTA

55 DEVICENET ADAPTER 2011-09-22 SETHSTA

56 CC-LINK 2011-09-22 SETHSTA

59 DIGITAL I/O UNIT 2011-09-22 SETHSTA

61 RELAY I/O UNIT 2011-09-22 SETHSTA

62 RELAY I/O UNIT 2011-09-22 SETHSTA

63 ANALOGUE I/O UNIT 2011-09-22 SETHSTA

64 REMOTE I/O UNIT 2011-09-22 SETHSTA

66 PROFIBUS DP SLAVE 2011-09-22 SETHSTA

67 ENCODER UNIT 2011-09-22 SETHSTA

68 REMOTE SERVICE 2011-09-22 SETHSTA

69 PLC.CPU unit PM582 2011-09-22 SETHSTA

69.1 PLC.DIGITAL unit DC532 2011-09-22 SETHSTA

Latest revision: Lab/Office: Status: Plant:

69.3 PLC. ANALOGUE I/O UNIT 2011-09-22 SETHSTA

69.4 PLC. ETHERNET switch CM577-ETH 2011-09-22 SETHSTA

72 MAINS CONNECTION 2011-09-22 SETHSTA

73 TRANSFORMER UNIT 2011-09-22 SETHSTA

73.1 TRANSFORMER UNIT 2011-09-22 SETHSTA