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Welch Allyn Spot Vital Signs LXi

127
BP

127
BP
SYS 4 WEST SYS 4 WEST
mmHg mmHg

AM AM

73
Reading

73
Reading
DIA
mmHg 01 DIA
mmHg 01

TEMP TEMP

985 F
985 F

SpO2 PULSE /min SpO2 PULSE /min


% %

Patient ID 0123456789
62 Patient ID 0123456789
62
Weight Pain Weight Pain
Height Clear Height Clear
Respiration Send/Next Reading Respiration Send/Next Reading
Enter Enter

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BR

Service Manual

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Welch Allyn Spot Vital Signs LXi

Service Manual

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ii Welch Allyn Spot Vital Signs LXi

Copyright 2008 Welch Allyn. All rights are reserved. No one is permitted to reproduce or duplicate, in any
form, this manual or any part thereof without permission from Welch Allyn.

Welch Allyn assumes no responsibility for any injury to anyone, or for any illegal or improper use of the
product, that may result from failure to use this product in accordance with the instructions, cautions,
warnings, or statement of intended use published in this manual.

Welch Allyn®, Spot Vital Signs®, SureBP® Technology, and SureTemp® are registered trademarks of Welch
Allyn.

Braun ThermoScan® is a registered trademark of the Braun Company.

LNCS™ is a trademark of, and SET®, LNOP®, and Masimo® are registered trademarks of, Masimo
Corporation. Possession or purchase of a Masimo SpO2-equipped device does not convey any express or
implied license to use the device with unauthorized sensors or cables which would, alone or in
combination with this device, fall within the scope of one or more of the patents relating to this device.

Nellcor® and Oxi-Max® are registered trademarks of Nellcor Puritan Bennett Inc.

Software in this product is Copyright 2008 Welch Allyn or its vendors. All rights are reserved. The software
is protected by United States of America copyright laws and international treaty provisions applicable
worldwide. Under such laws, the licensee is entitled to use the copy of the software incorporated with
this instrument as intended in the operation of the product in which it is embedded. The software may not
be copied, decompiled, reverse-engineered, disassembled, or otherwise reduced to human-perceivable
form. This is not a sale of the software or any copy of the software; all right, title, and ownership of the
software remain with Welch Allyn or its vendors.

For information about any Welch Allyn product, call Welch Allyn Technical Support:

USA +1 800 535 6663 Australia +61 2 9638 3000


+ 1 315 685 4560
Canada +1 800 561 8797 China +86 21 6327 9631
European Call Center +353 46 90 67790 France + 331 6009 3366
Germany +49 7477 9271 70 Japan +81 3 3219 0071
Latin America +1 305 669 9003 Netherlands +31 157 505 000
Singapore +65 6419 8100 South Africa +27 11 777 7555
United Kingdom +44 207 365 6780 Sweden +46 85 853 6551

Reorder #4500-89
Manual Material No. 704432 Rev. C

Welch Allyn European Regulatory Manager


EC REP
4341 State Street Road Welch Allyn Ltd.
Skaneateles Falls, NY Navan Business Park
13153 USA Dublin Road
Navan, County Meath, Republic of Ireland
Tel.: +353 46 90 67700
Fax: +353 46 90 67755

Printed in USA

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Directions for Use Contents iii

Contents
Safety Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Blood Pressure Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Temperature Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SpO2 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Blood Pressure Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Temperature Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SpO2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrostatic Discharge (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Button Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connection Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Agency Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Purpose and Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Other Applicable Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Contents Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Possible Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Field Replacement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service Loaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Spot Vital Signs LXi Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Display Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Braun ThermoScan PRO 4000 Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Blood Pressure Hose and Cuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SpO2 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wireless Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Quick Reference Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
AC Power Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Functional Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Internal Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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iv Contents Welch Allyn Spot Vital Signs LXi

Functional Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Blood Pressure Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Temperature Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Masimo SpO2 Functional Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Nellcor SpO2 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Voltage Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Blood Pressure Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Configuration Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Voltage Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Window Display Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Blood Pressure Calibration Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Temperature Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Masimo SpO2 Functional Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Nellcor SpO2 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Functional Testing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Button Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Interface Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pneumatic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Temperature Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Over Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wireless Radio Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Service Work Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Disassembly and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Key Pad Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SpO2 Circuit Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Masimo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Nellcor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Blood Pressure Circuit Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LCD Inverter Ballast Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LCD Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
RS232-Communication Circuit Board Disassembly . . . . . . . . . . . . . . . . . . . . . . 56
Fan and Power Circuit Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Thermometry Circuit Board Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SureTemp Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Braun ThermoScan PRO 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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Directions for Use Contents v

Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Battery System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
“CPU I/O” Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
CPU Core Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
+5V Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Clock/Calendar Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Mod F NIBP Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SpO2 and Thermometer Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LCD Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
External Load (RS-232) Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
SureTemp Plus Thermometer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Braun ThermoScan PRO 4000 Thermometer Interface . . . . . . . . . . . . . . . . 63
SpO2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Wireless Radio Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FCC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FCC RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
IC Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Key Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Bar Code Scanner Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3800 LR-13 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4600SF031C Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Output Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Printer Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
InterconnectDiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Field Replaceable Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Blood Pressure Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Temperature Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
SpO2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Masimo Sensor Accuracy Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Masimo Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Nellcor Sensor Accuracy Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Nellcor Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Wireless Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Guidance and Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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vi Contents Welch Allyn Spot Vital Signs LXi

Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Spot Vital Signs LXi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Blood Pressure Cuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Blood Pressure Hose and Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
SureTemp Plus Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Braun ThermoScan PRO 4000 Thermometer . . . . . . . . . . . . . . . . . . . . . . . 86
SpO2 Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Wireless Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Spot Vital Signs LXi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Braun ThermoScan PRO 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Spot Vital Signs LXi Firmware Upgrade CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Spot Vital Signs LXi Wireless Radio Configuration CD . . . . . . . . . . . . . . . . . . . . 90
Product Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Repair Test Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91


General Unit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
A-D Noise Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Inflation Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Dump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Pneumatic Accuracy Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Valve Control Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Voltage Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Blank Mode Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Back Light (Idle) Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Valve/Pump Mode Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Interface Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Temperature Option Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Accuracy Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Temperature Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SpO2 Option Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SpO2 Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SpO2 Mode Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Fail Safe Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Over Pressure Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Over 15 mmHg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95


Blood Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Pulse Oximetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Masimo Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Nellcor Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Service Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

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Directions for Use Contents vii

Miscellaneous Mounting Accessories . . . . . . . . . . . . . . . . . . . . . . . . 101


Wall Mount Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Mobile Stand Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Wireless Mounting Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Printer Mounting Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Scanner Mounting Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Warranty 109
Spot Vital Signs LXi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

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viii Contents Welch Allyn Spot Vital Signs LXi

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1

1 Safety Summary
Introduction
All users of the Spot Vital Signs LXi must read and understand the safety summary, and
all additional specific warnings and cautions located throughout the documentation.

Warnings and Cautions


Familiarize all operating personnel with the general safety information in this summary.
Specific warnings and cautions are also found throughout this manual.

General Warnings
A warning statement in this manual identifies a condition or practice, which if not
corrected or discontinued immediately, could lead to patient injury, illness, or death.

These warnings pertain entirely to Spot Vital Signs LXi .

WARNING The information in this manual is a comprehensive guide to the


operation of Spot Vital Signs LXi. For best results, read this manual thoroughly
before using the device.

WARNING Spot Vital Signs LXi is designed for medical clinician use. Although
this manual may illustrate medical spot-check techniques, only a trained clinician
who knows how to take and interpret a patient’s vital signs should use this
device.

WARNING Spot Vital Signs LXi is not intended for use in environments that are
without health care practitioner supervision.

WARNING Spot Vital Signs LXi is not intended for continuous monitoring. Do
not leave the device unattended while taking measurements on a patient.

WARNING To ensure data integrity, save readings and clear the Spot Vital Signs
LXi display between patients.

WARNING The Spot Vital Signs LXi is not defibrillator proof.

WARNING Spot Vital Signs LXi is not intended for use during patient transport.

WARNING This device is not suitable for use in the presence of a flammable
anesthetic mixture with air or oxygen or nitrous oxide. An explosion may result.

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2 Safety Summary Welch Allyn Spot Vital Signs LXi

WARNING To ensure patient safety, use only accessories and supplies (i.e.,
cuffs, hoses, temperature probes, SpO2 sensors, etc.) recommended for or
supplied with Spot Vital Signs LXi. Using unapproved accessories with Spot Vital
Signs LXi can affect patient and/or operator safety.

WARNING Take care to prevent water or other fluid from entering any
connectors on the device. Should this occur, dry the connectors with warm air.
Check the accuracy of all operating functions.

WARNING Every three months, inspect the blood pressure cuff, SpO2 cable,
and other accessories for fraying or other damage. Replace as necessary.

WARNING Do not use Spot Vital Signs LXi on patients who are on heart/lung
machines.

WARNING Electric shock hazard. There are no user-serviceable parts inside Spot
Vital Signs LXi other than battery replacement (see “Battery Replacement” on
page 88). An operator may only perform maintenance procedures specifically
described in this manual. For service, refer the device to an Authorized Service
Center.

WARNING This device is not intended for hand-held use during operation.

WARNING Do not autoclave.

WARNING This device complies with current required standards for


electromagnetic interference and should not present problems to other
equipment or be affected by other devices. As a precaution, avoid using this
device in close proximity to other equipment.

WARNING Welch Allyn is not responsible for the integrity of any mounting
installation. Welch Allyn recommends that the customer contact their Biomedical
Engineering Department or maintenance service to ensure professional
installation for safety and reliability of any mounting accessory.

WARNING The Spot Vital Signs LXi consists of high-quality precision parts.
Protect it from severe impact and shock. A qualified service technician must
check any Spot Vital Signs LXi that is dropped or damaged for proper operation
prior to further use. Do not use the Spot Vital Signs LXi if you notice any signs of
damage. Contact the Welch Allyn Customer Service Department for assistance.

WARNING Do not use an SpO2 finger clip sensor and a blood pressure cuff
simultaneously on the same limb. Doing so may result in inaccurate pulse rate
and perfusion readings.

WARNING All signal input and output (I/O) connectors are intended for
connection of only devices complying with IEC 60601-1, or other IEC standards
(for example, IEC 60950) as appropriate to the device. Connecting additional
devices to the Spot LXi may increase leakage currents. To maintain operator and
patient safety, it is necessary to consider the requirements of IEC 60601-1-1.

WARNING For proper patient electrical isolation, use only a Welch Allyn power
supply (4500-101A) to charge Spot Vital Signs LXi and its attached peripheral
devices. Do not use an external charger while the printer or weight scale is
attached to Spot LXi.

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Service Manual Safety Summary 3

Blood Pressure Warnings


These warnings pertain to the Spot Vital Signs LXi blood pressure feature.

WARNING Spot Vital Signs LXi is not intended to measure BLOOD PRESSURE
on neonatal patients. The AAMI SP10:2002 standard defines neonates as children
28 days or less of age if born at term (37 weeks gestation or more); otherwise up
to 44 gestational weeks.

WARNING To ensure pediatric blood pressure accuracy and safety, the Child
Reusable Two-Piece Blood Pressure Cuff (4500-01), Infant Durable One-Piece
Cuff (5082-82-4MQ), and the Infant Disposable One-Piece Cuff (5082-92-4MQ)
are the smallest cuffs approved for use with young children and infants. The
child’s arm must fit within the range markings on the cuff.

WARNING Avoid compression of the blood pressure hose or cuff tubing of Spot
Vital Signs LXi. This may cause system errors to occur in the device.

WARNING Patients who are experiencing moderate to severe arrhythmias may


give inaccurate blood pressure measurements.

WARNING Spot Vital Signs LXi does not operate effectively on patients who are
experiencing convulsions or tremors.

WARNING Use only Welch Allyn blood pressure cuffs and/or hoses. Using other
manufacturers’ blood pressure cuffs and/or hoses may produce inaccurate blood
pressure readings.

WARNING When several blood pressure measurements are taken on the same
patient, regularly check the cuff site and extremity for possible ischemia, purpura,
and/or neuropathy.

WARNING Do not allow a blood pressure cuff to remain on the patient more
than 10 minutes when inflated above 10 mmHg. This may cause patient distress,
disturb blood circulation, and contribute to injury of peripheral nerves.

WARNING Do not place the cuff on any extremity that is used for intravenous
infusions or any area where circulation is compromised.

WARNING Excessive cuff tightness may cause venous congestion and


discoloration of the limb.

WARNING Wrapping the cuff too loosely (preventing proper inflation) may result
in errors.

WARNING Do not change the connector(s) on the blood pressure cuff tubing of
this device to luer type. Luer type connectors are commonly used in intravenous
infusion systems. Using the luer connectors on blood pressure cuff tubing
creates the risk that the blood pressure tubing could be mistakenly connected to
a patient's intravenous line, resulting in the introduction of air into the patient's
circulatory system.

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4 Safety Summary Welch Allyn Spot Vital Signs LXi

Temperature Warnings
These warnings pertain to the Spot Vital Signs LXi temperature feature.

SureTemp® Plus
These warnings are specific to the SureTemp Plus thermometer option.

WARNING Use only Welch Allyn probe covers. Using other manufacturers’
probe covers or no probe cover may produce temperature measurement errors
and/or inaccuracy.

WARNING Always use a probe cover whenever coming into contact with a
patient.

WARNING Long-term continuous monitoring beyond three to five minutes is


not recommended in any mode.

WARNING Oral/axillary probes (blue ejection button at top of probe) and blue
removable probe wells are used for taking oral and axillary temperatures only.
Rectal probes (red ejection button) and red removable probe wells are used for
taking rectal temperatures only. Use of the probe at the wrong site will result in
temperature errors. Use of the incorrect removable probe well could result in
patient cross-contamination.

WARNING The thermometer connectors and probe are not waterproof. Do not
immerse or drip fluids on these items. Should this occur, dry the connectors and
probe with warm air. Check all functions for proper operation and accuracy.

WARNING Do not take an axillary temperature through patient’s clothing. Direct


probe cover to skin contact is required.

WARNING Do not autoclave.

WARNING Use Welch Allyn single-use disposable probe covers to limit patient
cross-contamination.

WARNING Incorrect insertion of probe can cause bowel perforation.

WARNING Washing hands greatly reduces the risk of cross-contamination and


nosocomial infection.

WARNING To ensure optimal accuracy, always confirm that the correct mode is
selected.

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Service Manual Safety Summary 5

Braun Thermoscan PRO 4000


These warnings are specific to the Braun ThermoScan PRO 4000 thermometer option.

WARNING Keep the probe window clean, dry, and undamaged at all times to
ensure accurate measurements. To protect the probe window, always keep the
thermometer in the storage cover while transporting or when not in use.

WARNING Only use Braun ThermoScan probe covers with this thermometer.
Using other manufacturer’s probe covers or no probe cover may produce
temperature measurement errors and/or inaccuracies. If the thermometer is used
without a probe cover attached, clean the lens (see “Braun ThermoScan PRO
4000 Thermometer” on page 86).

WARNING Do not autoclave.

WARNING The thermometer is not waterproof. Do not immerse or drip fluids


on it. Should this occur, dry the thermometer with warm air. Check for proper
operation and accuracy.

SpO2 Warnings
These warnings pertain to the Spot Vital Signs LXi SpO2 feature.

WARNING Only use Spot Vital Signs LXi with Masimo or Nellcor SpO2 option
with Masimo or Nellcor brand sensors and accessories, respectively. Using the
wrong or unapproved sensors or cables may cause improper performance.

WARNING The SpO2 sensor and extension cables are intended for use only for
pulse oximetry measurements. Do not attempt to connect these cables to a PC
or any similar device.

WARNING Before using, carefully read the sensor Directions for Use, including
all warnings, cautions, and instructions.

WARNING Do not use a damaged sensor or pulse oximetry cable or a sensor


with exposed optical components.

WARNING Incorrect application or a long duration of use of an SpO2 sensor may


cause tissue damage. Inspect the sensor site periodically as directed in the
sensor’s Directions for Use.

WARNING Certain ambient environmental conditions, sensor application errors,


and certain patient conditions may affect SpO2 readings and pulse signal.

WARNING Do not immerse the sensor or patient cables in water, solvents, or


cleaning solutions (the sensors and connections are not waterproof). Do not use
irradiation, steam, or ethylene oxide for sterilization.

WARNING The SpO2 in the Spot Vital Signs LXi device is not intended for use
as an apnea monitor.

WARNING Consider the SpO2 an early warning device. As a trend toward


patient deoxygenation is indicated, use laboratory instruments to analyze blood
samples to completely understand the patient’s condition.

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6 Safety Summary Welch Allyn Spot Vital Signs LXi

WARNING Tissue damage can be caused by incorrect application or duration of


use of a Nellcor OxiMax sensor. Inspect the sensor site as directed in the sensor
Directions for Use.

WARNING Do not use the sensors during magnetic resonance imaging (MRI)
scanning. Induced current could potentially cause burns. The MS board pulse
oximeter may affect the MRI image, and the MRI unit may affect the accuracy of
the oximetry measurements.

WARNING Carefully route patient cabling to reduce the possibility of patient


entanglement or strangulation.

WARNING Failure to cover the Nellcor OxiMax sensor site with opaque material
in high ambient light conditions may result in inaccurate measurements.

General Cautions
A caution statement in this manual identifies a condition or practice, which if not
corrected or discontinued immediately, could lead to equipment failure, equipment
damage, or data loss.

These cautions pertain to the entire Spot Vital Signs LXi device.

Caution If the accuracy of any measurement is in question, check the patient’s


vital sign(s) with an alternate method and then check to verify the device is
functioning properly.

Caution Place the device on a secure surface or use one of the optional
mounting accessories.

Caution Do not place fluids on or near the device.

Caution It is recommended that the device is used within stated operating


temperature ranges (see “Environmental” on page 79). The device will not meet
its performance specifications if used outside these temperatures ranges.

Caution Always unplug the AC power transformer from the outlet before
moving the mobile stand to a new location.

Caution The basket has a three-pound weight limit. Take care not to exceed
this limit.

Caution Only use a 9V battery with the Healthometer scale. Remove and
discard the wall mounted power supply.

Caution When using the Healthometer scale, remove the two hex nuts on the
RS-232 cable, as supplied, before screwing the cable into the scale base.

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Service Manual Safety Summary 7

Blood Pressure Cautions


These cautions pertain to the Spot Vital Signs LXi blood pressure feature.

Caution Minimize extremity and cuff motion during blood pressure readings.

Caution If the blood pressure cuff is not at heart level, note the difference in
reading due to the hydrostatic effect. Add the value of 1.80 mmHg (.2 kPa) to the
displayed reading for every inch (2.5 cm) above heart level. Subtract the value of
1.80 mmHg (.2 kPa) from the displayed reading for every inch (2.5 cm) below
heart level.

Caution Proper blood pressure cuff size and placement is essential to the
accuracy of the blood pressure determination. See Reusable Two-Piece Cuff
Measurements or Durable One-Piece Cuff Measurements of the Directions for
Use for sizing information.

Caution The position and physiologic condition of the subject can affect a blood
pressure reading.

Temperature Cautions
These cautions pertain to the Spot Vital Signs LXi temperature feature.

Caution The SureTemp Plus feature only operates with the probe well in place.

Caution Do not use alkaline batteries in the Braun ThermoScan PRO 4000.

Caution Biting the probe tip may result in damage to the probe.

SpO2 Cautions
These cautions pertain to the Spot Vital Signs LXi SpO2 feature.

Caution The pulse oximeter is calibrated to determine the percentage of


arterial oxygen saturation of functional hemoglobin. Significant levels of
dysfunctional hemoglobin such as carboxyhemoglobin or methemoglobin may
affect the accuracy of the measurement.

Caution Some sensors may not be appropriate for a particular patient. If at


least 10 seconds of perfusion pulses cannot be observed for a given sensor,
change sensor location or sensor type for perfusion to resume.

Caution Physiological conditions, medical procedures, or external agents that


may interfere with the pulse oximeter’s ability to detect and display
measurements include dysfunctional hemoglobin, arterial dyes, low perfusion,
dark pigment, and externally applied coloring agents such as nail polish, dye, or
pigmented cream.

Caution When selecting a sensor, consider the patient’s weight and activity
level, the adequacy of perfusion, the available sensor sites, the need for sterility,
and the anticipated duration of monitoring.

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8 Safety Summary Welch Allyn Spot Vital Signs LXi

Electrostatic Discharge (ESD)

Electrostatic discharge is a sudden current flowing from a charged object to another


object or to ground. Electrostatic charges can accomulate on common items such as
foam drinking cups, cellophane tape, synthetic clothing, untreated foam packaging
material, and untreated plastic bags and work folders, to name only a few.

Electronic components and assemblies, if not properly protected against ESD, can be
permanently damaged or destroyed when near or in contact with electrostatically charged
objects. When you handle components or assemblies that are not in protective bags and
you are not sure whether they are static-sensitive, assum that they are static-sensitive
and handle them accordingly.

• Perform all service procedures in a static-protected environment. Always use


techniques and equipment designed to protect personnel and equipment from
electrostatic discharge.

• Remove static-sensitive components and assemblies from their static-shielding bags


only at static-safe workstations - a properly grounded table and grounded floor mat -
and only when you are wearing a grounded wrist strap (with a resistor of at least 1
megohm in series) or other grounding device.

• Use only grounded tools when inserting, adjusting, or removing static-sensitive


components and assemblies.

• Remove or insert static-sensitive components and assemblies only with monitor


power turned off.

• Insert and seal static-sensitive components and assemblies into their original static-
shielding bags before removing them from static-protected areas.

Always test your ground strap, bench mat, conductive work surface, and ground cord
before removing components and assemblies fromtheir protective bags and before
beginning any disassembly or assembly procedures.

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Service Manual Safety Summary 9

Symbols
The following symbols are associated with the Spot Vital Signs LXi.

Safety Symbols

Identifies information within the Identifies information within the


manual to avoid injury. manual to avoid equipment failure.

Caution: consult accompanying Internally Powered, Lead Acid


documents Pb Battery

Handle with Care Transport Temperature

Storage Humidity Recycle

Class II Equipment Equipment is not protected against


IPXØ the ingress of liquid.

Type BF Equipment On/Off

Recycle the product separate from Non-ionizing radiation (RF


other disposables, see “Product transmitter)
Disposal” on page 90.

Mode of Operation: Continuous DC Power In

Button Symbols

Navigation Buttons Select

Blood Pressure Memory


MEM

Power On/Off

Connection Symbols

USB Connection Serial Port Connection

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10 Safety Summary Welch Allyn Spot Vital Signs LXi

Agency Symbols

CERTIFIED TO:
CAN/CSA STD C22.2 NO. 601.1

C US
CONFORMS TO:
UL STD 60601-1
166292
IEC 60601-1

The CE mark on this product indicates that it has been tested to and conforms with
the provisions noted within the 93/42/EEC Medical Device Directive.
0297

EC REP European Regulatory Manager


Welch Allyn Ltd.
Navan Business Park
Dublin Road
Navan, County Meath, Republic of Ireland
Tel.: +353 46 90 67700
Fax: +353 46 90 67755

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11

2 Overview
Purpose and Scope
The Spot Vital Signs LXi Service Manual is intended as a reference for maintenance and
repair to the field replaceable unit (FRU) level and are listed on page 71. This manual
provides the technical qualified service person with troubleshooting information, repair
procedures, and calibration and performance verification instructions. A technical
overview of the Spot Vital Signs LXi subsystems is provided as an introduction to the
device’s circuitry and pneumatics.

This manual is intended for the technical qualified service person. Service training classes
on Welch Allyn’s products are available. Contact Welch Allyn Technical Service for
information.

Other Applicable Documents


The Spot Vital Signs LXi Directions for Use manual is also available. Refer to this
document for information other than maintenance and repair.

Welch Allyn 9600 Plus Calibration Tester Directions for Use - for all models.

Braun ThermoScan PRO 4000 User’s Guide - for models 450E0, 45NE0, 45ME0.

Masimo Directions for Use - for models 45MT0, 45ME0.

Nellcor Directions for Use - for models 45NT0, 45NE0.

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12 Overview Welch Allyn Spot Vital Signs LXi

Contents Checklist
Unpack the Spot Vital Signs LXi and any applicable accessories and then inspect for
missing items. Retain the shipping materials in the event of shipping damage or for
return, if necessary, to Welch Allyn for repair or warranty service. Report any signs of
shipping damage to the carrier. Report any missing or damaged items to the Welch Allyn
Service Center near you.

All Spot Vital Signs LXi devices include the following components:

Spot Vital Signs LXi Device. This device automatically measures and displays blood
pressure, pulse rate, and temperature.

Directions for Use Manual. Read this manual thoroughly before using Spot Vital Signs
LXi. Save this manual for reference.

Warranty Card. This card validates the Spot Vital Signs LXi warranty. Fill out the warranty
card and mail it today.

Blood Pressure Cuff. One cuff with connectors. Other size cuffs are available separately.

Blood Pressure Hose. Latex-free pressure hose with connectors to attach various sizes of
blood pressure cuffs to the Spot Vital Signs LXi.

AC Power Transformer and Cord Assembly. Provides power to the Spot Vital Signs LXi
and charges the internal battery.

Quick Reference Card. Attach this quick operating guide to the device handle, mobile
stand, or wall mount.

Possible Attachments
Spot Vital Signs LXi may include the following items based on the model and accessories
purchased:

SureTemp Plus Temperature Probe, Well, and Covers. One oral temperature probe
(blue ejection button and well) and one box of 25 single-use, disposable probe covers.

Braun ThermoScan PRO 4000 Thermometer and Covers. One ear thermometer; one
box of 20 single-use, disposable probe covers; one rechargeable battery pack; and
one lock release pin.

Barcode Scanner and Mounting Bracket. Attach these items on the basket of the
mobile stand or wall mount.

Pulse Oximetry (SpO2). The finger clip SpO2 sensor and extension cable are for use
with adult and pediatric patients. Other sensors are available separately.

Printer. Attach to the basket of the mobile stand or wall mount. The printer comes with a
roll of paper. Rolls of paper and labels are available separately.

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Service Manual Overview 13

Service
Caution Unauthorized repairs will void the warranty.

A Welch Allyn Service Center must perform all repairs on products under warranty.
Qualified electronics personnel or a Welch Allyn Service Center should repair products out
of warranty.

Technical Assistance
If you have an equipment problem that you cannot resolve, call the Welch Allyn Service
Center nearest you for assistance. Technical service telephone support is available on
normal business days.

If you are advised to return a product to Welch Allyn for repair or routine maintenance,
schedule the repair with the service center nearest you.

Before returning a product for repair, you must obtain authorization from Welch Allyn.
Service personnel will give you a Service Notification number. Please note this number on
the outside of your shipping box. Returns without a Service Notification number will not
be accepted for delivery.

Field Replacement Units


Included with the Service Manual is a complete list of field replacement units. Order
spare parts from your local Welch Allyn Service Center.

Service Loaners
Service loaners are provided, on request, if a Welch Allyn Service Center provides repair
service. Loaners for products repaired while under the original warranty, or while under
service contract, are provided free of charge and are shipped within 48 hours of
notification of need.

For service repairs outside of warranty or contract, loaners are available for a nominal
charge and shipment is subject to availability. Loaners are shipped pre-paid; however, this
charge is added to the service charges.

Service Intervals
Verify Spot Vital Signs LXi on an annual basis for blood pressure, temperature, and SpO2
accuracy.

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14 Overview Welch Allyn Spot Vital Signs LXi

Spot Vital Signs LXi Configurations


Table 1. Available Versions of Spot Vital Signs LXi
REF Description
450T0 SureBP with SureTemp Plus Thermometer
450E0 SureBP with Braun ThermoScan PRO 4000 Thermometer
45MT0 SureBP with Masimo SpO2 and SureTemp Plus Thermometer
45ME0 SureBP with Masimo SpO2 and Braun ThermoScan PRO 4000 Thermometer
45NT0 SureBP with Nellcor SpO2 and SureTemp Plus Thermometer
45NE0 SureBP with Nellcor SpO2 and Braun ThermoScan PRO 4000 Thermometer

Controls
Figure 1. Spot Vital Signs LXi Front Panel with SureTemp Plus Thermometer
SureTemp Plus
thermometer:
remove the probe to
take a temperature.

127
BP
SYS 4 WEST
mmHg

AM Removable probe
well: store the
73
Reading
DIA
mmHg 01 temperature probe
TEMP
here when not in use;

985 F remove to clean or


replace to eliminate
cross-contamination.
SpO2 PULSE /min
%

Patient ID 0123456789
62
Weight Pain
Height Clear
Respiration Send/Next Reading
Enter
Probe cover
storage area:
Navigation button: move storage space for one
throughout the options in box of probe covers.
the Navigation Window or
to increase/decrease
parameter units.
Select button:
accepts the current
option.

Power button: controls Memory button:


power to the device. recalls up to 50 most
Blood Pressure Start/Stop button: recent readings.
initiates a new blood pressure cycle.
Charging LED: indicates Pressing again aborts an active blood
when device is plugged in and pressure measurement.
charging the battery.

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Service Manual Overview 15

Figure 2. Spot Vital Signs LXi Front Panel with Braun ThermoScan PRO 4000 Thermometer
Braun ThermoScan PRO 4000
thermometer: store the probe
covers toward the back of the
thermometer housing; remove the
thermometer to access the covers.

127
BP
SYS 4 WEST
mmHg

AM
Reading
DIA
mmHg

TEMP
73 01

SpO2
985 F

PULSE /min
%

Patient ID 0123456789
62
Weight Pain
Height Clear
Respiration Send/Next Reading
Enter

AUn
BR

Navigation button: move Charging LED: indicates


throughout the options in the thermometer battery
the Navigation Window or Memory button: is charging.
to increase/decrease recalls up to 50 most
parameter units. recent measurements. Select button:
accepts the current
Charging LED: indicates
option.
when device is plugged in
and charging the battery.
Blood Pressure Start/Stop button:
Power button: controls initiates a new blood pressure cycle.
power to the device. Pressing again aborts an active blood
pressure measurement.

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16 Overview Welch Allyn Spot Vital Signs LXi

Display Window
Note Before using Spot Vital Signs LXi for the first time, you must program an initial
configuration screen.

1. Press the Power button. The display window shows the initial configuration screen.

Figure 3. Initial Configuration Screen

Change Local Defaults Menu

Model No.: 45NTO

Serial No. 2005040004

Language:
BP Units:
Temperature Units:
Height Units:
Weight Units:
Date Format:
Date:
Time Format:
Time:

Select

2. Use the Select button to access the options and accept the entries, and use the
Navigation buttons to move through the menu.

3. The word “Exit” appears at the bottom of the list after you have programmed all
items in the menu. You must program all items before you can start to use the device.

4. Scroll to Exit and press the Select button to save the entries.

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Service Manual Overview 17

The liquid crystal display (LCD) may indicate any of the following: systolic blood pressure
(mmHg or kPa), diastolic blood pressure (mmHg or kPa), MAP (mmHg or kPa),
temperature (°F or °C), temperature mode, pulse rate, pulse signal level, SpO2 percent,
department location, date, time, record number, height (in or cm), weight (lb or kg),
respiration rate, pain level, connectivity signal strength, and battery charge level.

Figure 4. Display Window

Connectivity indicator: shows the


status of Spot LXi sending a wireless
reading.
Reading sent: indicates a
successful wireless send reading
attempt. Location identifier: shows
Reading not sent: indicates an
X unsuccessful wireless send reading
where the device belongs. If no
location is entered, this area
attempt. displays the date.

127
BP Clock: shows the current time.

{
Systolic and Diastolic SYS 4 WEST Reading number indicator:
display: if MAP is turned on, mmHg
shows what reading the device is
the screen toggles between
the systolic and diastolic AM on. Spot Vital Signs LXi retains
up to 50 readings in memory.

73
values, and the word “MAP” Reading
DIA
and the MAP value.
mmHg 01
Battery level indicator: shows
the battery charge level.

{ 985
TEMP
Temperature display and
indicator: shows the
F Thermometer probe setting
indicators: shows temperature
temperature in Fahrenheit or mode. For devices with SureTemp
Celsius. Plus thermometer only.
Thermometer probe setting

{
SpO2 PULSE /min indicators: shows Monitor
SpO2 display: shows the %

62
percent saturation of arterial Mode. For devices with SureTemp
hemoglobin. For devices with Plus thermometer only.
SpO2 only. Out-of-range indicator: shows
the patient’s temperature reading

{
Patient ID 0123456789 above or below the measurement
Navigation Window:
Weight Pain range limits. For devices with
shows menu options, error
Height Clear SureTemp Plus thermometer only.
messages, or temperature
conversion. Respiration Send/Next Reading
Enter
Clinician ID icons:
Pulse Signal Bar Graph: shows Pulse display: shows the pulse The figure icon signifies that Spot
the strength of the pulses detected. rate. Vital Signs LXi requires the clinician to
enter the Clinician ID.

The check mark signifies Spot Vital


Signs LXi has recorded the Clinician
ID.
For devices with a bar code scanner
only.

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18 Overview Welch Allyn Spot Vital Signs LXi

Connections
Use the following instructions to connect the blood pressure hose, thermometer probe,
and optional attachments to the Spot Vital Signs LXi.

Figure 5. Spot Vital Signs LXi Side and Rear Panel Connections

Icon ID label
CTIONS
ort

56
MAT: 7039

SureTemp Plus thermometer


SpO2 cable connection port
connection port (for units
(for units with SpO2 only)
with SureTemp Plus only)
II Blood pressure hose
I connection port

Port I for external


device connection DC power connection port

USB connection for PC


(behind plug)

Port II for external


device connection

Battery door
Mobile stand or wall
mount screw connection

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Service Manual Overview 19

Braun ThermoScan PRO 4000 Lock


Press the lock tab toward the Braun ThermoScan PRO 4000 thermometer until it clicks. To
release the housing, insert the lock release pin into the lock release hole until the lock tab
snaps back.

Figure 6. Spot Vital Signs LXi with Braun ThermoScan PRO 4000 Lock

Lock release pin


Lock tab
Lock release hole

Blood Pressure Hose and Cuff


Identify and have available the Spot Vital Signs LXi, blood pressure cuff, and the blood
pressure hose.

1. Inspect the blood pressure hose; notice that one end has a single, gray connector
fitting and the other end has two white fittings.

2. Squeeze the side tabs on the gray connector and completely push the blood pressure
hose connector into the blood pressure hose connection port until it clicks into place
(see Figure 5 on page 18).

3. Twist the white connectors on the blood pressure hose and cuff connectors together.

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20 Overview Welch Allyn Spot Vital Signs LXi

Thermometer
Spot Vital Signs LXi is available with either the SureTemp Plus thermometer or the Braun
ThermoScan PRO 4000 thermometer.

SureTemp Plus
SureTemp Plus is available with two probes and matching wells; one for oral/axillary
temperatures (blue ejection button and probe well) and one for rectal temperatures (red
ejection button and probe well).

WARNING Always use a probe cover whenever coming into contact with a
patient.

Caution The SureTemp Plus feature only operates with the probe well in place.

1. Align the probe well with the tabs facing up and down into the round opening of the
SureTemp Plus housing on the right side of Spot Vital Signs LXi. Push it into place.

2. Align the temperature probe connector with the SureTemp Plus thermometer
connection port on the back of the Spot Vital Signs LXi (see Figure 5 on page 18). You
can only insert the connector into the port one way.

3. Press the tab on the connector and push it until it clicks into place.

4. Insert the temperature probe into the probe well.

Braun ThermoScan PRO 4000

Caution Do not use alkaline batteries in the Braun ThermoScan PRO 4000
thermometer.

1. Open the package of rechargable batteries and follow the installation guide provided.

2. Open the box of probe covers as directed on the box and slide the box into the metal
guides toward the back of the thermometer housing with the opening at the top and
perforation facing forward.

3. Hold the Braun thermometer at a 45° angle then insert the probe and the top of the
thermometer into the housing.

4. Lower the bottom portion of the thermometer into the housing until it snaps into
place. If you do not properly seat the thermometer, it could fall out of the holder and
become damaged.

5. Slide the thermometer housing into the thermometer slot on the right side of the
Spot Vital Signs LXi device.

6. Push the lock tab forward to prevent the thermometer housing from falling out of
Spot Vital Signs LXi (see Figure 6 on page 19).

To release the lock, insert the lock release pin into the lock release hole.

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Service Manual Overview 21

SpO2 Sensor
Spot Vital Signs LXi is available with a wide variety of SpO2 sensors and ships with a
reusable finger clip sensor.

1. Align the shape and pin configuration of the extension cable connector to the SpO2
cable connection port on the left side of the Spot Vital Signs LXi device.

2. Push the connector firmly into the SpO2 cable connection port until you hear it click
into place (see Figure 5 on page 18).

3. Align the opposite end of the extension cable to the sensor cable connector and
firmly push them together.

Note Use only Masimo or Nellcor SpO2 sensors and accessories with the Spot Vital
Signs LXi with Masimo or Nellcor configurations, respectively.

Wireless Radio

CTIO NS
ort

6
MAT: 70395

The Spot Vital Signs LXi


identifies which serial port to
use after activating the
Wireless Radio in the
internal configuration mode.
II
I

Only use Welch Allyn


Wireless Radio
CO K
LIN WER
MM

PO

Quick Reference Card


Attach the Quick Reference Card to the Spot Vital Signs LXi handle, mobile stand, or wall
mount using the supplied plastic cable tie.

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22 Overview Welch Allyn Spot Vital Signs LXi

AC Power Transformer
Note To assure proper electrical isolation, replace the AC power transformer/charger
using only the Welch Allyn specified part.

The operator can use the Spot Vital Signs LXi with AC or battery power (after charging the
battery).

1. Insert the round transformer connector into the AC power connection port on the
back of the Spot Vital Signs LXi (see Figure 5 on page 18).

2. Insert the line cord into the line connector on the transformer then plug the power
cord on the transformer into the AC main power source to charge the battery.

Battery
Charge the battery for 6 hours before initial use. Charge the device an additional hour if it
includes a Braun ThermoScan PRO 4000 thermometer. If there is an external printer,
connect the printer to the Spot Vital Signs LXi, enable it in the Internal Configuration
Mode (see “Initial Configuration Screen” on page 16 if this is the first time you power on
the device and then Table 7 on page 27), and then charge the Spot Vital Signs LXi for an
additional 4 hours.

While Spot Vital Signs LXi is charging, the charging LED (~) flashes and the battery level
indicator segments on the display continuously sequence. When the battery is fully
charged, the charging LED is solid and the battery level indicator is steady with all
segments continuously shown on the display.

If the device includes a Braun ThermoScan PRO 4000 thermometer, the charging LED
below the thermometer will illuminate orange as it is charging. When the battery is fully
charged, the LED will power off.

If the device has an external printer, the charging LED on the printer will flash orange and
green when Spot Vital Signs LXi is plugged into the AC main power source.

Note There is no hazard associated with leaving the battery in the device, even if the
device is not used for long periods of time.

Standby Mode
The Standby Mode conserves battery power. The device goes into Standby Mode if it is
not used for two minutes. Press any button to bring the Spot Vital Signs LXi out of
Standby Mode.

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23

3 Functional Overview
This functional verification procedure helps to confirm the proper operation of the Spot
Vital Signs LXi and options. This procedure supports the requirements of routine
preventative maintenance. It is not necessary to disassemble the Spot Vital Signs LXi to
perform this procedure.

For the calibration procedures, see “Calibration” on page 33. If the Spot Vital Signs LXi
fails certain functional tests or a circuit board is replaced, the device may require
calibration. It is necessary to disassemble the Spot Vital Signs LXi for calibration.

Always perform this functional verification procedure after performing any calibration. This
procedure contains additional tests that are not included in calibration procedures.

Self Test
The Spot Vital Signs LXi performs a self-test each time the device is powered on. Press
the Power button to turn the device on or off. Upon each power up, the display lights up,
a beep sounds, and the Spot Vital Signs LXi displays the model and serial numbers. If the
internal self-check is successful, the display shows its normal functions (see Figure 4 on
page 17) with all values blank, and the device is ready for operation. If the self-check fails,
an error code is shown in the Navigation Window (see “Error Codes” on page 37).

Spot Vital Signs LXi automatically powers off when not used for 30 minutes.

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24 Functional Overview Welch Allyn Spot Vital Signs LXi

Internal Configuration Mode


You can change several device operating parameters in the Internal Configuration Mode.
When changed, these settings become the default power-up settings. You will also see
non-changeable device configurations for technical service purposes.

To Enter the Internal Configuration Mode:

1. Turn the Spot Vital Signs LXi off.

2. Press and hold the Select and Power buttons for 5 seconds. The device enters the
Internal Configuration Mode and the Configuration Menu screen appears on the
display.

Figure 7. Internal Configuration Mode Menu

Configuration Menu

Version Manual
Numbers Parameters

External
Battery
Devices

Location
Save Readings
Identifier

Buttons
Date/Time
Lockout

Blood Pressure Defaults

Temperature Event Log

Contrast

Select

3. Use the Navigation buttons to move through the menu options and then press the
Select button to access the options or accept a change. See the following tables for
descriptions of the menu options.

4. Press the Power button to exit the Internal Configuration Mode.

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Service Manual Functional Overview 25

Table 2. Configuration Menu Options


Setting Description
Version Numbers* Displays the software and hardware version numbers in the Spot Vital Signs LXi device.
Battery* Displays the battery level.
Location Identifier Allows the entry of the device’s location (e.g., the department name). Follow the
display prompts and use the Navigation and Select buttons to enter up to 10
characters.
Date/Time Changes the date and time formats or updates the actual date and time. See Table 3,
“Date/Time Menu Options” for available settings.
Blood Pressure Changes the blood pressure options. See Table 4, “Blood Pressure Menu Options” for
available settings.
Temperature Changes the temperature options. See Table 5, “Temperature Menu Options” for
available settings.
Contrast Changes the Display Contrast options. Use the left/right navigation buttons to adjust.
Manual Parameters Changes the manual parameters defaults. See Table 6, “Manual Parameters Menu
Options” for available settings.
External Devices Enables or disables available external devices. See Table 7, “External Devices Menu
Options” for available settings.
Save Readings Saves the current patient reading at a preselected time interval or upon request. See
Table 8, “Save Readings Menu Options” for available settings.
Buttons Lockout Secures Spot Vital Signs LXi so unauthorized people cannot use the device or access
data without enacting the proper key sequence. To override the buttons lockout feature,
simultaneously press the Left Navigation button and the Select button.
Defaults Allows the user to select the default settings for the device and reset the unit to the
default settings. See Table 9, “Change Local Defaults Options” for available settings.
Event Log* Displays the recent button presses, errors, measurements, measurement sites, battery
state changes, and patient reading send events.
* Displayed information only; operator cannot change.

Table 3. Date/Time Menu Options


Setting Description
Date Format Displays the date in one of the following styles:
• mm/dd/yyyy example: July 16, 2005 = 07/16/2005
• dd/mm/yyyy example: 16 July 2005 = 16/07/2005
Date Changes the date on the Display Window and in patient readings. If a location is
entered (see “Location Identifier “ in Table 2, “Configuration Menu Options”), the date
will not appear on the Display Window; the location will.
Time Format Displays the time in one of the following styles:
• 12-hour example: 5:00 PM
• 24-hour example: 17:00
Time Changes the time on the Display Window.

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26 Functional Overview Welch Allyn Spot Vital Signs LXi

Table 4. Blood Pressure Menu Options


Setting Description
BP Calibration Check Prepares the Spot Vital Signs LXi for calibration. Only qualified personnel should verify
the Spot Vital Signs LXi blood pressure calibration. For more details, see “Blood
Pressure Calibration” on page 34.
Blood Pressure Units mmHg or kPa.
Mean Arterial Pressure (MAP) On or off.

Table 5. Temperature Menu Options


Setting Description
Temperature Units Fahrenheit (°F) or Celsius (°C).
Temperature Mode SureTemp Plus models only: Oral, Pediatric Axillary, Adult Axillary, and Last Mode. In
Last Mode the device takes the next temperature in the mode in which the previous
temperature was measured. Rectal Mode is available only when the rectal probe (red
ejection button) and probe well are attached.

Table 6. Manual Parameters Menu Options


Setting Description
Height On or off.
Height Units Inches (in) or centimeters (cm).
Height Default Changes the default patient height displayed in the Navigation Window.
Weight On or off. Even if weight is enabled here, if weight scale is enabled in the External
Devices Menu, you cannot manually enter the weight.
Weight Units Pounds (lb) or kilograms (kg).
Weight Default Changes the default patient weight displayed in the Navigation Window.
Respiration On or off.
Pain Level On or off.

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Service Manual Functional Overview 27

Table 7. External Devices Menu Options


Setting Description
Information System On or off. You must enable this option to send patient readings wired or wirelessly.
Barcode Patient ID On or off. You must enable this option to send patient readings wirelessly.
Barcode Clinician ID On or off. You must enable this option to require mandatory sign in of a clinician.
Mandatory Sign In Yes or no. You must enable this option to require the sign-in of the clinician.
Clear on Send/Save: Yes or no. You must enable this option to clear the Clinician ID after after sending or
saving the measurements.
Clear on Power Cycle: Yes or No. You must enable this option to clear the Clinician ID after powering the Spot
Vital Signs LXi off.
Weight Scale On or off. Spot Vital Signs LXi connects to a scale and the weight shows on the display
window (see “Technical Overview” on page 61 for scale details).
Wireless Module None or DPAC. You must enable DPAC to send patient readings wirelessly. The
wireless radio is available as an accessory only with Welch Allyn Connex.
Printer On or off.
Printer Paper Plain or labels. Only available if the Printer is enabled.

Table 8. Save Readings Menu Options


Setting Description
Save Mode Manual or automatic. If automatic, Spot Vital Signs LXi saves readings at a preselected
time interval. For either option, Spot Vital Signs LXi automatically saves the measured
parameters into memory before automatically powering off when not used for 30
minutes.
Auto Save Interval Changes the amount of time before automatically saving the current patient reading.
Only available if Automatic Save Mode is enabled.
Reading Full Action Auto Overwrite, Ask Overwrite, Do not Overwrite. Spot Vital Signs LXi can save 50
patient readings in memory. Upon reaching reading 51, the device may automatically
overwrite reading 1, ask the user if he/she wants to overwrite reading 1, or disable the
ability to take another reading until at least one reading is erased.

Table 9. Change Local Defaults Options


Setting Description
Language English, Dansk, Nederlands, Suomi, Français, Deutsch, Italiano, Norsk, Español,
Português, Svenska, or Chinese.
BP Units mmHg or kPa.
Temperature Units Fahrenheit (°F) or Celsius (°C).
Height Units Inches (in) or centimeters (cm).
Weight Units Pounds (lb) or kilograms (kg).
Date Format Displays the date in one of the following styles:
• mm/dd/yyyy example: July 16, 2005 = 07/16/2005
• dd/mm/yyyy example: 16 July 2005 = 16/07/2005
Time Format Displays the time in one of the following styles:
• 12-hour example: 5:00 PM
• 24-hour example: 17:00

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28 Functional Overview Welch Allyn Spot Vital Signs LXi

Functional Verification
Blood Pressure Functional Check
Note When replacing the NIBP board see “To initialize the NIBP board” on page 34 for
instructions.

The calibration check is a simple, yet valuable test to determine that the unit is sensing
pressure accurately. Verify the pressure measurement accuracy of the Welch Allyn Spot
Vital Signs LXi with an accurate, calibrated pressure meter or sphygmomanometer.

To perform the functional check:

Have the following equipment available:

• Accurate, calibrated pressure meter or • 4” tubing with an inside diameter of


sphygmomanometer approximately .250” (quantity 3 each)
• T-connector • Bulb and valve (5088-01)
• Female fittings (12P524-1) (quantity 2 each)

1. Disconnect the blood pressure cuff from the blood pressure tubing.

2. Attach two pieces of the 4” tubing to the T-connector. Verify that the tubing is
positioned perpendicular to each other.

3. Attach the pressure meter or sphygmomanometer to one of the tubes and the bulb
and value assembly to the second tube.

4. Push a female fitting into the third piece of 4” tubing and connect the opposite end of
the tubing to the T-connector.

5. Twist the blood pressure tubing fitting that connects to the right blood pressure cable
connection port to the female fitting and connect the opposite end of the blood
pressure tubing to the blood pressure cable connection port. Verify that all
connections are tight.

Figure 8. Blood Pressure Calibration Tubing Connections

Right blood
pressure cable
connection
Bulb and valve

T-connector Accurate, calibrated


Right female
fitting 4” tubing pressure meter or
sphygmomanometer

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Service Manual Functional Overview 29

6. Enter the Internal Configuration Mode (see “Internal Configuration Mode” on


page 24).

7. Press the Navigation button to highlight “Blood Pressure” on the display and press
the Select button.

8. Press the Navigation button to highlight “BP Calibration Check” on the display and
press the Select button.

9. Press the Select button to close the valve.

10. Verify that the pressure meter is on and the thumb screw valve is closed. Inflate the
device manually to about 250 mmHg.

11. Drop the pressure to 200 mmHg, wait 15 seconds for stabilization, and take a
reading.

12. Repeat for 150 mmHg, 50 mmHg, and 0 mmHg (all measuring downscale).

If the calibration at any point is outside of ±3 mmHg, call Welch Allyn Technical
Service for assistance.

Temperature Functional Check


The 9600 Plus Calibration Tester takes approximately 20 minutes to heat to the lowest
setting. When testing several thermometers at all three temperatures, it is
recommended to test all probes at one Calibration Set Point Temperature before
proceeding to the next Calibration Set Point Temperature.

To further expedite testing start at the lowest Calibration Set Point Temperature. The 9600
Plus Calibration Tester does not have an internal fan, this causes a longer cool down time
than warm up time.

Refer to the 9600 Plus Calibration Tester Directions for Use manual for specific
information regarding the LCD window or the control buttons.

1. Choose the proper mains plug insert and slide it over the two prongs in the power
converter.

Figure 9. Power Adapter and Mains Plug Inserts

Two prongs in the


power adapter

US UK AUS EU

2. Plug the power adapter into the 9600 Plus Calibration Tester (Figure 9) and the
opposite end into a wall outlet.

3. Place the 9600 Plus Calibration Tester on a level surface away from sunlight, drafts,
and other sources of heat or cold.

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30 Functional Overview Welch Allyn Spot Vital Signs LXi

4. Observe the Set Point Mode in the upper left hand corner of the LCD display. If the
unit displays a "D", it is in Default Mode and will heat to the lowest Set Point
Temperature. If you do not want to conduct testing at this Set Point Temperature,
press and hold the Temperature Selection button to select the desired setting. The
temperature display will flash before staying on continuously to indicate the 9600 Plus
Calibration Tester has stabilized and is ready for use.

Welch Allyn SureTemp Plus Thermometers

Caution Store thermometers for testing in the same room as the 9600 Plus
Calibration Tester for approximately 30 minutes prior to testing to allow for
thermal accommodation.

To begin functional verification of the SureTemp Plus thermometer:

1. Remove the probe from the probe well and clean it with either a 70% isopropyl
alcohol solution, a 10% chlorine bleach solution, or a non-staining disinfectant. Let
the probe air dry. Do not apply a probe cover.

2. Place the thermometer in Monitor Mode, refer to the thermometer’s Operator's


Manual.

3. Insert the probe into the Thermistor Device Port.

Figure 10. 9600 Plus Calibration Tester with the Welch Allyn SureTemp Plus Thermometer

4. Wait for approximately one minute or until temperature on the thermometer is stable
for ten seconds. Compare the thermometer's temperature reading to the 9600 Plus
Calibration Set Point Temperature. If the temperatures are within ±0.1° C (±0.2° F),
the thermometer is within calibration.

5. Test all available thermometers for calibration verification at the current Calibration Set
Point Temperature. Proceed to the next Calibration Set Point Temperature, see
“Changing the Calibration Set Point Temperature” on page 32.

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Service Manual Functional Overview 31

Braun ThermoScan Pro 4000

Caution Store thermometers for testing in the same room as the 9600 Plus
Calibration Tester for approximately 30 minutes prior to testing to allow for
thermal accommodation.

To begin functional verification of the Braun ThermoScan PRO 4000 thermometer:

1. Clean the probe tip with a cotton swab slightly moistened with isopropyl alcohol,
remove excess alcohol with a clean cotton swab, and let air dry for 5 minutes.Do not
use any chemical other than alcohol to clean the probe window.

2. Place the Braun ThermoScan Pro 4000 in Calibration Mode using the following steps.

a. Push and release the I/O MEM button to turn the product on. The display shows
symbols and functions. The Braun ThermoScan Pro 4000 performs an automatic
self check. After a few seconds you hear a beep and see three dashed lines, a
sound symbol, and ° C or ° F on the display.

b. Push the I/O MEM button again and keep it pressed for the following steps:

• After approx. 3 seconds the “OFF” symbol flashes on the display (keep
pressing the button).
• When you hear a beep, release the button immediately.
• The Braun TheromScan Pro 4000 is now in calibration check mode and the
display is flashing and showing the “CAL” symbol.
3. Apply a new probe cover. Place the probe firmly into the Ear Device Port.

Figure 11. 9600 Plus Calibration Tester with the Braun ThermoScan Pro 4000

4. Wait approximately three seconds, press the thermometer Start button, and watch for
the "Exac Temp" light to flash.

5. Leave the thermometer in the 9600 Plus Calibration Tester until you hear a beep.

6. Remove the Pro 4000 Thermometer from the 9600 Plus Calibration Tester and read
the temperature in the thermometer’s display. If the temperatures are within ±0.2° C
(±0.4° F), the thermometer is within calibration.

7. Wait one full minute before taking another reading with the same thermometer.
Repeated measurements in short sequence may cause higher readings.

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32 Functional Overview Welch Allyn Spot Vital Signs LXi

8. The device will exit CAL mode after four minutes.

9. Test all available thermometers for calibration verification at the current Calibration Set
Point Temperature. Proceed to the next Calibration Set Point Temperature, see
“Changing the Calibration Set Point Temperature”.

Changing the Calibration Set Point Temperature


To scroll from one set point to the next, press and hold the Temperature Selection button
until a beep is heard. The newly selected set point appears in the upper left corner of the
LCD display. The device’s current temperature is displayed, starts to flash, and continues
flashing until the cavity reaches the equilibrium at the new set point.

Masimo SpO2 Functional Check


Use the Masimo Tester to perform to functionally check the Masimo sensors.

1. Orient the Masimo Tester such that the mini-D connector mates with the SpO2
connector on Spot Vital Signs LXi.

2. Power on Spot Vital Signs LXi and confirm the SpO2 reading in the Display Window is
81%± 3% and the pulse reading is 61 bpm ± 1 bpm.

3. Place the thumb and index finger on the gray buttons on either side of the Masimo
Tester connector, press the buttons firmly, and gently pull to remove the tester.

There is no way to change the functionality of the SpO2 module. If the SpO2 is out of
calibration, contact Technical Service.

Nellcor SpO2 Functional Check


Use a Nellcor-approved SpO2 simulator (SRC-MAX ) to check the SpO2 functionality.

1. Orient the simulator such that the connector mates with the SpO2 connector on Spot
Vital Signs LXi.

2. Power on Spot Vital Signs LXi and confirm the SpO2 reading in the Display Window is
81%± 3% and the pulse reading is 61 bpm ± 1 bpm.

3. Place the thumb and index finger on either side of the simulator connector, press the
buttons firmly, and gently pull to remove the simulator.

There is no way to change the functionality of the SpO2 module. If the SpO2 is not
functioning properly, contact Technical Service.

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33

4 Calibration
This chapter provides procedures to perform all adjustments required to calibrate the Spot
Vital Signs LXi to conform to Welch Allyn specifications. Calibration requires qualified
personnel to open the device housing.

WARNING Electric shock hazard. There are no user-serviceable parts inside Spot
Vital Signs LXi other than battery replacement (see “Battery Replacement” on
page 88). An operator may only perform maintenance procedures specifically
described in this manual. For service, refer the device to an Authorized Service
Center.

Note Always disconnect the sealed lead-acid battery in the Spot Vital Signs LXi before
performing any calibration function.

Gather the tools listed on page 47 to have available during the procedures.

Connections
1. Connect the blood pressure pneumatic tubing to the Spot Vital Signs LXi and to the
test station.

2. Connect the USB cable to the Spot Vital Signs LXi and the computer.

3. Start the Spot Vital Signs LXi repair software on the computer.

4. Connect the power supply to the Spot Vital Signs LXi.

Figure 12. Connect Diagram

NOTE: If the
DPAC wireless
module is not
supported, the
DPAC wireless
module,
ethernet
cable, and the
wireless
router is not
necessary.

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34 Calibration Welch Allyn Spot Vital Signs LXi

Voltage Calibration
1. Follow the steps in “Connections” on page 33.

2. Adjust the power supply to 5.6 Vdc ±0.1 Vdc and power on Spot Vital Signs LXi.

3. Select Calibrate > Voltage in the repair software. The Spot Vital Signs LXi display
window goes blank.

4. Read the voltage on the digital multi-meter (DMM) connected to the power supply.

5. Type the voltage reading in the Actual Voltage field and click the Calibration button.

6. Click the Ok button to accept the inputs. Click the Ok button to answer the question
in the text dialog box “Are you sure you want to make changes permanent?”

7. Enter your initials in the Calibration Signature field to complete the voltage calibration.

Blood Pressure Calibration


Note When replacing the NIBP board initialize the new board with the repair tool prior
to powering on the device.

To initialize the NIBP board

1. Open the repair tool (Version 3.0 or greater) and click Calibrate -> Reset Defaults.
The Reset Defaults window displays.

2. Click Reset ->Initialize -> OK.

To calibrate the blood pressure function

1. Follow the steps in “Connections” on page 33.

2. Adjust the power supply to 6.5 Vdc (± .25 Vdc).

3. Enter the “Internal Configuration Mode” on page 24. Use the Navigation and Select
buttons to select Blood Pressure > BP Calibration Check.

4. Set the test station volume to 500 cc and use the Spot Vital Signs LXi Navigation and
Select buttons to close valve (the Window Display shows “Open Valve”).

5. Click the Calibrate Zero button.

6. Use the bulb and the calibrated digital pressure meter to manually inflate the device
to 200 mmHg and enter the pressure meter reading from Spot Vital Signs LXi in the
Calibration Gain text field.

7. Click the Ok button to accept the inputs. Click the Ok button to answer the question
in the text dialog box “Are you sure you want to make changes permanent?”

8. Enter your initials in the Calibration Signature field to complete the blood pressure
calibration.

Configuration Calibration
1. Follow the steps in “Connections” on page 33.

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Service Manual Calibration 35

2. Power on Spot Vital Signs LXi.

3. Select Unit > Configuration in the Spot Vital Signs LXi Repair Software.

4. Verify the settings are correct and click the Ok button.

If any of the settings are incorrect click the correct button to change the settings.

If you update the Spot Vital Signs LXi clock in this menu, the device clock resets itself
to match the PC clock. You may manually set the time in the “Internal Configuration
Mode” on page 24.

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36 Calibration Welch Allyn Spot Vital Signs LXi

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37

5 Troubleshooting
This chapter provides helpful information in troubleshooting the Spot Vital Signs LXi.

Error Codes
The following tables of error codes provide a quick reference of the descriptions and
probable causes of error codes.

Table 10. General Error Codes


Code Description Corrective Action
C12 Device outside operating temperature Change ambient temperature.
range.
C13 Low battery level. Charge battery.
E30 Internal malfunction. Contact Technical Service.
E31 Internal malfunction. Contact Technical Service.
E32 Internal malfunction. Contact Technical Service.
E33 Internal malfunction. Contact Technical Service.
E38 Date and time not set. Set date and time (see “Date/Time Menu Options” on
page 25)
E42 Internal malfunction. Contact Technical Service.
E44 Internal malfunction. Contact Technical Service.
E45 Internal malfunction. Contact Technical Service.

Table 11. Blood Pressure Error Codes


Code Description Corrective Action
C01 Blood pressure reading cancelled by user. Retake blood pressure reading.
C02 Unable to release cuff pressure. Check tubing for kinks and connection integrity.
C03 Inflation too quick. Check tubing and connections.
C04 Air leak. Check blood pressure cuff and tubing connections.
C05 Unable to determine blood pressure. Check connections; restrict patient movement.
C06 Unable to determine blood pressure. Check connections; restrict patient movement.
C07 Internal NIBP error. Device will power down.
E10 Cuff pressure limits exceeded. Device will power down.
E11 Cuff pressure duration exceeded. Device will power down.

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38 Troubleshooting Welch Allyn Spot Vital Signs LXi

Table 11. Blood Pressure Error Codes


Code Description Corrective Action
E20 Internal NIBP error. Device will power down.

Table 12. SureTemp Plus Temperature Error Codes


Code Description Corrective Action
C22 Temperature time limit exceeded. Remove probe from patient.
E0.1 Probe heater error. Retake reading. If problem persists, replace probe.
E0.2 Thermometer probe or device malfunction. Replace probe. If problem persists, contact Technical Service.
E0.4 Probe is over temperature. If problem persists, contact Technical Service.
E0.5 Unable to determine temperature. Retake reading. If problem persists, replace probe.
E0.6 Probe data error. Retake reading. If problem persists, replace probe.
E0.7 Broken thermometer probe. Replace probe.
E0.8 Cannot read the probe’s configuration Contact Technical Service.
information.
E0.8 Temperature module data error. Contact Technical Service to return the device.
E0.8 Cannot read the device’s Error Log. This problem will correct itself. If it persists, contact
Technical Service.
E0.9 Broken thermometer probe. Replace probe.
E4.0 Internal temperature malfunction. Retake temperature. If problem persists, contact Technical
Service.
E4.1 Internal temperature malfunction. Retake temperature. If problem persists, contact Technical
Service.
E4.2 Internal temperature malfunction. If problem persists, contact Technical Service.
E4.3 Internal temperature malfunction. If problem persists, contact Technical Service.
E4.4 Temperature malfunction. Restart device. If problem persists, contact Technical Service.
E4.5 Temperature malfunction. Restart device. If problem persists, contact Technical Service.
E4.6 Temperature malfunction. Restart device. If problem persists, contact Technical Service.
E4.7 Cannot initialize thermometer. If problem persists, contact Technical Service.
E4.8 Thermometer needs to be calibrated. Contact Technical Service.
E4.9 Probe well missing or installed improperly. Reinstall probe well.
E5.0 Temperature heater error. If problem persists, contact Technical Service.
E5.2 Heatsink failsafe failure. If problem persists, contact Technical Service.
A^! Device outside operating temperature Change ambient temperature.
range.
Av! Device outside operating temperature Change ambient temperature.
range.
b^ Internal temperature malfunction. Contact Technical Service.
bv Internal temperature malfunction. Contact Technical Service.

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Service Manual Troubleshooting 39

Table 13. SpO2 Error Codes


Code Description Corrective Action
C8 Faulty SpO2 sensor. Replace sensor.
C9 SpO2 time limit exceeded. Remove sensor from patient.
E7 Internal SpO2 error. Retake reading.

Table 14. SpO2 Error Codes


Code Description Corrective Action
C8 Faulty SpO2 sensor. Replace sensor.
C9 SpO2 time limit exceeded. Remove sensor from patient.
E7 Internal SpO2 error. Retake reading.

Table 15. Wireless Radio Errors


LED LED Color Function
Power Off Bridge is not receiving power.
Red Bridge failed its Power On Self Test (POST) and is not configured for
wireless communication.
Amber Bridge passed its POST but is not configured for wireless
communication.
Green Bridge passed its POST and is configured for wireless communication.
Link Off Bridge is not receiving power.
Red Bridge is searching for an Access Point.
Green Wireless network and MAC have associated with an Access Point.
Comm Off No power or no wireless TCP session is established and no physical
serial connection is detected.
Red No wireless TCP sesion is established; a physical connection is detected.
Blinking Red A physical serial connection was detected and there is serial traffic
present on that connection, but no wireless TCP session is established.
Amber A wireless TCP connection is established but no physical serial
connection is detected (i.e. no serial cable is attached to the Bridge).
Blinking Green A wireless TCP session is established, a physical serial connection is
detected, and the Bridge is transmitting or receiving data across the
wired serial port.
Green A wireless TCP session is established, a physical serial connection is
detected, but there is n o active data movement across the wired serial
port.

Battery Voltage Check


1. Follow the steps in “Connections” on page 33.

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40 Troubleshooting Welch Allyn Spot Vital Signs LXi

2. Set the power supply to 6.5 Vdc (+0/-0.25 Vdc).

3. Use a DMM to check the battery voltage. If the voltage is less than 6.0 Vdc, charge
the battery.

To charge the battery, place the battery back into the Spot Vital Signs LXi and connect
the charger for 8 hours. Let the device sit idle for one day and recheck the battery
voltage. If the voltage is below 6.0 Vdc, replace the battery (see “Battery
Replacement” on page 88).

4. Power on Spot Vital Signs LXi. If the device does not power on:

a. Verify the power supply is connected to the device and turned on.

b. Change the main PCB (see “Disassembly and Repair” on page 47).

c. Change the display PCB (see “LCD Inverter Ballast Board Disassembly” on
page 55).

Window Display Check


Watch the Spot Vital Signs LXi window display during power on and verify the LCD
segments light up for one to two seconds before the device goes into its normal
operating mode. If the device has any LCD segments that do not light, change the
window display (see “LCD Disassembly” on page 55).

Blood Pressure Calibration Check


Note When replacing the NIBP board see “To initialize the NIBP board” on page 34 for
instructions.

Perform two or three blood pressure cycles to verify proper cuff inflation/deflation and the
readings. If Spot Vital Signs LXi does not inflate or deflate properly perform the following
procedure.

1. Open the Spot Vital Signs LXi housing (see “Disassembly and Repair” on page 47).

2. Check Spot Vital Signs LXi for pinched tubing and reroute if necessary. Re-run the
blood pressure cycle to confirm the problem is fixed.

3. Power off Spot Vital Signs LXi and enter the Internal Configuration Mode (see
“Internal Configuration Mode” on page 24).

4. Use the Navigation and Select buttons to select Blood Pressure > BP Calibration
Check.

5. Verify the valve on Spot Vital Signs LXi is closed (the menu choice shows “Open
Valve”).

6. Use the bulb to manually inflate the device to 250 mmHg and confirm Spot Vital Signs
LXi meets the leak test specification (see “Leak Test” on page 91).

Temperature Functional Check


Use the 9600 Plus Caligration Tester to check the SureTemp Plus or Braun ThermoScan
PRO 4000 thermometer accuracy (see “Temperature Functional Check” on page 29).

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Service Manual Troubleshooting 41

Masimo SpO2 Functional Check


Use the Masimo Tester to check the functionality of the SpO2 module of Spot Vital Signs
LXi (see “Masimo SpO2 Functional Check” on page 32).

Nellcor SpO2 Functional Check


Use a Nellcor approved simulator to check the functionality of the SpO2 module of Spot
Vital Signs LXi (see “Nellcor SpO2 Functional Check” on page 32).

Functional Testing Procedures


Perform the functional testing procedures in this section before returning Spot Vital Signs
LXi into service.

Verify you are using a calibrated pressure meter with an accuracy of better than ±3 mmHg
and that the calibration certificate is traceable to NIST.

Subtract the rated accuracy of the pressure measurement standard from the ±3 mmHg
rated accuracy of Spot Vital Signs LXi. This is the pass/fail criteria to determine if the
device is within calibration. If the differences between Spot Vital Signs LXi and the
pressure measurement standard are within the pass/fail criteria at all specified pressures
then the device is within calibration.

1. Follow the steps in “Connections” on page 33.

2. Enter the “Internal Configuration Mode” on page 24. Use the Navigation and Select
buttons to select Blood Pressure > BP Calibration Check.

3. Connect to the 500 cc cylinder.

4. Select Test > Calibration in the repair software. The dialog box displays the device
manometer reading, battery reading, and valve and pump status.

5. Use the Navigation and Select buttons to select Blood Pressure > BP Calibration
Check.

6. Verify the valve on Spot Vital Signs LXi is closed (the menu choice shows “Open
Valve”).

7. Use the hand bulb to verify Spot Vital Signs LXi is within calibration specification at
the target pressures of 250±5 mmHg, 150 ±5 mmHg, 50 ±5 mmHg, and 0 mmHg
with each reading within ±3 mmHg of the target pressure except for the 0 mmHg
reading which is within ±1.0 mmHg.

8. Set the power supply to 5.6 Vdc (+0.3/-0.0 Vdc). Verify the voltage reading meets the
specification (see “Voltage Calibration” on page 92).

After completing this test, return the power suppy to 6.5 Vdc (+0/-0.25 Vdc).

Current Test
1. Follow the steps in “Connections” on page 33.

2. Power off Spot Vital Signs LXi and then power on in normal mode.

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42 Troubleshooting Welch Allyn Spot Vital Signs LXi

3. Select Test > Current Levels in the Spot Vital Signs LXi Repair Software. Use the
reading from the current meter and record the following current levels:

a. Sleep State

b. Patient DAQ Mode

c. Valve Pump Mode

The test result is a pass or fail result.

4. Select Ok to exit the dialog box.

Noise Levels
1. Follow the steps in “Connections” on page 33.

2. Select Test > Noise Levels in the Spot Vital Signs LXi Repair Software and press the
Test button to retrieve Spot Vital Signs LXi’s internal pressure channel noise level. The
test result is a pass or fail result.

3. Select Ok to exit the dialog box.

Button Test
1. Follow the steps in “Connections” on page 33.

2. Select Test > Button Test in the Spot Vital Signs LXi Repair Software and press each
button on Spot Vital Signs LXi while verifying that the computer acknowledges each
button in the “Test Buttons” display.

3. Select Ok to exit the dialog box.

Interface Test
1. Follow the steps in “Connections” on page 33.

2. Select Test > Display > all on in the Spot Vital Signs LXi Repair Software to confirm
the Window Display shows all of the segments.

3. Select all off in the Spot Vital Signs LXi Repair Software to confirm the Window
Display clears all of the segments.

4. Select Test Pattern in the Spot Vital Signs LXi Repair Software to confirm the
Window Display shows a checkerboard pattern.

5. Select Normal in the Spot Vital Signs LXi Repair Software to confirm the Window
Display returns to the normal display.

6. Select on in the backlight Spot Vital Signs LXi Repair Software to confirm the Window
Display backlight comes on.

7. Select off in the backlight Spot Vital Signs LXi Repair Software to confirm the Window
Display backlight goes out.

8. Select annunciator to confirm the buzzer of Spot Vital Signs LXi is on. Select Ok to
exist the test and turn the buzzer off.

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Service Manual Troubleshooting 43

9. Select Ok to exit the dialog box.

Pneumatic Tests
1. Follow the steps in “Connections” on page 33.

2. Attach the test system to the 100 cc cylinder. Select Test > Pneumatic > Leak Test.
The software tests for leaks and provides a Pass or Fail indication.

3. Attach the test system to the 500 cc cylinder. Select Dump Test . The software tests
for the dump speed and provides a Pass or Fail indication.

4. Attach the test system to the 250 cc cylinder. Select Inflation Test. The software
tests for the inflation time and provides a Pass or Fail indication.

5. Attach the test system to the 100 cc cylinder. Select Valve Control Test. The
software tests for valve control and provides a Pass or Fail indication.

6. Select Ok to exit the dialog box.

Temperature Test
See “Temperature Functional Check” on page 29 to test either the SureTemp Plus or the
Braun ThermoScan PRO 4000 thermometer.

Over Pressure Test


1. Disconnect and close the test volume tubing.

2. Select Unit > Status in the Spot Vital Signs LXi repair software.

3. Click the Log Status Information box in the lower right corner of the pop-up.
Immediately initiate a BP cycle on the UUT.

4. Pump the hand bulb until an E10 error occurs.

5. Uncheck the Log Status Information box and click OK to close the pop-up.

6. Scroll to the column title Over pressure, and then scroll down to the first entry of
“Yes” in the column.

7. Scroll right to see the pressure value listed in the row that had “Yes” to determine the
value that triggered the E10 error. Verify Spot Vital Signs LXi displays an E10 error
condition when the pressure is between 296 mmHg and 329 mmHg.

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44 Troubleshooting Welch Allyn Spot Vital Signs LXi

Wireless Radio Test


1. Connect a null modem to Spot Vital Signs LXi Port 1. Connect a serial cable to the PC
and the null modem.

2. Connect the other null modem to Spot Vital Signs LXi Port 2. Connect the Wireless
Radio to the null modem. Connect the USB cable to the USB port on both the PC and
the Spot Vital Signs LXi.

CTIONS
ort

MAT: 703956

II
I

3. Press the Power button to turn the Spot Vital Signs LXi off and press again to power
on. Verify the Wireless Radio light status (Power = green, Link = green, Comm =
flashing red).

LED LED Color Function


Power Off Bridge is not receiving power.
Red Bridge failed its Power On Self Test (POST) and is not configured for
wireless communication.
Amber Bridge passed its POST but is not configured for wireless communication.
Green Bridge passed its POST and is configured for wireless communication.
Link Off Bridge is not receiving power.
Red Bridge is searching for an Access Point.
Green Wireless network and MAC have associated with an Access Point.
Comm Off No power or no wireless TCP session is established and no physical serial
connection is detected.
Red No wireless TCP sesion is established; a physical connection is detected.
Blinking Red A physical serial connection was detected and there is serial traffic present
on that connection, but no wireless TCP session is established.
Amber A wireless TCP connection is established but no physical serial connection
is detected (i.e. no serial cable is attached to the Bridge).
Blinking Green A wireless TCP session is established, a physical serial connection is
detected, and the Bridge is transmitting or receiving data across the wired
serial port.
Green A wireless TCP session is established, a physical serial connection is
detected, but there is n o active data movement across the wired serial port.

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Service Manual Troubleshooting 45

4. At the computer, click Start - Run. Type CMD in the text box. The computer displays a
DOS prompt.

5. Type PING XXX.XXX.X.X (XXX.XXX.X.X is the Static IP address - located on the print
out under the radio settings) and press Enter.

RADIO CONFIGURATION UTILITY

Serial Number: 20051100248 / Model Number: 45NT0


---------------------------------------------------------------------------

Current Radio Settings

LAN Information
DHCP Enabled: False
Static IP Address: 192.168.0.3
Subnet Mask: 255.255.255.0
Default Gateway Address: 192.168.0.1
Primary DNS: 192.168.0.1
Security Information
Wireless Security Mode: Disabled
Authentication Type: Auto
Channel: 0x01

6. Verify the statistics.

Command Prompt
Microsoft Windows XP [Version 5.1.2600]
<C> Copyright 1985-2001 Mcirosoft Corp.

C:\Documents and Settings\temp\ping 192.168.0.2

Pinging 192.168.0.2 with 32 bytes of data:


Acceptable packets lost = 0
Reply from 192.168.0.2: bytes=31 time=4ms TTL=64
Any lost packets require you
Reply from 192.168.0.2: bytes=31 time=4ms TTL=64
Reply from 192.168.0.2: bytes=31 time=4ms TTL=64 to check the configurations.
Reply from 192.168.0.2: bytes=31 time=4ms TTL=64

Ping statistics for 192.168.0.2:


Packett: Sent = 4. Received = 4. Lost = 0 (0% lost).
Approximate round trip time in mili-seconds:
Minimum = 4ms. Maximum = 5ms. Average = 4 ms

C:\Documents and Setings\temp>

If you get an error, verify that Spot Vital Signs LXi power is on. Also verify the updates to
the External Devices Menu (Step 3).

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46 Troubleshooting Welch Allyn Spot Vital Signs LXi

Service Work Checklist


Spot Vital Signs

Model Number Serial Number BP Cycle Count Technician Date

Test Test Data Pass/Fail Test Specification

Unit SW Version

SPO2 SW Version

Thermometry SW Version

Unit Pressure @ 0 mmHg +/- 1 mmHg

Unit Pressure @ 50 mmHg +/- 1 mmHg

Unit Pressure @ 150 mmHg +/- 1.5 mmHg

Unit Pressure @ 250 mmHg +/- 2.0 mmHg

Test Voltage @ 5.5 V +/- 0.1 VDC

Current Test – Sleep State < 0.5 A

Current Test – Patient DAQ < 1.25 A

Current Test – Valve Pump < 2.0 A

Noise Level < 0.05 mmHg

Button Test Pass/Fail

Interface Test Pass/Fail

Leak Test <= 6mmhg in 15 seconds

Dump Test < 10 Seconds

Inflation Test < 7 Seconds

Valve Control Test Pass/Fail

Over Pressure Test 296 to 329 mmHg

SPO2 Sensor - Masimo 81% +/- 3% 61bpm +/- 1bpm

SPO2 Sensor - Nellcor 90% +/- 1% 60bpm +/- 1bpm

Temperature Calibration Suretemp Plus 96.8 +/- 0.2F 105.8 +/- 0.2F

Temperature Calibration Braun Pro 4000 96.8 +/- 0.2F 105.8 +/- 0.2F

Temperature Cal Key Suretemp Plus 97.3 +/- 0.2 F

Radio Ping Test Pass or Fail Pass

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47

6 Disassembly and Repair


This chapter provides the instructions for removing and replacing serviceable modules in
the Spot Vital Signs LXi.

In general, re-assembly procedures are the reverse order of the disassembly procedures.

WARNING Electric shock hazard. There are no user-serviceable parts inside Spot
Vital Signs LXi other than battery replacement (see “Battery Replacement” on
page 88). An operator may only perform maintenance procedures specifically
described in this manual. For service, refer the device to an Authorized Service
Center.

Note Always disconnect the sealed lead-acid battery in the Spot Vital Signs LXi before
performing any repair function.

Tool list
Description Part Number Qty Source
Cable, USB A to 5-pin mini 704889 1 Welch Allyn or Electronics
Supply Store
Blood Pressure Test Volume Repair Fixture 401028 1 Welch Allyn
Spot Vital Signs LXi Repair Software 401710 1 Welch Allyn
Serivce Manual, Spot Vital Signs LXi 704432 1 Welch Allyn
Spot Vital Signs LXi Directions for Use 705310 1 Welch Allyn
Wireless Radio 706514 1 Welch Allyn
Spot Vital Signs LXi Manufacturing Process 70012082 1 Welch Allyn
Specifications
Tester, Calibration, 9600 Plus 01802-110 1 Welch Allyn
SureTemp Oral Probe 02895-000 1 Welch Allyn
Blood Pressure Y-Tube, No Fittings 1/8 Tube 5082-183 1 Welch Allyn
Spot Vital Signs LXi Work Instructions MPD WI-PS-0090 1 Welch Allyn
Needle Nose Pliers 1 Tool/Supply Store
Wire Cutter 1 Tool/Supply Store
Tweezers 1 Tool/Supply Store
#2 Phillips Screwdriver 1 Tool/Supply Store
T10 Torx Driver 1 Tool/Supply Store

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48 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

Description Part Number Qty Source


4” PVC Pipe 1 Tool/Supply Store
Soldering Station 1 Tool/Supply Store
Cable Tie Tool - T9921 GS2B 1 Marsh Electronics
+1 800 877-8919
*Setra Pressure Meter 2270-01 1 Setra +1 800 257 3872
*Netech Pressure Meter 2000 in 1 Netech +1 800 547 6557
Nellcor Sensor Ext Cable (4’ Cable) Dec-4 1 Nellcor +1 800 635 5267
Nellcor Sensor Ext Cable (8’ Cable) Dec-8 1 Nellcor +1 800 635 5267
Nellcor Sensor DS-100A 1 Nellcor +1 800 635 5267
Masimo SpO2 Tester 1795 1 Masimo +1 800 326-4890
Nellcor SRC-MAX SpO2 Tester SRC-MAX 1 Nellcor +1 800 635 5267
Masimo Patient Cable 1005 1 Masimo +1 800 326-4890
Masimo Adult SpO2 Reusable Sensor 1269 1 Masimo +1 800 326-4890
Digital Volt Meter with 4 1/2 Digit Display 2 Electronics Supply Store
Power Supply: 0-20 Vdc adjustable with 0-3A 1 Electronics Supply Store
output

Wireless Router 1 Electronics Supply Store

Ethernet Cable 1 Electronics Supply Store


IBM compatible computer Windows 2000, XP, 1
NT4
* Only requires one of the pressure meters

To disassemble Spot Vital Signs LXi:

1. Disconnect the power and all accessories from the Spot Vital Signs LXi.

2. Remove the four screws holding the battery door using a phillips-head screwdriver.
Remove the battery door to expose the battery.

CTIONS
ort

MAT: 703956

Top, back housing


screws (2 places)

II
I

Battery Door
Screws (4 places)

3. Tip the Spot Vital Signs LXi backward and slide the battery out. Disconnect the one-
way connector.

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Service Manual Disassembly and Repair 49

4. Remove the two screws inside the battery housing that are identified with arrows
molded into the housing and the two screws at the top of the back upper housing.

5. Hold the device together, lay the back housing on the bench, and carefully lift the top
housing off.

6. Remove the screw and slightly lift the circuit board from the right facing side and
disconnect the flex cable (J103).

7. Observe the locations of the two tubes before disconnecting. Lift and disconnect the
wire harnesses and the pneumatic tubing. The two wire harnesses are a 6-wire
harness that connects to J104 and a 2-wire harness that connects to J80 on the
small, mounted blood pressure board.

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50 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

8. Disconnect the red electrical connector and the gold ribbon connector. This is located
on the main board. Lift up the tab on the white cable retainer so cable can slide out
after it is unplugged.

Gold Connector

Red Connector

9. Lift the flap on the beige connector (large ribbon cable) to remove the main board.
This releases the serial board cable from connector J108.

J108

Note FOR MODELS NUMBERS (45MT0, 45ME0) ONLY: With diagonal cutting pliers
cut jumper JP2 twice so that it is open. Cut it on each end on the dotted lines as
illustrated, so that it is open connection.

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Service Manual Disassembly and Repair 51

Key Pad Disassembly


1. Gently pull the button switch array out of the cover.

2. Align and push the new button switch array into place.

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52 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

SpO2 Circuit Board Disassembly


Note To assure proper SpO2 operation, replace the SpO2 board using only the Welch
Allyn specified part.
To assure patient electrical isolation, after the main board is nearly back in
position, verity that the SpO2 flex cable is freely floating in space and is not
pressed up against the main board.

Masimo
1. Lay the LCD flat on an ESD mat.

2. Find the double-stack of circuit boards and remove the four corners screws. Carefully
lift the circuit board straight up.

3. Remove the three screws on the circuit board located behind the LCD.

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Service Manual Disassembly and Repair 53

4. Slightly rock the circuit board back and forth while lifting straight up.

5. Replace with a new circuit board.

Nellcor
1. Lay the LCD flat on an ESD mat.

2. Remove the three screws on the circuit board located behind the LCD.

3. Slightly rock the circuit board back and forth while lifting straight up.

4. Replace with a new circuit board and set the dip switches to match the original board
(dip 1 and 2: up / dip 3 and 4: down).

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54 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

Blood Pressure Circuit Board Disassembly


Note When replacing the NIBP board see “To initialize the NIBP board” on page 34 for
instructions.

Remove the four screws and carefully lift the circuit board straight up. There is one
stationary connector.

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Service Manual Disassembly and Repair 55

LCD Inverter Ballast Board Disassembly


This is a small board held in place with two-sided tape. It is located towards the bottom of
the main board. Remove the connector at each end and pull straight up while taking care
not to damage the board because the adhesive tape has considerable sticking strength.

LCD Disassembly
1. Remove the main board. At the bottom of this board is a circuit board with a pink
connector at the bottom.

2. Pull the brown tabs of the top connector forward and remove the ribbon cable.
Inspect connector tabs for wear and replace if worn.

3. Turn the board over and pull back the soft rubber holders. Pull the cable from the lug
to remove the grounding strap and remove the LCD.

4. Replace with a new LCD.

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56 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

Pump Disassembly
Note For proper blood pressure operation, replace the pump using only the Welch Allyn
specifed part.
To assure patient electrical isolation, route the pump wires through the rear
housing clip feature (near the pump terminals) and held in place with a tiewrap to
the holes in the rear housing at the back of the battery compartment.
To assure patient electrical isolation, do not modify the length of the pump wires.

1. Snip the wire ties (2 places).

2. Disconnect the pneumatic tubing and unhook the wiring.

3. Replace with a new pump.

RS232-Communication Circuit Board Disassembly


1. Remove the pneumatic connector and associated hoses from the pump and the two
screws in the rear housing. Remove the associated hoses.

2. Release the catch and remove the cover and inner handle assembly.

3. Remove the connection port panel.

4. Remove the two screws inside the back housing and the ribbon cable that hold the
RS232 board in place. Take care since the connector is easily broken.

5. Slide the board straight out and remove the wire harness.

6. Replace with a new circuit board.

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Service Manual Disassembly and Repair 57

Fan and Power Circuit Board Disassembly


Note To prevent buildup of hydrogen gas, replace the fan using only the Welch Allyn
specified part.

This is a small board held in place with two-sided tape and one connector. Remove the
screw before disconnecting the connector.

Thermometry Circuit Board Disassembly


Caution To assure patient electrical isolation, trap the flex cable to the
thermometer pod behind the clip on the main housing adjacent to the main board
connection point.

Caution To assure patient electrical isolation, verify that the correct flex cable is
used to connect the thermometer pod to the main board. The Braun and
SureTemp Plus flex cables are slightly different in length and are not
interchangeable.

Caution To protect the user from high voltage, properly install the thermometer
pod insulating paper separating the LCD ballast wires from the housing crack.

SureTemp Plus
Caution Do not attempt to repair or clean the solder joints on either SureTemp
Plus board. Incorrect flux or technique can degrade thermomter accuracy.

1. Remove the two screws located at the thermometer housing with a T-10 torx wrench.
Save the fish paper.

2. Locate the path of the notched tabs on the housing. Slide the housing up and out
following this path and set the case aside.

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58 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

3. Remove the four screws from the mounting plate and save the fish paper. This
exposes the circuit board.

4. Remove the three Torx screws (T10) on the board (one on bottom and one on either
side of the probe well cover) and lift the board out of the housing and orient the part
as shown.

5. Disconnect all connectors and replace with a new board.

To replace the temperature connector, remove the one screw holding the temperature
board and connector. Verify the fish paper is properly mounted upon reassembly.

When replacing the SpO2/blood pressure housing, verify the orange and white twisted
wire is pushed as far into the handle housing as possible. Failure to do so can cause the
wires to stretch when the SpO2/blood pressure housing is inserted.

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Service Manual Disassembly and Repair 59

Braun ThermoScan PRO 4000


1. Remove the two screws located at the thermometer housing with a T-10 torx wrench.
Save the fish paper.

2. Locate the path of the notched tabs on the housing. Slide the housing up and out
following this path and set the case aside.

3. Remove the four screws that hold the metal shield in place.

4. Remove the springs and posts. Carefully rock the board back and forth while lifting
straight up.

5. Disconnect all connectors and replace with a new board.

6. Reassembly is the reverse of disassembly.

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60 Disassembly and Repair Welch Allyn Spot Vital Signs LXi

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61

7 Technical Overview
System Description
The Spot Vital Signs LXi automatically measures systolic and diastolic pressure (excluding
neonates), pulse rate, temperature (oral, adult axillary, pediatric axillary, rectal, and ear),
and pulse oximetry (SpO2) as well as calculates Mean Arterial Pressure (MAP).
Furthermore, Spot Vital Signs LXi allows the entry of height, weight, respiration rate, and
pain level. Spot Vital Signs LXi also calculates Body Mass Index (BMI) following height and
weight entry.

The device is intended to be used by clinicians and medically qualified personnel. It is


available for sale only upon the order of a physician or licensed health care provider.

Refer to the Spot Vital Signs LXi Directions for Use manual for complete information.

Battery System
Spot Vital Signs LXi includes a 6 Volt, 6 amp-hour sealed lead-acid battery that supplies all
power to the device. An external power supply charges the battery. The battery is always
on-line (floated) rather than switching out when attached to the external power supply.

Spot Vital Signs LXi uses a fuse and a shunt diode for protection against reverse battery
connections. The fuse is located on the main board in the negative battery line and a
reverse battery connection causes it to blow and require repair. The negative line location
is more likely to short the battery (+) wire to ground than short the battery (-) wire to the
VBUS node.

Battery Charger
Provides two levels of power to fast-charge or to float the battery at fixed voltages using
software control. The fast-charge level rapidly brings the battery up to near-full capacity (7
Volts) using software to not overcharge the battery. The float level, set per the
manufacturer’s recommendation, slowly tops-off the battery and can stay on indefinitely.

“CPU I/O” Power Supply


Provides power to the I/O pins of the DragonBall MPU and the attached peripheral IC’s.
The nominal voltage is set to a value of 3.15 Volts so that both the 3.0 Volt MPU and 3.3
Volts peripherals can operate within specifications. Spot Vital Signs LXi uses buck
switching topology for efficiency and an on-off power latch directly controls the power
supply.

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62 Technical Overview Welch Allyn Spot Vital Signs LXi

CPU Core Power Supply


Powers the MPU core only and operates at the recommended Dragonball voltage range
of 1.8 +/- 0.1 Volts; 2.0 Volts absolute max.

The +3.15 Volt supply powers the +1.8 Volt supply for efficiency and, more importantly, for
power sequencing. During power-on the +1.8 Volt supply cannot exceed the +3.15 Volt
supply. The R207/C182 further delays the +1.8 Volt supply. During power-off, D106
prevents the +1.8 Volt supply from exceeding the +3.15 Volt supply by more than a partial
diode drop.

+5V Supply
Provides supply to miscellaneous loads that require more than 3.15 Volts. The Power
Latch controls the supply and the average load current is small, so efficiency is not
important.

Clock/Calendar Power
The Clock/Calendar U19 receives power from two sources. During power on the clock
runs from the +5 Volt supply and during power down the clock receives power directly
from the battery potential using a voltage divider. Capacitor C131 provides power to the
U19 during the battery exchanges. Zener D102 prevents overvoltage to U19 in the case of
operation directly from the charger.

Mod F NIBP Power


This module is powered directly from VBUS through an EMI filter. Software via BP-PWR-
ON-BAR controls the power. Level shifter Q115 / Q104 assures that the module remains
off when the MPU is unpowered.

SpO2 and Thermometer Power


A common structure supplies SpO2 and thermometry. A single push-pull driver delivers
squarewave power to a pair of isolation transformers, one for SpO2 and the other for
thermometry. THERM-PWR-BAR activates the driver under software control. Level
shifter Q118, Q119 assures that the module remains off when the MPU is unpowered.

In the push-pull (forward) configuration, VBUS is multiplied by the transformer turns ratio
and supplied to the input of the rectifier diodes. This is filtered and passed through low-
noise 5-Volt linear regulators to supply power to the parameter modules.

LCD Power
The LCD data interface connects directly to the +3.15 Volt MPU I/O power supply. This
powers the driver ICs inside the LCD pane and assures the data interface to the LCD is
always powered when the unit is powered.

The contrast (bias) supply to the LCD panel and the LCD CCFL backlight both derive
power indirectly from a pre-regulator. A software control can shut down the pre-regulator.
For efficiency, it is implemented as a buck switcher operating directly from the battery.
The primary purpose of the pre-regulator is to protect the backlight inverter / ballast from
battery voltages that it cannot tolerate and to control current out of the unregulated

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Service Manual Technical Overview 63

ballast. The voltage is set to the low side of 5 Volts to reduce battery consumption, while
still driving the CCFL with adequate voltage.

External Load (RS-232) Power


There are two power outlet means on the Spot Vital Signs LXi – RS-232 port power and
the Braun PRO 4000 charger.

Two isolated power supplies provide power to each of the external RS-232 ports. This
power is available to external devices on pin 9 of each serial connector whenever the
software enables the corresponding RS-232 port.

SureTemp Plus Thermometer Interface


The SureTemp Plus OEM module is located in an optional pod and is connected to the
main PCB via a flex cable.The Thermometer Probe connection is located on a separate PC
board. It is connected to the SureTemp Plus OEM module by a ribbon cable. The
electrical interface to the thermometer pod is a 6-pin ribbon connector, Molex 52271-0690
or equivalent.

Braun ThermoScan PRO 4000 Thermometer Interface


The interface to the Braun ThermoScan PRO 4000 thermometer is located in the optional
pod and connects to the main PCB via a flex cable. The communications link is a single
duplex current loop that also charges the Braun battery pack.

The presence or absence of current passing through the Braun ThermoScan PRO 4000
charge contacts controls the interface charge LED, located within the pod, which mimics
the Braun ThermoScan Pro 4000 Base Station (type 6021).

SpO2 Description
A shielded flat-flex cable connects the user interface sensor connector J8 to the SpO2
electronics.

The Masimo SpO2 module mates to the Masimo Adaptor Board that, in turn, mates to the
Main board. This provides power and communications to the module from the Main
board.

The Nellcor SpO2 module mounts directly to the Main board. This provides power and
communications to the module, and brings the sensor signals to the main board where
EMI and ESD can be controlled. The sensor signals pass through the main board to the
mating connector for the shielded flat-flex cable.

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64 Technical Overview Welch Allyn Spot Vital Signs LXi

Wireless Radio Description


The Spot Vital Signs LXi Wireless Radio (ABDB-SE-WA107) is a fully integrated 802.11
wireless LAN device designed to provide wireless LAN connectivity from the Welch Allyn
Spot Vital Signs LXi to the Connex Data Management System.

FCC Compliance
This equipment has been tested and found to comply with the limits for Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and if not installed
and used in accordance with the instructions, there is no guarantee that interference will
not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the
following measures:

• Reorient or relocate the receiving antenna.


• Increase the separation between the equipment and receiver.
• Connect the equipment to an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.

FCC RF Exposure Statement


To satisfy RF exposure requirements, this device and its antenna must operate with a
separation distance of at least 20 cm from all persons and must not be co-located or
operating in conjunction with any other antenna or transmitter.

IC Notice
This device has been designed to operate with an antenna having a maximum gain of 2.7
dB. An antenna having a higher gain is strictly prohibited per regulations of Industry
Canada. The required antenna impedance is 50 ohms.

To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (EIRP) is not more than
required for successful communication.

Key Features
Advanced security: WEP (64 and 128 bit), WPA, LEAP.

Low-power usage (radio on only during vitals transmission).

North American & European regulatory approvals (FCC, CE, IOC)

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Service Manual Technical Overview 65

LED LED Color Function


Power Off Bridge is not receiving power.
Red Bridge failed its Power On Self Test (POST) and is not configured for
wireless communication.
Amber Bridge passed its POST but is not configured for wireless communication.
Green Bridge passed its POST and is configured for wireless communication.
Link Off Bridge is not receiving power.
Red Bridge is searching for an Access Point.
Green Wireless network and MAC have associated with an Access Point.
Comm Off No power or no wireless TCP session is established and no physical serial
connection is detected.
Red No wireless TCP sesion is established; a physical connection is detected.
Blinking Red A physical serial connection was detected and there is serial traffic present
on that connection, but no wireless TCP session is established.
Amber A wireless TCP connection is established but no physical serial connection
is detected (i.e. no serial cable is attached to the Bridge).
Blinking Green A wireless TCP session is established, a physical serial connection is
detected, and the Bridge is transmitting or receiving data across the wired
serial port.
Green A wireless TCP session is established, a physical serial connection is
detected, but there is n o active data movement across the wired serial port.

The Wireless Radio interfaces to the Spot Vital signs LXi through an RS-232 female
connector with a 9-pin male/female null modem connection.

Figure 13. 9-pin Null Modem Pinout

MA 0051 (DB9M/F) Adapter Pin out:


09 Male 09 Female
2 3
3 2
4 1+6
5 5
1+6 4
7 8
8 7
9 9
G G

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66 Technical Overview Welch Allyn Spot Vital Signs LXi

Bar Code Scanner Description


The Spot Vital Signs LXi has two types of bar code scanners available: a 1D scanner
(IMAGETEAM™ 3800) and a 2D scanner (IMAGETEAM™ 4600). These scanners are
programmed specifically for Welch Allyn. Scanners not purchased through Welch Allyn
will not work with the Spot Vital Signs LXi.

3800 LR-13 Settings


Parameter Setting Factory Default
Terminal Interfaces:
Baud Rate: 9600 9600
Data Bits: 7 7

4600SF031C Settings
Parameter Setting Factory Default
Terminal Interfaces:

Baud Rate: 9600 38400


Data Bits: 7 8
Stop Bits: 1 1
Parity: Even None
Handshaking: None None
Output:

Beeper - Good Read: Off On


Beeper Volume - Good Off Medium
Read:
Trigger Mode: Manual Trigger, Low Power Manual/Serial Trigger

Lower Power Time Out: 5 seconds -

Data Editing:

Prefix1: <STX><SOH><DC2> (Ctl-BAR) None


Suffix1: <CR><LF> <CR><LF>
NOTES:
1. Applies to all symbologies.
2. Select the he <CR><LF> prior to revising the Terminal Interface parameters.

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Service Manual Technical Overview 67

Output Format
The data accepted as a valid bar code reading consists of an ASCII text string composed
of three elements: the prefix, the message consisting of the bar code data, and the suffix.
The format of the string is as follows:

“<STX><SOH><DC2>AA...AA(CR><LF>”

where:

Field Description
STX Start of Text character, 0x02.
SOH Start of Header character, 0x01.
DC2 Device Control 2 character, 0x12.
A Message data consisting of alpha-
numeric chacters in the range 0x20
through 0x7E. The message length can
range from 0 to 20 characters.
CR Carriage return character, 0x0D.
LF Line feed character, 0x0A.

Note 1. Spot Vital Signs LXi issues a single beep for valid bar codes and displays the
message scanned in on the units display. If a bar code is invalid, Spot Vital
Signs displays nothing.

2. Spot Vital Signs LXi treats bar codes longer than 20 characters as invalid.

3. Spot Vital Signs LXi checks the parity bit of every character received. If a
parity error is detected in the preamble, Spot Vital Signs LXi ignores the
remainder of the bar code (no beep issued). If a parity error is detected in
the message data or suffix, Spot Vital Signs LXi treats the bar code as
invalid.

4. Refer to the bar code scanner manual for a list of supported symbologies.

Interface
The bar code scanner interfaces to Spot Vital Signs LXi through an isolated RS-232 DB-9
female connector. A started 3800LR-13 or 4600SF031C cable (Part #42204253-01 RS232,
9PIN D, HHP 0204 REF F) is required for use with the scanner.

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68 Technical Overview Welch Allyn Spot Vital Signs LXi

Printer Description
All models of the Ap1300 printer use an industry standard RS-232 interface. The default
parameters are 9600 baud, 8 data bits, 1 stop bit, and no parity.

Serial data is expected in standard RS-232C format with -12 Volt meaning ‘mark’ or ‘1’ and
+12 Volt a logical ‘0’, with reference to the common ground. The serial data output line,
TxD, transmits XON/XOFF and status information to the host at the same Baud rate and in
the same format as the serial data input. The hardware busy line is true (nominal -12 Volt)
when busy. Both serial output lines will relax to approximately 0 Volt when the Ap1300 is
in sleep mode and the user must allow a short period after awakening before relying on
the values of these signals.

The Ap1300 has three operating modes, when not actually printing.

Idle Mode Ready to accept data, but no data are in the buffer
awaiting printing and the printer motor is not running.
Sleep Mode Effectively switched off.
Spool Mode Active, but storing data for later printing.

Different color combinations on the front-panel LED indicate the modes. No light is
emitted in sleep mode.

Table 16. LED Pattern Table


Pattern Battery Buffer Mode
Constant Green Running Normal
Fast Flashing Green Running Spool *
Long Green - Short Red Battery Low Normal
Short Green - Short Red Battery Low Spool *
Short Green - Long Orange Trickle Charging Normal
Long Orange Flash Trickle Charging Spool *
Fast Flashing Orange Fast charging Spool (Printing prohibited)
Fast Flashing Red Error Condition Spool (Printing prohibited)
No Light Flat or in sleep mode
* Spool may have resulted from Paper Out or Head Up conditions)

No hardware power switch is fitted, as power control is either automatic or by command


from the host computer. To save power, the printer enters sleep mode after a period of
inactivity, factory-set to 30 seconds, but prorammable from the host. It can also be
programmed to stay idle indefinitely or to go to sleep on command.

The Ap1300 utilizes Fujitsu FTP-628MCL 103 printer mechanism, with a fixed (parallel)
print head with 384 horizontally-arranged thermal elements. A stepper motor advances
the paper and the printing takes place in a single-dot row for each step of the paper. Each
printed dot is approximately 1/8 mm square. The printing speed and dot density are
controlled according to the battery voltage and the head temperature.

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Service Manual Technical Overview 69

The Spot Vital Signs LXi provides two levels of power to fast-charge or to float the battery
at fixed voltages using software control. The fast-charge level rapidly brings the battery
up to near-full capacity (7 Volts) using software to not overcharge the battery. The float
level, set per the manufacturer’s recommendation, slowly tops-off the battery and can
stay on indefinitely.

InterconnectDiagram
Item Description Item Description
A1 PCA, Main, Spot Vital Signs LXi W1 Assy, Power Harness, Spot Vital Signs LXi
A1-F1 Fuse, FlastBlo, 5A W1-A1 PCA, Power Interface, Spot Vital Signs LXi
A2 PCA, Serial Interface, Spot Vital Signs LXi W2 Flex, Main, Spot Vital Signs LXi
A3 Display, LCD, 320 x 240, Mono W3 Cbl Flx, 1/2mm, 15 POS
A4 Inverter, LCD W4 Assy, Ballast Harness, Spot Vital Signs LXi
A5 Assy, Battery, Spot Vital Signs LXi W5 Assy, LCD Gnd Harness
A5-F1 Wire Protection Fuse W6 Assy, Cable, Flat Flex, SpO2
A6 Assy, Fan Unit Cooling Wire Clip, Side Entry, .375 Wide
A7 PCA, Masimo Adapter, Spot Vital Signs LXi Foam Strip, 2 Sided Adhesive
A8 Masimo MS-11 SpO2 W7 Cbl, Flx, 1mm, 6POS
Shield, Masimo EMI W8 Cbl, Flx, 1mm, 8POS
Tape, Copper, Masimo Shield W9 Cbl, Flx, Braun, Spot Vital Signs LXi
A9 PCA, SureTemp Plus, OEM w/o EDAC
A10 PCBA, BP OEM, (MOD F)
A11 Assy, Pump, and Tubing, Spot Vital Signs
LXi
A11-F1 Filter, Air, 1/8 Barbs
A12 Assy, Transducer Tubing, Spot Vital Signs
LXi
A13 PCA, EDAC, Spot Vital Signs LXi
A14 Nellcor MP506 SpO2 PCB
A15 PCA, Braun Interface, Spot Vital Signs LXi

Wire Color
BLK Black
BRN Brown
RED Red
ORN Orange
GRN Green
BLU Blue
PNK Pink

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70 Technical Overview Welch Allyn Spot Vital Signs LXi

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71

8 Field Replaceable Units


The following list identifies the available FRUs for Spot Vital Signs LXi. To order an FRU,
contact Welch Allyn Technical Support.

Table 17. Spot Vital Signs LXi Base Components


Component Number Object Description
400163 ASSY, POWER HARNESS, Spot Vital Signs LXi
400170 ASSY, PUMP HARNESS
400198 PCA, SERIAL INTERFACE, Spot Vital Signs LXi
400199 PCA, MAIN, Spot Vital Signs LXi
400200 BASE UNIT, SURETEMP, NELLCOR - Spot Vital Signs LXi
400203 BASE UNIT COMPONENTS, Spot Vital Signs LXi
400207 LANGUAGE COMPONENTS, ENG, Spot Vital Signs LXi
4500-901 KIT, PUMP, PUMP AND VALVE TUBING
4500-902 ASSY, PUMP & VALVE TUBING Spot Vital Signs LXi
400387 PBCA BP OEM, (MOD F)
400720 ASSY, BALLAST HARNESS, Spot Vital Signs LXi
400732 ASSY, BATTERY, Spot Vital Signs LXi
401082 Assy, Bezel and Window, Spot Vital Signs LXi
421051-12 TUBING,1/8 X 1/4 X 2.50
421051-9 TUBING,1/8 X 1/4 X 0.95
59P586 FOOT, RUBBER
620028-E LABEL, CAUTION
620217 FITTING, "T", 1/8 X 1/16X 1/8
700101 HSG, HANDLE, LXi
700102 HSG, HANDLE INSERT, LXi
700103 HSG, REAR, LXi
700105 HSG, BATT DOOR, Spot Vital Signs LXi
700110 BUMPER, LCD, Spot Vital Signs LXi
700114 SWITCH ARRAY, Spot Vital Signs LXi
700119 INVERTER, LCD
700824 HOUSING, FRONT, Spot Vital Signs LXi
704423 HSG, PANEL, SPO2-BLANK, LXi

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72 Field Replaceable Units Welch Allyn Spot Vital Signs LXi

Table 17. Spot Vital Signs LXi Base Components


401427 LABEL, ICON ID, Spot Vital Signs LXi
700863 CBL,FLX, 1/2mm,15POS,1.0"
704375 CBL,FLX, 1/2mm,30POS,6.0"
703956 LABEL, BATTERY
701040 FITTING, PLASTIC L, 1/16 X 1/16
701502 Valve,Pneumatic,6PSI,5V,TH
703077 STANDOFF, PCB, BROACHING, #4 X .500 LG
703118 BATTERY CLIP, AA, SINGLE
703354 DISPLAY,LCD,320X240,BLITE,MONO,3.3V,5.7"
703355 FILTER, AIR, 1/8 BARBS
703842 TUBING, SILICONE, .063ID X .125OD X 5.50

Table 18. SureTemp Plus Components


Component Number Object Description
02692-100 PROBE ASSY,ORAL 9FT
02894-0000 ASSY,PRB WLL,BLUE,OEM,M690_692
400195 PCA, SURETEMP+, OEM W/O EDAC, CALIBRATED
400196 PCA, EDAC, LXi
700111 HOUSING, THERM OEM POD, LXi
700112 PLATE, POD MOUNTING, LXi
700858 CBL,FLX,1MM,6POS
700859 CBL,FLX,1MM,8POS
70999-0000 LABEL,SURETEMP TECHNOLOGY
02692-100 PROBE ASSY,ORAL 9FT

Table 19. Braun ThermoScan PRO 4000 Components


Component Number Object Description
400652 PCA, BRAUN INTERFACE, Spot Vital Signs LXi
700112 PLATE, POD MOUNTING, LXi
700820 HSG, BOTTOM, BRAUN POD, Spot Vital Signs LXi
700822 HSG, BRAUN POD, Spot Vital Signs LXi
704365 WINDOW, BRAUN POD, Spot Vital Signs LXi
700859 CBL,FLX,1MM,8POS
703161 SECURITY LOCK, BRAUN POD, Spot Vital Signs LXi
703162 LATCH, BRAUN POD, Spot Vital Signs LXi
703164 CONTACT, BRAUN POGO, Spot Vital Signs LXi
703165 SPRING, COMPRESSION
703192 COVER, BRAUN SECURITY, Spot Vital Signs LXi

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Service Manual Field Replaceable Units 73

Table 20. Masimo SpO2 Components


Component Number Object Description
008-0648-00 MASIMO - ADULT RESU. SENSOR
008-0692-01 MASIMO - 8' INTERFACE CABLE
400192 PCA, MASIMO OEM, Spot Vital Signs LXi
400205 MASIMO SPO2 COMPONENTS, Spot Vital Signs LXi
400555 PCA, MASIMO ADAPTOR, Spot Vital Signs LXi
400610 ASSY, CABLE, FLAT FLEX, SPO2
704422 HSG, PANEL, SPO2-MASIMO, LXi

Table 21. Nellcor SpO2 Components


Component Number Object Description
400183 PCA, NELCOR OEM, Spot Vital Signs LXi
400201 NELLCOR SPO2 COMPONENTS, Spot Vital Signs LXi
400610 ASSY, CABLE, FLAT FLEX, SPO2
620377-1 "NELLCOR WORKS HERE" LABEL
704421 HSG, PANEL, SPO2-NELLCOR, LXi
DOC-10 CABLE, SP02 EXTENSION, NELCOR
DS-100A DURASENSOR,ADULT,DS-100A

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74 Field Replaceable Units Welch Allyn Spot Vital Signs LXi

Table 22. Wireless Radio Components


Component Number Object Description
706514 Wireless Radio
703380 Bracket
101620 ANTENNA, WIRELESS, ACH2-AT-DP002
106100-13 Screw 6-32 .500 Psn Phillips Other
4500-910 Image Team 3800/3900 1D Barcode Scanner Kit
4500-915 Image Team 4600 2D Barcode Scanner Kit
703878 Null Modem 9-Pin M/F 4-40
704889 USB Cable 5-Pin Mini-B Gold 6 Feet
403204 10 Feet 9-Pin Serial Cable
4500-920 Kit, Wireless Radio
4500-921 Wireless Radio Directions for Use
4500-905 Repair Tool CD, Spot Vital Signs LXi
4500-906 Spot Vital Signs LXi Configuration CD
4500-907 Spot Vital Signs LXi Firmware Loader CD
4500-925 Cable for wired connectivity
4500-926 Cable for wired connectivity, Keyspan (USB to serial adapter)
4500-927 USB 2.0/serial cable kit

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75

9 Specifications
Performance
This section describes normal ranges for Spot Vital Signs LXi.

Blood Pressure Accuracy


Blood pressure accuracy meets or exceeds AAMI SP10:2002 standards for non-invasive
blood pressure accuracy (± 5 mmHg mean error, 8 mmHg standard deviation). Blood
pressure accuracy is validated for pressure measurement using the upper arm only.

Cuff Pressure Range 0 to 300 mmHg


Systolic Range 60 to 250 mmHg
Diastolic Range 30 to 160 mmHg
Blood Pressure Determination Time Typical: 15 seconds
Mean Arterial Pressure Range 40 to 190 mmHg
Pulse Rate Range 25 to 240 bpm
(using SpO2 determination)
Pulse Rate Range 35 to 199 bpm
(using Blood Pressure determination)
Pulse Rate Accuracy (using SpO2 Without Motion: 25 to 245 bpm ± 3 digits1
determination) With Motion: normal physiologic range (55 to 125 bpm) ± 5 digits
Low Perfusion: 25 to 245 bpm ± 3 digits1
Pulse Rate Accuracy ±5.0%
(using Blood Pressure determination)
Overpressure Cutoff 315 mmHg ±15 mmHg
1 Specification applies to device performance and was validated with Biotek and Nellcor simulators.

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76 Specifications Welch Allyn Spot Vital Signs LXi

Temperature Specifications
Temperature Range
SureTemp Plus 80° to 110° F (26.7° to 43.3° C)
Braun ThermoScan PRO 4000 68° to 108° F (20° to 42.2° C)
Calibration Accuracy
SureTemp Plus ±0.2° F (0.1° C) (Monitor Mode)
Braun ThermoScan PRO 4000 for displayed ± 0.4° F (±0.2° C) 95.9° to 107.6° F (35.5° to 42° C)
temperature ranges ±0.5° F (±0.25° C) (outside this temperature range)
Display Resolution 0.1° F or ° C
SureTemp Plus Predict Time
Oral Approx. 4 to 6 seconds
Adult Axillary Approx. 12 to 15 seconds (age 18 years and older)
Pediatric Axillary Approx. 10 to 13 seconds (age 17 years and younger)
Rectal Approx. 10 to 13 seconds

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Service Manual Specifications 77

SpO2 Specifications
Masimo Sensor Accuracy Guide
Accuracy specified when used with Masimo SET pulse oximetry monitors or with
licensed Masimo SET pulse oximetry modules using PC series patient cables, during no
motion. Numbers present ± 1 standard deviation. Plus or minus one standard deviation
represents 68% of the population. SpO2 accuracy from 70% to 100%. Pulse rate
accuracy from 25 to 240 bpm.

Performance Measurement Range SpO2: 1 to 100%


Pulse Rate: 25 - 240 beats per minute (BPM)
Perfusion 0.02% to 20%
Accuracy Saturation: 70% to 100%
No Motion: Adults, Pediatrics ± 2 digits
Neonates ± 3 digits

Motion: Adults, Pediatrics ± 3 digits


Neonates ± 3 digits

Low Perfusion: Adults, Pediatrics ± 2 digits


Neonates ± 3 digits
Pulse Rate Accuracy Pulse Rate: 25 to 250 bpm

No Motion: Adults, Pediatrics, Neonates ± 3 digits

Motion: Adults, Pediatrics, Neonates ± 5 digits

Low Perfusion: Adults, Pediatrics, Neonates ± 5 digits

Table 23. Masimo Sensor Accuracy Guide


Saturation Accuracy Pulse Rate Accuracy
Sensor Weight Range No Motion Motion No Motion Motion
LNOP-ADT > 30 kg ± 2% ± 3% ± 3 bpm ± 5 bpm
LNOP-PDT 10 to 50 kg ± 2% ± 3% ± 3 bpm ± 5 bpm
LNOP-NEO < 10 kg ± 3% ± 3% ± 3 bpm ± 5 bpm
LNOP-NEOPT < 1 kg ± 3% ± 3% ± 3 bpm ± 5 bpm
LNOP-DCI > 30 kg ± 2% ± 3% ± 3 bpm ± 5 bpm
LNOP-DCIP 10 to 50 kg ± 2% ± 3% ± 3 bpm ± 5 bpm

Masimo Patents
The Masimo sensors and cables are covered under one or more of the following U.S.A.
patents: 5,758,644; 5,823,950; 6,011,986; 6,157,850; 6,263,222; 6,501,975; and other
applicable patents listed at www.masimo.com/patents.htm.

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78 Specifications Welch Allyn Spot Vital Signs LXi

Nellcor Sensor Accuracy Guide


Accuracy specifications are based on controlled hypoxia studies with healthy,
non-smoking adult volunteers over the specified saturation SpO2 range. Pulse oximeter
SpO2 readings were compared to SaO2 values of drawn blood samples measured by
hemoximetry. All accuracies are expressed as + “X” digits. This variation equals + one
standard deviation (+ 1 SD), which encompasses 68% of the population.

Table 24. OxiMax Sensor Models, Single Patient Use


Sensor Models SpO2 Range
70% to 100%
MAX-AI1 ±2
MAX-PI* ±2
MAX-II ±2
2
MAX-RI ± 3.5
1 The accuracy specification under motion conditions is ± 3. For a definition of motion, contact Nellcor
Technical Services or your local Nellcor representative.
2 The accuracy specification has been determined between saturations of 80% to 100%.

Table 25. OxiCliq Sensor Models, Single Patient Use


Sensor Models SpO2 Range
70% to 100%
OXICLIQ-PI ± 2.5

Table 26. Reusable Sensor Models


Sensor Models SpO2 Range
70% to 100%
D-YS (Infant to Adult) ±3
D-YS and D-YSE ± 3.5
D-YS and D-YSPD ± 3.5
DS-100A ±3
OXI-A/N (Adult/neonate) Adult: ± 3
Neonate: ± 4
OXI-P/I (Pediatric/infant) ±3

Nellcor Patents
Covered by one or more of the following US Patents: 4,802,486; 4,869,254; 4,928,692;
4,934,372; 5,078,136; 5,351,685; 5,485,847; 5,533,507; 5,577,500; 5,803,910; 5,853,364;
5,865,736; 6,083,172; 6,708,049; Re. 35,122 and foreign equivalents.

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Service Manual Specifications 79

Mechanical
Dimensions Height: 10.63 “ (27 cm)
Length/Braun: 8” (20.32 cm)
Length/SureTemp Plus: 7.5” (19 cm)
Depth: 5.25” (13.34 cm)
Weight 7.5 lbs (3.4 kg)
Mounting Self-supporting on rubber feet
Custom mobile stand
Custom wall mount
Portability May be hand-carried when held by the rear handle

Electrical
Power Requirements Patient-rated isolation transformer is connected to AC mains:
100-240V, 50-60Hz, 0.4A or internal power: 6Vdc, 6Ah

Patents
6,827,488; 6,971,790; and other patents pending.

Battery
Sealed lead acid, with external charger.

The Spot Vital Signs LXi battery is 90 to 100% charged after 6 hours of charging. The
rechargeable batteries in the Braun ThermoScan PRO 4000 thermometer requires an
additional 1 hour to charge and the rechargeable batteries in the external printer require an
additional 4 hours to charge. The battery automatically charges when Spot Vital Signs LXi
is powered through the AC power transformer. An operator can use the device while the
battery is charging; however, the battery charges faster when the instrument is not in
operation.

Environmental
WARNING This device is not suitable for use in the presence of a flammable
anesthetic mixture with air or oxygen or nitrous oxide. An explosion may result.

Operating Temperature 50° to 104° F (10° to 40° C)


Storage/Transport Temperature Device with SureTemp Plus: -13° to 131°F (-25° to 55°C)
Device with Braun ThermoScan PRO 4000: -4° to 122°F (-20° to 50°C)
Relative Humidity 15 to 95% (non-condensing)
Operating Altitude -557 to 16,000 ft. (-170 to 4877 m)

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80 Specifications Welch Allyn Spot Vital Signs LXi

Wireless Radio
Wireless Network Interface IEEE 802.11b DSSS, WiFi Compliant
Frequency 2.4 to 2.4835 GHz
Channels 11 US/Canada, 13 Europe, 14 Japan, 4 France
Security WEP (64 & 128 bit), WPA (PSK & TKIP)
Antenna Integrated Omni-directional RP-SMA +3dBi antenna
Power Input From Spot Vital Signs LXi serial port
Wireless Data Rates 11 Mbps during vitals transmission only (approximately two seconds per reading)
Management Device Discovery
Agency Approvals US: FCC Part 15 , Class B, C/UL, CE
Europe: CE
Canada: RSS-210
IP addresses Fixed IP
Wireless access points do not assign IP addresses
Centraled DHCP Server for dynamic IP Address/Subnet/Gateway assignment
Protocols UDP,DHCP,TCP/IP
Data Transfer Protocols TCP/IP
Network The Spot Vital Signs LXi Wireless Radio communicates to a software component
which must be on the same sub-net as the radio APs.
ACK Data is deleted from device only after an acknowledgement is received from
Connex.

Mechanical
Dimensions 3.93” L x 2.38” W x 1.42” T
99.78mm L x 60.5 mm W x 36.1mm T
Mounting Nylon Bracket
Operating Temperature -40° C to +85° C
Storage Temperature -40° C to +125° C

Configuration Options
DHCP Enabled or Not If not DHCP:
• IP Address
• Subnet Address
• Gateway
Encryption • WEP
• WPA

WPA Pass Phrase Channel


WEP Key 1-4 Default WEP Key
SSID WEP Authentication

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Service Manual Specifications 81

Guidance and Manufacturer’s Declaration


Emissions and Immunity Information
Electromagnetic Emissions

The Spot Vital Signs LXi is intended for use in the electromagnetic environment specified below. The customer or user of the Spot Vital Signs
LXi should assure that it is used in such an environment.

Emissions Test Compliance Electromagnetic Environment - Guidance


RF emissions Group 1 The Spot Vital Signs LXi uses RF energy only for its internal function. Therefore, its RF
emissions are very low and are not likely to cause any interference in nearby electronic
CISPR 11 equipment.
RF emissions Class B The Spot Vital Signs LXi is suitable for use in all establishments, including domestic
establishments and those directly connected to the public low-voltage
CISPR 11 power supply network that supplies buildings used for domestic purposes.
Harmonic emissions Class A

IEC 61000-3-2
Voltage fluctuations/ Complies
flicker emissions

IEC 61000-3-3

Electromagnetic Immunity

The Spot Vital Signs LXi is intended for use in the electromagnetic environment specified below. The customer or user of the Spot Vital Signs
LXi should assure that it is used in such an environment.

Immunity Test IEC 60601 Compliance Level Electromagnetic Environment - Guidance


Test Level
Electrostatic discharge ± 6 kV contact ± 6 kV contact Floors should be wood, concrete, or ceramic tile. If floors are
(ESD) covered with synthetic material, the relative humidity should
± 8 kV air ± 8 kV air be at least 30%.
IEC 61000-4-2
Electrical fast transient/ ±2 kV for power supply ±2 kV for power supply Mains power quality should be that of a typical commercial or
burst lines lines hospital environment.

IEC 61000-4-4 ±1 kV for input/output ±1 kV for input/output


lines lines
Surge ±1 kV differential mode ±1 kV differential mode Mains power quality should be that of a typical commercial or
hospital environment.
IEC 61000-4-5 ±2 kV common mode ±2 kV common mode

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82 Specifications Welch Allyn Spot Vital Signs LXi

Voltage dips, short >95% dip in 0.5 cycle >95% dip in 0.5 cycle Mains power quality should be that of a typical commercial or
interruptions, and hospital environment. If the user of the Spot Vital Signs LXi
voltage variations on 60% dip in 5 cycles 60% dip in 5 cycles requires continued operation during power mains
power supply input interruptions, it is recommended that the Spot Vital Signs LXi
lines. 30% dip for 25 cycles 30% dip for 25 cycles be powered from an uninterruptible power supply or battery.

IEC 61000-4-11 >95% dip in 5 seconds >95% dip in 5 seconds


Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at levels
(50/60Hz) characteristic of a typical location in a typical commercial or
magnetic field hospital environment.

IEC 61000-4-8

Electromagnetic Immunity

The Spot Vital Signs LXi is intended for use in the electromagnetic environment specified below. The customer or user of the Spot Vital Signs
LXi should assure that it is used in such an environment.

Immunity Test IEC 60601 Compliance Electromagnetic Environment - Guidance


Test Level Level
Portable and mobile RF communications equipment should be used no closer
to any part of the Spot Vital Signs LXi, including cables, than the
recommended separation distance calculated from the equation applicable
to the frequency of the transmitter.

Recommended separation distance


Conducted RF 3 Vrms 3 Vrms d = (1.17) P
IEC 61000-4-6 150 kHz to 80 MHz
Radiated RF 3 V/m 3 V/m d = (1.17) P 80 MHz to 800 MHz
IEC 61000-4-3 80 MHz to 2.5 GHz
d = (2.33) P 800 MHz to 2.5 GHz

where P is the maximum output power rating of the transmitter in watts (W)
according to the transmitter manufacturer and d is the recommended
separation distance in metres (m).

Field strengths from fixed RF transmitters, as determined by an


electromagnetic site survey,a should be less than the compliance level in
each frequency range.b

Interference may occur in the vicinity of equipment marked with the


following symbol:

Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.

Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures,
objects, and people.

a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio,
AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due
to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the Spot
Vital Signs LXi is used exceeds the applicable RF compliance level above, the electrocardiograph should be observed to verify normal operation.
If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the electrocardiograph.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

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Service Manual Specifications 83

Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the Spot Vital Signs LXi

The Spot Vital Signs LXi is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer
or user of the Spot Vital Signs LXi can help prevent electromagnetic interference by maintaining a minimum distance between portable and
mobile RF communications equipment (transmitters) and the Spot Vital Signs LXi as recommended below, according to the maximum output
power of the communications equipment.

Separation Distance According to Frequency of Transmitter (m)


Rated Max. Output 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
Power of Transmitter
(W) d = (1.17) P d = (1.17) P d = (2.33) P
0.01 0.117 0.117 0.233
0.1 0.37 0.37 0.74
1 1.17 1.17 2.33
10 3.70 3.70 7.37
100 11.70 11.70 23.30

For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated
using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W)
according to the transmitter manufacturer.

Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures,
objects, and people.

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84 Specifications Welch Allyn Spot Vital Signs LXi

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85

10 Maintenance and Service


Cleaning
WARNING Before performing any maintenance or service to the Spot Vital
Signs LXi, disconnect the AC power line from the electrical outlet.

Spot Vital Signs LXi


Caution Prevent water or other fluids from entering any connectors. If the
connectors get wet, dry them with warm air. Check all measurement functions.

Caution Do not sterilize or autoclave the Spot Vital Signs LXi device.

As necessary, clean the device with a cloth slightly dampened with either 70% isopropyl
alcohol, 10% chlorine bleach solution, or mild detergent in water, or use PDI Sani-System
Cloths. Never immerse Spot Vital Signs LXi in any type of fluid.

Blood Pressure Cuff


Before washing the Reusable Two-Piece Cuff, remove the two connectors and bladder,
close off tubes with plugs (available as accessory 5082-163), and close the hook and loop
fasteners. After washing, allow the cuff to air dry. Re-assemble the tube fittings.

Never press with an iron.

Blood Pressure Hose and Cable


Wipe the pressure hose with a damp cloth moistened in a mild detergent solution. Do not
immerse hose.

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86 Maintenance and Service Welch Allyn Spot Vital Signs LXi

SureTemp Plus Thermometer


Temperature Probe

Caution DO NOT immerse or soak the probe in any type of fluid.

Caution DO NOT use steam, heat, or gas sterilization on the probe.

Caution DO NOT autoclave the probe.

Press down on the connector tab and slide the connector out of the port to remove the
temperature probe.

Regularly wipe the probe with a cloth dampened with warm water and a mild detergent
solution, a 70% isopropyl alcohol solution, or a 10% chlorine bleach solution.

Removable Probe Well

Caution DO NOT use hard or sharp objects to clean the probe well. This could
damage the probe well and cause the device to not function properly.

Caution DO NOT use steam, heat, or gas sterilization on the probe well.

Caution DO NOT autoclave the probe well.

1. Remove the temperature probe from Spot Vital Signs LXi (see “Temperature Probe”
on page 86).

2. Grasp the well under the probe opening and pull up gently to remove it from the
device.

3. Swab the inner and outer surface of the probe well with a cloth dampened with a mild
detergent solution, 70% isopropyl alcohol, or 10% chlorine bleach solution. Immerse
the probe well in mild detergent solution as necessary for cleaning.

4. Dry all surfaces thoroughly before re-assembling the device (see “SureTemp Plus” on
page 20) for reassembly instructions.

Braun ThermoScan PRO 4000 Thermometer


Use a soft cloth slightly moistened with alcohol to clean the thermometer display and
exterior. Do not use abrasive cleaners.

Damage to the probe window or the presence of dirt or cerumen on the probe window
can affect the accuracy of your temperature measurement. To clean the window, gently
wipe it with a cotton swab slightly moistened with alcohol and immediately wipe dry with
a clean cotton swab. Allow to dry at least five minutes before taking a temperature.

Every month, clean the Braun ThermoScan PRO 4000 charging contacts within the Spot
Vital Signs LXi housing with a swab slightly dampened with alcohol.

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Service Manual Maintenance and Service 87

SpO2 Sensors
WARNING Do not immerse the sensor in water, solvents, or cleaning solutions
(the sensors and connections are not waterproof). Do not use irradiation, steam,
or ethylene oxide for sterilization.

Clean the reusable SpO2 sensor with a 70% isopropyl alcohol solution. Do not immerse
the sensor.

Wireless Radio
Use a soft cloth slightly moistened with a mild detergent solution to clean the exterior. Do
not use abrasive cleaners. Do not immerse the module in any liquid.

Printer
The printer label kit comes with a two-step head cleaner. Follow the directions provided
with the cleaner.

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88 Maintenance and Service Welch Allyn Spot Vital Signs LXi

Battery Replacement
Spot Vital Signs LXi
Caution Only use the Welch Allyn 4500-84 lead acid battery. Using an incorrect
battery will cause damage to the Spot Vital Signs LXi and void the warranty.

Caution Do not break the shrinkwrap around the battery.

If necessary, replace the internal battery after heavy use or the battery no longer charges.

1. Power off the Spot Vital Signs LXi and disconnect the AC power transformer cord.

2. Remove the four screws holding the battery door using a phillips-head screwdriver.
Remove the battery door to expose the battery.

3. Tip the Spot Vital Signs LXi backward and slide the battery out. Disconnect the one-
way connector and then attach a new battery to the connector as shown. The one-
way connector ends only connect one way. Do this as quickly as possibly to prevent
loss of clock time.

Figure 14. Battery Removal and One-way Connector

One-way
connector

4. Slide the battery into the compartment as far as it will go. Push the connector down
into the case next to the battery.

5. Replace the battery door and tighten each of the four screws.

6. Connect the AC power transformer to the Spot Vital Signs LXi and allow the new
battery to charge for approximately 6 hours. The rechargeable batteries in the Braun
ThermoScan PRO 4000 thermometer requires an additional 1 hour to charge and the
rechargeable batteries in the external printer require an additional 4 hours to charge.
You can use the Spot Vital Signs LXi during this charging period via the AC power
cord.

If Spot Vital Signs LXi displays the E38 error code after power up, set the date (see
“Date/Time Menu Options” on page 25).

The battery is a non-spillable lead-acid battery and must be recycled or


disposed of properly according to national or local regulations.

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Service Manual Maintenance and Service 89

Braun ThermoScan PRO 4000


Caution Do not use alkaline batteries in the Braun ThermoScan PRO 4000
thermometer.

Welch Allyn supplies a rechargeable battery pack with the Braun ThermoScan PRO 4000
thermometer.

1. Open the battery compartment.

2. Remove the battery pack and replace with a new battery pack, verify the poles are in
the right direction.

3. Slide the battery door back in until it snaps into place.

If the battery is completely discharged, the LEDs will not illuminate. Allow the unit to
charge at least 15 minutes before proceeding.

The battery is a rechargeable battery and must be recycled or disposed


of properly according to national or local regulations.

Printer
Caution Do not use alkaline batteries in the printer.

1. Open the battery compartment.

2. Remove the battery pack and replace with a new battery pack, verify the poles are in
the right direction.

3. Slide the battery door back in until it snaps into place.

Allow the printer to charge at least 15 minutes before proceeding.

The battery is a rechargeable battery and must be recycled or disposed


of properly according to national or local regulations.

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90 Maintenance and Service Welch Allyn Spot Vital Signs LXi

Spot Vital Signs LXi Firmware Upgrade CD


This CD upgrades the Spot Vital Signs LXi unit software version. A detailed procedure is
available on the upgrade CD.

Spot Vital Signs LXi Wireless Radio Configuration CD


This CD configures the Spot Vital Signs LXi Wireless Radio to a local network. This feature
requires Welch Allyn Connex Version 2.0 or higher (not available in all countries). For more
information about Connex, see www.welchallyn.com.

Product Disposal
Do not dispose of this product as unsorted municipal waste. Prepare this product for
reuse or separate collection as specified by Directive 2002/96/EC of the European
Parliament and the Council of the European Union on Waste Electronic and Electrical
Equipment (WEEE). If this product is contaminated, this directive does not apply.

For more specific disposal information, see www.welchallyn.com/weee,or contact Welch


Allyn Customer Service at +44 207 365 6780.

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91

A Repair Test Specifications


This appendix refers to the Spot Vital Signs LXi without pneumatics (tubing and cuff),
temperature probe, SpO2 probe, or main battery attached, unless otherwise noted.

Use the Repair Software for the performing the tests on the Spot Vital Signs LXi. The
standard test voltage, unless otherwise stated is 6.5 Vdc (+0/-0.25 Vdc). Unless
otherwise stated, all calibrated volumes are ±10cc of the stated volume.

General Unit Test


A-D Noise Test
The A-D Noise Test is defined as the amount of noise on the Spot Vital Signs LXi A-D
pressure channel; over a 1 second sample time while 0.0 mmHg is applied to the Device
pressure port. The maximum limit is 0.050 mmHg.

Leak Test
The Leak Test is defined as the amount of pressure drop that is recorded over a 15-second
interval with a 100cc cylinder attached to the Spot Vital Signs LXi pressure port and that
volume having a stabilized pressure of 250 mmHg. The limit is 5 mmHg maximum.

Inflation Test
The Inflation Test is defined as the amount of time the Spot Vital Signs LXi pump can
inflate a 250 cc cylinder from 5 mmHg to 210 mHg. The limit is 7 seconds, maximum.

Dump Test
The Dump Test is defined as the amount of time it takes Spot Vital Signs LXi to deflate a
500 cc cylinder from 260 mmHg to less than 15 mmHg. The limit is 10 seconds.

Pneumatic Accuracy Test


Enter the Internal Configuration Mode to perform this test (see “Internal Configuration
Mode” on page 24).

Perform an Auto-zero before starting this test (“Blood Pressure Functional Check”, Step 1
on page 34 through Step 5 on page 34). The Pneumatic Accuracy test is defined as the
comparison of Spot Vital Signs LXi’s pressure measurement and applied pressure at 0, 50,
150, and 250 mmHg. The specification for each reading is within ±3 mmHg of the target
pressure except for the 0 mmHg reading which is within ±1.0 mmHg.

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92 Repair Test Specifications Welch Allyn Spot Vital Signs LXi

Valve Control Test


Connect a 100 cc cylinder to the Spot Vital Signs LXi pressure port and pressurize to 160
mmHg. Give Spot Vital Signs LXi the commands to open the valve for 10 mmHg/s, 15
mmHg/s, and 25 mmHg/s. Record each pressure drop: 4 to 12 mmHg, 4 to 15 mmHg,
and 4 to 25mmHg, respectively.

Voltage Calibration
Calibrate the Spot Vital Signs LXi battery voltage measurement circuit at 5.5 Vdc (+0.1/-
0.0 Vdc).

After performing a successful battery measurement circuit calibration, Spot Vital Signs
LXi’s memory will store a calibration signature of up to four printable characters.

Blank Mode Current Test


The Blank Mode Current Test is defined as the amount of current drawn through the
battery terminals. All LCD segments, the back light, and the SpO2 mode are all turned off.
The limit is 200 mA maximum.

Back Light (Idle) Current Test


The Back Light Current Test is defined as the amount of current drawn through the
battery. All LCD segments and the back light are turned on while the SpO2 mode is turned
off. The limit is 400 mA maximum.

Valve/Pump Mode Current Test


The Valve/Pump Mode Current Test is defined as the amount of current that is drawn
through the battery terminals; Spot Vital Signs LXi is in the Blank Mode while the valve
and pump are actuated to on. The limit is 700 mA maximum.

Interface Test
When given the proper commands, the Display Window will turn on or off all segments
and turn on or off the back light. When given the proper command, the buzzer sounds to
verify operation. The user determines the pass/fail criteria.

Temperature Option Requirements


Accuracy Test
Verify the accuracy of the temperature module is within ±0.2° F for readings with a nomal
temperature of 97.3° F (36.3° C) using a Cal Key (5200-25). Verify Spot Vital Signs LXi can
read a temperatures of 96.4° F (35.8° C) and 106° F (41.1° C) within ±0.3° F/±0.2° C using
a Welch Allyn 9600 Plus Calibrator.

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Service Manual Repair Test Specifications 93

Temperature Probe Test


Spot Vital Signs LXi displays “ORL” after you remove the blue thermometer probe from
the blue probe well.

SpO2 Option Requirements


These tests are only valid on Spot Vital Signs LXi models with the Masimo or Nellcor
SpO2 option.

SpO2 Functional Test


See “Masimo SpO2 Functional Check” or “Nellcor SpO2 Functional Check” on page 32
for the functional test.

SpO2 Mode Current Test


The SpO2 Mode Current Test is defined as the amount of current, less the Blank Mode
Current, that is drawn through the battery terminals, placing Spot Vital Signs LXi in the
Blank Mode, actuating the SpO2 mode and applying any SpO2 signal to the device. The
maximum limit is 120 mA maximum.

Fail Safe Test


Over Pressure Test
Verify that Spot Vital Signs LXi can detect over pressure on the pneumatic system
between 296.0 mmHg and 329 mmHg.

Over 15 mmHg
Verify that Spot Vital Signs LXi can detect static pressure over 15 mmHg for 180 seconds.

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94 Repair Test Specifications Welch Allyn Spot Vital Signs LXi

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95

B Supplies and Accessories


Blood Pressure
Table 1. Reusable Two-Piece Blood Pressure Cuffs (1 per pack)
REF Size REF Size
4500-01 Child 4500-03 Large Adult
4500-02 Adult 4500-04 Thigh

Table 2. Reusable One-Piece Blood Pressure Cuffs (1 per pack)


REF Size REF Size
REUSE-07-2MQ Infant REUSE-11-2MQ Adult
REUSE-08-2MQ Small Child REUSE-12-2MQ Large Adult
REUSE-09-2MQ Child REUSE-13-2MQ Thigh
REUSE-10-2MQ Small Adult

Table 3. Disposable One-Piece Blood Pressure Cuffs (5 per box)


REF Size REF Size
SOFT-07-2MQ Infant SOFT-11-2MQ Adult
SOFT-08-2MQ Small Child SOFT-12-2MQ Large Adult
SOFT-09-2MQ Child SOFT-13-2MQ Thigh
SOFT-10-2MQ Small Adult

Table 4. Miscellaneous Supplies and Accessories


REF Description REF Description
4500-30 Blood Pressure Hose (5ft/1.5M) 5200-08 Calibration T-Connector

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96 Supplies and Accessories Welch Allyn Spot Vital Signs LXi

Temperature
Table 5. SureTemp Plus
REF Description
02895-000 SureTemp Plus Oral Probe and Well (9 feet/2.7M)
02895-100 SureTemp Plus Rectal Probe and Well (9 feet/2.7M)
02894-0000 SureTemp Plus Oral Well
02894-1000 SureTemp Plus Rectal Well
06138-000 SureTemp Plus Temperature Calibration Key
01802-110 9600 Plus Calibration Tester
05031-101 Disposable SureTemp Plus Probe Covers (1,000 covers, packaged 25/box)

Table 6. Braun ThermoScan PRO 4000


REF Description
04000-200 Braun ThermoScan PRO 4000 Thermometer (for North America, South America, and
Asia Pacific)
04000-600 Braun ThermoScan PRO 4000 Thermometer (for Europe, Middle East, and Africa)
05075-800 Braun ThermoScan PRO 4000 Disposable Probe Covers (Case of 800 covers for North
America, South America, and Asia Pacific)
04000-800 Braun ThermoScan PRO 4000 Disposable Probe Covers (Case of 800 covers for Europe,
Middle East, and Africa)
01802-110 9600 Plus Calibration Tester
53020-0000 Braun ThermoScan PRO 4000 Rechargeable Battery Pack
4500-53 Braun Locking Key

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Service Manual Supplies and Accessories 97

Pulse Oximetry
Masimo Accessories
Table 7. Adhesive Sensors: Single-Patient Use
Catalog # Description Weight Range Quantity
LNCS-ADTX Adhesive Finger Sensor - Adult (20 per case) >30 kg LNCS-ADTX
LNCS-PDTX Adhesive Finger Sensor - Pediatric (20 per case) 10 to 50 kg LNCS-PDTX
LNCS INF-L Adhesive Finger Sensor - Infant (20 per case) 3 to 20 kg LNCS INF-L
LNOP-ADT Adult sensor >66 lbs (30 kg) 20
LNOP-PDT Pediatric sensor 22 to 110 lbs 20
(10 to 50 kg)
LNOP-NEO Neonatal sensor <22 lbs (10 kg) 20
LNOP-NEOPT SofTouch neonatal preterm sensor <2.2 lbs (1 kg) 20

Table 8. Reusable Sensor


Catalog # Description Weight Range Quantity
LNCS-DCI Finger sensor - adult >66 lbs (30 kg) 1
LNCS-DCIP Finger sensor - pediatric 10 to 50 kg 1
LNOP-DCI Finger clip probe - adult >66 lbs (30 kg) 1
LNOP-DCIP Finger clip probe - pediatric 10 to 50 kg 1

Table 9. Sensor Cables


Catalog # Description Weight Range Quantity
LNC-4-WA 4-foot cable with DB-9 connector for LNCS NA 1
LNC-10-WA 10-foot cable with DB-9 connector for LNCS NA 1
PC-04 4-foot cable with sensor connector NA 1
PC-08 8-foot cable with sensor connector NA 1
PC-12 12-foot cable with sensor connector NA 1

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98 Supplies and Accessories Welch Allyn Spot Vital Signs LXi

Nellcor Accessories
Table 10. OxiMax Adhesive Sensors: Single-Patient Use
Catalog # Description Weight Range Quantity
MAX-AI MAX-A Adhesive Sensor, adult >66 lbs (30 kg) Case of 24
MAX-PI MAX-P Adhesive Sensor, pediatric 22 to 110 lbs Case of 24
(10 to 50 kg)
MAX-II MAX-I Adhesive Sensor, infant 6.5 to 44 lbs Case of 24
(3 to 20 kg)
MAX-RI MAX-R Adhesive Sensor, adult nasal >110 lbs (50 kg) Case of 24

Table 11. OxiMax OxiCliq® Sensors: Reusable Cable with Adhesive Sensor Bandage
Catalog # Description Weight Range Quantity
OC-3 OxiCliq Sensor Cable (3 ft / 91cm) N/A 1
OXICLIQ-PI OxiCliq P, pediatric 22 to 110 lbs Case of 24
(10 to 50 kg)

Table 12. OxiMax Resuable Sensors


Catalog # Description Weight Range Quantity
DS-100A Durasensor® DS-100A finger-clip sensor, adult >88 lbs (40 kg) 1
OXI-A/N Oxiband® OXI-A/N, adult/neonatal < 6.5 lbs or > 88 lbs 1
(<3 kg or >40 kg)
OXI-P/I Oxiband OXI-P/I, pediatric/infant 6.5 lbs to 88 lbs 1
(3 to 40 kg)
D-YS Dura-Y® D-YS, multisite sensor >2.2 lbs (1 kg) 1
D-YSE D-YSE ear clip for Dura-Y sensor >66 lbs (30 kg) 1
D-YSPD PediCheck™ D-YSPD pediatric spot-check sensor 6.5lbs to 88 lbs 1
(3 to 40 kg)

Table 13. OxiMax Sensor Cables


Catalog # Description Weight Range Quantity
DOC-10 DOC-10 (10 ft/3M) N/A 1

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Service Manual Supplies and Accessories 99

Miscellaneous
REF Description
101620 Antenna, Wireless, ACH2-AT-DP002
4500-60 Mobile Stand
4500-62 Wall Mount
4500-84 Lead Acid Battery
705310 Directions for Use
700862 Quick Reference Card
704432 Service Manual
4500-150E Training Video
4500-100 Carrying Case
4500-101A AC Power Transformer (desktop transformer, line cord not included)
4500-400 Line Cord (United States/Canadian/Japanese version)
4500-402 Line Cord (European version)
4500-404 Line Cord (United Kingdom version)
4500-406 Line Cord (Australian Version)
4500-408 Line Cord (South African version)
4500-500 Printer with Mounting Bracket
4500-505 Printer Rechargeable Battery Pack
4500-510 Printer Paper (10 rolls)
4500-520 Label Paper (10 rolls) and Cleaning Kit
4500-905 Repair Tool Software CD Kit
4500-906 Spot Vital Signs LXi Configuration CD
4500-907 Spot Vital Signs LXi Firmware Loader CD
4500-910 Image Team 3800/3900 1D Bar Code Scanner Kit
4500-915 Image Team 4600 2D Bar Code Scanner Kit
4500-920 Wireless Radio Kit
4500-921 Wireless Radio Directions for Use
4500-925 USB 2.0 Cable for Wired Connectivity
4500-926 Cable for wired connectivity, Keyspan (USB to serial adapter)
4500-927 USB/serial Cable Kit
403204 9-Pin Serial Cable

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100 Supplies and Accessories Welch Allyn Spot Vital Signs LXi

Service Contracts
REF Description
4500-BT0 Blood Pressure with Thermometry
4500-BTS Blood Pressure with Thermometry and SpO2

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101

Miscellaneous Mounting
C Accessories
Wall Mount Kit

Welch Allyn is NOT responsible for the integrity of any wall


mounting interface. Welch Allyn recommends that the
customer contact their Biomedical Engineering Department
or maintenance service to ensure professional installation,
safety, and reliability of any mounting accessory.

2
Attach bracket to wall before
1 assembling basket. See
Directions for Use.

} 3

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102 Miscellaneous Mounting Accessories Welch Allyn Spot Vital Signs LXi

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Service Manual Miscellaneous Mounting Accessories 103

Mobile Stand Kit

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104 Miscellaneous Mounting Accessories Welch Allyn Spot Vital Signs LXi

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Service Manual Miscellaneous Mounting Accessories 105

Wireless Mounting Accessory

A
2

B
1

3
5

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106 Miscellaneous Mounting Accessories Welch Allyn Spot Vital Signs LXi

Printer Mounting Accessory

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Service Manual Miscellaneous Mounting Accessories 107

Scanner Mounting Accessory

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108 Miscellaneous Mounting Accessories Welch Allyn Spot Vital Signs LXi

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109

Warranty
Spot Vital Signs LXi
Welch Allyn warrants that the Spot Vital Signs LXi Wireless Radio products meet the
labeled specifications of the products and will be free from defects in materials and
workmanship that occur within one year after the date of purchase.

The date of purchase is: 1) the date specified in our records if you purchased the Product
directly from us, 2) the date specified in the warranty registration card that we ask you to
send to us, or 3) the date of purchase of product from the authorized Welch Allyn
distributor as documented from a receipt from said distributor.

This warranty does not cover damage caused by: 1) handling during shipping, 2) use or
maintenance contrary to labeled instructions, 3) alteration or repair by anyone not
authorized by Welch Allyn, and 4) accidents.

If a Product or accessory covered by this warranty is determined to be defective because


of defective materials, components, or workmanship, and the warranty claim is made
within the warranty period described above, Welch Allyn will, at its discretion, repair or
replace the defective Product or accessory free of charge.

You must obtain a service notification number from Welch Allyn to return your Product
before you send it to Welch Allyn’s designated service center for repair. Contact Welch
Allyn Technical Support.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,


INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE. WELCH ALLYN’S OBLIGATION UNDER
THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF PRODUCTS
CONTAINING A DEFECT. WELCH ALLYN IS NOT RESPONSIBLE FOR ANY INDIRECT OR
CONSEQUENTIAL DAMAGES RESULTING FROM A PRODUCT DEFECT COVERED BY
THE WARRANTY.

Accessories
Refer to the manufacturer’s Directions for Use for the Masimo and Nellcor finger sensor
and cable warranty.

Refer to the Directions for Use provided with the Welch Allyn Blood Pressure Cuff for
warranty information.

The SureTemp Plus probe is covered by a one-year warranty and the SureTemp Plus probe
well is covered by a 90-day warranty against original defects in material and workmanship.
Probe covers are intended for single-use only.

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110 Warranty Welch Allyn Spot Vital Signs LXi

The Braun ThermoScan PRO 4000 is covered by a three-year warranty against original
defects in material or workmanship.

The printer is covered by a one-year warranty against original defects in material or


workmanship.

The barcode scanner is covered by a five-year warranty against original defects in material
or workmanship.

The Wireless Radio is covered by a one-year warranty against original defects in material
or workmanship.

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Reorder No. 4500-89
Material No.704432 Rev. C

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