FCRS AND POWER PLANT

LUMUT BALAI (Rev-01)

METHOD STATEMENT
FOR
BORED PILE WORK

PROJECT : FCRS AND POWER PLANT

LOCATION : LUMUT BALAI-MUARA ENIM
SOUTH-SUMATERA

PT. BERDIKARI PONDASI PERKASA

Foundation and ground improvement specialist
Jl. Tubagus Angke 99 Jakarta
Phone:021-5662756-57 Fax: 021-566
Email : mahmud.bpp@gmail.com Web: www.ptbppid.com
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

CONTENT

1. Preliminary.
2. Technical data.
3. Mobilization of equipment and manpower.
4. Preparation work.
5. Preliminary work.
6. Surveying work.
7. Preparation for working platform.
8. Pre-drilling work.
9. Installation of top casing.
10. Drilling work.
11. Installation of rebar cage.
12. Installation of tremie pipe.
13. Installation of guide template.
14. Concreting Work.
15. Removing tremie pipe.
16. Removing top casing.
17. Installation of pipe support.
18. Installation of curve form and concreting.
19. Repairing area.
Appendix:
- Sketch / Drawing.
- List of equipment.
- Site Organization chart.
- Time schedule.
- Catalogue or Brochure.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

1. Preliminary.
In connection with bored pile work for FCRS and Power Plant - Lumut Balai,
Plant South Sumatera, herewith PT. Berdikari Pondasi Perkasa submits this
proposal as reference and guidance to execute the bored pile work for above
project.

2. Technical data.
Type of pile = Bored Pile.
Pile Ø = 600 mm, 700 mm.
Depth of pile = 4 m to 8 m (max).
Total length = Ø600mm = 4,550 m’ , Ø700mm = 4,918 m.

3. Mobilization the equipment and manpower.

Since received of the Letter of Intent, PT. Berdikari Pondasi Perkasa will
prepare and mobilize all of equipment and manpower as project required, and
sequence of mobilization will be arranged by schedule priority.

4. Preparation Work.
- Setup temporary site office, work shop, warehouse.
- Prepare the shop drawing.
- Prepare mess for accommodation and safety induction for personnel.
- Etc.

5. Preliminary Work.
a. Prepare the site access road including gradding and compacting.
b. Set up the equipment (excavator as drilling m/c, welding machine,
excavator as service, bar cutter / bar roller, welding m/c etc).
- Set up the drilling rig, install the rod and motor etc.
- Set up the service excavator for service.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

- Setup the hyap crane for handling and transporting.

- Set up the welding m/c and generator, engine, cable electrode holder,
etc.
- Set up tremie pipe etc.

6. Surveying Work.
Before starting bored pile work, prior to surveying for bored pile position.
1. Surveyor will prepare the Total station and prism.
2. IKPT should prepare minimum two points as point reference or master
point (A and B) with value of coordinate and elevation.
3. Then surveyor will make auxiliary point (C) as near as possible with bored
pile location.
4. Set up the Total station on one of the master point (A).
5. Then measure the degree from AB to AC.
6. And measure the distance from A to C using prism or distomatch.
7. Then by calculating degree and distance surveyor will calculate coordinate
C.
8. Then move position of Total station to point C.
9. From point C (auxiliary point) surveyor will set the point coordinate of
bored pile (D) by calculating degree CB-CD and distance from C to D
point.
10. Repeat to measure for the next point by same method.

7. Preparation of working platform.

- Prepare the service excavator (conditional).
- Move the service excavator to point of bored pile.
- Then make the working platform for drilling machine by cutting the
high area and filling the lower area, so the area will be flatted.
- Then compacting as necessary using bucket or by moving track of
excavator.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

- If the climb is small the equipment can be supported using timber /

wooden.
- Then make extra reference point in four corners by offset 1 m from the
centre of pile.

8. Pre-drilling Work.
- Prepare drilling machine including motor and auger.
- Move drilling machine to the platform.
- Check levelling of drilling machine.
- Then start to pre-drilling work by rotating the motor.
- During drilling work, the soil will move out from the hole.
- Continue to drilling work until 4m.

9. Installation of top casing.

- Prepare the steel casing material +/- 4 m.
- Then move the second (conditional) service excavator to platform.
- Lift up the top casing using service excavator.
- Then put the top casing into the hole.
- If necessary push down the top casing using auger until the wing attach
the ground.

10. Drilling work.

- After installation of top casing completed, then continue to drilling
work.
- Lift up the auger and insert into the hole.
- Then rotate the auger and then the soil will move out.
- Continue to drilling work until design elevation with max 8 m.
After drilling work completed, then move the drilling machine to next
point.
Note : If the drilling work reach rock/ boulders before reach specified depth, we
stop the drilling and move to the next pile.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

11. Instalation of rebar / steel cage.

- Prepare the steel cage around drilling area.
- Move the second (conditional) service excavator to the platform.
- Then lift up the steel cage using lifting sling.
- Then insert the steel cage into the hole.

12. Installation of tremie pipe.

- If the hole is full water, then prepare the tremie pipe.
- Lift up the tremie pipe using second (conditional) excavator.
- Insert the tremie pipe into the hole.
- If the tremie pipe more than one section, then connect the tremie by
screw system.
- Then hanging the tremie pipe using fork.
- Install the funnel of concrete on top of tremie pipe.
- The holes ready to be concreting.

13. Installation of pipe template.

- Prepare guide template of pipe installation.
- Install the guide template for pipe around of casing.
- Fixing position of guide template by adjusting the leg and hit a rebar on
the leg.
- Then mark the side plan of pipe on the guide template.

14. Concreting work.

- After installation of tremie pipe and funnel, then prepare to order the
ready mix concrete.
- Check the slump of concrete to be 18 +/- 2 cm.
- Then make concrete cube test.
- After that start concreting work.
- Fill the concrete into the bucket of second (conditional) excavator.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

- Then pour the concrete on to the hopper.

- If the concrete in hopper fully, then lift up and down little bit, so the
concrete will flowing into the hole trough tremie pipe and will push up
the water inside the hole.
- Continue to concreting work until the fresh concrete appears from the
hole.

15. Removing Tremie Pipe.

After concreting work completed, then remove the tremie pipe using second
(conditional) service excavator.
- If the tremie pipe is short can be moved out direct fully.
- If the tremie pipe is long can be cut section by section.

16. Removing top casing.

- After removing the tremie pipe, then continue to remove the steel
casing using second (conditional) service excavator.
- Prepare lifting sling and tie to the top casing.
- Then lift up the casing using excavator and remove to next pile.

17. Installation of Pipe Support.

- Prepare pipe support material around bored pile.
- Mark elevation on pipe to be installed.
- Set position of guide template in correct position.
- Then lift up the pipe support using excavator.
- Insert the pipe support into the fresh concrete trough the template.
- Then the pipe support will sink into the fresh concrete.
- Check verticality using water pass 1 meter in perpendicular direction,
then adjust as necessary by manual.
- Then check elevation in correct position.
- Then fixing position of pipe support on the template using chain lock so
the pipe cannot sink in the concrete.
 FCRS AND POWER PLANT
LUMUT BALAI (Rev-01)

- Then release the lifting sling and the pipe will stand up by him self.

18. Installation of curve form and concreting.

- After 2 days from concreting work, then remove the chain lock from
the pipe.
- Then remove the guide template using service excavator.
- Prepare a small quantity of concrete.
- After that install the curve form on the top of pile.
- Then pouring concrete on curve form by manually.
- Finally filling the concrete material into the pipe using service
excavator and hopper.
- After one day remove the curve form by manually.
- The bored pile has been completed.

19. Repairing Area.

- After bored pile work completed, then the area cut and fill to be
repaired.
- Make smoothing and compacting using excavator.

Jakarta, 7 April 2017.

PT. Berdikari Pondasi Perkasa