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Diagnosis Flow
Step Instruction
Step 1 Understand the details of the related symptoms and environment conditions on the occurrence of trouble.
The following key information will help the correct analysis:
What Vehicle model, engine, transmission/transmission drive axle and system (such as radio).
When Date, time, weather condition, and occurrence frequency
Where Road conditions, elevation, and traffic conditions
How System symptom, running status (the affection of other components).
Repair history record or whether equipped with other accessories after purchase.
Step 2 Run the system; conduct the road test if necessary.
Determine the trouble parameters
If fails to reproduce the trouble, please refer to the “trouble simulation test”
Step 3 Collect the suitable diagnosis materials, including:
lPower supply electrical circuits
lSystem use instruction
lCorresponding parts in the repair manual
lRefer to repair notification
Determine from where to start the operation based on the customer’s narration and your mastered knowledge.
Step 4 Check the system for twisted wiring, loosened connectors or damaged circuits.
Determine the circuits and units that related to the trouble and conduct analysis based on the power supply circuit and
harness layout.
Step 5 Repair or replace the trouble electrical circuits and units.
Step 6 Run the system under all modes. Confirm that the system can function normally under all conditions. Make sure that no
new troubles are arisen due to carelessness during the diagnosis and repair process.
Trouble Simulation Test
Shake lightly
Bend lightly
Electrical load test
Maybe the trouble is induced
because of the sensitiveness to
the electrical load.
Turn on all accessories (including
air conditioning, rear window
defroster, radio and fog light,
Rear etc.) before the diagnosis.
Lighting
window
switch
defroster
When a certain part is on-state in the circuit, it is an open circuit.
Open circuit
Short circuit Short-circuit caused by connection Normal resistance is changed due to the contact of one circuit with another circuit.
Short-circuit caused by earthing A wire contacts with the earth wire and the circuit is earthed.
Check an open circuit
(Voltage inspection)
Fusebox
Normally-close relay
Solenoid valve
(On-state inspection)
Check a short circuit
(Resistance inspection)
Training Contents
Starting & Charging System
Air Bag
A/C System
ABS System
Instrument Lighting
Starting & Charging System
TCM76
倒车灯 Backup
light
2
TCM42#
Theft-deterrent module
3
Instrument 1/2
Battery
Starter
Instrument 1/4
No.
Position
Ignition switch
Ignition switch
Starting & Charging
To theft-deterrent computer 2
To theft-deterrent computer 3
To fuse F1
Battery
Generator
Starter
Starter relay
Charging
To backup lamp
switch
To odometer
sensor
To theft-deterrent
To
To theft-deterrent
module A3
module A2
Instrument 1/9
Instrument 1/2
• 保险丝问题
Starter
Instrument 1/4
To instrument
16#
Position of Starter Relay
Wiper Gearshift
relay hydraulic
pump relay
Fuse
clip See the bottom
left angle for
the fuse
instructions
Turn signal
lamp relay
Starter
relay
Thinking
• Startup command and implementation process
of the motor
Body Electric System of Chery QQ
Starting & Charging System
Theft-deterrent Central
Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Electric Rear-view Mirror
Circuit Principle
Movement Analysis
Practice in Analytical
Ability
Control Panel
+
F28
To dimmer switch
Left front A/4
Electric rear-view
mirror switch
Right front B/3 Right front B/6
Right front B/9
1 2 3 4
搭铁
Earth
Power 1 Switch Power 2
Earth
Electric wiper
Operating Flow
Intermittent Circuit Analysis
Circuit Troubleshooting
A Electricity
Front
return
Low
speed
High
speed
Front
washing
Rear
washing
Rear
wiping Electricity Electricity
Front 2/17
Front 2/22
Wiper relay
Front 2/8
Front 2/23
Front 2/19
Front 2/18
window switch
Right front
Left front window switch
Instrument 3/26
Radio A3
Diagnostic connector 16
Rear luggage compartment lamp
To starter relay
Left front B/4 Right front A/6 Left rear A/3 Right rear A/3
Antenna
Ceiling lamp
Left front B/8 Left front B/9
Left front B/6
Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2
Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument
Instrument 3/8 Instrument 3/9
3/7 3/12
Theft-deterrent indicator
Backup
Alarm speaker
Theft-deterrent device
lock
lock
Instrument 3/14
Left front B/2
Left front B/7
To double Left front B/3
Right rear A/1
switch 6# Right front A/2 Left rear A/1
Left front Right front Left rear A/3 Right rear A/3
B/4 A/6
Antenna
Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2
Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument Instrument Instrument Instrument 3/9
3/7 3/12 3/8 3/13
Left front Right front Left rear A/3 Right rear A/3
B/4 A/6
Antenna
Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2
Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument Instrument Instrument Instrument 3/9
3/7 3/12 3/8 3/13
switch
Antenna
Alarm speaker
in winding
Theft-deterrent
indicator
Within 7
seconds
Wait for the The indicator The indicator The indicator Turn on the
indicator to black flickers fleetly
out lights again blacks out for 3 seconds ignition switch
Turn off the Turn on the Press the locking key Press another locking key
ignition switch ignition switch on the remote control on the remote control
Within 7
seconds
Wait for the The indicator The indicator The indicator Turn on the
indicator to flickers fleetly
black out lights again blacks out for 3 seconds ignition switch
Is the failed central control lock is attributed to the left front cotter or the
module?
Pull the pull rod by hand to test its flexibility and control it with the remote control. If
both are Ok, please inspect and detect the triggering connection from the cotter to the
module. If the connection is normal, the problem consists in the cotter.
If it is normal to pull the pull rod but it is failed to control it with the remote control,
please check whether the remote control is normal (refer to the previous steps); otherwise,
replace the module.
Thinking
• How does the wiper blade arm realize its
return
• Which aspects the difficulties in regulating the
glass window should be considered from
Body Electric System of Chery QQ
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Digital Radio
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Function----Auxiliary Safety
Outline
First impact
Second impact. The injury to the driver and the passenger is mainly induced by
the second impact. The automobile is equipped with the seat belt, the air bag
and other passive protective devices in order to reduce or avoid the injury to
the driver and the passenger.
ALDL connector Alarm
Battery Air bag indicator
lamp
Microprocessor
Safety
sensor
Diagnosis Diagnosis
• Functions
• System Components
• Frequent Problems
• Notes on Hairspring
Installation
Body Electric System of Chery QQ
Condenser
Evaporator
Fan
Drying bottle/collector
Expansion valve
Conditions of Compressor Operation
Off
On
Off
Structural Elements
Rear defrost
switch Defroster
Main thermistor
relay
Earth
A/C switch
Extra high
Electronic fan
relay
Battery
Extra low
relay Resistance
Evaporative temperature
42
32
17
39
ECU
Pressure switch
A/C switch
19
4
3
To dimmer
switch
2
1
Blower
Running relay
Earth
Speeder resistance
空调 Defrost switch Defrost resistance
To dimmer
Instrument 2#
switch
Running relay
A/C switch
(brown-white line)
To dimmer switch
Instrument C/1
Instrument C/15#
Instrument
Blower motor
SIMENES
To
Speeder resistance
Rheostat
Medium Medium
Earth Low 2 1 High
Blower switch
Off
Low
Conditions of A/C Interruption
• 1 Trouble in the throttle position sensor
• 2 Trouble in the speed sensor
• 3 At the time of large engine load
• 4 Trouble in the evaporator temperature sensor
• 5 The evaporator temperature of less than 1.5°C
• 6 Excessive engine speed
• 7 The coolant temperature of more than 108°C
• 8 Urgent acceleration
• 9 Closed high-pressure switch
Unstable A/C Idle Speed
1 Turn the ignition switch to “ON”. Use the trouble Yes Eliminate the displayed
diagnostic tester to check whether any trouble trouble
information record exists. No Next step
2 Turn the A/C switch on and connect an adaptor Yes Next step
between the ECU and the wire harness. Subsequently, No Inspect and repair the A/C
measure whether any signal is input into the No.50 and circuit
58 (A/C switch) pins of the ECU.
3 Check whether all the pressure of A/C system, the Yes Next step
magnetic clutch of compressor and the A/C pump are No Repair or replace abnormal
normal. one
4 Turn the ignition switch to “ON”. Check whether the Yes Next step
voltage of No.19, 20, 35, 36 (output to the idle No Inspect the control circuit
actuator) pins of the ECU is normal.
5 Disassemble the step motor to check whether it is Yes Repair or replace the step
locked or run slowly. motor
No Next step
6 Start the engine and turn on the A/C, and then use the Yes Replace the ECU
trouble diagnostic tester to check whether the idle No Replace the idle actuator
actuator operates normally at that time through the step
amount of the step motor. (The normal step amount
will be provided additionally)
To dimmer switch
(brown-white line)
Speeder resistance
Off
Low
Earth
Rheostat
Running relay
Instrument C/1
Blower motor
Low
2
To dimmer
Medium
switch
1
Medium
High
Blower switch
To
A/C switch
Pressure switch
Instrument C/16#
To main relay power
Compressor
A/C relay
BOSCH
ECU
Coolant Throttle position Absolute pressure
temperature sensor sensor sensor
Main relay
Instrument 23
Evaporator
temperature sensor
Extra high relay
A/C relay
Extra low relay
Resistance
Compressor
Electronic fan
Electronic fan
Fuel injector 2
Fuel injector 3
Fuel injector 1
Vacuum valve
To A/C switch/3
风扇不转
压
力
开
关
19
32
42
17
39
蒸发温度
风扇不转
压
力
开
关
19
32
42
17
39
蒸发温度
Body Electric System of Chery QQ
Starting & Charging System
Air Bag
A/C System
ABS System
Instrument Lighting
ABS System
ABS hydraulic
control unit
ABS electronic
control unit Left front wheel speed sensor
Sensor Actuator
ABS Hydraulic bump motor and low-pressure energy accumulator
ABS electronic
control unit
Switch
of brake
lamp
ABS hydraulic
control unit
工作过程 Master
cylinder Booster
Suction valve
Hydraulic
pump
Pressure valve Normally opened valve Normally closed valve
Wheel brake
Brake pressure
Wheel speed
Stage of
pressure
formation
Time T
Low-pressure energy accumulator
Master
cylinder Booster
Suction
valve
Hydraulic
pump
Pressure Normally opened valve Normally closed valve
valve
Wheel brake
Brake pressure
Wheel speed
Stage of
pressure
maintenance
Time T
Low-pressure energy accumulator
Master
cylinder Booster
Suction
valve
Hydraulic
pump
Wheel brake
Brake pressure
Wheel speed
Stage of
pressure
reduction
Time T
Low-pressure energy accumulator
Master Booster
cylinder
Suction
valve
Hydraulic
pump
Pressure
Normally opened valve Normally closed valve
valve
Wheel brake
Brake pressure
Wheel speed
Stage of
pressure
increase
Time T
Notes
Brake switch
To To
ECU ECU
35# 69#
Front 3/2
Instrument 1/8
Front 3/3
Front 3/1
To
ECU
18#
Instrument 4/14
Backup 1/2
Instrument 3/6
Front Front
Left rear
Left front
Left rear
Body Electric System of Chery QQ
Starting & Charging System
Air Bag
A/C System
ABS System
Instrument Lighting
Instruments
Schematic Chart of Modern
Automobile Power Control
Battery
Control Restraint
system Systems
Electric unit
Calibration
Speedometer
Odometer sensor
To ECU 12 (out of use temporarily)
To Tachometer
仪表
Fuel gauge
A/18
Fuel sensor
Instrument
Brake fluid
Instrument A/1
Brake fluid level switch
indicator lamp
To headlamp switch/9
C/19#
Hand brake
Instrument
Hand brake switch
indicator lamp
A/6
Instrument
Recharge indicator lamp
To generator D+
indicator lamp
A/19
Instrument
Engine inspection
To ECU 23 indicator lamp
High beam
indicator lamp
To combination
switch/12
Left turn
indicator lamp
To steering
switch
Right turn
indicator lamp
To steering
switch
Instrument
lighting lamp
Dimmer
switch/3
Instrument
Troubles
• Trouble phenomena
• After the engine runs, the water temperature rises, but the pointer of water
temperature indicator doesn't give any indication.
• 2) Trouble causes
• (1) Damaged water temperature indicator
• (2) Failed water temperature sensor
• (3) Open circuit of water temperature indicator
• (4) Trouble in the instrument unit
• Troubleshooting
• Pull out the water temperature sensor connector to check whether the circuit
is open between the jack of water temperature sensor connector (yellow/red
wire) and the jack 23 of combination instrument connector. If the above circuit
is normal, please check whether the yellow/red wire of water temperature
sensor connector is electriferous. In case it is electriferous, it indicates that the
water temperature sensor is damaged; if it is not electriferous, it indicates that
there is a trouble in the water temperature indicator itself or the instrument
unit.
Definition of Circuit
Open circuit: The current circuit is interrupted at a certain point
in the circuit. After an open circuit occurs, one or more electric
loads can not function any longer in the circuit.
Short circuit: The load is bypassed accidentally. The current
always pass through the circuit with the smallest resistance, so
a short circuit will induce higher current so as to heat the
protective devices or the connecting wires in the circuit
Earth: The earth state is similar to the short circuit state under
which one loaded current is bypassed accidentally in the
circuit. The difference consists in the direct connection with
the power cathode via the frame earth circuit at the time of
earth.
Lighting
To fuse F20
To fuse F24
Headlamp switch
Night lamp adjusting
switch (brown-white line) Clearance Head
lamp Electricity Electricity lamp
Off
Clearance
lamp
(nonexistent temporarily)
Front fog light
switch ON
Low
beam
High
beam
To instrument 28
Passing
Instrument C/4
To instrument
brightness
Instrument A/8 Instrument A/9 A/C control
panel
Radio brightness
And all kinds of switch
Headlamp adjusting switch brightness
(lamp adjusting switch
brown-white line)
Instrument
C/21#
Right headlamp
Left headlamp
Right clearance lamp
Left clearance lamp
License lamp
Right rear
Left front
fog light
fog light
Left rear
fog light
fog light
Neither Front Fog Light Nor Rear
One Lights Up
Trouble Phenomena
Under the situation that the lighting switch is at gear 2,
the front fog light doesn’t light up when the fog light
switch is turned on at gear 1; and neither front fog light
nor rear one lights up when the fog light switch is turned
on at gear 2.
Trouble causes
① Burnt-out fuse in the relay board
② Damaged fog light relay
③Trouble in the lighting switch
Left rear
combination
lamp
Flasher relay
Left side turn
signal lamp
Left front
combination
lamp
Module A25
Left turn
instrument
lamp
Right turn
Module A24 142b/0.850
Module A13
instrument
Alarm switch
lamp
Right side
turn signal Night lamp
lamp
Right front
turn signal
lamp
Right rear
combination
lamp
Steering switch
Conclusion
• Through the specific analyses of the circuit of
all Chery S11 models, we have learnt and
mastered the thought and method to analyze
the electric system as well as the circuit system
diagram, and furthermore, we have practiced
and grasped the troubleshooting flow,
comprehended the function and significance of
each step in the maintenance & diagnosis flow
and been proficient in application.