Вы находитесь на странице: 1из 91

Welcome to the CHERY AUTOMOBILE

S11 Body Electric System


Training Purposes
• To study and learn characteristics of the electric
system and circuit of QQ automobiles
• To learn how to troubleshoot the complex circuit by
using the circuit diagram
• To strengthen the service skill and improve the service
quality of service stations
• To reduce the consumption and enhance the
customers’ satisfaction
Progresses in Automobile Technique
Due to the continuous advancement of automobile
and engine technique, the automobile and engine
have made a rapid progress in the electronic control,
informational communication and other aspects under
various effects such as social pressure, supporting
technique and manufacturers’ self-endeavor. As a
result, the automobile is transformed from the past
mechanical system to the mechanical & electronic
system, which not only improves the performances of
automobiles distinctly but also extends the controlling
function of automobile sufficiently.
Requirements of Professional Technique

What is accompanying, however, is more and more


complicated and also delicate structure and rationale
of automobiles and engines.
Therefore, it is required that the automobile service
technicians should have solid and extensive basis of
knowledge and capacity, persist in lifelong study
consciously, enhance technical level and assimilate
new knowledge continuously, reinforce professional
requirements constantly and prolong their own
occupational life.
Circuit Diagnosis Flow
Start

Listen to a customer’s complaints Step 1

Verify the symptom Step 2

Simulate the symptom

Reduce the range of trouble causes Step 3

Check the circuit Step 4

Repair the circuit Step 5

Confirm the normal operation of circuit Step 6

End
Diagnosis Flow
Step Instruction
Step 1 Understand the details of the related symptoms and environment conditions on the occurrence of trouble.
The following key information will help the correct analysis:
What Vehicle model, engine, transmission/transmission drive axle and system (such as radio).
When Date, time, weather condition, and occurrence frequency
Where Road conditions, elevation, and traffic conditions
How System symptom, running status (the affection of other components).
Repair history record or whether equipped with other accessories after purchase.
Step 2 Run the system; conduct the road test if necessary.
Determine the trouble parameters
If fails to reproduce the trouble, please refer to the “trouble simulation test”
Step 3 Collect the suitable diagnosis materials, including:
lPower supply electrical circuits
lSystem use instruction
lCorresponding parts in the repair manual
lRefer to repair notification
Determine from where to start the operation based on the customer’s narration and your mastered knowledge.
Step 4 Check the system for twisted wiring, loosened connectors or damaged circuits.
Determine the circuits and units that related to the trouble and conduct analysis based on the power supply circuit and
harness layout.
Step 5 Repair or replace the trouble electrical circuits and units.
Step 6 Run the system under all modes. Confirm that the system can function normally under all conditions. Make sure that no
new troubles are arisen due to carelessness during the diagnosis and repair process.
Trouble Simulation Test

Vibration test Knock lightly

Shake lightly
Bend lightly
Electrical load test
Maybe the trouble is induced
because of the sensitiveness to
the electrical load.
Turn on all accessories (including
air conditioning, rear window
defroster, radio and fog light,
Rear etc.) before the diagnosis.
Lighting
window
switch
defroster
When a certain part is on-state in the circuit, it is an open circuit.
Open circuit

There are two forms of short-circuit.

Short circuit Short-circuit caused by connection Normal resistance is changed due to the contact of one circuit with another circuit.

Short-circuit caused by earthing A wire contacts with the earth wire and the circuit is earthed.
Check an open circuit
(Voltage inspection)

Fusebox
Normally-close relay
Solenoid valve

Battery (+) Open circuit Open circuit Open circuit

(On-state inspection)
Check a short circuit

Ignition switch at “ON” or


(Voltage inspection)
“START”
Fusebox Relay
Solenoid valve

Battery (+) side

Short circuit Short circuit Short circuit

(Resistance inspection)
Training Contents
Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control


System
Radio

Air Bag

A/C System

ABS System

Instrument Lighting
Starting & Charging System

Characteristics of the Starting & Charging System


TCM Troubleshooting
AMT Version Inspection and detection on
the TCM module
点火开关1#有无常电启动时
检查S/B5,S/B6保险丝,
1 Inspect and detect the brake
将30#与87#短接看能否启
Ignition switch 检查85#到
lamp 直接给启动机加电启动
2#与4#应有12V电源否则
switch 所有搭铁
and circuit
动如能启动则继电器坏了
TCM42#线路
开关损坏
2 Inspect 87# to TCM2#
3 Inspect the TCM power earth
4 If Ok, the TCM is failed.

TCM76

倒车灯 Backup
light

2
TCM42#
Theft-deterrent module
3
Instrument 1/2
Battery

Starter

Instrument 1/4
No.
Position

Ignition switch
Ignition switch
Starting & Charging
To theft-deterrent computer 2

To theft-deterrent computer 3

To fuse F1

Battery
Generator
Starter

Transmission Body Battery below


To TCU76#

Starter relay
Charging
To backup lamp
switch
To odometer
sensor

To theft-deterrent
To

To theft-deterrent

module A3
module A2
Instrument 1/9

Instrument 1/2

• 保险丝问题
Starter

Instrument 1/4
To instrument
16#
Position of Starter Relay
Wiper Gearshift
relay hydraulic
pump relay

Fuse
clip See the bottom
left angle for
the fuse
instructions

Turn signal
lamp relay

Starter
relay
Thinking
• Startup command and implementation process
of the motor
Body Electric System of Chery QQ
Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central
Control System

Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Electric Rear-view Mirror

Circuit Principle
Movement Analysis
Practice in Analytical
Ability
Control Panel

F28

To dimmer switch
Left front A/4

Left front A/5 Left front A/11


Left front A/10

Electric rear-view
mirror switch
Right front B/3 Right front B/6
Right front B/9

1 2 3 4

搭铁
Earth
Power 1 Switch Power 2

Earth
Electric wiper

Operating Flow
Intermittent Circuit Analysis
Circuit Troubleshooting
A Electricity
Front
return
Low
speed
High
speed
Front
washing
Rear
washing
Rear
wiping Electricity Electricity

Front wiper switch

Rear wiper switch


T

Front 2/17

Front 2/22
Wiper relay

Front 2/8

Front 2/22 Instrument 4/2 Instrument 4/5

Backup B/3 Backup B/2

Front 2/23
Front 2/19

Front 2/18

Front washer pump

Rear washer pump


Rear wiper motor

Front wiper motor


Clearance Circuit
Reset Circuit
Body Electric System of Chery QQ
Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control


System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Introduction to ISU System

• Introduction to General System


• Troubleshooting for Central Control Lock System
• Troubleshooting for Courtesy Lamp System
• Troubleshooting for Window Regulator System
• Troubleshooting for theft-deterrent Control
Module System
Outline
Characteristics
The automobile theft-deterrent control system integrates the theft-deterrent device, the electric doors
and windows as well as the central lock control module to perform the centralized monitoring. When
the lock button on the remote control is pressed, the central control lock system is locked into the lock
catch. When the system enters an alarm state, the glass windows of devices and doors will rise
automatically to avoid that the user forgets to close them, which will facilitate users’ use so that they
need not worry about rain, wind and theft, etc.
Theft-deterrent by remote control
• This theft-deterrent by remote control adopts the dual-key style: one key for deterrent setting, the
other for release;
• deterrent-setting state: When the first key on the remote control is pressed, the automobile clearance
lamp flickers once and the central control lock is locked automatically. At the same time, the engine is
locked; the LED flickers slowly; and the display system is in a deterrent state. If the system is
triggered, the clearance lamp will flicker and the alarm speaker will give an alarm;
• Release of deterrent setting: When the second key on the remote control is pressed, the clearance
lamp flickers twice and the central control lock is unlocked. At the same time, the engine lock is
released and the LED indicator blacks out;
• Deterrent release by two steps: When the system is in a triggered state, the alarm sound can stop by
pressing any key on the remote control, with the system in a deterrent state and the door still locked;
if the system receives any further invasion signal, the alarm will be given out after a short pause. To
release the deterrent totally, the second key should be pressed once immediately after the deterrent is
released for the first time;
Theft-deterrent Functions by Remote Control

Theft-deterrent by remote control


• This theft-deterrent by remote control adopts the dual-key style: one key for
deterrent setting, the other for release;
• deterrent-setting state: When the first key on the remote control is pressed, the
automobile clearance lamp flickers once and the central control lock is locked
automatically. At the same time, the engine is locked; the LED flickers slowly;
and the display system is in a deterrent state. If the system is triggered, the
clearance lamp will flicker and the alarm speaker will give an alarm;
• Release of deterrent setting: When the second key on the remote control is
pressed, the clearance lamp flickers twice and the central control lock is
unlocked. At the same time, the engine lock is released and the LED indicator
blacks out;
• Deterrent release by two steps: When the system is in a triggered state, the
alarm sound can be stopped by pressing any key on the remote control, with
the system in a deterrent state and the door still locked; if the system receives
any further invasion signal, the alarm will be given out after a short pause. To
release the deterrent totally, the second key should be pressed once
immediately after the deterrent is released for the first time;
Functions
• Theft-deterrent again: If both door and ignition switch are not
turned on within 30 seconds after the deterrent is released, the theft-
deterrent device will restore its deterrent state automatically and
lock the door;
• Auto-locking/unlocking function: The door will be locked
automatically 5 seconds later after the ignition switch is turned on
and be unlocked automatically after the ignition switch is turned off.
If the door is opened within 5 seconds after the ignition switch is
turned on, the system will not be locked automatically in order to
avoid that the driver is kept out of his/her automobile;
• Window closing by remote control: If the glass windows are not
closed at the deterrent state, the glass window regulator will
function automatically to lift the glass windows to the ceiling in turn
for work;
To dimmer switch
(brown-white line)
Instrument 3/14
Left front B/2 Left front B/7
Left front B/3
To double switch 6# Left rear A/1 Right rear A/1
Right front A/2

Left rear window switch

Right rear window switch


Left front B/3

window switch
Right front
Left front window switch
Instrument 3/26

Radio A3
Diagnostic connector 16
Rear luggage compartment lamp
To starter relay

Left front B/4 Right front A/6 Left rear A/3 Right rear A/3

Antenna

Ceiling lamp
Left front B/8 Left front B/9
Left front B/6

Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2
Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument
Instrument 3/8 Instrument 3/9
3/7 3/12

Locking by high electric potential Unlocking by high electric potential


Theft-deterrent control

Instrument 4/9 Instrument3/20 Instrument 4/12


Instrument3/15 Instrument3/19
Instrument Instrument 4/11 Left front A/1 Right front B/4
Instrument 3/17 Left rear B/5 Right rear B/5
Front 2/5 1/4 Instrument 3/25
Left front A/6 Instrument 4/8 Instrument 3/18 Instrument 3/15 Instrument 3/21
Left front A/2 Front 2/12 Backup door B/4
Right front B/10 Left rear B/6 Right rear B/6
To starter pull-
in winding

Theft-deterrent indicator

Backup
Alarm speaker

Theft-deterrent device

Luggage compartment switch


To left turn signal lamp
Left front A/7

To right turn signal lamp


Right front B/5

Right front door switch


Right rear door switch

Left front door switch


Left rear door switch
Right rear A/1
Left front A/13 Right front B/1 Left rear A/1 Right rear A/2
Left rear A/2
Right front window motor

Right rear window motor


Left front window motor

Left rear window motor


Right front door
Left front door

Right rear door


Left rear door
lock
lock

lock

lock
Instrument 3/14
Left front B/2
Left front B/7
To double Left front B/3
Right rear A/1
switch 6# Right front A/2 Left rear A/1

Right front window switch

Right rear window switch


Left Rear window switch
Left front window switch
To starter relay

Left front Right front Left rear A/3 Right rear A/3
B/4 A/6
Antenna

Left front B/8


Left front B/9
Left front B/6

Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2
Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument Instrument Instrument Instrument 3/9
3/7 3/12 3/8 3/13

Locking by high Unlocking by high Theft-deterrent control


electric potential electric potential
Instrument 3/14
Left front B/2
Left front B/7
Left front B/3
To double
Right rear A/1
switch 6# Right front A/2 Left rear A/1

Right front window switch

Right rear window switch


Left Rear window switch
Left front window switch
To starter relay

Left front Right front Left rear A/3 Right rear A/3
B/4 A/6
Antenna

Left front B/8


Left front B/9
Left front B/6

Left front A/3 Left front A/9 Right front A/5 Left rear A/8 Right rear A/2

Instrument 3/10 Instrument 3/5 Instrument 3/6 Instrument Instrument Instrument Instrument Instrument 3/9
3/7 3/12 3/8 3/13

Locking by high Unlocking by high Theft-deterrent control


electric potential electric potential
Left front window
To starter relay

switch
Antenna

Left front B/8


Left front B/6 Left front B/9

Left front A/3 Left front A/7


Instrument 3/10 Instrument 3/5

Locking by high Unlocking by high


electric potential electric potential Theft-deterrent control

Instrument 3/17 Instrument 1/4 Instrument 4/11


Front 2/26
Left front A/6
To starter pull-

Alarm speaker
in winding

Theft-deterrent
indicator

Left front A/7 Right front B/6


Right rear A/1
Left front A/13 Right front B/1 Left rear A/1 Right rear A/2
Left rear A/2

Right rear door lock


Left rear door lock
Right front door lock
Left front
door lock
Troubles in Door Contact Switch
• If the alarm speaker is always sounding and the turn signal
lamp is always flickering, it indicates that the theft-
deterrent is triggered. In this case, please check whether
the earthing signals of left front, left rear, right front and
right rear door switches have been input into the No. B14
terminal of the theft-deterrent computer, whether the
earthing signals of door switch of luggage boot have been
input into the No. B11 terminal of the theft-deterrent
computer, and whether all switches can be turned on/off
normally; moreover, please inspect and repair the place
where a trouble occurs. If the switches and connection are
Ok, please replace the theft-deterrent computer.
Remote Control Setting
Insert the key into Turn on the Turn off the Turn on the Turn off the
the seat hole ignition switch ignition switch ignition switch ignition switch

Within 7
seconds

Wait for the The indicator The indicator The indicator Turn on the
indicator to black flickers fleetly
out lights again blacks out for 3 seconds ignition switch

Turn off the Turn on the Press the locking key Press another locking key
ignition switch ignition switch on the remote control on the remote control

The theft-deterrent The theft-deterrent


indicator will light once indicator will light once at
at pressing pressing
Remote Control Setting 2
Insert the key into Turn on the Turn off the Turn on the Turn off the
the seat hole ignition switch ignition switch ignition switch ignition switch

Within 7
seconds

Wait for the The indicator The indicator The indicator Turn on the
indicator to flickers fleetly
black out lights again blacks out for 3 seconds ignition switch

Turn off the Press the locking key


ignition switch on the remote control

Press the key until the turn


signal lamp flickers for a
successful matching
Problem Detection
Is it attributed to the damaged remote control or the module?
1 Test the remote control first To replace it for a mechanical damage
To match (in two kinds of methods)
If it is still failed, please inspect and detect the
power earth of fuse module
If it is still failed (check whether other functions of
the module are normal), please replace the module

Is the failed central control lock is attributed to the left front cotter or the
module?
Pull the pull rod by hand to test its flexibility and control it with the remote control. If
both are Ok, please inspect and detect the triggering connection from the cotter to the
module. If the connection is normal, the problem consists in the cotter.
If it is normal to pull the pull rod but it is failed to control it with the remote control,
please check whether the remote control is normal (refer to the previous steps); otherwise,
replace the module.
Thinking
• How does the wiper blade arm realize its
return
• Which aspects the difficulties in regulating the
glass window should be considered from
Body Electric System of Chery QQ

Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control System

Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Digital Radio

Right front B/7


Body Electric System of Chery QQ

Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control System

Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Function----Auxiliary Safety
Outline

First impact
Second impact. The injury to the driver and the passenger is mainly induced by
the second impact. The automobile is equipped with the seat belt, the air bag
and other passive protective devices in order to reduce or avoid the injury to
the driver and the passenger.
ALDL connector Alarm
Battery Air bag indicator
lamp

Voltage Impact Diagnostic


Spare voltage sensor sensor coupling
circuit circuit circuit
Voltage self-
regulation circuit

Microprocessor

Safety
sensor

Air bag ignition Alarm


circuit indicator lamp

Diagnosis Diagnosis

Air bag Air bag


components components
for driver for passenger
Air Bag System

• Functions
• System Components
• Frequent Problems
• Notes on Hairspring
Installation
Body Electric System of Chery QQ

Starting & Charging System

Rear-view Mirror and


Wiper
Theft-deterrent Central
Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
A/C Electric Control System
Structural Elements
Analyses of Movement Implementation
Troubleshooting
Compressor

Condenser

Evaporator
Fan

Drying bottle/collector
Expansion valve
Conditions of Compressor Operation

• 1 The A/C switch is pressed to operate in AC


• 2 The blower is in a operating state
• 3 The low-pressure switch of refrigeration
system is on
• 4 Environmental temperature is above 0℃
• 5 The engine speed is more than 600rpm
On

Off

On

Off
Structural Elements
Rear defrost
switch Defroster

Running Blower Speeder Blower


relay resistance
Ignition device motor switch

Main thermistor
relay

Earth
A/C switch
Extra high
Electronic fan
relay
Battery

Extra low
relay Resistance

A/C Pressure Magnetic


relay switch clutch
MARELLI

Evaporative temperature
42
32

17

39
ECU

Pressure switch
A/C switch

19

4
3
To dimmer
switch

2
1
Blower
Running relay

Earth
Speeder resistance
空调 Defrost switch Defrost resistance
To dimmer
Instrument 2#

switch
Running relay
A/C switch
(brown-white line)
To dimmer switch

Instrument C/1

Instrument C/15#
Instrument

Blower motor
SIMENES

To
Speeder resistance

Rheostat
Medium Medium
Earth Low 2 1 High
Blower switch

Off

Low
Conditions of A/C Interruption
• 1 Trouble in the throttle position sensor
• 2 Trouble in the speed sensor
• 3 At the time of large engine load
• 4 Trouble in the evaporator temperature sensor
• 5 The evaporator temperature of less than 1.5°C
• 6 Excessive engine speed
• 7 The coolant temperature of more than 108°C
• 8 Urgent acceleration
• 9 Closed high-pressure switch
Unstable A/C Idle Speed
1 Turn the ignition switch to “ON”. Use the trouble Yes Eliminate the displayed
diagnostic tester to check whether any trouble trouble
information record exists. No Next step
2 Turn the A/C switch on and connect an adaptor Yes Next step
between the ECU and the wire harness. Subsequently, No Inspect and repair the A/C
measure whether any signal is input into the No.50 and circuit
58 (A/C switch) pins of the ECU.
3 Check whether all the pressure of A/C system, the Yes Next step
magnetic clutch of compressor and the A/C pump are No Repair or replace abnormal
normal. one
4 Turn the ignition switch to “ON”. Check whether the Yes Next step
voltage of No.19, 20, 35, 36 (output to the idle No Inspect the control circuit
actuator) pins of the ECU is normal.
5 Disassemble the step motor to check whether it is Yes Repair or replace the step
locked or run slowly. motor
No Next step
6 Start the engine and turn on the A/C, and then use the Yes Replace the ECU
trouble diagnostic tester to check whether the idle No Replace the idle actuator
actuator operates normally at that time through the step
amount of the step motor. (The normal step amount
will be provided additionally)
To dimmer switch
(brown-white line)

Speeder resistance

Off

Low
Earth
Rheostat
Running relay

Instrument C/1

Blower motor

Low
2
To dimmer

Medium
switch

1
Medium
High
Blower switch

To
A/C switch

Pressure switch
Instrument C/16#
To main relay power

Compressor

A/C relay
BOSCH
ECU
Coolant Throttle position Absolute pressure
temperature sensor sensor sensor

Main relay

Instrument 23
Evaporator
temperature sensor
Extra high relay

A/C relay
Extra low relay

Resistance
Compressor
Electronic fan

Electronic fan

Fuel injector 2

Fuel injector 3
Fuel injector 1
Vacuum valve

To A/C switch/3
风扇不转




19
32

42
17

39

蒸发温度
风扇不转




19
32

42
17

39

蒸发温度
Body Electric System of Chery QQ
Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control


System
Radio

Air Bag

A/C System

ABS System

Instrument Lighting
ABS System

• Concept & Function


• System Outline
• Structural Principle
• Repair
Concept & Function
ABS, the abbreviation for “Anti-lock
Brake System”, is composed of such main
components as hydraulic assembly, computer
and wheel speed sensor besides the
components of traditional brake system. Its
function is to ensure that the automobile can
obtain an optimum stopping distance and have
an excellent brake stability as well as steering
performance despite the road condition.
System Outline
Right brake lamp
ABS warning lamp

Left brake lamp

ABS bump motor


Switch of brake lamp

Left rear wheel speed sensor

ABS hydraulic
control unit

ABS electronic
control unit Left front wheel speed sensor
Sensor Actuator
ABS Hydraulic bump motor and low-pressure energy accumulator

ABS electronic
control unit

Switch
of brake
lamp

ABS hydraulic
control unit

Wheel speed sensor

ABS warning lamp

Trouble diagnostic socket


Low-pressure energy accumulator

工作过程 Master
cylinder Booster

Suction valve

Hydraulic
pump
Pressure valve Normally opened valve Normally closed valve

Wheel brake
Brake pressure
Wheel speed

Stage of
pressure
formation

Time T
Low-pressure energy accumulator

Master
cylinder Booster

Suction
valve

Hydraulic
pump
Pressure Normally opened valve Normally closed valve
valve

Wheel brake
Brake pressure
Wheel speed

Stage of
pressure
maintenance

Time T
Low-pressure energy accumulator

Master
cylinder Booster

Suction
valve
Hydraulic
pump

Pressure Normally opened valve


Normally closed valve
valve

Wheel brake
Brake pressure
Wheel speed

Stage of
pressure
reduction

Time T
Low-pressure energy accumulator

Master Booster
cylinder

Suction
valve
Hydraulic
pump

Pressure
Normally opened valve Normally closed valve
valve

Wheel brake
Brake pressure
Wheel speed

Stage of
pressure
increase

Time T
Notes

• Control Unit Code----01901


• Jumper (12-pin, 14-pin)
To diagnostic connector 7#

Brake switch
To To
ECU ECU
35# 69#
Front 3/2

Instrument 1/8
Front 3/3
Front 3/1
To
ECU
18#

Instrument 4/14

Backup 1/2
Instrument 3/6
Front Front

High mounted brake lamp


5/3 5/1
Front Front To

Right brake lamp


Left brake lamp
5/4 5/2 Instrument
14#
Right front

Left rear
Left front

Left rear
Body Electric System of Chery QQ
Starting & Charging System

Rear-view Mirror and Wiper

Theft-deterrent Central Control


System
Radio

Air Bag

A/C System

ABS System

Instrument Lighting
Instruments
Schematic Chart of Modern
Automobile Power Control
Battery

Control Restraint
system Systems

Control Electromagnetic Power


circuit field circuit

Electric unit
Calibration

• These instruments are calibrated by working staff


or video cameras in order to meet users’
requirements and the VDO Standard. On-line
programme can be performed for instruments to
save the calibration data and to correct any error
induced by the pointer position and the parameters
of elements.
To fuse F17

Speedometer
Odometer sensor
To ECU 12 (out of use temporarily)

To Tachometer
仪表

Water temperature sensor


Water temperature
meter

Fuel gauge

A/18
Fuel sensor

Instrument
Brake fluid

Instrument A/1
Brake fluid level switch
indicator lamp
To headlamp switch/9

C/19#
Hand brake

Instrument
Hand brake switch
indicator lamp

A/6
Instrument
Recharge indicator lamp
To generator D+

Oil pressure switch To ceiling lamp fuse


Oil pressure
F30
C/12#

Seat belt switch Seat belt switch


Instrument

indicator lamp
A/19
Instrument

To ABS control ABS indicator lamp


(Memory of clocks and instruments)

To air bag Air bag indicator lamp

Engine inspection
To ECU 23 indicator lamp

To headlamp switch/1 Lighting indicator lamp

Front fog light


indicator lamp
Instrument C/15

To front fog light


switch/2

High beam
indicator lamp
To combination
switch/12
Left turn
indicator lamp
To steering
switch
Right turn
indicator lamp
To steering
switch
Instrument
lighting lamp
Dimmer
switch/3

Instrument
Troubles
• Trouble phenomena
• After the engine runs, the water temperature rises, but the pointer of water
temperature indicator doesn't give any indication.
• 2) Trouble causes
• (1) Damaged water temperature indicator
• (2) Failed water temperature sensor
• (3) Open circuit of water temperature indicator
• (4) Trouble in the instrument unit
• Troubleshooting
• Pull out the water temperature sensor connector to check whether the circuit
is open between the jack of water temperature sensor connector (yellow/red
wire) and the jack 23 of combination instrument connector. If the above circuit
is normal, please check whether the yellow/red wire of water temperature
sensor connector is electriferous. In case it is electriferous, it indicates that the
water temperature sensor is damaged; if it is not electriferous, it indicates that
there is a trouble in the water temperature indicator itself or the instrument
unit.
Definition of Circuit
Open circuit: The current circuit is interrupted at a certain point
in the circuit. After an open circuit occurs, one or more electric
loads can not function any longer in the circuit.
Short circuit: The load is bypassed accidentally. The current
always pass through the circuit with the smallest resistance, so
a short circuit will induce higher current so as to heat the
protective devices or the connecting wires in the circuit
Earth: The earth state is similar to the short circuit state under
which one loaded current is bypassed accidentally in the
circuit. The difference consists in the direct connection with
the power cathode via the frame earth circuit at the time of
earth.
Lighting
To fuse F20
To fuse F24

Headlamp switch
Night lamp adjusting
switch (brown-white line) Clearance Head
lamp Electricity Electricity lamp

Off
Clearance
lamp

Fog light switch


Head
lamp

(nonexistent temporarily)
Front fog light
switch ON

Beam changing switch


Rear fog light
switch ON Low High
Electricity beam beam Passing

Low
beam

High
beam

To instrument 28
Passing

Instrument C/16# Instrument C/4#

Front fog light relay


Rear fog light relay
To instrument 6

Instrument C/4

Night lamp adjusting switch

Low beam relay

High beam relay


To instrument 25
Integration
block Green Green

To instrument
brightness
Instrument A/8 Instrument A/9 A/C control
panel
Radio brightness
And all kinds of switch
Headlamp adjusting switch brightness
(lamp adjusting switch
brown-white line)
Instrument
C/21#

Right headlamp
Left headlamp
Right clearance lamp
Left clearance lamp

Left rear tail lamp

Right rear tail lamp


Right front

License lamp
Right rear

Left front

fog light
fog light
Left rear
fog light

fog light
Neither Front Fog Light Nor Rear
One Lights Up

Trouble Phenomena
Under the situation that the lighting switch is at gear 2,
the front fog light doesn’t light up when the fog light
switch is turned on at gear 1; and neither front fog light
nor rear one lights up when the fog light switch is turned
on at gear 2.
Trouble causes
① Burnt-out fuse in the relay board
② Damaged fog light relay
③Trouble in the lighting switch
Left rear
combination
lamp

Flasher relay
Left side turn
signal lamp

Left front
combination
lamp

Module A25
Left turn
instrument
lamp

Right turn
Module A24 142b/0.850

Module A13
instrument
Alarm switch

lamp

Right side
turn signal Night lamp
lamp

Right front
turn signal
lamp

Right rear
combination
lamp
Steering switch
Conclusion
• Through the specific analyses of the circuit of
all Chery S11 models, we have learnt and
mastered the thought and method to analyze
the electric system as well as the circuit system
diagram, and furthermore, we have practiced
and grasped the troubleshooting flow,
comprehended the function and significance of
each step in the maintenance & diagnosis flow
and been proficient in application.

Вам также может понравиться