VENDOR: ABB Xiamen Switchgear Co., Ltd.

CONTRACTOR.
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 2 of 11

Print Name Signature Name of Company

ABB CNDMX Doc No: 1YHD000000A0678
Prepared By: (1)
INSPECTION AND TEST PLAN (ITP) FOR
MEDIUM VOLTAGE GIS Approved By: (2) Revision 1

PCQ-2 App: Stage Procurement

Discipline: Electrical Date:
PROJECT:
Location: (3) Item Name (3): Tag No (3): Page: 2~7

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
1 Material
Correct material
Approved Material /Material Material
1.1 Document Review Refer PEI from approved sub R R R
Certificates Report
vendor
Refer PEI
SES-E08-S02
SES-E08-X02
Material as per Engineering SES-E02-G01
1.2 Material Inspection Contract Report W1 R R
Standard
PIP-ELSSG02
IEC62271-200
IEEEC37.20.2
Proper storage & preservation Stored &
Material handling &
1.3 as per SES & Manufacturer’s Refer PEI preserved as per Record W1 R R
storage
recommendation procedure
2 Pre Fabrication Work
QC- Vendor fabrication Detail fabrication & testing Manufacturer’s Work
2.1 Refer PEI A R R
& testing procedure description recommendation Procedure
2.2 Pre inspection meeting Inspection levels & coverage. Refer PEI Contract Vendor H H H

ABB Xiamen Switchgear Co., Ltd. Page 2 of Pages 11

 VENDOR: ABB Xiamen Switchgear Co., Ltd.
CONTRACTOR.
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 3 of 11

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
PO, All relevant specifications, Inspection
drawings and data sheets Assignment
Package
3 Fabrication Work
Dimensional check, compare
Visual and mechanical SES-E08-S02
nameplate data with drawing & Drawings Test Record W1 W1 W2
inspection Sec-6 & 7
specifications
NEMA rating, free standing,
Inspect switchgear steel with doors, upper & lower SES-E08-S02 Approved
Test Record W1 R R
GIS vertical sections compartment Sec-7 Drawings

Completely equipped as
SES-E08-S02 Approved
operating feeder, as specified Test Record W1 R R
Sec-7 Drawings
on the one line diagram
Similar to a ‘spare’ except that
SES-E08-S02
the main circuit breaker shall Drawings Test Record W1 R R
Sec-7
not be installed
SES-E08-S02
Drawings Test Record W1 R R
Sec-9
Aaccording to
IEC62271-200 Clause
5.32 earthing
SES-E08-S02 requirement, The
Check Ground Bus Drawings Test Record W1 R R
Sec-9 current density is not
exceed 200A/square.
Main earthing busbar
is 10*40mm.
3 poles, air break/vacuum The fixed Circuit
interrupter type, draw out, Approved Breaker, Vacuum
SES-E08-S02
Check Circuit Breakers electrically and manually Drawings Test Record W1 R R interrupter type for
Sec-8
operated, rated, manufactured &IEC-62271-100 GIS Switchgear
and tested to conform.

ABB Xiamen Switchgear Co., Ltd. Page 3 of Pages 11

 VENDOR: ABB Xiamen Switchgear Co., Ltd.
CONTRACTOR.
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 4 of 11

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
Interchange with Not applicable
Circuit breakers
Check breaker SES-E08-S02 same ratings &and because the fixed
interchangeable and interlocked / - - -
interchangeability Sec-8 interlocked with Circuit Breaker for
with the breaker
lower ratings GIS switchgear
Minimum 2.5 mm2 stranded
copper, 600 V, rated at 90 oC SES-E08-S02
3.9 Check control wiring Drawings Test Record W1 R R
or greater. Identification on Sec-10
each wire & run in wire duct
Check Current Insulated for the full voltage SES-E08-S02
3.10 Drawings Test Record W1 R R
Transformer (CT) rating of the GIS Sec-12
Solid state type protective
relays. Microprocessor-based SES-E08-S01
Check relays and
3.11 monitoring protection device for Sec-20 SES- Drawings Test Record W1 R R
meters
electrical metering and E08-S02 Sec-18
monitoring information
Red: On when breaker closed
Green: On when breaker
opened. Amber: On when
breaker is tripped on fault SES-E08-S02
3.12 Check indication lights Drawings Test Record W1 R R
Sec-19
White: Breaker control voltage
is available

A minimum of one space heater

SES-E08-S02
3.13 Check Space Heaters per section provided Drawings Test Record W1 R R
Sec-22
Identification and SES-E08-S02
3.14 As per Specification Drawings Test Record W1 R R
labeling Sec-23
Positive mechanical interlocks,
protection of live parts, circuit
SES-E08-S02
3.15 Check safety features breaker trucks fully integrated Drawings Test Record W1 R R
Sec-13
into the interlock system,
Partitions and barriers,

ABB Xiamen Switchgear Co., Ltd. Page 4 of Pages 11

 VENDOR: ABB Xiamen Switchgear Co., Ltd.
CONTRACTOR:
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 5 of 11

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
Enclosures arc-fault tested
SES-E08-S02
3.16 Check Accessories As per PO & standards Drawings Test Record - - -
Sec-24
Check finish coat & SES-E08-S02
3.17 Final outside finish color Drawings Test Record W1 W2 R
records Sec-26
Factory Acceptance
4
Testing
Wiring point to point Internal wiring continuity SES-E08-S02
4.1 Drawings Test Record W1 W2 S
check Sec-27
Power frequency withstand
tests, Rated continuous current
tests, Short-time withstand
current tests, single-phase
short-time current withstand
SES-E08-S02
4.2 Design Test test on main & ground bus, IEC62271-200 Test Record H R R
Sec-27
Short-circuit current withstand
tests, Mechanical endurance
tests, Flame-resistance tests for
insulating materials, Rod entry
test for ventilated enclosures
Not applicable
Breaker rack in & rack out,
Check breaker draw out SES-E08-S02 Test Record because the fixed
4.3 interlocks & indication IEC62271-200 - - -
mechanism Sec-27 Circuit Breaker for
GIS switchgear
Torque test on bus bar Bolt tightness using a
SES-E08-S02 Test Record
4.4 bolted connections calibrated torque wrench IEC62271-200 H W1 R
Sec-27
Bus bar contact Only for Unit
For mian circuit SES-E08-S02 Test Record
4.5 resistance IEC62271-200 H W1 W2
Sec-27
Bus bar Insulation Megger & Continuity Test SES-E08-S02 Test Record Only for main circuit
4.6 IEC62271-200 H W1 W1
resistance & continuity Sec-27

ABB Xiamen Switchgear Co., Ltd. Page 5 of Pages 11

 VENDOR: ABB Xiamen Switchgear Co., Ltd.
CONTRACTOR:.
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 6 of 11

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
check
SES-E08-S02 Test Record Only For main
4.7 Bus bar Hi-Pot test Dielectric strength test IEC62271-200 H W1 W1
Sec-27 circuit
Trip test, contact resistance, Only one position is
mechanical trip function. available, not test
Breaker operation at test SES-E08-S02 Test Record position, because
4.8 Breaker Testing IEC62271-200 H W1 W1
position & operating position, Sec-27 the fixed Circuit
breaker interlocks & Breaker for GIS
interchangeability etc. switchgear
Ratio, burden, IR, polarity and SES-E08-S02 Test Record
4.9 CT/PT Testing IEC62271-200 H W1 W2
wiring integrity Sec-27
SES-E08-S02 Test Record
4.10 Protection relay testing factory settings IEC62271-200 H W1 W2
Sec-27
Calibration check & accuracy SES-E08-S02 Test Record
4.11 Meter Testing IEC62271-200 H W1 R
of all meters Sec-27
SES-E08-S02 Test Record
4.12 Check Phase rotation Proper phase connection IEC62271-200 H W1 R
Sec-27
Correct operation of the SES-E08-S02 Test Record Only for CT
4.13 Current injection test IEC62271-200 H W1 W1
protection scheme Sec-27
SES-E08-S02 Test Record
4.14 Space Heater Testing IR test & operation IEC62271-200 H W1 W2
Sec-27
Check indication & functional
test on each unit and cubicle
for close & trip from protective
& auxiliary devices and from
local & remote devices and SES-E08-S02 Test Record
4.15 System Functional Test IEC62271-200 H H W1
confirmation of proper function Sec-27
of the sequential interlocks,
Breaker interlocking and
Transfer Schemes

ABB Xiamen Switchgear Co., Ltd. Page 6 of Pages 11

 VENDOR: ABB Xiamen Switchgear Co., Ltd.
CONTRACTOR:
INSPECTION AND TEST PLAN
PROJECT NAME
EQUIPMENT DESCRIPTION: Customer Contract/PO No: Project No.: ITP/Document No. Revision Date Page No.
ZX2 500971894 1YHD000000A0678 B Aug-18-2014 7 of 11

Verifying Inspection Responsibility

Reference Acceptance
Sr. Inspection Activity Characteristic Verified (4) Document Remarks
Document (5) Criteria (6) Vendor Contractor PCQ-2
No (7)
Only for GIS
Partial Discharge Test Test Record Switchgear
4.16 Partial Discharge Test Refer PEI IEC62271-200 H W1 W1

Gas Pressure(density) & DEW Only for GIS

Test Record Switchgear
4.17 Pressure test Point Measurement Refer PEI IEC62271-200 H W1 W1

5 Final Inspection
No violation
Final inspection prior to Vendor
5.1 Final inspection Refer PEI drawings I I I observed during
packing & shipment Forms
inspection
Verify the rectification of punch Clearance of Sign off Inspection Release
5.2 Final Acceptance Refer PEI I H H
items & functional test punch items Punch items Report
Abbreviations: SES = PCQ-2 Engineering Standards, PEI=Project Execution Instructions, QVD=Quality Verifying Document
Legend:
(1) ‘Prepared by’ should be the name, signature and Company’s name for the Vendor’s (ABB Xiamen Switchgear Co., Ltd.)
(2) ‘Approved by’ should be the name, signature and Company’s name for the Contractor’s representative.
(3) ‘Location’, ‘Item Name’ and ‘Tag Number’ shall be used if applicable.
(4) ‘Characteristics Verified’ are the parameters checked during the inspection activity.
(5) ‘Reference Document’ is the Project Specification / Code / Standard / Drawing, Procedure, etc on the basis of which inspection shall be conducted.
(6) ‘Acceptance Criteria’ is the tolerance, reading, value or an outcome derived from reference documents.
(7) “Verifying Document’ is the record generated during inspection & Testing using approved forms / checklists. All forms and checklists shall be attached
to the ITP and submitted to the Company during Approval Stage.
(8) “Inspection Responsibility’ is the role of Vendor / Sub Contractor , Contractor and Company for each inspection step. Inspection responsibility shall be ‘I’ for
Inspection, ‘R’ for review, ‘A’ for approval, ‘S’ for Surveillance, “W1’ for 100% Witness, ‘W2’ for random witness and ‘H’ for hold. For the explanation of these
inspection responsibilities refer to the ‘definitions’ part of PEI section 4.7.1
(9) “ABB CNDMX” Xiamen Switchgear Co., Ltd.

ABB Xiamen Switchgear Co., Ltd. Page 7 of Pages 11

Rev. R

ATTACHMENT : Inspection Release Certificate

IRC INSPECTION RELEASE CERTIFICATE

NAME OF VENDOR:

We HEREBY PERMIT THAT THE UNDER MENTIONED EQUIPMENT AND/OR

MATERIAL MAY BE DELIVERED AFTER SATISFACTORY COMPLETION OF
INSPECTION. HOWEVER, THIS IN NO WAY RELEASES VENDOR /VENDOR OF
HIS RESPONSIBILITY TO MEET THE REQUIREMENTS OF ALL
SPECIFICATIONS AND DRAWINGS.

JOB NO.A ND TITLE :

INSPECTION DATE : IRC NO:

INSPECTION WAIVED :

PURCHASE ORDER NO. :

REQUISITION NO. :

EQUIPMENT/MATERIAL :

RELEASED FOR : COMPLETE PURCHASE ORDER

PARTIAL P.O. RELEASED BY THIS I.R.C.

TOTAL RELEASED TO DATE

ITEM NO. AND DESCRIPTION

MATERIAL CONTROLLER
INSPECTION COORDINATOR CNCEC INSPECTOR

AT JOB SITE (PACKING) (EQUIPMENT/MATERIAL)

ABB Xiamen Switchgear Co., Ltd. Page 8 of Pages 11

 IRC II

A/C ITEM/ME NAME/ SPECIFICATION QUANTITY REMARKS

NO.

ABB Xiamen Switchgear Co., Ltd. Page 9 of Pages 11

 ATTACHMENT : “Notification for Shop Inspection” Form

TO: SABIC Date:

ATTN: Mr. Ref. No.

We hereby inform you of the following inspection schedule for OWNER's witness.

1) Equipment Name and Service Name: 2) Equipment No :

3) Date of Inspection:

4a) Inspection Activity: This part shall be linked to the Inspection & Test Plan

4b) Inspection Description:

5) ITP Reference Number:

6) Inspection Assignment Package approval status:

7) Vendor Details

a) Vendor Name
b) Address:
c) Person in charge:
d) tel: e) fax:
e) email

8) Place of Inspection:

The below fields shall be filled up if the manucturer is different than the vendor
9) Manufacturer Details

a) Manufacturer Name
b) Address:
c) Person in charge:
d) tel: e) fax:
e) email

10)
Remarks: _____________________________________________________________________________________

11) Contractor's Third Party Inspection Agency's Name : ________________________________________________

12) Inspection Reference Documents:

Contractor's Project Inspection Administrator

ABB Xiamen Switchgear Co., Ltd. Page 10 of Pages 11

ATTACHMENT : “Monthly Inspection Schedule” Form

MONTHLY INSPECTION SCHEDULE

PROJECT T ITLE: FORM NO .:
COMPANY’ S NAME:
CONTRACTORS N AME:
DATE UPDATED
PREPARED B Y:
Sr. Equipment Equipment Discipline Vendor/ Inspection Inspection Date of Company’s
No. No. Description Manufacturer Location Activity Inspection Involvement
(Hold/Witness)

ABB Xiamen Switchgear Co., Ltd. Page 11 of Pages 11