Total No. of Questions : 12] SEAT No.

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P3109 [5461]-146
[Total No. of Pages : 4

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B.E. (Mechanical)

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INDUSTRIAL ENGINEERING

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(402049C) (2012 Pattern) (Semester - II) (Elective - III) (End Sem.)

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Time :2 ½ Hours] .23 01 [Max. Marks : 70
Instructions to the candidates :
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1) Answer Q1or Q2, Q3or Q4,Q5 or Q6, Q7 or Q8, Q9 or Q10 or Q11 or Q.12.
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2) Answer should be written in one answer book.

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3) Neat diagrams must be drawn wherever necessary.

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4) Figures to the right side indicate full marks.

5) Assume suitable data if necessary.

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Q1) a) Explain with neat flow chart types of organisation. [4]
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b) A manufacturing unit is producing 8,000 products by employing 50
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workers at 8 hrs./day for 25 days in a month. If company increases this
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quantity to 9,600 products by hiring 10 additional workers at 8 hrs./day

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for 25 days in a month. Is there increase in labor productivity? What will

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be the increase in labor productivity if company increases quantity to

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10,000 products without hiring additional workers? [4]

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Q2) a) Discuss the scope and any four objectives of industrial engineering. [4]
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b) A company produces 1500 kg of tablets by consuming 2000 kg mix of

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raw material for a particular period. For the next period, the output is
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3200 kg by consuming 4265 kg of the raw material and for the third
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period, the output is increased to 3500 kg by consuming 4200 kg of raw

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material. Comment on increase or decrease of productivity for second

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and third period. [4]

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Q3) State the various steps of method study and explain in detail critical exmination
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of methods. [6]
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P.T.O.
Q4) Explain principles of motion economy related to use of human body,
arrangement of workplace and design of tools and equipment. [6]

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Q5) The two steps in preparing chocolate candy bars are molding and packaging.

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Personal fatigue and delay allowances are set at 12%. The molding machine

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operator is rated at 90% and the packer is rated at 110%. Observed times per

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batch are given below. Determine the normal and standard time for both task.
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2/1 observed time in minutes
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Task 1 2 3 4
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Molding 26 30 29 31
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Packing 45 50 35 30

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Q6) A group of 10 workers working for 8 hours per day produced 320 pieces of
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component. It was observed that 15% of the total available time workers were
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idle and for remaining time they worked at an average performance of 80%.
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Calculate standard time for the Job assuming operations to be completed

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manually and workers are entitled for 12% relaxation allowances. [6]
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Q7) a) Explain in brief various functions of production planning and control.[8]

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b) Historical data on the sale of mobile phones of a company for the year
2011 to 2017 is given below. Using the regression analysis establish the
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trend values and extrapolate for the year 2018 ignoring the effect of
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seasonal and random fluctuations. What is the forecast for the year 2018.
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[9]
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Year 2011 2012 2013 2014 2015 2016 2017

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Sales 3286 4751 5867 4580 5020 8444 11072

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[5461]-146 2
Q8) a) Explain the concept of supply chain management and supply chain
network. Describe any one order control strategy in detail. [8]

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b) Historical data on the sale of lubrication pumps for the last 12 years is

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given below. By the method of three yearly moving average establish the

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trend values and forecast demand for 13th year. If actual demand for 13th

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year is 520 nos. what shall be the forecast for 14th year?
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Year 1 2 3 4 5 6 7 8 9 10 11 12
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Sales
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Nos. 332 344 328 336 370 408 420 432 428 450 498 540
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Q9) a) Explain in detail factors affecting selection of location for the industrial
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plant. [8]
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b) A company buys an item in lots of 500 units which is a three months
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requirement. The cost per unit is Rs.90 and the ordering cost in Rs.180
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per batch order. The inventory carrying cost is estimated at 20% of the
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average inventory investment. What is the annual total cost of existing

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inventory policy? How much money can be saved from economic order
quantity purchase? [9]
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Q10)a) What are different principles of material handling? Explain different

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material handling equipment’s with their applications. [8]

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b) A company spends Rs. 34,000/- on its purchasing activity and

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Rs.67,200/- for maintenance of inventory of Rs. 4,20,000/- annually.

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Around 850 orders are placed every year to replenish stocks of the
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various items. One of the item whose annual consumption is 9600 nos.
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costing Rs.30/- each is brought by the company based on staggered

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deliveries. How frequently should the company receive staggered

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deliveries and in what quantities? What is the corresponding annual total

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cost for this item. [9]

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[5461]-146 3
Q11)a) An industry manufacturing small capacity motors has the cost structure
as follows
Material cost :Rs.50

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Labor cost: Rs. 80

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Variable overhead : 75% of labour cost.

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Fixed overhead : Rs. 2,40,000/annum.
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Sales price: Rs. 230/motor
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Determine the number of motors to be manufactured to break-even.
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Number of motors to be sold to make a profit of Rs.1,00,000/-

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Number of motors to be sold to break even if price is reduced by

Rs. 15/ motor. [8]

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b) What do you understand by industrial safety? What are different safety
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issues and general safety rules in industry? [8]
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Q12)a) Explain break-even analysis with neat chart? What are assumptions made
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in break-even analysis? What are different applications of break-even

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analysis? [8]
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b) Explain in brief different functions of human resource department.

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Comment on concept of key result areas and performance appraisal of

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employee. [8]
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[5461]-146 4