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Refer: Technical Advisory No. TSD/DSI/INS/68 Dt.

26/07/2018 : Guidelines for Extent if Inspection and type of NDT of


Equipment
S. No. no
NHT
72-E-
1 Combined Feed Exchanger
01A
72-E-
2 Combined Feed Exchanger
01B
72-E-
3 Combined Feed Exchanger
01C
72-E-
4 Combined Feed Exchanger
01D
72-E-
5 Combined Feed Exchanger
01E
72-E-
6 Combined Feed Exchanger
01F
72-E-
7 Combined Feed Exchanger
01G
8 72-E-02 Naphtha Splitter Bottoms Exchanger
72-E-
9 Stripper Feed Bottom Exchanger
03A
72-E-
10 Stripper Feed Bottom Exchanger
03B
11 72-E-04 Stripper Reboiler
72-E- Naphtha Splitter Overhead Condenser
12
05A
72-E- Naphtha Splitter Overhead Condenser
13
05B
72-E- Naphtha Splitter Overhead Condenser
14
05C
72-E- Naphtha Splitter Overhead Condenser
15
05D
72-E-
16 Naphtha Splitter Bottom Cooler
06A
72-E-
17 Naphtha Splitter Bottom Cooler
06B
72-E-
18 Naphtha Splitter Bottom Cooler
06C
72-E-
19 Naphtha Splitter Bottom Cooler
06D
72-E-
20 Condensate Cooler
07A
72-E-
21 Condensate Cooler
07B
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
Tube PIO or
RI rty
metallurgy

25 mm(OD) x 2 mm Thk(min) 369 (U) SA 213 TP321 93


25 mm(OD) x 2 mm Thk(min) 369 (U) SA 213 TP321 93
25 mm(OD) x 2.5 mm Thk(min) 369 (U) SA 179 93
25 mm(OD) x 2.5 mm Thk(min) 369 (U) SA 179 93
25 mm(OD) x 2.5 mm Thk(min) 369 (U) SA 179 93
25 mm(OD) x 2.5 mm Thk(min) 369 (U) SA 179 93
25 mm(OD) x 2.5 mm Thk(min) 369 (U) SA 179 93

SA 179
20 mm(OD) x 2 mm Thk(min) 231 (U) 94
20 mm(OD) x 2 mm Thk(min) 375 (U) SA 179 94
20 mm(OD) x 2 mm Thk(min) 375 (U) SA 179 94
20 mm(OD) x 2 mm Thk(min) 290 (U) SA 179 94

114 SA 789 UNS32750


20 mm(OD) x 1.6 mm Thk(min) 50

114 SA 789 UNS32750


20 mm(OD) x 1.6 mm Thk(min) 50

114 SA 789 UNS32750


20 mm(OD) x 1.6 mm Thk(min) 50

114 SA 789 UNS32750


20 mm(OD) x 1.6 mm Thk(min) 50
20 mm(OD) x 1.6 mm Thk(min) 202 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 202 SA 789 UNS32750 51
20 mm(OD) x 1.6 mm Thk(min) 202 SA 789 UNS32750 51
20 mm(OD) x 1.6 mm Thk(min) 202 SA 789 UNS32750 51
20 mm(OD) x 1.6 mm Thk(min) 70 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 70 SA 789 UNS32750 50
r tubes

probe required

ECT
ECT
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-150-300-N20

DCSECT TRS-150-300-N20

DCSECT TRS-150-300-N20

DCSECT TRS-150-300-N20

DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of
Equipment
S. No. no
22 72-E-08 Fuel Gas Heater
23 72A-01A1 Product Condenser
24 72A-01A2 Product Condenser
25 72A-01131 Product Condenser
26 72A-01B2 Product Condenser
27 72A-02A1 Stripper Condenser
28 72A-02A2 Stripper Condenser
29 72A-02B1 Stripper Condenser
30 72A-0262 Stripper Condenser
31 72A-03A1 Naphtha Splitter Condenser
32 72A-03A2 Naphtha Splitter Condenser
33 72A-03B1 Naphtha Splitter Condenser
34 72A-03B2 Naphtha Splitter Condenser
35 72A-03C1 Naphtha Splitter Condenser
36 72A-03C2 Naphtha Splitter Condenser
37 72A-03D1 Naphtha Splitter Condenser
38 72A-03D2 Naphtha Splitter Condenser
39 72A-03E1 Naphtha Splitter Condenser
40 72A-03E2 Naphtha Splitter Condenser
41 72A-03F1 Naphtha Splitter Condenser
42 72A-03F2 Naphtha Splitter Condenser

43 72-E-25A RGC Lube Oil Cooler

44 72-E-25B RGC Lube Oil Cooler

45 72-E-26A RGC Common Cooling Water Cooler


&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
PIO or
Tube RI rty
metallurgy
20 mm(OD) x 2 mm Thk(min) 62 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 264 SA 179 66
25 mm(OD) x 2.5 mm Thk(min) 264 SA 179 66
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 140 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
32 mm(OD) x 2.5 mm Thk(min) 185 SA 179 50
(SEAM S8338 Gr.2ECT
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
S8338 Gr.2 (SEAM
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
20 mm(OD) x 2 mm Thk(min) 20 SA 789 UNS32750 20
tubes

PROBE REQUIRED

DCSECT TRS-140-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-240-300-N20
DCSECT TRS-240-300-N20
DCSECT TRS-240-300-N20
DCSECT TRS-240-300-N20
DCSECT TRS-240-300-N20
DCSECT TRS-240-300-N20

TRS-140-300-N20

ECT
DCSECT TRS-140-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of
Equipment
S. No. no

46 72-E-26B RGC Common Cooling Water Cooler

CCR
1 74-E-01 Combined Feed Exchanger
2 74-E-02 Reactor Purge Exchanger
3 74-E-03A 1st Stage Discharge Cooler

4 74-E-03B 1st Stage Discharge Cooler

5 74-E-03C 1st Stage Discharge Cooler

6 74-E-03D 1st Stage Discharge Cooler

7 74-E-04A 1st Stage Discharge Cooler

8 74-E-04B 1st Stage Discharge Cooler

9 74-E-04C 1st Stage Discharge Cooler

10 74-E-04D 1st Stage Discharge Cooler

11 74-E-05 2nd Stage Discharge Cooler

12 74-E-06A Recontact Cooler

13 74-E-06B Recontact Cooler

14 74-E-06C Recontact Cooler

15 74-E-06D Recontact Cooler

16 74-E-07A Chiller Economizer

17 74-E-07B Chiller Economizer


&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
Tube PIO or
RI rty
metallurgy

20 SA 789 UNS32750
20 mm(OD) x 2 mm Thk(min) 20

15.87 mm(OD) x 1.65 mm Thk(i ### SA 213 T11 392


60.3 MM (OD)x 8.74 mm Thk (n 4 SA335 P11 2
320
20 mm(OD) x 1.6 mm Thk(min) 320 (160 U (16 SA 789 UNS32750 80
0
789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 80
320
20 mm(OD) x 1.6 mm Thk(min) 320 (160 U tub
(16 SA 789 UNS32750 80
es)
0
294 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 80
(14
tub
7
es)
294 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 74
(14
tub
7
es)
294 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 74
(14
tub
7
es)
294 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 74
(14
tub
7
es) 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min)
U
SA 74
70
tub SA 334 Gr.6
20 mm(OD) x 2 mm Thk(min) 50
(U)
es)
190 (95 U tubes) SA 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min) 50
20 mm(OD) x 1.6 mm Thk(min) 190 (95 U tubes) SA 789 UNS32750 50

190 (95 U tubes) SA 789 UNS32750


20 mm(OD) x 1.6 mm Thk(min) 50
524 3
20 mm(OD) x 1.6 mm Thk(min) 190 (95 U tubes)
(26 3SA 789 UNS32750 50
2 4
20 mm(OD) x 2 mm Thk(min)
U
SA G 105
20 mm(OD) x 2 mm Thk(min) 524 (262 U tub SAr. 334 Gr.6 105
es) 6
r tubes

PROBE REQUIRED

DCSECT
TRS-140-300-N20

DCSECT TRS-110-300-N20
DCSECT TRS-380-300-N20
DCSECT TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT TRS-140-300-N20
DCSECT
TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT
TRS-140-300-N20
DCSECT TRS-140-300-N20

DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of N
Equipment
S. No. no
18 74-E-08 Chiller
19 74-E-09A Stabilizer Feed Bottom Exchanger
20 74-E-09B Stabilizer Feed Bottom Exchanger
21 74-E-09C Stabilizer Feed Bottom Exchanger
22 74-E-09D Stabilizer Feed Bottom Exchanger
23 74-E-10A Stabilizer Condenser
24 74-E-10B Stabilizer Condenser
25 74-E-10C Stabilizer Condenser
26 74-E-10D Stabilizer Condenser
27 74-E-11 Stabilizer Re-boiler
28 74-E-12A Stabilizer Trim Cooler
29 74-E-12B Stabilizer Trim Cooler
30 74-E-12C Stabilizer Trim Cooler
31 74-E-12D Stabilizer Trim Cooler
32 74-E-13 De-Ethanizer Re-Boiler
33 74-E-14A De-Ethanizer Condenser
34 74-E-14B De-Ethanizer Condenser
35 74-E-14C De-Ethanizer Condenser
36 74-E-14D De-Ethanizer Condenser
37 74-E-15A De-Ethanizer Bottoms Cooler
38 74-E-15B De-Ethanizer Bottoms Cooler
39 74-E-15C De-Ethanizer Bottoms Cooler
40 74-E-15D De-Ethanizer Bottoms Cooler

41 74-E-20A RGC Lube Oil Cooler

42 74-E-20B RGC Lube Oil Cooler

43 74-E-31A Common Cooling Water Cooler


&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
t. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
PIO or
Tube RI rty
metallurgy
20 mm(OD) x 2 mm Thk(min) 706 (353 U tubes) SA 334 Gr.6 106
25 mm(OD) x 2.5 mm Thk(min) 322 SA 179 81
25 mm(OD) x 2.5 mm Thk(min) 322 SA 179 82
25 mm(OD) x 2.5 mm Thk(min) 322 SA 179 83
25 mm(OD) x 2.5 mm Thk(min) 322 SA 179 84
20 mm(OD) x 1.6 mm Thk(min) 188 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 188 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 188 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 188 SA 789 UNS32750 50
20 mm(OD) x 2.3 mm Thk(min) 920 (460 U SA179/SA192 138
20 mm(OD) x 1.6 mm Thk(min) 114 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 114 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 114 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 114 SA 789 UNS32750 50
20 mm(OD) x 2 mm Thk(min) 66 (33 U tubes) SA 179 50
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20
20 mm(OD) x 1.6 mm Thk(min) 20 SA 789 UNS32750 20

15.88 mm(OD) x 1.05 mm Thk(i 70 SB 111-C44300 50

15.88 mm(OD) x 1.05 mm Thk(i 70 SB111-C44301 50

20 mm(OD) x 2 mm Thk(min) 70 SA 789 UNS32750 50


C Cooler tubes

PROBE REQUIRED

DCSECT TRS-140-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20

ECT

ECT

DCSECT TRS-140-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHAN
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type
Equipment
S. No. no
74-E-
44 Common Cooling Water Cooler
31B
45 74-E-30A NGC Lube Oil Cooler

74-E-
46 NGC Lube Oil Cooler
30B
47 74-E-106A Caustic Cooler
48 74-E-106B Caustic Cooler
49 74-E-801A Chiller Lube Oil Cooler

50 74-E-801B Chiller Lube Oil Cooler

51 74-E-802A Refrigerant Condenser

52 74-E-802B Refrigerant Condenser


74-E-
53 Economizer
803
54 74A-01A1 Product Condenser
55 74A-01A2 Product Condenser
56 74A-01B1 Product Condenser
57 74A-01B2 Product Condenser
58 74A-01C1 Product Condenser
59 74A-01C2 Product Condenser
74A-
60 Stabilizer Bottoms Cooler
02
61 74A-51 Atmospheric Vent Condenser

62 74-E-211 TGC Gas Cooler

63 74-E-212A TGC Lube oil cooler

64 74-E-212B TGC Lube oil cooler

NIU
1 73-E-01A H2 MAKE-UP COOLER
2 73-E-01B H2 MAKE-UP COOLER
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
t. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
Tube
metallurgy
20 mm(OD) x 2 mm Thk(min) 70 SA 789 UNS32750
SB338 Gr.2 TI
19.05 mm(OD) x 1.6 mm Thk(m 60 welded
TI
19.05 mm(OD) x 1.6 mm Thk(m 60 welded
20 mm(OD) x 1.6 mm Thk(min) 100 SA 789 UNS32750
20 mm(OD) x 1.6 mm Thk(min) 100 SA 789 UNS32750
19.05 mm(OD) x 1.65 mm Thk(i 198 SA 789 UNS32750

19.05 mm(OD) x 1.65 mm Thk(i 198 SA 789 UNS32750

19.05 mm(OD) x 1.65 mm Thk(i 844 SA 789 UNS32750

19.05 mm(OD) x 1.65 mm Thk(i 844 SA 789 UNS32750

19.05 mm(OD) x 2.1 mm Thk(m 182 SA334 Gr.5


25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 270 SA 179
25 mm(OD) x 2.5 mm Thk(min) 96 SA 179
25 mm(OD) x 2.5 mm Thk(min) 176 SA 179

19.05 mm(OD) x 1.65 mm Thk(i 162 SB111 CL060

19.05 mm(OD) x 1.65 mm Thk(i 162 SB111 CL061

19.05 mm(OD) x 1.65 mm Thk(i 162 SB111 CL061

20mm(OD) x 1.6 mm Thk(min) 82 SA 789 UNS32750


20mm(OD) x 1.6 mm Thk(min) 82 SA 789 UNS32750
DT TUBES

t exchanger / AFC Cooler tubes


PIO or
RI rty PROBE REQUIRED

50 DCSECT TRS-140-300-N20

50 ECT
SB338 Gr.2ECT
50
50 DCSECT TRS-150-300-N20
50 DCSECT TRS-150-300-N20
50 DCSECT TRS-140-300-N20
50 DCSECT
TRS-140-300-N20
127 DCSECT TRS-140-300-N20

127 DCSECT
TRS-140-300-N20
50 DCSECT TRS-130-300-N20
68 DCSECT TRS-180-300-N20
68 DCSECT TRS-180-300-N20
68 DCSECT TRS-180-300-N20
68 DCSECT TRS-180-300-N20
68 DCSECT TRS-180-300-N20
68 DCSECT TRS-180-300-N20
50 DCSECT TRS-180-300-N20
50 DCSECT TRS-180-300-N20
50 ECT

50 ECT

50 ECT

50 DCSECT TRS-150-300-N20
50 DCSECT TRS-150-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of
Equipment
S. No. no
DEISOHEXANIZER RECYCLE/
3 73-E-02 REACTORS FEED EXCHANGER
FIRST STAGE REACTOR
4 73-E-03 FEED/EFFLUENT EXCHANGER
HYDROGENATION REACTOR FEED
5 73-E-04 HEATER
6 73-E-05 STABILIZER REBOILER
7 73-E-06A STABILIZER TRIM COOLER
8 73-E-06B STABILIZER TRIM COOLER
DEISOHEXANIZER
9 73-E-07 FEED/RECYCLE EXCHANGER
10 73-E-08A RECYCLE TRIM COOLER
11 73-E-08B RECYCLE TRIM COOLER

12 73-E-09A DEISOHEXANIZER TRIM COOLER

13 73-E-09B DEISOHEXANIZER TRIM COOLER

14 73-E-10 DEISOHEXANIZER REBOILER


OFF-SPEC ISOMERATE TRIM COOLER
15 73-E-11

16 73-E-12 CAUSTIC RECYCLE HEATER

17 73-E-13A LPG REFRIGERATION SYSTEM


18 73-E-13B LPG REFRIGERATION SYSTEM
SEPARATOR DRUM
19 73-E-14 BOTTOM/LEAN OIL EXCHANGER
LPG STRIPPER FEED/BOTTOM
20 73-E-15 EXCHANGER
21 73-E-16A LEAN OIL TRIM COOLER
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
PIO or
Tube RI rty
metallurgy
SA 179
20 mm(OD) x 1.6 mm Thk(min) 150 (75 U Tubes) 50
SA 179
25 mm(OD) x 2.5 mm Thk(min) 196 (98 U Tubes) 50
SA 179
20 mm(OD) x 1.6mm Thk(min) 248(124 U Tubes, 50
25mm(OD) x 2.5 mm Thk(min) 345 SA 179 87
20 mm(OD) x 1.6 mm Thk(min) 276 SA 789 UNS32750 69
20 mm(OD) x 1.6 mm Thk(min) 276 SA 789 UNS32750 69
SA 179
20 mm(OD) x 2 mm Thk(min) 382 (191 U Tubes 96
20 mm(OD) x 1.6mm Thk(min) 100 SA 789 UNS32750 50
21 mm(OD) x 1.6mm Thk(min) 100 SA 789 UNS32750 50

SA 789 UNS32750
21 mm(OD) x 1.6mm Thk(min) 80 50

SA 789 UNS32750
21 mm(OD) x 1.6mm Thk(min) 80 50
32 mm(OD) x 2.5 mm Thk(min) 549 SA 179 110

SA 789 UNS32750
20 mm(OD) x 1.6mm Thk(min) 194 50

20 mm(OD) x 1.6mm Thk(min) 38 (19 U Tubes) SB163 UNSNO6600 38


20 mm(OD) x 2mm Thk(min) 130 (65 U Tube) SA334 Gr.6 50
20 mm(OD) x 2mm Thk(min) 40 SA334 Gr.6 40

SA334 Gr.6
20 mm(OD) x 2mm Thk(min) 40 40

SA334 Gr.6
20 mm(OD) x 2mm Thk(min) 66 50
20 mm(OD) x 1.6mm Thk(min) 112 SA 789 UNS32750 50
r tubes

PROBE REQUIRED

DCSECT
TRS-150-300-N20
DCSECT

DCSECT
TRS-140-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT
TRS-140-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT

DCSECT
TRS-150-300-N20

ECT
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT
TRS-140-300-N20
DCSECT
TRS-140-300-N20
DCSECT TRS-150-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of
Equipment
S. No. no
22 73-E-16B LEAN OIL TRIM COOLER
23 73-E-17 LPG STRIPPER REBOILER
24 73-E-18A LPG TRIM COOLER
25 73-E-18B LPG TRIM COOLER
26 73-E-19A LPG STRIPPER CONDENSER
27 73-E-19B LPG STRIPPER CONDENSER
DRYERS REGENERANT VAPORIZER
28 73-E-20

DRYERS REGENERATION TRIM


29 73-E-21A COOLER
DRYERS REGENERATION TRIM
30 73-E-21B COOLER

31 73-E-25A
RGC - Lube oil Cooler

32 73-E-25B
RGC - Lube oil Cooler
33 73-E-26A RGC - Cooling Water Cooler
34 73-E-26B RGC - Cooling Water Cooler
35 73-E-30A Chiller - Lube oil coolers
36 73-E-30B Chiller - Lube oil coolers
37 73-E-31A Propane Cooler
38 73-E-31B Propane Cooler

39 73-E-32 Economiser

SULFUR GUARD FEED/EFFLUENT


40 73-E-40 EXCHANGER
SULFUR GUARD FEED STEAM
41 73-E-41 HEATER
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
PIO or
Tube RI rty
metallurgy
20 mm(OD) x 1.6mm Thk(min) 112 SA 789 UNS32750 50
25 mm(OD) x 2.5 mm Thk(min) 469 SA 179 118
20 mm(OD) x 1.6mm Thk(min) 93 SA 789 UNS32750 50
20 mm(OD) x 1.6mm Thk(min) 93 SA 789 UNS32750 50
20 mm(OD) x 1.6mm Thk(min) 228 SA 789 UNS32750 57
20 mm(OD) x 1.6mm Thk(min) 228 SA 789 UNS32750 57

SA 179
1" (OD) x 14BWG Thk(min) 100 50

SA 789 UNS32750
20 mm(OD) x 1.6mm Thk(min) 68 50

SA 789 UNS32750
20 mm(OD) x 1.6mm Thk(min) 68 50
S8338 Gr.2 (SEAM
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
S8338 Gr.2 (SEAM
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
20 mm(OD) x 1.6mm Thk(min) 258 SA 789 UNS32750 65
20 mm(OD) x 1.6mm Thk(min) 258 SA 789 UNS32750 65

9.05 mm(OD) x 2.11 mm Thk(m 102 SA 334 Gr.6 50

SA 179
20 mm(OD) x 2 mm Thk(min) 114(57 U Tubes) 50

SA 179
21 mm(OD) x 2 mm Thk(min) 24 (12 U Tubes) 24
r tubes

PROBE REQUIRED

DCSECT TRS-150-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20
DCSECT
TRS-150-300-N20

ECT TRS-140-300-N20

ECT
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20

DCSECT

DCSECT
TRS-140-300-N20
DCSECT
TRS-150-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of
Equipment
S. No. no
SULFUR GUARD EFFLUENT TRIM
42 73-E-42 COOLER
HYDROGENATION REACTOR
43 73-A-01 RECYCLE AIR COOLER
44 73-A-02A STABILIZER AIR CONDENSER
45 73-A-02B STABILIZER AIR CONDENSER
DEISOHEXANIZER AIR CONDENSER
46 73-A-03 Al

DEISOHEXANIZER AIR CONDENSER


47 73-A-03 A2

DEISOHEXANIZER AIR CONDENSER


48 73-A-03 B1

DEISOHEXANIZER AIR CONDENSER


49 73-A-03 B2

DEISOHEXANIZER AIR CONDENSER


50 73-A-03 Cl

DEISOHEXANIZER AIR CONDENSER


51 73-A-03 C2

DEISOHEXANIZER AIR CONDENSER


52 73-A-03 D1

DEISOHEXANIZER AIR CONDENSER


53 73-A-03 D2

DRYERS REGENERANT AIR


54 73-A-04 CONDENSER
SULFUR GUARD EFFLUENT AIR FIN
55 73-A-40 COOLER
FCCNHT
1 75-E-01 SHU feed/HDS Effluent exch.
2 75-E-02 A SHU feed/ Effluent exch.
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
Tube PIO or
RI rty
metallurgy

20 mm(OD) x 2 mm Thk(min) 170 SB 111-C44300 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 116 50
25 mm(OD) x 2.5 mm Thk(min) 104 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 104 SA 179 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 104 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 184 50

SA 179
25 mm(OD) x 2.5 mm Thk(min) 78 50

20 mm(OD) x 2 mm Thk(min) 730 SA 179 146


20 mm(OD) x 2 mm Thk(min) 720(360 U tubes) SA 179 144
r tubes

PROBE REQUIRED

ECT

DCSECT
TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20
DCSECT
TRS-180-300-N20

DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of N
Equipment
S. No. no
3 75-E-02 B SHU feed/ Effluent exch.
4 75-E-03 SHU Preheater
5 75-E-04 A Splitter Post Condensers
6 75-E-04 B Splitter Post Condensers
7 75-E-05 A Light Gasoline coolers
8 75-E-05 B Light Gasoline coolers
9 75-E-06 A FCC Heart Cut coolers
10 75-E-06 B FCC Heart Cut coolers
11 75-E-07 Splitter reboiler
12 75-E-08 A HDS Feed/Effluent exch.
13 75-E-08 B HDS Feed/Effluent exch.
14 75-E-08 C HDS Feed/Effluent exch.
15 75-E-09 A Reactor effluent Trim cooler
16 75-E-09 B Reactor effluent Trim cooler
17 75-E-10 Lean Amine preheater
18 75-E-11 A Stabilizer Feed/Bottom exch.
19 75-E-11 B Stabilizer Feed/Bottom exch.
20 75-E-12 A Heavy Gasoline trim cooler
21 75-E-12 B Heavy Gasoline trim cooler
22 75-E-13 Stabilizer Reboiler
23 75-E-14 A Stabilizer Overhead trim cooler
24 75-E-14 B Stabilizer Overhead trim cooler

75-E-25A Lube oil cooler,West


25
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
t. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
PIO or
Tube RI rty
metallurgy
20 mm(OD) x 2 mm Thk(min) 720(360 U tubes) SA 179 144
20 mm(OD) x 2.5 mm Thk(min) 930 SA 179 140
20 mm(OD) x 1.6 mm Thk(min) 64 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 64 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 230 SA 789 UNS32750 58
20 mm(OD) x 1.6 mm Thk(min) 230 SA 789 UNS32750 58
20 mm(OD) x 1.6 mm Thk(min) 80 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 80 SA 789 UNS32750 50
25 mm(OD) x 2.5 mm Thk(min) 2332 SA 179 233
25 mm(OD) x 2mm Thk(min) 601 SA213 TP321 91
25 mm(OD) x 2mm Thk(min) 601 SA213 TP321 91
25 mm(OD) x 2mm Thk(min) 601 SA213 TP321 91
20 mm(OD) x 1.6 mm Thk(min) 564 SA 789 UNS32750 113
20 mm(OD) x 1.6 mm Thk(min) 564 SA 789 UNS32750 113
3"/Sch 160 2 SA106 Gr.B 2
20 mm(OD) x 2 mm Thk(min) 342 SA 179 86
20 mm(OD) x 2 mm Thk(min) 342 SA 179 86
20 mm(OD) x 1.6 mm Thk(min) 287 SA 789 UNS32750 72
20 mm(OD) x 1.6 mm Thk(min) 287 SA 789 UNS32750 72
25 mm(OD) x 2.5 mm Thk(min) 1780 SA 179 178
20 mm(OD) x 1.6 mm Thk(min) 100 SA 789 UNS32750 50
20 mm(OD) x 1.6 mm Thk(min) 100 SA 789 UNS32750 50
S8338 Gr.2 (SEAM
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
C Cooler tubes

PROBE REQUIRED

DCSECT TRS-140-300-N20
DCSECT TRS-130-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-190-300-N20
DCSECT TRS-190-300-N20
DCSECT TRS-190-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20

ECT
T&I-2019
- MS BLOCK Unit- HEAT EXCHANG
REQUIREMENT
A A A
Refer: Technical Advisory No. TSD/DSI/INS/68 Dt. 26/07/2018 : Guidelines for Extent if Inspection and type of N
Equipment
S. No. no

75-E-25B Lube oil cooler,East


26
27 75-E-26 A cooling water cooler
28 75-E-26 B cooling water cooler
29 75-A-01 A Splitter Overhead Air Condensers
30 75-A-01 B Splitter Overhead Air Condensers
31 75-A-01 C Splitter Overhead Air Condensers
32 75-A-01 D Splitter Overhead Air Condensers
33 75-A-02 FCC heart cur air cooler
34 75-A-03 A HDS Effluent air condenser
35 75-A-03 B HDS Effluent air condenser
36 75-A-03 C HDS Effluent air condenser
37 75-A-03 D HDS Effluent air condenser
38 75-A-04 A SHU recycle air condenser
39 75-A-04 B SHU recycle air condenser
40 75-A-05 Stabilizer overhead condenser
41 75-A-06 Ligh gasoline air cooler
42 75-A-07 Heavy gasoline air cooler
43 75-A-08 Heavy gasoline air cooler
NLU
1 76E-101A LPG Amine Cooler
2 76E-101B LPG Amine Cooler
3 76E-102A Rich/Lean Amine Exchanger
4 76E-102B Rich/Lean Amine Exchanger
5 76-E-103 Amine Regen Trim Condenser
&I-2019
MS BLOCK Unit- HEAT EXCHANGER NDT TUBES
EQUIREMENT
A A
t. 26/07/2018 : Guidelines for Extent if Inspection and type of NDT of heat exchanger / AFC Cooler tubes
Tube PIO or
RI rty
metallurgy
S8338 Gr.2 (SEAM
32 LESS)
20 mm(OD) x 2 mm Thk(min) 32
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
20 mm(OD) x 2 mm Thk(min) 22 SA 789 UNS32750 22
25 mm(OD) x 2.5 mm Thk(min) 282 SA 179 71
25 mm(OD) x 2.5 mm Thk(min) 282 SA 179 71
25 mm(OD) x 2.5 mm Thk(min) 282 SA 179 71
25 mm(OD) x 2.5 mm Thk(min) 282 SA 179 71
25 mm(OD) x 2.5 mm Thk(min) 60 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 189 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 189 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 189 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 189 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 160 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 160 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 108 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 160 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 160 SA 179 50
25 mm(OD) x 2.5 mm Thk(min) 160 SA 179 50

20 mm(OD) x 1.6 mm Thk(min) 448 SA 789 UNS32750 112


20 mm(OD) x 1.6 mm Thk(min) 448 SA 789 UNS32750 112
20 mm(OD) x 1.6 mm Thk(min) 1024 SA213 TP316L 102
20 mm(OD) x 1.6 mm Thk(min) 1024 SA213 TP316L 102
20 mm(OD) x 1.6 mm Thk(min) 106 SA213 TP316L 50
C Cooler tubes

PROBE REQUIRED

ECT
DCSECT TRS-140-300-N20
DCSECT TRS-140-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20
DCSECT TRS-180-300-N20

DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
DCSECT TRS-150-300-N20
To1-2019
- MS BLO 1 - I 9 ES REQUI

Refer. T.d.0 Acirkary No. TSEVO9UBIS613 IX 213/07.12019 : Elu thane for Erie rt if Irepoction aid by.
of N
Dquipsnant Descrip
S. Na. no don
e 766-LAM Lean Amine Cpoler
Lean Aml re COO&
7 76-1048

6 76-E-W6 Arnrne Resen Rebate!.


Am he Rep re rtor Ak Condenser
9 76-A-101
Czedereate Recovery Nr Cooler
1E1 76-A-1D2

Approved b

slei
o
N S Sastry
AGM-inspection

Manager- Inspection
19
O 1 - I 9 ES REQUI --„---,—,
. prt
I nr
X 213/07.12019 : Elu thane for Erie rt if Irepoction aid by.
of NEST of haat cochingel AFC axir tubes
Tubs nu or
No & tubes TAN ler
mablurgy
uner
1540 gnu TPSIOL ###
20 0) 1.6 Thl(rrin)
rrrn(0 x mm1.6 mm Thltrin)
20 rnm(01)}r
1640 sAsia TP3161_ 164

366 (663 U
6A213 TP316L 136
20 rnm{00)x 1.6 no Thic(rrdn) Tubed

26 rnm(001x 2 mm Thkirrin) 1.00E+14 6A213 TP61OL 50

SA 178 N
26 =1(0D) x2.6 mrn ThlarnIn) 72 I
--„---,—,
. prt
I nr
C axir tubes

MDT Teichnicpse PROBE REQUIRED

TRS-150-300-N20
DOSECT
TRS-150-300-N20

DCSECT

DCSECT
TRS-150-300-N20

DCSECT
TRS-200-300-N20

17013ECT