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Article history: Dye pollutants from textile industries are a major wastewater problem because they have complex
Received 18 May 2018 chemical structures. Photocatalysis is a promising wastewater treatment method, which is used to
Received in revised form remove dyes under light irradiation in the presence of a photocatalyst. In this article, titanium dioxide
3 January 2019
(TiO2) photocatalyst was synthesized through sol-gel technique and coated on different substrates (i.e.
Accepted 5 January 2019
Available online 7 January 2019
transparent glass, glazed ceramic tile, and stainless steel) by doctor blade technique. The coated sub-
strates were used in an innovative reactor to remove colors in dye wastewater. The photocatalytic ac-
tivities of the designed reactor were determined using a synthetic dye wastewater (methylene blue)
Keywords:
Wastewater treatment
under UV irradiations (36W-UVA or 30W-UVC lamps). The results showed that the optimum substrate
Color removal yielded the highest color removal efficiency (93.03 ± 0.66%) was TiO2-coated glass under UVC irradiation.
Photocatalysis The recycling ability of TiO2-coated glass sheet was also evaluated. It was found that TiO2-coated glass
Titanium dioxide sheet provided the same efficiencies for 20 cycles. In addition, the actual wastewater from textile in-
Dye wastewater dustry was tested in this study with different pH values (i.e. pH ¼ 3e11). The maximum color removal
obtained was 87.86 ± 0.23% at pH value 11 on TiO2-coated glass under UVC irradiation. The color removal
was found to decrease with decreasing pH.
© 2019 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.jclepro.2019.01.037
0959-6526/© 2019 Elsevier Ltd. All rights reserved.
124 K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130
light. This process is an eco-friendly process with effective appli- actual wastewater used in the experiments was collected from the
cations in many fields for environmental protections and treat- textile industry in Thailand. Table 1 shows characteristics of syn-
ments (Calia et al., 2017). It can treat wastewater from the industrial thetic and actual wastewaters used in this work. Three types of
section, such as heavy metal remediation, air purification, sterili- substrate materials were used in this experiment, i.e. transparent
zation, etc. (Le et al., 2012). This process is a versatile, low cost, and glass (thickness ¼ 2 mm), glazed ceramic tile (thickness ¼ 6 mm),
environmentally friendly option (Borges et al., 2008; Rammohan and 304 stainless steel (thickness ¼ 1 mm). Size of each substrate
and Nadagouda, 2013). was 13 20 cm2. They were used as received without etching.
In the heterogeneous photocatalysis, titanium dioxide (TiO2) has
the highest potential for treatment of dye wastewater because of its 2.2. Preparation of TiO2 coated substrates
low cost, chemical stability, non-toxicity, and photocorrosion
resistance. Moreover, it can use sunlight as an energy source (Ollis Three types of substrate materials were cleaned by propanol.
et al., 1991; Gaya and Abdullah, 2008). In the past, most TiO2 studies They were dried inside an oven at 105 C for 10 min. TiO2 thin film
focused on using TiO2 powders for photocatalytic color removal was prepared using a sol-gel method and coated by doctor blade
(also called decolorization) of synthetic wastewater, such as technique. PVP (0.8 g) was dissolved in methanol (20 mL). The
methylene blue, direct red 23, acid chrome blue K, reactive brilliant mixture was stirred at room temperature for 30 min. Titanium (IV)
red K-2G, methyl orange, acid red B, reactive yellow 17, and reactive n-butoxide (4 g) and ACA (1.175 g) were added into the mixture.
red 239 (Wang, 2000; Sohrabi and Ghavami, 2008; Tariq et al., The mixture was stirred at room temperature for 30 min. The ob-
2009; Hsiung et al., 2008; Bergamini et al., 2009). Good photo- tained gel solution was then coated on the substrate by doctor
catalytic activities were reported using TiO2 powders. However, an blade. Coated samples were dried inside an oven at 105 C for 2 h.
additional separation process is needed to remove TiO2 powders Afterwards, coated samples were heated from room temperature to
from the treated wastewater, which is a drawback (Hoffmann et al., 500 C for 50 min (10 C/min), and held at 500 C for 2 h. The coated
1995). In order to overcome the drawback, many researchers have samples are shown in Fig. 1. The bare substrates were also heated at
tried to immobilization TiO2 on various kinds of supports, such as 500 C for 2 h as the blank cases for comparisons.
activated carbon, coconut shell, zeolite, natural clay, and stainless
steel (Zhang et al., 2012; Le et al., 2012; Chong et al., 2015; 2.3. Characterizations
Hadjltaief et al., 2016; Permpoon et al., 2005). These methods can
solve the problem in post-separation and increase the TiO2 recov- TiO2 film coated on the substrates were characterized by x-ray
ery efficiency. There are many techniques to immobilize TiO2 onto a diffractometry (XRD; BRUKER AXS: D8DISCOVER) with Cu-Ka ra-
solid support, such as doctor blade, dip-coating, sol-spraying, spin diation (l ¼ 0.15,406 nm) operated at 40 kV and 40 mA to deter-
coating, thermal treatment, and chemical vapor deposition (Barton mine the crystalline structure of TiO2. The average crystallite size (t)
et al., 2016; Momeni et al., 2015; Mansilla et al., 2007; Yazawa et al., of TiO2 particles was estimated by Scherrer equation (Raj and
2009). Among these techniques, doctor blade is a very simple Viswanathan, 2009).
procedure. In this process, a well-mixed slurry consisting of a
suspension of ceramic particles along with some additives is placed t ¼ 0.94 l / Bcos q (1)
on a substrate beyond the doctor blade. When a relatively constant
movement between the substrate and the blade is established, the Where t is average crystallite size, B is the width of the mean peak
slurry is spread on the substrate to form a thin sheet, resulting in a at half maximum intensity (FWHM), l is the wavelength of the X-
gel-layer upon drying (Berni et al., 2004). Doctor blade has many ray radiation, and q is the Bragg angle.
advantages, for example, it can be applied on a large surface area The surface morphology and particle sizes of the prepared
and the coating support can guide the coated layer with a desig- samples were determined using scanning electron microscopy
nated film thickness. However, limited studies of photocatalysts (SEM; JEOL JSM-6610 LV) operated at 20 kV with the energy
have been done on this technique. The aim of present study is to dispersive x-ray spectroscopy (EDS; Oxford INCA-xart).
design an innovative reactor for color removal from wastewater and
to determine the optimum factors for color removal by photo- 2.4. Photocatalytic reactor
catalytic process using TiO2 coated on various substrates using
doctor blade coating. Transparent glass, glazed ceramic tile, and The photocatalytic reactor in this work is shown in Fig. 2. It
304 stainless steel sheet are chosen to be substrates because they consisted of a UV light source in a chamber. The chamber was
can be calcined at 500 C. Furthermore, synthetic and actual dye 37.5 100 50 cm3 in dimensions. The UV light source was a 36 W
wastewaters were used in the photocatalytic tests. The wastewater ultraviolet A (UVA) lamp (Silver Light, light intensity of 0.983 mW/
in the batch reactor is continuously flowed by a recirculation pump cm2 at 20 cm) or a 30 W ultraviolet C (UVC) lamp (Philips, light
under UV irradiation. In addition, the composition and morphology intensity of 1.061 mW/cm2 at 20 cm) installed on the top of the
of TiO2-coated materials were analyzed by scanning electron mi- chamber. Inside the UV chamber, there were a magnetic stirrer bar
croscopy (SEM) with the energy dispersive x-ray spectroscopy in a 250-mL beaker, a magnetic stirrer, and a peristaltic pump. The
(EDS) and x-ray diffractometry (XRD). frames in the reactor were made of pieces of angle irons. The pump
was used to circulate the wastewater passing through the TiO2
2. Experimental coated substrate. The TiO2 coated substrate was tiled under water
nozzles on the upper level of the reactor. A slanted acrylic plastic
2.1. Materials gutter with a 15 slope was placed between the TiO2 coated sub-
strate and the beaker in order to return the wastewater that passed
Titanium (IV) n-butoxide (Acros Organics), acetylacetone (ACA; the TiO2 coated substrate back to the beaker.
Carlo Erba Reagents), methanol (RCI Labscan), propanol (RCI Lab-
scan), and polyvinylpyrrolidone (PVP; Mw ¼ 1,300,000, Sigma- 2.5. Photocatalytic color removal of synthetic and actual dye
Aldrich) were used as received without purification. Methylene wastewaters
blue (Sigma-Aldrich) solution (as a synthetic dye wastewater) was
prepared to the desired concentration in deionized water. The For synthetic dye wastewater, methylene blue solution with
K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130 125
Table 1
Characteristics of synthetic and actual wastewaters.
Fig. 1. Photographs of TiO2 coated on (a) glass, (b) ceramic tile, and (c) stainless steel substrates.
Fig. 2. Schematic diagram of the photocatalytic reactor apparatus; A: coated materials, B: gutter, C: 250-mL beaker, D: magnetic stirrer, E: peristaltic pump, F: UV lamp, and G: water
nozzle.
concentration of 5 mg/L was prepared with deionized water rate of 30 mL/min (excepted for the study of wastewater flow rate,
(American Dye Manufacturer's Institute (ADMI) wastewater co- three different flow rates of 15, 30, and 90 mL/min were used.) in
lor ¼ 1235). The coated samples (glass, ceramic tile, and stainless the dark until the full adsorption of dye on TiO2 thin film was
steel) were soaked in the methylene blue solution for 1 h. The batch achieved. After turning on UVA or UVC light, 2 mL of methylene
experiments were carried out with 50-mL dye solutions. Coated blue solution was withdrawn at a regular interval of every 30 min
samples were placed in the reactor and photocatalytic experiments and the concentration (C) of methylene blue was monitored by the
were started. The solution was circulated in the reactor with a flow absorbance obtained from a spectrophotometer at the wavelength
126 K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130
of 664 nm. The initial concentration was assigned as C0. Color was covered with a thin film layer of TiO2 consisted of uniform,
removal (%) was determined using the following equation: sphere-liked TiO2 particles. Separated sphere-liked shape of TiO2
particles could be obtained in this work because PVP was added in
Color removal (%) ¼ (C0 C) / C0 x 100. (2) the precursor solution in sol-gel process. PVP did not react with
TiO2 but covered and separated the growth of gel particles.
Furthermore, the synthetic wastewater was used to test pho- Therefore, after the calcination, uniform sphere-liked TiO2 particles
tocatalyst recycling ability of the coated sample for 20 cycles. could be obtained. Wiranwetchayan et al. (2017) also reported that
For actual wastewater, the wastewater from textile industry in PVP can play an important role in producing spherical nano-
Thailand (ADMI wastewater color ¼ 1080) was used. The main particles. However, the particle size in this work is significantly
composition in this actual dye wastewater was reactive purple. The bigger than that reported by Wiranwetchayan et al. (2017) because
concentration of dye was monitored and color removal was the molecular weight (Mw) of PVP in this work is significantly
determined by the same processes as the synthetic wastewater. higher (1,300,000 in contrast with 360,000). Larger size (in
micrometer size) TiO2 has an advantage of lower health risks
compared with the nanometer-sized ones (Bianchi et al., 2014).
3. Results and discussion This is an advantage of TiO2 in this work if the particles are released
from the substrates to environment. Average diameters of the
3.1. Characterizations of TiO2 thin films-coated on different particles on glass, ceramic tile, and stainless steel were quite similar
substrates (1.16 ± 0.25 mm, 1.13 ± 0.24 mm, and 1.32 ± 0.3 mm, respectively,
calculated from SEM images of 130 particles in each sample).
3.1.1. Surface morphology of TiO2 thin films Cross-sectional images of the coated samples reveal that the
SEM images of three different substrates (i.e. glass, ceramic tile, particles are not round spheres but they are in the shape of
and stainless steels) and the substrates coated by TiO2 are shown in squeezed sphere. This is because of the squeeze of TiO2 at gel state
Fig. 3. It was found that the surface of glass was relatively smooth during the doctor blade coating. The squeezed sphere particles of
however the surfaces of ceramic tile and stainless steel were rough. TiO2 is a uniqueness in this contribution. The average thicknesses of
It is noted that the surface of stainless steel was rougher than that TiO2 films on the surface of glass, ceramic tile, and stainless steel
of ceramic tile. After coating with TiO2, the surface of the samples
Fig. 3. SEM images of different bare substrates: (a) glass, (b) ceramic tile, and (c) stainless steel surface; and the substrates coated with TiO2. Numbers 1e3 refer to surface images of
bare substrates, surface images of TiO2-coated substrates, and cross-sectional images of TiO2-coated substrates, respectively.
K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130 127
sheet were 1.93 mm, 1.90 mm, and 1.03 mm, respectively. Stainless shown in Fig. 5. This is in agreement with the work previously
steel showed a thinner TiO2 film because there is no hydroxyl group reported by Franco et al. (2009), which indicated that less than 20%
on the surface of stainless steel to react with TiO2 (hydrogen of methylene blue (20 mg/L) was degraded under UVA irradiation
bonds). So, some areas of the film can be peeled off. (450-W medium-pressure mercury-vapor lamp) after 120-min
photolysis.
3.1.2. Crystalline structure of TiO2 films Photocatalytic degradation of methylene blue solutions under
XRD patterns of bare substrates (glass, ceramic tile, and stainless UVA irradiation was investigated in all TiO2 coated samples. The
steel) and the coated samples are shown in Fig. 4. It can be seen that solution was circulated with a flow rate of 30 mL/min. From the
all three coated samples contain a characteristic peak of TiO2 experiments, degradation of methylene blue solution on TiO2
anatase phase (2q ¼ 25.4 ). There is no rutile or other TiO2 phases. coated glass, ceramic tile, and stainless steel sheets after 180 min
This anatase phase will provide higher photocatalytic activity than were 98.25 ± 0.29%, 98.34 ± 0.62%, and 18.63 ± 5.72%, respectively,
rutile because of the higher adsorptive affinity of anatase to organic as shown in Fig. 5. Moreover, methylene blue reaction rates
compounds and its lower electron-hole recombination rates calculated from the Langmuir-Hinshelwood kinetic model (Chong
(Sakthivel et al., 2006). et al., 2015) on TiO2 coated glass, ceramic tile, and stainless steel
Crystallite size of TiO2 thin film coated glass, ceramic tile, and sheets were 0.025, 0.027, and 0.001 min1, respectively. The results
stainless steel were 14.11 nm, 17.84 nm, and 20.37 nm, respectively. confirmed that TiO2 was the active photocatalyst under UVA irra-
It is noted that particle sizes were larger than these crystallite sizes diation. When it absorbs energy greater than its energy band gap
because crystallite from the primary particles agglomerated to form from the light source, hydroxyl radicals (OH) are generated on the
the larger particles. The results show that TiO2 coated on glass has surface of TiO2 to degrade the organic compounds as shown in
the smallest crystallite size, which implies that the surface area of Equations (3)e(7) (R is an organic compound) (modified from Le
TiO2 coated on glass should be the highest compared with those of et al., 2012).
the ceramic tile and the stainless steel samples as Raj and
Viswanathan (2009) reported that surface area was found to TiO2 þ hv / TiO2 (e) þ TiO2 (hþ) (3)
decrease with increasing crystallite size. TiO2 coated stainless steel
had the largest crystallite size because stainless steel was a metal. hþ þ R / intermediates / CO2 þ H2O (4)
When it was calcined at 500 C, it had the highest thermal con-
duction compared with those of glass and ceramic tile (Chung, H2O þ hþ/ OH þ Hþ (5)
2001). Therefore, TiO2 crystallize growth rate on the stainless
steel was the highest, resulted in the largest size. OH þ hþ/ OH (6)
3.2. Color removal of synthetic wastewater by photocatalytic OH þ R / intermediates / CO2 þ H2O (7)
process
TiO2 coated on glass and on ceramic tile have better color
3.2.1. Effect of substrate material removal efficiencies than on stainless steel because the crystallite
Before photocatalytic experiments, photolytic degradation size of TiO2 coated on glass and on ceramic tile are smaller than that
(alteration of chemicals by only light without any catalyst) of on stainless steel. The smaller size resulted in higher surface area
methylene blue solution under UVA irradiation was investigated on for photocatalytic activities (Pardeshi and Patil, 2009; Chuangchote
all bare substrates. The solution was circulated with a flow rate of et al., 2009). On the other hand, TiO2 coated stainless steel has no
30 mL/min. From the experiments of 180 min, the photolytic significant effect on color removal of dyes compared with those
degradation of methylene blue on glass, ceramic tile, and stainless coated on glass and ceramic tile because, during the calcination
steel were less than 10% (9.85%, 8.43%, and 8.88%, respectively), as process, Fe2þ ions may diffuse from stainless steel substrate to the
TiO2 thin film and retard photogenerated hole transfer toward the
Fig. 4. XRD patterns of different bare substrates (glass, ceramic tile, and stainless steel) Fig. 5. Color removal of synthetic wastewater (5 mg/L methylene blue solution, 50 mL)
and the substrates coated with TiO2. under UVA irradiation on bare substrates and the substrates coated with TiO2.
128 K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130
Fig. 6. Color removal of synthetic wastewater (5 mg/L methylene blue solution, 50 mL) Fig. 8. Recycle ability of TiO2-coated glass substrate for color removal of synthetic
under UVC irradiation on bare substrates and the substrates coated with TiO2. wastewater (5 mg/L methylene blue solution, 50 mL) under UVC irradiation.
K. Sirirerkratana et al. / Journal of Cleaner Production 215 (2019) 123e130 129
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