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11 SENSORS
11.1 INTRODUCTION
KEYPOINTS
EXERCISES
We use Sensors to sense External Physical Quantities and Actuators to affect or control External
Physical Quantities. Sensors and Actuators are referred to as Transducters, that is a device that
converts one physical quantity into another.
Transducers that convert physical quantities into electrical signals will be used to produce inputs and
will be referred to as Sensors. Transducers that take electrical input signals and control or affect an
external physical quantity will be referred to as Actuator.
Almost any physical property of a material that varies in response to some excitation can be used to
produce a Sensor. Commonly used devices include those whose operation is:
Resistive
Inductive
Capacitive
Piezoelectric
Photoelectric
Elastic
Thermal
We will look the more important terms that describe Sensors and Instrumentation Systems to
quantify their characteristics and Performance.
The Range is the value between the Maximum and Minimum Values of the quantity that the Sensor
can measure
The Resolution/Discrimination is the smallest discernible change in the measured quantity that the
Sensor is able to detect. It is usually expressed as a percentage of the Range.
The Error is the difference between a measured value and its true value. Errors may be:
Random Errors, they produce Scatter within repeated readings. They can be reduced by
taking the average of these repeated readings
Systematic Errors are caused by factors such as Mis-Calibration.
11.2.4 ACCURACY, INNACCURACY AND UNCERTAINTY. PAG 3/21
The Accuracy describes the maximum expected error associated with a measurement (or a Sensor)
and may be expressed as an absolute value or as a percentage of the Range of the System.
The Precision measures the lack of Randome Errors (Scatter) produced by a Sensor or Instrument.
Devices with high precision will produce repeated readings with very little spread. Figure 11.1 shows
the performance of 3 different sensors where it can be seen the differences between Precision and
Accuracy
If the Output of a Sensor is linearly proportional to the quantity being measured, the Sensor will be a
perfectly linear device.
The Sensitivity measures the change produce at the output for a given change in the quantity being
measure.
11.3 TEMPERATURE SENSORS. PAG 4/21
A simple binary output to indicate that the temperature is above or below some threshold
value, like the Thermostat
A temperature measurements to be made
Resistive Thermometers measure the temperature using the variation of the Resistance R of a piece
of metal since this changes with the Temperature, such devices as Platinum Resistance
Thermometers PRTs. Figure 11.2 shows examples of Resistive Thermometers
Thermistors measure the temperature as the Resistive Thermometers do giving much improved
sensitivity. However, they are Non-Linear. Figure 11.3 shows typical Thermistors.
11.2.3 PN JUNCTIONS. PAG 5/21
A PN Junction is a Semiconductor Device that has the properties of a Diode. The Diodes conduct
electricity in one direction (The Diode is Forward-Biased) but opposes the flow of electricity in the
other direction (when the Device is Reverse-Biased). For more information, see Chapter 16
Semiconductors and Diodes
Sensor for measuring light intensity fall into two main categories:
Light falling on a PN Junction produces a voltage and can be used to generate power. Photodiodes
can be used to measure light intensity, since the Output Voltage produced depends a not related
linearly of light falling on them. Figure 11.5(a) shows an example of a Photodiode Light Sensor
11.4.2 PHOTOCONDUCTIVE. PAG 6/21
There are 3 kind of Light Sensors which can be used as Photoconductive Sensors:
Strain Gauge are a rectangular piece of uniform electrically conducting material whose Resistance
between opposite faces is proportional to the distance between the faces and inversely proportional
to its cross-sectional area. Strain Gauge use those two principles to measure the force applied to it
since the shape of it will change with it. Figure 11.6 shows a typical Strain Gauge device.
Piezoelectric Sensors are built with Piezoelectric Materials which have can generate a non
proportional Electrical Ouput Signal to the applied force.
Displacement or Position may be sensed using various methods: resistive, inductive, mechanical and
optical techniques.
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Tacho-generator can be used to measure rotational speed and Radars use the Doppler Effect to
measure linear motion.
Sound represents variation in air pressure, the objective of the microphone is to measure these
variations and to represent them by some form of electrical signal as the Figure 11.14 shows
Carbon Microphones are composed by a Diaphram that detects sound waves which form one side of
an enclosure containing Carbon Particles. These carbon particles are striked by the sound waves,
being compressed to a greater or lesser degree and thus affecting their resistance.
Capacitance Microphones operate the same way that Carbon Microphones using a variation in
Capacitance rather than Resistance.
11.8.3 MOVING-COLL MICROPHONES. PAG 16/21
Moving-Coil Microphones are the most common form of microphone. They consist of a permanent
magnet and a coil connected to a diaphragm. Sound waves move the diaphragm which causes the
coil to move with respect to the magnet generating an electrical signal.
The Piezoelectric Force Sensor can also be used as microphone. The diaphragm is made of a
piezoelectric material which is distorted by sound waves producing electrical signal.
Sensor Interfacing are a relatively simple Circuitry required to generate the Output of one device
compatible with the Input of another device.
One way of converting a changing resistance into a changing voltage is to use the sensor in a
Potential Divider Circuit, as illustrated in Figure 11.15(a), where R(s) represents the variable
resistance of the sensor
The Constant current I comes from some external Circuity. This Circuits are called Constant Current
Sources.
Switches have two contacts, which are connected electrically when the switch is in one state (the
closed state) and disconnected (or open circuit) when the switch is in the other state) as Figure
11.17(a) shows where a binary electrical signal is generated by adding a voltage source and a
resistance. When the switch is closed, the Output Voltage Vo is connected to the 0 Volts. When the
switch is open, the Output Voltage is connected to the V Volts.
Switch Bounce is a problem of Switches that it tends to bounce as Figure 11.17(b) shows
This problem can be tracked using computer software techniques in system that incorporate
microcomputers. Other solution is to use Opto-Switch Sensor. They do not produce Bounce Switch.
Sensor that change their Capacitance C or Inductance L in response to external influences require
Alternal Current AC Circuitry. We will leave further consideration of such circuits until later.
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Some Sensors produce an Output Voltage or Output Current that is related to the quantity
being measured
Other Sensors change their physical attributes, such as Resistance R, Capacitance C or
Inductance, in response to changes in the measured quantity.
Interfacing Circuitry may be required with some sensors to produce a signal in the desired
form
Some sensors produce an output that is linearly related to the quantity being measured
Other devices are non-linear in operation