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Review Article

International Journal of Global Advanced


Materials & Nanotechnology
Nanotechnology: Innovative Applications in the Oil
& Gas Industry
Fakoya MF1,2*, Patel H1,2 and Shah SN1,2,3,4

Well Construction Technology Center, The University of Oklahoma, USA


1

2
Mewbourne School of Petroleum & Geological Engineering, The University of Oklahoma, USA
3
Emeritus Professor, The University of Oklahoma, USA
4
Shell Chair Professor, Pandit Deendayal Petroleum University, India

Correspondence: Fakoya MF, Mewbourne School of Petroleum & Geological Engineering, The University of
*

Oklahoma, 100 E. Boyd, SEC-1210, Norman, OK 73019, USA, Tel: +14058850310; E-mail: feyifakoya@ou.edu

Received: Sept 20, 2017; Accepted: Dec 12, 2017; Published: Jan 02, 2017
Abstract
Many research efforts are being directed towards the unlocking of immense and diverse benefits of nanotechnology
in the oil and gas industry. Mainly, the research efforts have been through the usage of various nanoparticle types and
sizes. Nanoparticles exhibit unique properties due to their huge surface area and highly activated particle surface.
Nanoparticles can be deployed in different fluid systems to facilitate new applications, alternative methodologies,
and reinforcement of existing technologies as reported in literature. Most of the earlier studies have revealed some
interesting applications of non-metallic nanoparticles, and recently, researchers have presented innovative usages of
metallic and para-magnetic nanoparticles. Depending on the type and size, nanoparticles have been observed to alter
various fluid and petrophysical properties as well as molecular level physico-chemical processes − base fluid viscosity,
filtration loss control, fines migration control, foam or emulsion stability, interfacial tension, thermal upgradation of
heavy oil etc. Currently, nanoparticles have been identified to have potential applications in almost all disciplines of
the oil and gas industry such as exploration, drilling, logging, hydraulic fracturing, formation damage, enhanced oil
recovery, ex-situ upgrading of oil shales/bitumen etc. This paper aims to provide an overview of the major applications
of nanoparticles, their potential benefits, and associated economical and/or technical challenges and solutions. The
authors will also highlight some of the latest developments and ongoing research to identify promising areas for
future research. Overall, this study is intended to serve as a useful guide for both researchers as well as practicing
professionals in the oil and gas industry.
Keywords: Nanotechnology; Oil and gas; Exploration; Drilling fluids, Hydraulic fracturing fluids; Enhanced oil
recovery; Formation fines migration; Cementing; Heavy oil recovery

Introduction nanotechnology, various types of nanoparticles (NPs)


exist which are mainly classified as fullerences, graphene,
Nanotechnology describes the design, production, carbon nanotubes, quantum dots, polymeric particles,
and usage of substances at the nanometer (nm) level. metallic, and metal oxides [1]. In the context of current
These substances, with their dimensions in the order oil and gas applications, there are mainly three types of
of 1-100 nm, are called nanoparticles. In the field of NPs – (i) metallic and metal oxides NPs, (ii) organic NPs,

Int J Glo Adv Mat, 1(1):16-30 (2018) 16


and (iii) inorganic NPs [2]. Inorganic nanoparticles by definition are compounds
that lack carbon. One such compound is silica which is
Metallic or metal oxides NPs are made of alkali metal, abundant in nature and has found several applications in
alkaline metal earth, transition metals, lanthanides, and oil and gas. Majority of the applicationsare in enhanced
actinides. They are typically more expensive than the oil recovery, minimizing water invasion in shale, filtration
nonmetallic NPs. The metallic NPs are synthesized using and rheology control, foam and emulsion stability, and
one of the four methods – (i) reduction of metal salt drag reduction in porous media [6]. In addition to silica,
precursors, (ii) electrochemical synthesis, (iii) reduction nano-structured zeolite can also be a potential agent for
of organic ligands in organometallic precursors, and (iv) use in oil and gas. It has been used as adsorbent and
metal vapor chemistry. Among these, the first one (Figure catalyst in the downstream industry but can be employed
1) is the most commonly used manufacturing process. in reservoir application because of its ion exchanging
Metal oxide NPs, on the other hand, are fabricated using nature. Nano sensors, nano-sized colloidal dispersion
two types of methods – liquid to solid and gas to solid gels (CDG), polymer NP, polymer coated NP, ceramic
phase transformation. Detailed review on fabrication of NP etc are some of the popular inorganic NPs being
metal and metallic oxide NPs are provided [3]. investigated for application in the upstream petroleum
industry.
According to the guidelines of electronegativity
differences, metal and their oxides are always considered Following sections provide overview of some of the
as polar and hydrophilic [4]. Because of their unique latest development in applications of above mentioned
physical and chemical characteristics, they have found NPs. For the sake of reader’s convenience, the discussion
applications in almost all areas of oil and gas E&P business. is categorized based on various areas of upstream oil and
Nanoparticles of iron and its oxides have unique magnetic gas industry.
properties and have found various applications such as
in sensors, imaging, and data storage. Ferro nano-fluids Exploration and Reservoir Characterization
also known as ‘smart-nano fluids’ have been employed in & Monitoring
drilling and reservoir management applications – mainly
Exploration of oil and gas is the riskiest and one of the
for interfacial tension (IFT) reductions or intelligent
most expensive aspects of the business. Currently used
tracing. Aluminum oxide (Al2O3) has been identified
sensing tools or techniques such as seismic and logging are
to be a good agent for reducing viscosity and altering
not perfect yet. Because of the smaller size, nanoparticles
wettability in EOR applications [2]. Copper and nickel
have the ability to migrate through the subsurface porous
oxide NPs have mainly been investigated for application
media. Furthermore, their size dependent unique optical,
in heavy oil recovery. Recently, researchers have also
magnetic, electrical, physical, and chemical properties
identified other metal oxide NPs such as MgO, SnO2, TiO2,
make them suitable for application in exploration activity.
ZnO, and ZrO2­­ to have potential applications in enhance
One of the widely investigated applications is reservoir
oil recovery pending further investigation.
mapping. Paramagnetic NPs can be employed to identify
and monitor immiscible fluids distribution. One of the
Organic nanoparticles are carbon containing
earlier attempts of using ferro-fluid and guiding it through
compounds such as fullerene materials, carbon
porous medium under influence of a magnetic field
nanoparticles, graphene, graphite nanopowder,
were made by Moridis et al. and Oldenburg et al. [7,8].
carbon nanotubes (CNT) etc. Carbon NPs can be used
The concept was based on tracers used in blood flow
with different coatings in EOR application [5]. Carbon
for medical diagnostics. Nanoparticles can be designed
nanotubes (CNT) have unique combination of strength
to be preferentially adsorbed at oil-water interface or
and flexibility along with electrical features. This has led
dispersed in one of the fluid phases. These paramagnetic
researchers to consider it in fabrication of composite
NPs, when exposed to an external magnetic field, would
cables and electronics for application in harsh pressure
create fluctuations in the fluids interface and also
temperature conditions. Additionally, carbon nanotubes
generate pressure waves [9]. The concept is graphically
can also be used to greatly enhance various fluid
presented in figure 2. Another recent application includes
properties. To date, limited research has been conducted
use of superparamagnetic iron oxide (SPIO) NPs as a
to identify potential oil and gas applications of these
contrasting agent for NMR logging [10]. The contrast is
organic nanomaterials.
achieved by NPs via shortening of the T2 relaxation time of
NMR. These NMR nanosensors enable NMR relaxometry

Int J Glo Adv Mat, 1(1):16-30 (2018) 17


Figure 1: Metal salt reduction process – the most Figure 4: Fluid loss profile of Blend-A nano-fluid before/
commonly used technique for fabricating metallic after optimization [17].
nanoparticles (source: [3]).

Figure 5: Plugging effect in Atoka shale (adapted from


[25] by [27]).
Figure 2: Schematic of water-ferrofluid interfacial
movement under magnetic field [9].

Figure 6: Recovery factor at different injected pore


volumes [40].
Figure 3: Detection of (a) downhole hydrocarbon [11]
and (b) H2S [12] (Image source: [3]).

to be performed directly inside the formation, at the well Another interesting application of nanotechnology
or in a fluid sample. Moreover, since these NPs remain in reservoir characterization and monitoring is use of
adsorbed at the fluid interface, they can also be used for nanomaterials based sensors. For example, Hwan et al.
monitoring purpose as reservoir is being produced. [11,12] developed “nanoreporters” to detect underground

Int J Glo Adv Mat, 1(1):16-30 (2018) 18


Figure 7: Oil recovery during water flooding and nano- Figure 10: Illustration of concept of in-situ heavy oil
fluid injection [50]. upgrading by introducing nanoparticles during SAGD
process [97].
hydrocarbon and H2S content. As shown in figure 3a, the
triheptylamine (THA) – probe molecules are attached to
a polymer chain and then it is mounted on carbon black
nanoparticle. This assembly is now called a nanoreporter.
The nanoreporter would travel through the formation
and probe molecules would be released wherever it
detects hydrocarbon. The amount of hydrocarbon can
be determined by quantitatively analyzing the leftover
probe molecules on recovered nanoreporter. The same
concept can be used for detecting H2S (figure 3b) or any
other chemical specie(s).

Another innovative application of nanotechnology


is nanologging. The concept of using nano-robots for
Figure 8: Effluent turbidity of proppant beds [64].
formation evaluation was introduced by Singh and
Bhat [13]. These robots can be circulated using mud
circulation system eliminating the need for wireline or
tubing conveyance. These nanorobots are equipped with
driving mechanism, nanosensors for measurement and
information gathering, microcomputer for processing the
data, and transmitters. This is still in the concept phase and
will require extensive research and development work to
overcome several challenges associated with fabrication,
integration of different components, programming, co-
ordination, transportation, etc.

Drilling and Hydraulic Fracturing Fluids


The experimental work of Ponmani et al. [14] revealed
that the addition of nano-fluids of CuO and ZnO to water-
Figure 9: Variation of initial and final setting times with based muds could be used to improve the thermal,
nanoparticle concentration [76]. electrical, and filtration properties of these drilling
fluid systems. The sizes of these nanoparticles were
less than 50 nm, and they were deployed in different

Int J Glo Adv Mat, 1(1):16-30 (2018) 19


base fluids (xanthan gum, polyethylene glycol, and 0.058, 0.24, and 0.4% wt. The fluids were tested within a
polyvinylpyrrolidone), at concentrations of 0.1-0.5% wt., temperature range of 75 to 175°F, and interesting results
to form the nano-fluids. Based on the work of Amanullah that displayed the potential application of nanotechnology
et al. [15], nanomaterials can be used to develop were documented. Besides, the detrimental effect of
enhanced fluid systems with thin and tight mud cake. nanotechnology above certain concentrations was also
Besides, the rheological and filtration properties of these documented.
fluid systems will be improved. In the experimental work
of Amanullah et al. [15], different water-based nano- In the work of Ko et al. [21], the use of magnetic
fluids were prepared using three commercially available nanoparticles was shown to be effective in removing
nanoparticles at 0.5 ppb (0.14% w/w). The nano-fluids residual polymer (that were introduced during polymer
displayed better viscous properties compared to the flooding) from produced water. Also, Crews and Huang
bentonite mud. The filtration results showed that no spurt [22] showed that use of nanoparticles with surfactant in
loss was recorded for the nano-fluids. Thin and tightly brine that contains internal breaker will help in removing
packed mud cakes were generated by the nano-fluids. polymer residue from hydraulic fractures. According
Furthermore, the laboratory experiments of Mahmoud to Crews and Huang [23], the internal breakers were
et al. [16] showed that ferric oxide nanoparticles could trapped in the thread-like micelles (TLM) that makeup the
assist in the formation of low-thickness filter cake pseudo-filter cake, and also, in those that leaked into the
(with improved filtration properties) when dispersed formation. The experimental work of Crews and Huang
in bentonite-based drilling fluids. The nanoparticle [22] required the loading of flow cell with different sizes of
concentrations considered for the experiments were 0.1, sand proppants. For these tests, a mixture of 3% KCl brine,
0.3, and 1% wt. 0.072% wt. Cx40 nanoparticles, 1 and 3% wt. gel-forming
surfactant, and 0.18 and 0.25% wt. polymer breaker E-21
Fluid loss properties can be enhanced in surfactant- was used as the remedial cleanup fluid. Results of the
based fluids (SBF), polymeric fluids, and SBF-polymeric fluid particle park flow tests (i.e. flow tests through particulate
blends using nanotechnology [17]. Silica nanoparticles media) indicated a considerable resistance to flow (even
of size 20 nm and concentrations of 0.058, 0.24, and at low surfactant concentration in high-permeability
0.4% wt. were used. Promising filtration results were medium). The internal breaker was efficient because
achieved at different silica nanoparticle concentrations. the viscosity of effluent collected after post-flush was
Blend-A (75% vol. of surfactant solution plus 25% vol. of water-like. This was attributed to the degradation of TLM
polymeric solution) nano-fluid was selected as the best, structure by the internal breaker and removal of more
and optimization revealed a cost reduction of 96.6% at polymer residue. Furthermore, the laboratory and field
0.002% wt. nanoparticle concentration compared to the results of McElfresh et al. [24] revealed the ability of
initial recommendation of 0.058% wt. for this fluid. The fluids containing nanosilica in stimulating damaged wells
result of the optimization is presented in figure 4. Authors through the removal of skin damage caused by paraffin
attributed the improved results to the formation of a low blocks and polymer-based filter cake.
permeability and porosity filter cake. Srivatsa and Ziaja
[18] used colloidal silica nanoparticles at concentrations According to Sensoy et al. [25], nanoparticles can
of 10, 20, and 30% wt./wt. to study the usefulness of be added to water-based muds for the purpose of
nanotechnology in fluid loss control, and they confirmed reducing water invasion in shale. The tiny pore throats
that colloidal silica nanoparticles facilitated an enhanced of shale can be penetrated by carefully selected
filtration performance in polymer-surfactant blend. nanoparticle sizes [26]. Shale is sedimentary rock that
Also, Javeri et al. [19] stated that a more continuous and contains clays, quartz, silicate, and carbonate minerals
integrated filter cake will be formed in a drilling fluid in in varying amounts. Mainly, the type of clay in a shale
the presence of silicon nanoparticles. They validated their formation will dictate the amount of water that will be
claim through filtration experiments by achieving a 34% absorbed; so, wellbore stability is a major concern. In the
reduction in filter cake thickness in the mud sample that experimental studies of Sensoy et al. [25], Atoka and Gulf
contained silicon nanoparticles. Additionally, Fakoya and of Mexico (GOM) shales were used. A 3% brine solution,
Shah [20] investigated the application of nanotechnology and nano-fluid samples containing 20 nm nanosilica at
on the rheological properties of SBF, polymeric fluids, and concentrations of 5, 10, 29, and 40% wt. were prepared.
SBF-polymeric fluid blends. In their experimental work, During pressure transmission, fluid samples were
20 nm silica nanoparticles were used at concentrations of allowed to flow over the top and bottom faces of the

Int J Glo Adv Mat, 1(1):16-30 (2018) 20


shale samples. Shorter pressure transmission through attributed to carbon nanoparticles retention on core
the shale sample was observed when the fluid samples surfaces owing to the effect of ionic strength and divalent
contained nanosilica compared to 3% brine solution. A ions. A high ionic strength causes the shrinkage of the
shorter pressure transmission indicated that the shale double layer of charged particles in aqueous suspensions,
pore throats were plugged by nanosilica. One of the thus, their repulsive capability is reduced [5,32]. Higher
results of their experiments is shown in figure 5. The breakthrough values were observed with surface-treated
reduction in water invasion that was documented in the carbon nanoparticles, and these could be interpreted as
experimental work of Sensoy et al. [25] was confirmed minimal retention. The surface modification served as a
by Young and Friedheim [27]. In the laboratory work of shield for the carbon nanoparticles, and hence, hindered
Young and Friedheim [27], several experiments were charge interaction. Similarly, Rodriguez et al. [33]
performed on many shale samples using a water-based studied the transportation of nanoparticle dispersions
drilling fluid containing silica nanoparticles. Better in low-permeability limestones, and moderate- to
performance in terms of fluid loss control, fluid rheology, high-permeability sandstone cores. Nano-fluids made
lubricity, and shale stability were achieved with the nano- with 5 and 20 nm silica nanoparticles (surface-treated
fluid. Moreover, Riley et al. [28] conducted research with polyethylene glycol) were used for the flooding
that was similar to that of Young and Friedheim [27]. experiments performed with sandstone and limestone
For the experiments, a Shale Membrane Test (SMT) cores. A data logger system was used to measure the
was developed to evaluate the plugging capability of pressure drop during flooding experiments. The pressure
nanosilica. In one of their results, Atoka shales showed measurement was useful in determining an apparent
a reduction in permeability (or, an increase in plugging viscosity of dispersion. Results supported the conclusion
ability) with increasing silica nanoparticle concentration. that concentrated dispersions of surface-treated
Also, the results of Agrawal et al. [29] showed that silica nanoparticles can be transported through reservoir rocks
nanoparticles have the capacity to stabilize clay, and of different permeabilities with minimal retention on pore
suppress its swelling. The experimental investigation walls due to reversible adsorption. Reversible adsorption
of Boul et al. [30] demonstrated that the addition of can be explained as a situation where nanoparticles
functionalized nanosilicas to water-based drilling fluids that were initially clung to the pore walls, by weak van
helped in achieving a better shale inhibition. Taraghikhah der Waals attraction, were later released by Brownian
et al. [31] also demonstrated that the dispersion of silica diffusion [33]. Yu et al. [34] investigated the adsorption
nanoparticles in water-based drilling fluid could deliver a and transportation of silica nanoparticles in sandstone,
better shale inhibition and wellbore stability. dolomite, and limestone. Their findings revealed the ease
of transporting silica nanoparticles through sandstone
Enhanced Oil Recovery (EOR) core, but, a slight adsorption was observed with limestone
core. For the dolomite core flooding, a high nanosilica
The transportation of colloidal dispersion in reservoir
recovery was reported. Also, Zhang et al. [35] conducted
rock is difficult [5]. The difficulty is attributed to their
flood experiments to investigate the transportation of
retention on reservoir walls, and this prevents them
nanoparticles in porous media. Moreover, the transport
from reaching target locations in the reservoir. Though,
and retention properties of aqueous dispersions of
nanoparticles can pass through the pore throats because
paramagnetic nanoparticles in reservoir rock were
they are small; but, their deliverability at the deep
investigated in the experimental work of Yu et al. [36].
target locations where oil exists is questionable. This
Surface treated paramagnetic iron-oxide nanoparticles,
deliverability concern needs to be addressed before
at concentrations of 0.1-10% wt., were used for the core
any potential application in EOR can be discussed. For
flood experiments. Additionally, some mathematical
the laboratory work of [5], the transport and retention
modeling work has been reported to facilitate the
properties of carbon nanoparticles (with/without surface
understanding of nanoparticle transportation in porous
treatment) through dolomite and sandstone cores were
media [37-39].
studied at high salinity. Dolomite is positively charged
due to its large quantity of divalent ions of calcium and
Ehtesabi et al. [40] used TiO2 nanoparticles in
magnesium (Ca2+ and Mg2+). Conversely, sandstone is
core flood experiments for the purpose of studying
negatively charged owing to its large silica content [5].
their transportability and mechanism of oil recovery
The core flood experiments, in the presence of carbon
enhancement. The transport study indicated that
nanoparticles without surface treatment, showed a
some TiO2 nanoparticles were deposited in the core
delayed nanoparticles breakthrough. The delay was

Int J Glo Adv Mat, 1(1):16-30 (2018) 21


plugs during flooding. This deposition resulted in and Torsæter [45] investigated the effect of initial rock
wettability alteration (from oil-wet to water-wet) of the wettability on EOR process. Nano-fluids were prepared
surfaces of the plugs, and thereby caused an increase with fumed hydrophilic silica nanoparticles (average size:
in oil recovery (with the highest recovery factor of 55% 7 nm) at concentration of 0.05% wt. For the core flood
achieved at 0.01% TiO2 nanoparticle concentration) as experiments, the silica nano-fluids were used within a
shown in figure 6. Esfandyari Bayat et al. [41] probed temperature range of 25 to 80oC on core samples from
the effectiveness of metal oxide nanoparticles on EOR Berea sandstone. Rectangular and transparent quartz
in porous media at different temperatures (26, 40, 50, plates formed the solid substrates when determining
and 60oC). The metal oxide nanoparticles used in their the wettability behavior. Observation showed that
experiments were aluminum oxide (Al2O3), titanium the wettability of cores and quartz plates turned from
dioxide (TiO2), and silicon dioxide (SiO2) with sizes of water-wet to oil-wet. Silica nano-fluids proved effective
40, 10-30, 20 nm respectively. The nano-fluids were in reducing the residual oil saturation, and also, they
prepared by dispersing the nanoparticles in deionized increased the displacement efficiency. In their work,
water at concentration of 0.005% wt. The nano-fluids Ogolo et al. [46] dispersed aluminum, silica, nickel, and
were injected into the porous media that was created iron oxide NPs in water and diesel based carrier fluids
with limestone grains. The displacement tests, at the and noted up to 30% increment in oil recovery. They
different temperatures, showed that nanoparticles have concluded that aluminum oxide reduces viscosity and
the capacity to increase oil recovery; but better results silicon oxide contributes in rock wettability alteration.
were achieved with Al2O3 and TiO2 nano-fluids compared They also reported that not only type of NP but carrier
to SiO2 nano-fluids. Alomair et al. [42] performed fluid or dispersing agent also determine whether NPs
core flood experiments with nano-fluids to assess the would positively affect recovery or negatively. Tarek [47]
recovery of heavy oil from Berea sandstone cores. The also conducted core flooding studies and used nanofluids
materials used for nano-fluids preparation were treated made of aluminum, silicon, and iron oxide. It was reported
formation water of 3% wt. salinity, and nanoparticles of that using mixture of NPs instead of a single NP can yield
aluminum oxide, nickel oxide, silica, and titanium dioxide. additional recovery of 8 to 20%.
Nanoparticles of aluminum oxide and silica promoted
the recovery of more oil compared to that of nickel oxide Salem Ragab and Hannora [48] probed the ability of
and titanium dioxide. The superiority of aluminum oxide SiO2 and Al2O3 nanoparticles in improving the recovery
and silica nanoparticles was ascribed to their tendency of oil. These nanoparticles were investigated through
to facilitate a lower interfacial tension. Ultimately, the flooding experiments at concentrations of 0.1, 0.5, and
highest incremental oil recovery was observed when a 1% wt. They found SiO2 nanoparticles, at concentration
mixed nano-fluid of aluminum oxide and silica was used of 0.5% wt., as the effective solution because a recovery
at 0.05% wt., and at low salinity. factor of 81% was achieved. Also, Ye et al. [49] studied
the effect of nanotechnology in polymer flooding for
Mohajeri et al. [43] used zirconium oxide (ZrO2) EOR application. The nano-fluid used was a combination
nanoparticles with surfactants to investigate their of acrylamide, acrylic acid, and nanosilica functional
efficiency in heavy oil recovery. The ZrO2 nanoparticles, monomer (prepared with nanosilica of 10 to 20 nm size
with average size of 14 nm, were prepared using the sol- range). Fluids characterization was done with infrared
gel method. The flooding experiments revealed that the and 1H NMR (Proton Nuclear Magnetic Resonance)
addition of nanoparticles to surfactant solutions lead to an spectroscopy, elemental analysis, and scanning electron
increase in oil recovery. Partially hydrophobic nanosilica, microscope. Berea sandstone cores were used for the
hydrophilic fumed silica, and an anionic surfactant was flooding experiments at 65oC. The nano-fluid displayed
used by Zargartalebi et al. [44] to investigate the effect a better mobility control compared to the fluid without
of silica nanoparticles on surfactant flooding. A captive nanosilica functional monomer. Also, it enhanced
drive instrument was employed for interfacial tension the recovery of oil by up to 20.1%. Additionally, the
measurements, and unconsolidated sandstone sand laboratory work of Roustaei et al. [50] was directed
packs were deployed for the flooding experiments. at studying the usefulness of modified nanosilica in
The results demonstrated the enhanced oil recovery enhancing oil recovery from light and intermediate oil
potential of silica nanoparticles during surfactant reservoirs. The core plugs were from sandstone, and the
flooding, with higher improvement in efficiency recorded brine composition used was 5% wt. Silica nanoparticles
with the partially hydrophobic nanosilica. Hendraningrat caused a reduction in interfacial tension, and also, oil

Int J Glo Adv Mat, 1(1):16-30 (2018) 22


phase contact angle measurements revealed that the that ranged from 0.1 to 10% wt. The stability of emulsions
rock wettability changed from water-wet to oil-wet. A was tested, and it was found that the silica-stabilized
higher recovery was achieved with the light oil reservoir toluene-in-water emulsions were the most stable. Column
cores as depicted in figure 7. Oil recovery enhancement flood experiments were performed with toluene-in-water
was attributed to the reduction in interfacial tension, and emulsions in a glass-bead pack, and observation showed
wettability alteration. the existence of a sharp emulsion-bank front (this is a
vital requirement for sweep efficiency). Espinoza et al.
According to Khambharatana et al. [51], oil/water [60] used 5 nm surface-treated silica nanoparticles, in the
emulsions find application as mobility control agents in range of 0.05 to 1% wt., to generate stable CO2 foams for
enhancing the displacement efficiency of viscous oil. The EOR applications. Also, Yu et al. [61] presented a process
use of emulsions for EOR applications is still limited due for generating stable CO2 foam with silica nanoparticles.
to stability issue that arises with emulsions stabilized by Besides, the effect of brine concentration, pressure, and
colloidal solid particles. The fact that the transportation of temperature on CO2 foam generation was investigated.
colloidal solids is mostly terminated after a short distance
into oil reservoirs raised this stability issue. Good sweep Formation Fines Migration Control
efficiencies cannot be achieved when stability issues exist.
The movement of formation fines to near wellbore
Singh and Mohanty [52] stated that the stability of foam is
region during production from hydrocarbon reservoirs
possible in porous media. The laboratory work of Emrani
is a normal experience. This movement leads to the
and Nasr-El-Din [53] involved the use of SiO2 (size: 100 and
plugging of formation pores, and eventually, reduces
140 nm) and Fe2O3 (size: less than 50 nm) nanoparticles
the production rate. According to Tiffin et al. [62], the
in stabilizing CO2 foam. The CO2 foam was prepared by
unconfined particles found in sandstone pore spaces
mixing CO2 gas and alpha olefin sulfonate (AOS) solution.
are mostly smaller than 37 microns. Thus, their passage
Nanoparticle concentrations of 0.1, 0.2, and 0.3% wt.
through a 400 U.S. mesh screen size will be easy, and
were used for foam stability investigation. In the work of
the consequence will be screen erosion and production
Khajehpour et al. [54], silica nanoparticles dispersed in
pump damage. Ogolo et al. [63] indicated that Al2O3
surfactants were used to stabilize foam. Manan et al. [55]
nanoparticles could delay the movement of fines in sand
showed the effect of different nanoparticle types and
at relatively high flow rates. Additionally, other few studies
concentrations on CO2 foam stability. Aluminum oxide,
have also highlighted the usefulness of nanoparticles in
copper oxide, silica, and titanium dioxide nanoparticles
formation fines migration control [63-70]. The proppant
were used for the displacement tests at concentrations
pack tests of Huang et al. [64] involved the addition of
of 0.1, 0.3, 0.5, and 1% wt., respectively and at room
nanoparticles in slurry form to viscoelastic surfactant
temperature and pressure. All nanoparticles stabilized
fracturing fluid and proppants. Different type and
CO2 foam; however, aluminum oxide nanoparticles
concentration of fines solutions were flowed through a 12
presented the best results.
inches long proppant-pack that was inserted in an acrylic
tube that had 100 mesh screen placed at its bottom. A
The investigation of the stability of emulsions and
clean filtrate exited the proppant-pack which signified the
foams stabilized by silica nanoparticles is needed to
capturing of fines by the nanoparticle-treated proppants.
support their potential application in EOR. Research has
The result of effluent turbidity test, shown in figure 8,
established that emulsions stabilized by nanoparticles
revealed high turbidity values for a non-treated proppant
can travel long distance in oil reservoirs [56,57]. Unlike
bed compared to a nanoparticle-treated one.
colloidal solids, the small size of nanoparticles permits
their easy passage through the pore throat of reservoir
Cementing
formation [58]. Thus, nanoparticle-stabilized emulsions
are finding applications in EOR. The study of emulsions Cementing is an important part of oilfield operations,
stabilized by surface-coated silica nanoparticles was especially for providing mechanical support, sealing, and
reported by Zhang et al. [59]. The stability was possible protection from corrosive fluids [71,72]. Atashnezhad et
for months, and at elevated temperatures. Zhang et al. al. [73] revealed the potential of barite nanoparticles in
[56] involved the use of aqueous suspensions of 5 and 20 reducing cement fluid loss. The barite nanoparticles were
nm surface-treated silica nanoparticles, toluene, hexane, produced by using a high-energy ball milling grinder
decane, mineral oil, and crude oil. The oil/water emulsions which crushed normal barite powder. The size range
were prepared with silica nanoparticles at concentration of barite nanoparticles, from transmission electron

Int J Glo Adv Mat, 1(1):16-30 (2018) 23


microscope (TEM), was 19.6-46 nm. Also, the nanoparticle enhanced recovery at a decreased cost. Some researchers
concentrations used for the experiments were 1, 3, and [86,89,90] have reported improvement in efficiency of
5% by weight of total slurry. Nanosilica has shown the electromagnetic heating of heavy oil reservoir in presence
ability to improve the early strength development, final of iron oxide nanoparticles.
compressive strength, and fluid loss characteristics of
cement [74]. Besides, it facilitated the possibility of a wide Moreover, NPs have also been observed to improve
temperature application. Further, their work revealed the the quality of produced fluid. In addition to decreased
compatibility of nanosilica with other cement additive viscosity, NPs can also enhance API gravity, and reduce
composition, and hence, promoting the design of carbon residue (MCR), sulfur, and nitrogen content
tailored cement properties. The acceleration of cement [91]. Reader can refer to [91] for latest development,
hydration, in presence of nanosilica and silica fume, has opportunities, and challenges involved in nanoparticles
been reported in cement pastes [75]. Senff et al. [76] application in heavy oil in-situ upgradation and recovery
mixed amorphous nanosilica with cement pastes and enhancement.
mortars, and they investigated their effect on the fresh
(initial) properties of the mixtures. When compared to Most of the research so far has been focused
the samples without amorphous nanosilica, lower values on application of NPs in thermal heavy oil recovery
were recorded for the spread, setting time, and the techniques (> 250-300ºF). Very limited work has been
time to reach maximum temperature. For example, the done to identify potential application of NPs in cold
setting time variation with nanoparticle concentration heavy oil production. Few recent studies [85,89,92], have
is presented in figure 9. The potential of nanosilica as confirmed that nanoparticles can alter heavy oil viscosity
hydration accelerator in oilwell cement (API class H) at even at room temperature. Shokrlu et al. [85] observed
low temperature (59oF) was examined by Pang et al. [77]. heavy oil viscosity alteration by copper, iron, and nickel
Silica nanoparticles in the size range of 4 – 6 nm and NPs. They observed maximum viscosity reduction of 10%
those with higher aspect ratios were found to be the most with the heavy oil sample from Canada having viscosity
beneficial accelerator. Jo et al. [78] prepared a concrete of 8492 cP at room temperature. Srinivasan and Shah
with chemically synthesized nano-cement (contained [92] employed copper oxide nanoparticles and observed
nanosilica and an alumina source) which produced a high viscosity reduction of up to 20-30% with the crude oil
compressive strength after a few days of curing. sample having viscosity of approximately 600 cP at room
temperature. The low temperature viscosity alteration by
Heavy Oil Recovery nanoparticles can mainly be attributed to molecular level
physico-chemical reactions such as Ostwald ripening
Use of nanoparticles in improving heavy oil recovery is
process, coordination reaction, exothermic chemical
not new. Clark et al. [79] conducted first comprehensive
reactions, and weakening of hydrogen bond [93].
experiments to examine the effects of nanoparticles
in improving efficiency of steam stimulation
Patel and Shah in a soon to be published work have
technique of recovering heavy oil. They attributed
investigated the effects of nanoparticles on extra heavy
the enhanced recovery to catalytic effect of NPs in
crude oil samples having viscosity in excess of 100,000
initiating high temperature chemical reaction known as
cP at ambient temperature. In this unprecedented
aquathermolysis. To date, several researchers [80-88]
work, notable viscosity reduction is achieved with just
have confirmed the efficacy of nanoparticles in improving
nanoparticles at low temperatures. Viscosity alteration
efficiency of thermal heavy oil recovery methods. During
is observed to be a function of not just temperature but
aquathermolysis hydrogen is transferred from steam
also on heavy oil characteristics, nanoparticle type, and
to oil via water gas shift reactions (WGSR) and results in
its concentration.
hydrolysis of C-S bonds. This leads to decomposition of
oil molecules resulting in lower viscosity. Addition of NPs
As discussed in EOR applications, wettability alteration
can render these processes irreversible and hence, more
by surface adsorption is another advantage that NPs can
efficient cleavage and removal of O, S, and N derivatives
provide. Nanoparticles can adhere to the rock surface
[88]. In addition to aquathermolysis, nanoparticles also
turning it from oil wet to water wet resulting in release
improve the thermal conductivity of oil which improves
of heavy oil molecules. In addition to surface tension,
heat distribution within the reservoir. In case of thermal
metallic oxide NPs can also reduce oil-water interfacial
recovery techniques such as steam injection or SAGD,
tension and can also improve stability of emulsions. Very
this can significantly improve efficiency and result in

Int J Glo Adv Mat, 1(1):16-30 (2018) 24


few researchers have investigated possibility of using NPs? What type of nanoparticle to use? What injection
NPs for non-thermal EOR in heavy oil reservoirs. Qiu [94] concentration is sufficient? How representative are the
used copper oxide NPs with a xylene-in-brine emulsion heavy oil samples being used in laboratory investigations?
and observed reduction in interfacial tension with heavy
oil sample from Alaska. Alomair et al. [95] performed core Current Challenges
flooding studies with nanofluids developed using oxides
There are several challenges associated with the
of silicon, aluminum, nickel, and titanium dispersed in
application of nanotechnology in the oil & gas industry.
brine. They not only observed reduction in IFT between
The two primary challenges are high cost of NPs and their
nanofluids and heavy oil but also recorded reduction in
transportation in subsurface porous medium. Almost all
viscosity.
studies have been performed in laboratories with small
quantities of NPs. Different application requires different
Based on the solvent based emulsion introduced
type of NPs with specific surface, electrical, mechanical,
by Qiu [94], Patel and Shah in a soon-to-be published
magnetic, optical, chemical, and/or thermal properties.
work have examined viscosity alteration caused by
These highly customized NPs are not only expensive but
nanoparticles in presence of a solvent based emulsion.
also challenging to produce in bulk for field application.
Solvent based emulsion can provide three distinct
There have been many studies on different ways of
benefits: (i) mobility control, (ii) viscosity reduction, and
synthesizing NPs but simple and low cost method has yet
(iii) in-situ emulsification [93]. Additionally, it also serves
to exist. Additionally, efficacy of NPs is highly dependent
as the medium for transporting nanoparticles into the
on their size, shape or surface properties and hence,
reservoir. Overall, this work will open the new avenue of
precise control in manufacturing them is also imperative.
employing chemical flooding for heavy oil reservoir and
Unless and until a cost-effective manufacturing of NPs is
rekindle the interest in non-thermal recovery techniques
realized, nanotechnology application in the industry will
in general.
remain a niche at best.
Most of the research has been focused on determining
Transportation of NPs into reservoir is another
improvement in recovery of heavy oil by NPs. But,
challenge. In almost all applications, NPs should be
very few studies have been undertaken to investigate
able to reach to the desired subsurface formation and
transportation NPs. Shokrlu et al. [84] examined
disperse as required. Stability of NPs in liquid carrier
injectivity and transportation of micron- and nano-sized
fluid is also a challenge. Additionally, it is widely known
particles. They used xantham gum polymer to create
that NPs are prone to aggregation because of their
stable suspension of particles in water. Farooqui et al.
surface charge. This agglomeration becomes aggressive
[87] conducted experiments on sand packs and used
in extreme conditions such as high salinity and high
xanthan and surfactant to stabilize the suspension in
temperature [3]. Surface modification or coating can help
water. In order to achieve this underground upgradation
minimize these problems. However, this would reduce or
of heavy oil, placement of NPs becomes a crucial aspect.
even eliminate special properties of NPs such as catalytic
A conceptual method of introducing the nanocatalysts
property, magnetism, sensing ability, affinity to rock or
in reservoir for high temperature application has been
fluid etc. Moreover, the lack of general understanding of
illustrated in figure 10. Santoso et al. [96] studied diffusion
migration behavior of NPs in porous medium is another
of iron oxide nanoparticles from brine carrier fluid to
difficulty requiring extensive theoretical modelling work.
heavy oil and concluded that denser and more viscous
heavy oil tends to reduce the possibility of diffusion.
Environmental impact and toxicity of NPs are also
concern that have not been investigated in detail.
For both high temperature and non-thermal applications
Some properties of NPs such as small size, large area-
of NPs, there are several questions that remain to be
to-volume ratio, surface activity, solubility etc. that are
answered before commercial field application become
being exploited in our applications, are the ones that
viable - How to transport nanoparticles into the reservoir?
make them potentially hazardous [98-100]. Additionally,
How to achieve maximum contact of nanoparticles with
how would NPs in produced fluids impact downstream
the heavy oil? How to prevent aggregation of NPs and
processing? Is it possible to separate and recycle them?
improve dispersion? How to prevent displacing fluid
These are some of the important questions that need to
from breaking through viscous heavy oil pool? Would
be answered with extensive research.
carrier fluid dampen the viscosity alteration capability of

Int J Glo Adv Mat, 1(1):16-30 (2018) 25


Nanotechnology has made significant advancement 5. Yu J, Berlin J, Lu W, Zhang L, Kan AT, et al. (2010a)
and has found several applications in medical, Transport study of nanoparticles for oilfield
pharmaceutical, chemical processing, and material application. SPE International Conference on Oilfield
science industries. Some of these applications can be Scale, Aberdeen, UK. Society of Petroleum Engineers.
migrated to oil field with some modification but this 6. Fakoya MF, Shah SN (2017) Emergence of
will require collaborative work and cooperation among nanotechnology in the oil and gas industry: Emphasis
various research entities. on the application of silica nanoparticles. Petroleum.
7. Moridis GJ, Borglin SE, Oldenburg CM, Becker A
Conclusions
(1998) Theoretical and experimental investigation
The innovative applications of nanotechnology in the of ferrofluids for guiding and detecting liquids in the
oil and gas industry are discussed in this study. These subsurface. Lawerence Berkeley National Laboratory
applications involved the use of several nanoparticles Report LBL-41069, Berkely, California, USA.
with varying sizes and concentrations. The application 8. Oldenburg CM, Borglin SE, Moridis GJ (2000)
areas include exploration and reservoir characterization Numerical simulation of ferrofluid flow for subsurface
and monitoring, drilling and hydraulic fracturing fluids, environmental engineering applications. Transport in
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control, cementing, and heavy oil recovery.
9. Ryoo S, Rahmani AR, Yoon KY, Prodanovic M,
Kotsmar C, et al. (2010) Theoretical and experimental
Nanotechnology applications in the oil & gas industry
investigation of the motion of multiphase fluids
are in infancy with almost all studies being restricted
containing paramagnetic nanoparticles in porous
to laboratory scale experiments. Lack of cost-effective
media. SPE Annual Technical Conference and
process of manufacturing nanoparticles and efficient
Exhibition, Florence, Italy.
transportation mechanism to disperse them into reservoir
are the biggest two challenges preventing commercial 10. Park YC, Paulsen J, Nap RJ, Whitaker RD, Mathiyazhagan
application. The potential of nanoparticles has been well- V, et al. (2014) Adsorption of superparamagnetic iron
established but now, it is imperative to shift the research oxide nanoparticles on silica and calcium carbonate
focus to nanoparticle synthesis, their field deployment, sand. Langmuir 30: 784-792.
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(2012) Highly stable carbon nanoparticles designed
Acknowledgement for downhole hydrocarbon detection. Energy
Environmental Science 5: 8304-8309.
The authors would like to extend their sincere gratitude to
12. Hwang CC, Ruan G, Wang L, Zheng H, Samuel ELG,
the University of Oklahoma and Pandit Deendayal Petroleum
et al. (2014) Carbon based nanoreporters designed
University for providing necessary resources and granting
for subsurface hydrogen sulfide detection. ACS Appl
the permission to publish this work.
Mater Interfaces 6: 7652-7658.
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