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CG1114-94
This standard applies to the anomalistic wall setting materials constructed according
to the drawings designed by our factory, if any changes took place, agreements from
our factory or from our delegates in the construction site dispatched by our factory
must be obtained.
2 Reference standards:
GB2994-82 High-aluminum fire-resisting cement
GB201-81 High-aluminum cement
GB175-92 Silicate cement, common silicate cement
GB1344-92 Slag silicate cement, Volcano ash silicate cement and fly ash
silicate cement
GB3712-83 Clay and high-aluminum fire-resisting casting materials
YB396-63 Clay fire-resisting mud
3 Fire-resisting concrete
Fire-resisting concrete is a special kind of concrete that can bear high temperature
perennially; it is made up of fire-resisting aggregates, appropriate binders, filtering
and combining materials and pure water. All of the components are mixed up in some
proportion and then it becomes a kind of fire-resisting material possessing several
physical capabilities.
Fire-resisting concrete is divided into two kinds according to different binders that
are used: cement and inorganic compound.
1200~1300℃
Table 1
Name of materials Wt%
Bauxite cement 15~20
Powder (R90<30%) 0~15
<5mm 30~40
Aggregate
5~15mm 30~40
1000~1100℃.
Table 2
Name of materials Wt%
Silicate cement 15~20
Powder (R90<30%) ≤15
<5mm 35~40
Aggregate
5~15mm 30~40
Table 3
Name of materials Wt%
Slag silicate cement 16~20
Aggregate <5mm 35~40
5~15mm 40~45
3.1.4.1 The highest working temperature can be 1200~1350℃. It can be used as inner
lining materials of wall setting of boiler furnace ceiling and gas flue. It can also be used
as material of wall setting at burner port.
3.1.4.2 Mixing proportion is shown in table 4.
Table 4
Name of materials Wt%
Low-calcium aluminate cement 12~20
powder (R90<30%) 0~15
<5mm 30~35
Aggregate
5~15mm 30~40
~1300℃.
Table 5
Name of materials Wt%
Fire-resisting cement (above 500#) 25~30
<5mm 35~40
Aggregate
5~15mm 35~40
materials for bottom of slag tap boiler and wall setting of burner port.
3.2.1.2 Mixing proportion is shown in table 6:
Table 6
Name of materials Wt%
Powder (R90<15%) 30
<5mm 40
Aggregate
5~15mm 30
Phosphoric acid (concentration: 40~45%) 15 (supplement)
Bauxite cement 2~5 (supplement)
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 6 of 21
3.2.2.1 The highest working temperature can be 1000℃, fire-resisting water glass
Table 7
Name of materials Wt%
Powder (R90<15%) 30
<5mm 40
Aggregate
5~15mm 30
Glass water 13~16 (supplement)
Sodium fluorosilicate 1.5~2 (supplement)
phosphate concrete can be used for the furnace bottom of slag tap boiler.
3.2.3.2 Mixing proportion is shown in table 8
Table 8
Name of materials Wt%
Aggregate: zircon (<3mm) 50
Powder: zircon powder (R90<15%) 50
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 7 of 21
3.2.4.1 The highest working temperature can be 1600℃. Fire-resisting chromium water
glass concrete can be used for refractory belt or furnace bottom of slag tap
boiler.
3.2.4.2 Mixing proportion is shown in table 9
Table 9
Name of materials Wt% Remark
Chromium sand 97
Binding clay 3
9 (supplement) Applied to furnace bottom of slag
Water glass tap boiler
7 (supplement) Applied to refractory belt
3.2.5.1 The highest working temperature can be 1900℃, fire-resisting SiC AlPO4
Table 10
Name of materials Wt%
1~0.5mm 50
SiC
<0.88mm 50
AlPO4 solution 15~18(supplement)
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 8 of 21
4 Heat-resisting concrete
Lightweight heat-insulating materials, such as diatomite brick, expansion vermiculite
and expansion pearlite are used as aggregate, and cement is used as binding agent.
Mix lightweight heat-insulating material with cement in proportion. After they are
cured, good heat-insulating material can be produced.
Table 11
Name of materials Weight (kg) Wt%
<1mm, 25%
Diatomaceous brick particles 650 1~3mm, 50% 65
3~8mm, 25%
Asbestos 150 15
Silicate cement 200 20
Table 12
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 9 of 21
Table 13
Name of materials Volume ratio
Silicate cement (above No 525) 1
Table 14
Name of materials Wt%
Asbestos fiber (3~4 grade) 20~25
Diatomite powder 50~60
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 10 of 21
5.1.2 Mixing proportion of fly ash trowel finish is shown in table 15.
Table 15
wt%
Name of materials
I II
Coal cinder (1~3mm) 50 50
Asbestos diatomite 25 20
Silicate cement (above 425#) 25 20
Asbestos fiber 10
Hemp (supplement) 1.5 1.5
Table 16
Name of materials Weight (kg)
Silicate cement 400
Asbestos mud 100
Asbestos fiber 20
Pearlite 120
Table 17
Name of materials Weight (kg)
Cement 250
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Technical Specifications for Wall Setting Materials Make Up Page 11 of 21
Table 19
Name of materials Ratio
Bitumen oil ointment (Ref: the first ingredient) 1
Cement paste 0.1~0.3 (remark)
Remark:
a. The ratio of water and cement paste: water/cement=0.40:1
b. The quantity of cement paste value: 20%~30% for pipe line, 10%~15% for wall
setting.
Step one: firstly, heat bitumen up to 200℃ slowly; secondly, dehydrate and cool to
120℃, remove from fire and add kerosene till they are mixed homogenously.
Standard of Sichuan Boiler Works
Technical Specifications for Wall Setting Materials Make Up Page 12 of 21
At the same time, asbestos and cement are agitated in proportion, then heated
up to 30~40℃. Mix and agitate them with hot kerosene bitumen. In this way,
Asbestos agent is used as filling material and its working temperature can be 500℃.
6 Mortars
6.1 Fire-resisting mortar
YB396 regulates that clay mortar which is used in the bricking clay products can be
divided into four grades according to chemical and physical quota.
Table 21
Grade and value
Quota
(NF)-40 (NF)-38 (NF)-34 (NF)-28
Mid-size fire-resisting mud is adopted for the wall setting of boiler and its mixing
proportion is shown in table 22.
Table 22
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Technical Specifications for Wall Setting Materials Make Up Page 13 of 21
Table 23
Grade and value
Quota
(LF)-70 (LF)-60 (LF)-50
AL2O3 content (%) 70~75 60~70 50~60
The composition of fire-resisting high aluminum earth particle is shown in Table 24.
Table 24
Passing through sieve pore Value
0.125mm, % ≥ 50
0.5mm, % ≥ 97
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Technical Specifications for Wall Setting Materials Make Up Page 14 of 21
1.0mm, % ≥ 100
Table 25
Weight (kg)
Name of materials
I II
Diatomite powder 570 450
Silicate cement 185
Water 450 450
Remark: diatomite powder can be replaced by vermiculite powder and pearlite powder.
than 600℃.
6.4.2 Mixing proportion of red clay and sand mortar is shown in table 26.
Table 26
Name of materials Weight (kg) Volume ratio
Red clay 1120 1
Sand 720 1.5~2
Water 400~600
than 200℃.
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Technical Specifications for Wall Setting Materials Make Up Page 15 of 21
Table 27
Mortar grade
Grade of cement Composite
200 250 300 400
80 Cement: sand 1:3 1:3 1:3.50 1:4
50 Cement: sand 1:3.50 1:4 1:4.50 1:5
30 Cement: sand 1:4.50 1:5 1:6
Table 28
Name of materials Weight (kg)
Water glass 100
Water 300
Micro-porous calcium silicate powder 200
7. Compounding specification
7.1 General regulations
7.1.1 Raw material used for the making up wall setting materials must conform to the
design requirements and should be checked according to relevant standards.
7.1.2 Fire-resisting concrete should be compounded strictly in proportion (generally,
weight ratio), the amounts of various binding agents, setting agents and water
should be accurate, and its mixing proportion cannot be changed at random.
7.1.3 Machines and equipment used for the transportation or agitation of concrete and
mortar should be washed in time. When the kind of concrete or mortar is changed,
these machines and equipment must also be washed strictly to prevent the mix of
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Technical Specifications for Wall Setting Materials Make Up Page 16 of 21
Table 29
Phosphoric acid Density Water quantity should be added to 100kg industrial
concentration % At 20℃ phosphoric acid with concentration of 85%
85 1.689 0
80 1.633 6.25
75 1.579 13.3
70 1.526 21.4
65 1.475 30.8
60 1.426 41.7
55 1.379 54.5
50 1.335 70.0
45 1.293 88.9
42.5 1.274 100.0
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Technical Specifications for Wall Setting Materials Make Up Page 17 of 21
40 1.254 112.5
35 1.216 142.7
7.2.5 Aggregate and powder of bauxite clinker should conform to the technical
specifications of fire-resisting raw material issued by formal Ministry of metallurgic
Industry. Refuse clay brick and refuse high aluminum brick should conform to
requirement of table 30.
Table 30
Characteristic
Name of material AL2O3 content % Refractoriness ℃
Table 31
Particle size (mm) 7~2 2~0.088 <0.088
Content % 20~35 25~45 25~40
7.2.9 Refractoriness of binding clay is not less than 1630℃. When AL2O3>35%,
7.2.10 The particle size of aggregate of fire-resisting concrete can be divided into two
grades. Big particle is 5~15mm and small particle is less than 5mm. The
ingredient of aggregate is shown in table32 when the thickness of concrete is less
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Technical Specifications for Wall Setting Materials Make Up Page 18 of 21
than 60mm.
Table 32
Particle size (mm) 6~8 3~6 1~3 <1
Content % 20 20 35 25
7.2.11 The make up method of AlPO4 solution is shown as follows and the ingredent is
shown in table 33.
Chemical composition of solution
Al2O3: P2O5 =1:3.2
Water content: 55%.
Table 33
Name of materials
Phosphoric acid (Concentration 85%) 3500 A g
Aluminum hydrate 740 A g
Water 1645 A g
Additional explanation:
This standard is firstly made in 1986,and amended in 1994.
CG1114—86 is abolished when this standard is adopted.