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Article history: The corrosion behaviour of titanium rods deformed by hydrostatic extrusion (HE) in artificial saliva
Received 4 April 2017 (Carter-Brugirard’ssolution of pH 7.6) was investigatedusing open-circuit potentials (OCPs), (DC) poten-
Received in revised form 3 July 2017 tiodynamic polarisation curves and (AC) electrochemical impedance spectroscopy (EIS) techniques.
Accepted 24 July 2017
Various electrochemical parameters (corrosion potential Ecorr , corrosion current (icorr ), polarisation resis-
Available online 29 July 2017
tance Rp , chargetransfer resistance Rct and oxidefilm resistance Rf ) were analysed. Significant coherence
was observed between results achieved from these procedures, i.e., all applied techniques showed
Keywords:
the same trend for corrosion resistance. The obtained electrochemical data were then related to the
Hydrostatic extrusion
microstructure parameters (crystallographic texture, grain size, grain boundary distribution and den-
Titanium
Corrosion sity) determined using the EBSD/SEM technique. It was found that the corrosion behaviour of titanium
Crystallographic texture processed by the HE method was superior compared to the unprocessed Ti, and this was clearly depen-
Dental implants dent on the extrusion direction. The highest corrosion resistance was revealed for the HE-deformed Ti
rod of the surface oriented longitudinal (parallel) to the extrusion direction.
© 2017 Published by Elsevier B.V.
http://dx.doi.org/10.1016/j.apsusc.2017.07.231
0169-4332/© 2017 Published by Elsevier B.V.
988 A. Chojnacka et al. / Applied Surface Science 426 (2017) 987–994
structure ofthe titanium in the initialstate and after the hydrostatic low and equal to 0.01 1/m for both LAGB and HAGB (low and high
extrusion(HE) process was also examined by transmissionelectron angle grain boundaries).
microscope TEM (FEI TECNAI G20). Thin foils for TEM observations The titanium samples after hydrostatic extrusion have a
were electropolished using a twin jet electro polisher. microstructure consisting of two distinct types of grains: rela-
Electrochemical experiments were carried out in a conven- tively coarse ones, which are severely elongated in the direction
tional three-electrode electrochemical cell using an AUTOLAB of extrusion, and clusters of strongly refined grains, with much less
PGSTAT302N potentiostat/galvanostat with NOVA 1.11 software elongated shapes. The elongation of the microstructure results in
to control the experiment, and to collect and analyse the data very different shapes and sizes of grains observed on transversal
obtained. Titanium rods (unprocessed and after the HE process, (Trans) and longitudinal (Long) cross-sections. The two types of
respectively) were used as working electrodes. The counter elec- microstructures are presented in Fig. 2 by means of EBSD grain
trode was platinum sheet located at a distance of 50 mm from the Ti orientation spread (GOS) maps. Observations in TEM (bright field
working electrode. The saturated calomel electrode (SCE) placed in (BF) images presented in Fig. 3a, b) also revealed equiaxed grains in
a Luggin capillary was used as areference electrode. The corrosion transversal cross section and elongated in extrusion direction (ED)
resistance of the titanium samples was investigated in an aerated grains in longitudinal cross section. Moreover, analysis of selected
Carter-Brugirard synthetic saliva solution, prepared according to area diffraction patterns obtained from transversal cross section
the PN-EN ISO 10993-15 standard. All reagents were of analytical confirms the microstructure’s ultra-fine grain character.
grade purity. The reagents NaCl (0.7 g L −1), Na2 HPO4 (0.26 g L −1 ), The grain sizes vary greatly between the two cross-sections. In
KSCN (0.33 g L −1), KH2 PO4 (0.2 gL −1 ), NaHCO3 (1.5 g L−1 ), KCl the trans cross-section, grain sizes range from 70 nm(short axis) to
(1.2 g L−1 ) were dissolved in distilled water. The pH of 6.7 was 6.5 m (long axis), and overall mean grain diameter (diameter of
adjusted by addition of HCl or NaOH. Electrochemical measure- equivalent circles) is equal to 0.57m. On the other hand, sizes of
ments were conducted at a temperature of 37.0 ± 0.3 ◦ C. After the grains observed in the long cross-section range from 140 nm to
metallographic preparation, specimens were washed in distilled 44.63 mfor shortand long grainaxis, respectively, and the average
water in the presence of an ultrasonic field. The surface area of diameter of grains in this cross-section is equal to 2.00 m. The
titanium samples exposed to the electrolyte was 0.24 cm 2. The cor- histograms of grain sizes (short and long axes) are presented in
rosion behaviour was estimated both in parallel and perpendicular Fig. 4. Such very large discrepancies between sizes of grains points
cross-sections to the extrusion direction, using the potentiody- to the substantial heterogeneity of the microstructure. Since grain
namic polarisation and electrochemical impedance spectroscopy size is a parameter determining macroscopic properties such as
(EIS) techniques: hardness or tensile strength, and can affect corrosion resistance, it
is important to investigate parts of the microstructure with such
• Potentiodynamic polarisation technique: titanium rod samples different grain sizes separately.
were immersed in the corrosive solution and the open circuit Based on the criterion of grain diameter below 1 m, the ultra-
potential (OCP) was measured for two hours. The anodic and fine grained fraction of microstructure can be distinguished and
cathodic polarisation curves were recorded using a sweep poten- analysed separately from the coarse-grained fraction, consisting
tial test in the range of ±150mV with respect to OCP, with a of grains with diameter equal to or greater than 1 m. The main
scanning rate of 1 mV/s. Three polarisation measurements were difference between the two fractions can be observed in the con-
repeated for each sample. The corrosion current (icorr ) and corro- tent (density) of HAGB (Table 1). For instance, HAGB density in
sion potential (E corr) were determined based on the Tafel relation: the fine-grained fraction is equal to 5.60 1/m in the trans cross-
log i= f (E). The polarisation resistance (Rp ) was calculated using section, while in the coarse-grained fraction HAGB (high angle grain
b ·b
the Stern-Geary equation: Rp = 2,3·(b c+ba )i , where b a, bc are the boundaries) density is much lower (0.15 1/m). On the other hand,
a c corr differences in LAGB (lowangle grain boundaries) content are not
slope of anodic and cathodic polarisation curves.
that great, but similarly the density is higher in the fine-grained
• Electrochemical impedance spectroscopy (EIS): the impedance
fraction. Such great differences in HAGB content between the two
measurements (single sine alternating current AC) were carried
fractions results in the uneven spatial distribution of crystal lattice
out at open circuit potential with a voltage amplitude of 10 mV
defects. Additionally, heterogeneity differs between both cross-
and a frequency range from 0.1 Hz to 100 kHz (50 points for each
sections, due to different ratios of surface area occupied by the two
frequency decade were acquired). The impedance data were ana-
fractions. In the trans cross-section, the fine-grained fraction with
lysed based on the Boukamp model. Impedance spectra were
high HAGB density occupies 84% of the microstructure, while in the
reported by Nyquist diagram.
long cross-section only 48% of the microstructure is occupied by
• Immersion test: measurements were conducted according to the
the high-density HAGB fraction. The additional difference in over-
ISO 10993-15:2000 standard. Tested samples (initial Ti and Ti
all HAGB density between the trans and long cross-sections results
after hydrostatic extrusion HE) were dipped in an artificial saliva
from severe elongation and the overall bigger grains observed in
solution (80 ml) and placed in an incubator at 37 ◦ C for three
long cross-section.
months. The pH and weightof the samples were measured every
Titanium in the as received state (before hydrostatic extrusion)
seven days.
has almost random crystallographic texture, with a very weak max-
imum atthe [0001 ] direction oninverse pole figurefor the extrusion
3. Results and discussion direction (Fig. 5a). After hydrostatic extrusion, titanium samples
have a sharp, 101̄0fibre texture typical for extruded hexagonal
3.1. Microstructure of titanium after hydrostatic extrusion materials. The texture is characterised with the main maximum
on the 101̄0 pole figure in the position of extrusion direction,
Titanium microstructure in the as received condition is mod- and the (0001) pole distributed in the surface perpendicular to this
erately deformed, which is the result of the production process. direction. Such texture results in very different crystallographic
Grains are slightly elongated in the extrusion direction, grain size planes observed on transversal and longitudinal cross-sections.
ranges from 5m to about 140 m and overall mean grain diame- On the transversal cross-section 101̄0 , planes of grains are
ter is 47.2 m. Larger grains show often sub-grain microstructure almost exclusively observed (Fig. 5b), while on the longitudi-
defined by developed mesh of LAGB’s. Some tension 101̄2 101̄ 1̄ nal cross-section the grain orientation is distributed between the
twins are present in the microstructure. Grain boundary density is (0001) and 112̄0} planes, with the maximum shifted towards the
990 A. Chojnacka et al. / Applied Surface Science 426 (2017) 987–994
Fig. 2. Grain orientation spread (GOS) maps of titanium after hydrostatic extrusion a) transversal, b) longitudinal cross-section. HAGBs are indicated by black lines, LAGBs
are indicated by bright grey lines.
Fig. 3. TEM BF images of titanium after hydrostatic extrusion a) transversal, b)longitudinal cross-section and c)selected area diffraction patternfrom transverse cross section
indexed as Ti ␣.
Table 1
Statistical microstructure parameters.
Trans HE Long HE
(0001) position (Fig. 5c and d). Using the discrete crystallographic 3.2. Corrosion behaviour
data from EBSD (electronbackscattered diffraction) measurements,
textures were calculated separately for ultra-fine grained and Titanium rod samples were prepared for corrosion tests in an
coarse-grained componentsof the microstructure.Inverse pole fig- artificial saliva solution according to the diagram shown in Fig. 1
ures presented in Fig. 5c and d indicate that the texture is similar in (see the Experimental details section). Fig. 6 presents changes of
both fractions of the microstructure; however, the non-basal com- the open circuit potentials (OCP) against time for tested Ti samples
ponents oftexture are slightly weaker inthe caseof the fine-grained in anaerated Carter-Brugirard solution at 37 ◦ C. It is known that the
fraction. OCP value varies with time of immersion in a corrosive medium due
to changes in the surface nature of the electrode, and indicates the
A. Chojnacka et al. / Applied Surface Science 426 (2017) 987–994 991
Fig. 4. Histograms showing distribution of crystallite sizes in titanium samples after hydrostatic extrusion, a) short axes in trans cross-section, b) short axes in long cross-
section, c) long axes in trans cross-section, d) long axes in long cross-section.
Fig.5. Inverse pole figures (normal direction) calculated for titanium samples from discreteEBSD crystallographic data: a) transversal cross-section – before HE, b) transversal
cross-section – after HE, c) longitudinal cross-section – after HE – coarse-grained fraction, d) longitudinal cross-section – after HE – fine-grained fraction.
thermodynamic tendency of a material to electrochemical oxida- Carter-Brugirard solution are reported in Fig. 7. The electrochemi-
tion. Thus, the open circuit potential can be a criterion for corrosion cal parameters derived from the Tafel plots, including the corrosion
behaviour [19]. current density (icorr ), corrosion potential (Ecorr), polarisation resis-
As can be seenin Fig. 6, a substantial shift of the open circuit (OC) tance(Rp ), and theslope of anodic(b a) and cathodic(bc ) polarisation
potential towards less negative values was observed for all tested curves are summarised in Table 2.
samples. Then, the open circuit potential (OCP) increases slowly As seen from the data in Table 2, all investigated Ti samples
and eventually stabilises at a certain stationary value. The effect is were characterised by verygood corrosionresistance in an artificial
mainly related to the formation and growth of the oxide films at saliva solution, as evidenced by the low corrosion currentsand high
the Ti sample surface in the artificial saliva medium. These results values of corrosion potential and polarisation resistance. More-
clearly indicate that unprocessed titanium rods behave worse than over, the corrosion parameters of unprocessed titanium samples
Ti deformed by hydrostatic extrusion (HE), after which the open (Trans Init and Long Init) are very similar in both directions.In turn,
circuit potential is less negative, about 0.15 mV −0.22 mV (depend- for titanium deformed by hydrostatic extrusion (HE) the corro-
ing on the sample surface orientation to the extrusion direction) sion properties (especially corrosion potential E corr and polarisation
(Table 2). Thus, hydrostatic extrusion treatment improves the cor- resistance Rp ) differ significantly for the surface perpendicular and
rosion resistance of titanium, which reveals a more noble character parallel to the extrusion direction (Trans HE and Long HE). It is
and then less chemical activity. Open circuit potential variations clearly shown that the Long HE surface (oriented parallel to the
are very similar for all unprocessed Ti samples regardless of the extrusion direction ED) reveals the highest corrosion resistance in
examined surfaces (sample code: Trans Init and Long Init) (Fig. 6). the artificial salivasolution of pH 7.6. Those results suggest that the
However, for Ti deformed byHE, it should be highlighted that OCP is sharp texture and different orientation of grain planes observed on
influenced by the extrusiondirections, showing a progressive shift Trans HE and Long HE samples is more important than the crys-
towards noble values for surface parallel oriented (Long HE). tal lattice defect density in determining corrosion behaviour. The
The cathodic and the anodic polarisation curves of all inves- basal (0001) planes in titanium have the highest atom density in
tigated Ti samples after two hours of immersion in an aerated this hcp structure. It has been reported previously that high atom
992 A. Chojnacka et al. / Applied Surface Science 426 (2017) 987–994
Table 2
Corrosion parameters of titanium samples determined in a solution of artificial saliva.
Ti specimen code OCP mV/SCE Ecorr , mV/SCE icorr , nA/cm 2 b a mV/dec b c mV/dec Rp ·cm2
Table 3
The parameters of specific elements of equivalent circuits fitted to EIS spectra.
the titanium surfaces of very high lattice defect density (in par-
ticular the high density of high angle grain boundaries HAGBs).
• The corrosion resistance of titanium processed by HE was dis-
tinctly affected by the extrusion direction, due to sharp 101̄0fibre
texture and different crystal orientations observed on Trans HE
and Long HE samples.
• The best corrosion behaviour in an artificial saliva solution was
exhibited by titanium samples of the longitudinal cross-sections
(Long HE). This effect is due to synergy between the high density
of crystallographic lattice defects and the crystallographic tex-
ture, where the corrosion resistant, close-packed crystallographic
planes (0001) are mainly oriented parallel to the extrusion direc-
tion ED.
Acknowledgement
Fig. 10. The pH values of artificial saliva containing titanium samples (initial and References
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