Академический Документы
Профессиональный Документы
Культура Документы
for
- 211 -D
Type HT - 611
- 1011 -S
Manufacturer
ABUS Kransysteme GmbH Tel. ##49 2261 / 37-0
Sonnenweg 1 Fax. ##49 2261 / 37247
D - 51647 Gummersbach info@abus---kransysteme.de
TNR: 120028.GB
This document may not be reproduced or given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS. You will be liable to
pay compensation for any breach of this provision. All patent and registered design rights reserved.
A 677.GB
These Installation, Operation and Maintenance Instructions are intended for use in an English---
speaking country by English---speaking specialist personnel.
Contents
1 General . . . . . . . . . . . . . . . . . . . 3 5 Operation . . . . . . . . . . . . . . . . . 14
1.1 Use of Operating Instructions . . . . . . 3
1.2 Use for the Intended Purpose . . . . . . 3
6 Maintenance . . . . . . . . . . . . . . 14
1.3 Standards and Regulations . . . . . . . . 3
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
6.2 Replacement of Switch Unit . . . . . . . . 15
1.5 Other notes . . . . . . . . . . . . . . . . . . . . . . 4
6.2.1 Direct control . . . . . . . . . . . . . . . . . . . . 15
6.2.2 Contactor---type control . . . . . . . . . . . 16
2 Safety . . . . . . . . . . . . . . . . . . . . 4 6.3 Replacement of
Protective Rubber Cap . . . . . . . . . . . . 17
2.1 Organizational Notes . . . . . . . . . . . . . . 4
6.4 Replacement of Housing . . . . . . . . . . 17
6.5 Replacement of Microswitch
3 Description . . . . . . . . . . . . . . . 5 for Emergency Shut ---Down Function 18
Note:
These notes are important for the proper, ra-
1.4 Warranty
tional use of the product or may concern ABUS will assume no liability for damage to the pen-
special features of the product. dant control or hoists or other equipment controlled
using the pendant control arising out of or in connec-
tion with the use of the pendant control other than for
the intended purpose or work carried out incorrectly or
1.2 Use for the Intended Purpose by unauthorized persons. ABUS will assume no liability
ABUS HT pendant controls are intended for the control for any loss or damage suffered by third parties.
of machinery, preferably for the control from ground
level of all types of hoists (electric hoists, site hoists, tra- Caution!
velling cranes, etc.). If you modify any components under your
The pendant controls are designed either for use in own responsibility, assemble components
contactor---type control systems or for direct control. other than in accordance with the installation
Pendant controls are resistant to attack by oils, instructions or use any components other
greases, fuels, caustic solutions, salts and solvents. than genuine ABUS components, ABUS will
They are designed to degree of protection IP 65 in ac- be released from any warranty obligations for
cordance with IEC 529 and may be used at ambient the entire equipment.
temperatures ranging from ---20˚C to +70˚C.
ABUS pendant controls are largely maintenance---free.
Other operating conditions and modes of operation will For the safe operation of the product, it is essential to
require special investigation and agreement. It may be use genuine ABUS parts if any spare parts are requi-
necessary to obtain the manufacturer’s approval. red.
In particular, the following types of use are classed as
use other than for the intended purpose: It is recommended that repair and mainten-
D the movement of loads by pulling the control line ance work should be carried out by the ABUS
D intentional damage by impact etc. service department.
A 677.GB Page 3
1.5 Other notes ral attitude of the hand and arm of the operator, reduc-
ing fatigue and having a positive effect on the position
We are very pleased that you have decided to use an
of the entire body.
ABUS pendant control and hope that the pendant con-
The newly developed configuration of the controls fa-
trol will continue to perform its task reliably and to your
cilitates optimum single---handed operation with sen-
complete satisfaction for many years.
sory feedback as an added safety feature. In addition to
having a visual indication of the position of the controls,
Pendant controls are designed with ergonomic con-
the operator’s finger or thumb can feel which control is
siderations in mind. The controls of the pendant control
actually being operated at any time.
are inclined slightly from the vertical to facilitate a natu-
_________________________________
2 Safety
2.1 Organizational Notes . The product must be tested before it is commis-
Operating, maintenance and repair personnel must sioned for the first time and following any major
have read and understood the operating instructions modifications.
before starting work. Please follow the instructions given in the docu-
The owner of the product is responsible for ensuring mentation for the machine or equipment controlled
safe and non---hazardous operation. In this connec- using the pendant control.
tion, compliance with the following requirements is es-
sential:
. The operating instructions must be made available
to operating personnel and operating personnel
must be familiarized with these instructions.
ABUS type HT---D pendant control for controlling power circuits (direct control)
ABUS type HT---S pendant control for controlling control circuits (contactor–type control)
HT 211 D HT 211 S
300
300
30
30
78
78
HT 611 S HT 1011 S
40 45 40 40 30
460
40 30
380
45
78 78
Fig. 1
A 677.GB Page 5
The complete type designation of the pendant control is based on the ABUS type code which is explained below:
HT 6 1 1 D N 2 2 2 K
Use of lower row
K = crane travel drive
S = slewing drive
Crane travel: 2 = 2–stage
Trolley travel: 2 = 2–stage
Hoist drive: 2 = 2–stage
N = emergency shutdown
Control type:
D = direct control
S = contactor–type control
1 reserve space
Installation space for
emergency shutdown switch
Number of Installation spaces (2, 6 or 10)
ABUS pendant control
3.2 Design
Fig. 2 shows the external and internal parts of a pen- 8
dant control
6
3.2.1 Controls
The controls and indicators on an ABUS pendant con-
trol are installed in two separate control areas depend-
ing on their importance and the frequency of use. The 5 1
section with the controls which are used most often is Fig. 2
extremely compact and is inclined towards the oper-
ator to facilitate use.
The upper section also includes the emergency shut ---
down switch, which has a central control function. The
emergency shut ---down switch is positioned for opti-
mum operation and ease of access at all times.
Fig. 3
A 677.GB Page 7
3.3 Technical data
Housing
Degree of protection to DIN 40050 IEC 144: IP65
Protection: total insulation to VDE 0100 Section 7
impact–resistant plastic, weatherproof and
Material:
corrosion resistant
Ambient temperature range: -20°C to +70°C
Switches
a. ABUS pendant
p control unit for direct control
designed for the direct switching of power circuits
Short circuit current: 16 A
Rated insulation voltage Ui (Group C) 500 V
Rated operating current Ie (with 400 V / 50 Hz): 5A
S i life
Service lif in
i mixed
i d operation:
ti with motor output:
((75%
5% AC3
C3 u undd 25%
5% AC4,
C , sswitching
tc g frequency
eque cy 1.5 kW 1.5x106 S
600 operations per hour, duty cycle 40%) 2.2 kW 0.6x106 S
Mechanical service life 2.0x106 S
(S = number of switching operations)
b. ABUS pendant
p control unit for contactor–type
yp control systems
y
designed for the switching of control circuits
Short circuit current: 10 A
Rated insulation voltage Ui (Group C) 500 V
Rated operating current Ie (with 250 V / 50 Hz): 5A
Service life in mixed operation:
p (S = number of switching operations)
(AC11 230 V) 2.0x106 S
in Series production
is in accordance with the european guidlines
Department manager
Development
A 677.GB Page 9
3.5 Circuit Diagrams
The diagrams below show the circuitry of ABUS pendant controls and the pin allocation of the control cable con-
nection socket.
A A
1 ---X2 2 ---X2
1 ---S1 1 ---S1
2 4 2
3 3
4 ---S21 4 ---S21
5 ---S22 5 ---S22
---S42 6 7 ---S41
6 7 5
---S62 8 9 ---S61
---N222S---B
1 1 1
2 2 2
- S1 2122 - S21 012 1323 - S22 012 4353 - S1 21 22 - S21 012 13 23 - S22012 43 53 - S41012 13 23 - S42 012 43 53
Emer- 2221 lifting 1424 lowering 4454 22 21 14 24 44 54 14 24 44 54
Emer- lifting lowering right left
gency
stop gency
2 3161 2 3363 stop 2 31 61 2 33 63 2 31 61 2 33 63
3262 3464
32 62 34 64 32 62 34 64
26.1
28.1
26.2
28.2
28.3
28.4
26.1
28.1
30.1
26.2
28.2
28.3
30.2
30.3
28.4
30.4
- X2 1 2 3 4 5 6
- X2 1 2 3 4 5 6 7 8 9 10
- S1 21 - S21 115 21
- S1 21 - S21 - S41
012 4
115 21 1b 1a
0 1 2 11 21
22 lifting 12 14 - S22 22 24 012 4 6 5
Emer- 012 31 5 4
41
Emer- 22 lifting 12 14 - S22
0 1 2 31
22 24
41 right
12 14 - S42
0 1 2 31
22 24
41
gency
lowering32 34 42 44 5 4 7 6
27
stop gency 32 34 42 44 32 34 42 44
lowering
27
1a 1b stop left
1a 1b
2 3 4
2 3 4 2 3 4
28.1
28.2
28.3
26
29
31.1
28.1
31.2
31.3
28.2
28.3
26
29
- X2 1 2 3 4 5 - X2 1 2 3 4 5 6 7 8
Fig. 4
HT 611D - N202K/S-B
27.1 29.1
27.2 29.2
1 1
2 2
- S1 2122 - S21012 1323 - S22 012 4353 - S61012 1323 - S62 012 4353
2221 1424 4454 forward 1424 backward 4454
lifting lowering
Emer-
gency 3161 3363 3161 3363
2 2 2 2
stop
3262 3464 3262 3464
26.1
28.1
30.1
26.2
28.2
28.3
30.2
30.3
28.4
30.4
- X2 1 2 3 4 5 6 11 12 1314
HT 611D - N222K/S-B
27.1 29.1 29.3
27.2 29.2 29.4
1 1 1
2 2 2
- S1 2122 - S21012 1323 - S22012 4353 - S41012 1323 - S42012 4353 - S61012 1323
- S62012 4353
2221 lifting 1424 lowering
4454 right 1424 left 4454 forward 1424 backward4454
Emer-
gency
stop 2 3161 2 3363 2 3161 2 3363 2 3161 2 3363
3262 3464 3262 3464 3262 3464
31.1
26.1
28.1
30.1
31.2
31.3
31.4
26.2
28.2
28.3
30.2
30.3
28.4
30.4
- X2 1 2 3 4 56 7 8 9 10 1112 1314
HT 611S - N202K/S-B
30
- S1 21 - S21
012 115 4
21 1b 1a - S61
0 1 2 11 6 5
21
22 lifting 12 14 - S22 22 24 forward
12 14 - S62 22 24
Emer- 0 1 2 31
5 4
41 0 1 2 31
7 6
41
gency 32 34 42 44 32 34 42 44
backward
27
stop lowering
1a 1b
2 3 4 2 3 4
31.1
28.1
31.2
31.3
28.2
28.3
26
29
- X2 1 2 3 4 5 9 10 11
HT 611S - N222K/S-B
30 32
- S1 21 - S21
012 115 4
21 1b 1a - S41
012 116 5
21 1a 1b - S61
012 118 7
21
1a 1b
2 3 4 2 3 4 2 3 4
31.1
28.1
31.2
31.3
33.1
28.2
28.3
33.2
33.3
26
29
- X2 1 2 3 4 5 6 7 8 9 10 11
Fig. 5
A 677.GB Page 11
4 Adaptation of control line
4.1 Shortening of sheathed con- 4.2 Extension of sheathed control
trol line with BJ 24 connector line with BJ24 connector sys-
system tem
2 sleeves are installed in the sheath of each sheathed If a control line needs to be extended, you must use a
control ling. connection element consisting of:
If a sheathed control line needs to be shortened, the 1. coupling
sleeves may be pushed to other positions inside the 2. socket spacer ring
sheath. 3. plug spacer ring
The coupling sides and the spacer rings are marked
with plug and socket symbols.
(see Fig. 7).
Bayonet lock BJ 30
socket
spacer ring
Sleeve Snap hou-
sing BJ 30
coupling
Sheath
plug symbol
Connector
part
Snap hou-
sing BJ 30
Fig. 6
plug spa-
cer ring
Shortening:
1. Push the sleeves to the required positions. Bayonet lock BJ 30
2. Form a loop and apply the clamps in the area of the
sleeves (see Fig. 6)
Caution! Fig. 7
Cable ties must not be used to shorten the
control line. Otherwise, the sheath will no Any standard sheathed control line may be used for ex-
longer provide strain relief. tension in combination with spare parts set AN 102282.
3b
3a
2a
2b
Fig. 9
Fig. 8
A 677.GB Page 13
5 Operation
The pendant control is used for the control of the ma- If you release the switch, the unit is decelerated to a
chines to which it is connected (normally hoists and standstill.
hoist trolleys). The pendant control is ergonomically If you operate the emergency stop switch, the unit is
designed, allowing operation with one hand. stopped immediately, whatever the operating situation.
6 Maintenance
6.1 General
Caution:
Each time you start work, the strain relief components,
Work on pendant controls must only be per-
the pendant control housing and the control cable
formed by electricians or other suitably quali-
must be inspected for any damage.
fied personnel.
Compliance with accident prevention regulations and
general safety regulations is essential during the oper-
ation of our products (see Section 2 above).
14 10
11
1 2
12
15
13
7
6
Fig. 11
. Remove cable tie (12) (Fig. 12).
. Unscrew the 2 mounting screw (8), 4 switch unit
screws (6) and 2 clamping screws (7).
. Remove isolator (9) from upper section of housing. Fig. 12
A 677.GB Page 15
6.2.2 Contactor---type control
The faulty switch block can now be completely re-
Contents of spare parts package: moved and replaced by a new unit.
see Fig. 44; Page 28
In the case of an 18---pole connector, the red con-
Installation: necting wires supplied, with crimp contacts, must
Replace old switch block (black) by new switch block be pressed into the appropriate holes in the con-
(white) nector.
. Disconnect the pendant control from the control In the case of a 24---pole connector, the three grey
cable by unlocking the bayonet mount (Fig. 13). connecting wires must be used.
. Remove ABUS screw cover (1) using a sharp . Then, all the wires must be connected to the new
screwdriver, width apropos 1 mm. switch block (white).
. Undo the 6 housing screws (2). Remove lower sec- Caution!
tion of housing. (Fig. 13). Make sure that the wires are connected
correctly.
Fig. 13
. Remove cable tie (25) (Fig. 14).
. Remove the four fastening screws of the faulty
switch block from the upper shell.
. When replacing a switch block of the new type
(white), all you need to do is pull off the flat con-
nectors and push them onto the new switch block.
. When replacing a switch block of the old type
(black) by a new switch block (white), you must re-
move the existing flat connector (connection 1 on
the circuit board). The three other wires (2, 3, and 4
on the circuit board) soldered to the circuit board
must be disconnected from the connector using
the dismantling tool supplied (black for 18---pole Fig. 14
connector or white for 24---pole connector).
(Fig. 14, Pos. 22).
3 2
3 1
Fig. 15 Fig. 16
A 677.GB Page 17
6.5 Replacement of Microswitch 6.6 Replacement of Surround and
for Emergency Shut---Down Head of Emergency Shut---
Function Down Switch
Contents of spare parts package: Contents of spare parts package:
2 microswitches (11), Fig. 12, Side 15 1 emergency shut ---down switch unit, complete
Fig. 12, Side 15
Installation:
Installation:
. Disconnect the pendant control from the control
cable by unlocking the bayonet mount (Fig. 11) . Disconnect the pendant control from the control
. Remove ABUS screw cover (1) using a sharp cable by unlocking the bayonet mount (Fig. 11)
screwdriver, width approx. 1 mm. . Remove ABUS screw cover (1) using a sharp
. Undo the 6 housing screws (2). Remove lower sec- screwdriver, width approx. 1 mm.
tion of housing. . Undo the 6 housing screws (2). Remove lower sec-
. Unscrew the 2 mounting screws (8) and the 4 tion of housing.
clamping screws (10) (Fig. 12). . Unscrew the 2 mounting screws (8) and the 3
. Replace the microswitch (11) and connect the flex- fastening screws (15). Remove the isolator (9)
ible conductors to the new microswitch. . Install the isolator (9) in the new emergency shut ---
. Screw microswitch to upper housing section. down switch surround.
. Reassemble the pendant control in reverse order of . Reassemble the pendant control in reverse order of
dismantling and connect it to the control cable. dismantling and connect it to the control cable.
_________________________________
7 Disposal
When an ABUS pendant control is no longer needed, it Recycle the separated materials.
can be disposed of in an environmentally compatible
way. ABUS pendant controls are high---quality prod- If recycling is not possible, dispose of the pendant con-
ucts with a long service life which require almost no trol as special waste.
maintenance.
For disposal of the pendant control, proceed as
follows:
dismantle the pendant control into its constituent ma-
terials (plastic, rubber and metals).
_________________________________
8 Service
Note:
The ABUS service centre can be reached day Phone: ##49 2261 / 37 - 237
and night on the following numbers: Fax: ##49 2261 / 37 - 265
Orders for individual parts should be sent to your local ABUS partner or to:
1. Serial no.
2. Number of operating instructions
3. Page no.
4. Item no.
5. Part no.
6. Quantity
Example order:
1. 2. 3. 4. 5. 6.
Caution!
This spare part is only valid for the pendant control series with 24---pin connectors.
A 677.GB Page 19
9.2 Pendant control, complete
9.2.1 Standard
Part
Designation
number
Fig. 17
Fig. 18
Part
Designation
number
Fig. 20
A 677.GB Page 21
9.2.2 with additional functions
Part
Designation
number
70285 HT 211S --- N200 --- BJ24; HUG teach in button
70290 HT 211S --- N200 --- BJ24; trolley preselection “1 --- 1+2 --- 2”
HT 611S --- N200 --- BJ24; preselection Pos. 1---2 +
70291
HUG teach in button
70286 HT 611S --- N220 --- BJ24; HUG teach in button
70292 HT 611S --- N220 --- BJ24; trolley preselection “1 --- 1+2 --- 2”
70288 HT 611S --- N222K --- BJ24; HUG teach in button
Abb.: 71252 HT 611S --- N222S --- BJ24; HUG teach in button
Sonder
71463 HT 611S --- N222K --- BJ24; horn
71458 HT 611S --- N222K --- BJ24; Key switch for emergency stop
71465 HT 611S --- N222K --- BJ24; trolley preselection “1 --- 1+2 --- 2”
71468 HT 611S --- N222K --- BJ24; FGS Überbrücken --- Taster
71457 HT 611S --- N222K --- BJ24; tare
71466 HT 611S --- N222K --- BJ24; LAZ without tare
71467 HT 611S --- N222K --- BJ24; tare and LAZ
71203 HT1011S --- N222K --- BJ24; trolley preselection + horn
71205 HT1011S --- N222K --- BJ24; trolley preselection + tare
71206 HT1011S --- N222K --- BJ24; trolley preselection + tare + LAZ
Fig. 22 71459 HT1011S --- N222K --- BJ24; horn + tare + LAZ
71460 HT1011S --- N222K --- BJ24; horn + tare
HT1011S --- N222K --- BJ24; trolley preselection +
70293
HUG teach in button
HT1011S --- N222K --- BJ24;preselection Pos. 1---2 +
70294
HUG teach in button
HT1011S --- N222K --- BJ24; Key switch for emergency stop +
70295
HUG teach in button
Fig. 23
Fig. 25
Fig. 26
A 677.GB Page 23
Part
Designation
number
Fig. 27
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
A 677.GB Page 25
Part
Designation
number
Fig. 35
13596
Direction arrow sign, spare parts
Pendant control symbol sign
Fig. 36
Fig. 39
Connector pin insert
102256 Connector part BJS24 1
Crimped contact pin BJ24 24
Dismantling tool (normal) 1
Fig. 43
A 677.GB Page 27
Part
Designation
number
Spare parts kit, contactor control switch block
Switch block, HT---S 1
Dismantling tool
(normal; white) BJ 24 1
Dismantling tool
104598 (normal; black) BJ 18 1
Red connecting cable BJ 18 3
Grey connecting cable BJ 24 3
Cable tie 100 x 2,5 2
Rubber cap,
Fig. 44 pendant control push button 2
Installation instructions 1
Fig. 50
Fig. 53
Fig. 54
A 677.GB Page 29
Part
Designation
number
Fig. 61
Fig. 63
Fig. 68
* the strain relief cable AN572 must be ordered separately (long control line + 1000 mm)
A 677.GB Page 31
Control line with tube, with BJ24 connector system at both ends
6---wire 10---wire 15---wire
BJS24/06--- BJS24/10--- BJS24/15---
SC6x1---BJB24/06 SC10x1---BJB24/10 SC15x1---BJB24/15
Length mm Parts number
1000 70309 70327 70345
1250 70310 70328 70346
1500 70311 70329 70347
1750 70312 70330 70348
2000 70313 70331 70349
2250 70314 70332 70350
2500 70315 70333 70351
2750 70316 70334 70352
3000 70317 70335 70353
3250 70318 70336 70354
3500 70319 70337 70355
3750 70320 70338 70356
4000 70321 70339 70357
4250 70322 70340 70358
4500 70323 70341 70359
4750 70324 70342 70360
5000 70325 70343 70361
5250 70362
5500 70363
5750 70364
6000 70365
6250 70366
6500 70367
6750 70368
7000 70369
7250 70370
7500 70371
7750 70372
8000 70373
8250 70374
8500 70375
8750 70376
9000 70377
9250 70378
9500 70379
Caution!
Special control cables are used for pendant control HT---10.
Fabrication Number of Op- Page no. of Item no. Part no. Quan-
no. erating Instruct. spare part tity
A 677.GB
A 677.GB Page 33