INSTRUCTION MANUAL

International Sales Div.

Sales Group
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
PELTIER GAS COOLER Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
TYPE : ZBC91004 Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425
http://www.fujielectric.com/products/instruments/
ZBC92004
INZ-TN4ZBC9-E

We are grateful for your purchase of Fuji Electric's Peltier Gas Cooler (ZBC9).
• First read this instruction manual carefully until an adequate understanding is acquired, and then proceed to
installation, operation and maintenance of the gas cooler. Wrong handling may cause an accident or injury.
• The specifications of this gas cooler will be changed without prior notice for further product improvement.
• Modification of this gas cooler is strictly prohibited unless a written approval is obtained from the manufacturer. Fuji
Electric will not bear any responsibility for a trouble caused by such a modification.
• This instruction manual shall be stored by the person who actually uses the gas cooler.
• After reading the manual, be sure to store it at a place easier to access.
• This instruction manual should be delivered to the end user without fail.

Manufacurer: Fuji Electric Co., Ltd.

Type: Described in Fuji Electric's company nameplate on main frame
Product nationality: Japan
Request
• It is prohibited to transfer part or all of this manual without Fuji Electric's permission in written format.
• Description in this manual will changed without prior notice for further improvement.
• If you have any question about the contents of this instruction manual, we advise you to inform our office of it.

CAUTION ON SAFETY
First of all, read this "Caution on Safety" carefully, and then use the analyzer in the correct way.
The cautionary descriptions listed here contain important information about safety, so they should always be
observed.

Wrong handing may cause a dangerous situation, in which there is a risk of death
DANGER or heavy injury.

Wrong handing may invite a dangerous situation, in which there is a possibility of

CAUTION medium-level trouble or slight injury or only physical damage is predictable.

DANGER
• This unit is not a explosion-proof type. Do not use it in a place exposed to explosive gases to prevent explosion or
fire hazard.
• When the piping is connected or cleaned, be sure to close the main valve to shut off calibration gas and sample
gas to prevent gas leakage which may lead to poisoning, fire or explosion.

CAUTION
• This unit must be installed in a place that meets the installation requirements given in the instruction manual. Use
of the unit in any other place may cause a risk of shock hazard, fire or malfunction.
• Installation, wiring and piping work should be performed by a specialist or your dealer. Improper installation will
result in damage to the gas cooler, or in electric shocks, injury, etc.
• During installation, make sure that the inside of the unit is free from cable chips and other foreign objects to prevent
fire, trouble or malfunction.
• For wiring or maintenance, be sure to turn OFF the power for the gas cooler to prevent electric shocks and injury.
• Make sure that the size of each wiring cable meets the rating of the device to prevent electric shocks and fire
accidents.

1
 CAUTION
• Installation work must be performed as specified. If the unit is not earthed, it may cause a risk of shock hazard or
malfunction.
• Connect a power source that meets the rating to prevent fire accidents.
• Do not insert a metallic objects or fingers into the power terminals to prevent electric shocks.
• Before starting work, take off wrist watch and other metallic objects to ensure proper performance and to prevent
shock hazards or gas leakage.
• For piping work, be sure to use pipes and joints as specified in the instruction manual to prevent gas leaks.
• Use replacement parts specified by Fuji to ensure proper performance and to prevent electric shocks or gas leaks.
• Some pipes in the device are made of glass. Do not apply unreasonable force to prevent gas leaks.
• Do not insert fingers into the main frame carelessly. There is a risk of injury due to contact with the rotating fan.

1. OUTLINE
This gas cooler is used to dehumidify a gas to be measured. It is composed of a heat exchanging part and a
temperature control part integrated in a compact and light-weight housing.
As the parts in contact with gas are made of corrosion-proof materials, it can also be used for analyzing
corrosive gases.

2. SPECIFICATIONS
(1) Cooling system
1) Cooling system : Thermo module cooling system with spiral guide on heat exchanger
2) Heat radiation system : External air cooling (built-in AC axial-flow fan)

(2) Dehumidification
1) Outlet gas dew point
2) Max. gas flow
: 1-3°C (short-time ripple ±0.1°C)
: 1-channel corrosion-proof type (ZBC91004): 1.5ℓ/min
2-channel corrosion-proof type (ZBC92004):
Parallel piping; 1.5ℓ/min (1-channel) ×2
Series piping; 3ℓ/min

(3) Temperature control

1) Temperature control system : IC amplifier using thermistor as temperature sensor
Noncontact control ON/OFF
2) Temperature control indicator : LED Lights turns ON at set temperature
3) Temperature monitor : Built-in thermocouple (T)

(4) Operating condition

1) Operating gas
2) Open-air temperature
3) Inlet gas temperature
4) Inlet gas dew point
5) Piping pressure
: Air and combustion exhaust gas
(Do not saturate the material of gas-contacting part)
: Max. 40°C (dehumidification and durability up to 50°C, and
repeatability of dehumidification at 40°C)
: Max. 40°C
: Max. 40°C
: –10 to 60kPa

(5) Piping and joint

1) Gas piping material : Carbon, PVC, HDPE for joint. fluoro-rubber for O-ring. PTFE for
spiral guides.
2) Joint : Rc 1/4

2
(6) Power source
1) ZBC91004 : 100V AC ±10%, 1.4A, 50/60Hz
2) ZBC92004 : 100V AC ±10%, 2.0A, 50/60Hz

(7) Exterior
1) Dimensions : W200xD167×H250mm (ZBC91004)
W236xD167×H255mm (ZBC92004)
(Size is not including protrusion part)
2) Enclosure material : SUS430
3) Mass : Approx.4kg (ZBC91004)
Approx.5kg (ZBC92004)

3. OUTLINE DRAWING

1) Model: ZBC91004 2) Model: ZBC92004 (Unit:mm)

Outlet Rc1/4 Inlet Rc1/4 Inlet A Outlet A Outlet B Inlet B
41 38 23 38 34 38 6-Rc1/4
50

50
INLET A OUTLET A OUTLET B INLET B

167.4 202 mounting hole

162 17 182 238
167.4 (20) 218 2×5.5
50 10 161
6

11.4
240
255
245
250
238
C−C+

C−C+
206

Power Power
terminal terminal

27.5
22

41 mounting hole 8.5 200 5.5

5

4-ø5.5 217
Drain
Drain A Drain B

4. INSTALLATION, PIPING, WIRING AND OPERATION

(1) The main unit should be installed on a wall. Before using the main unit, make sure to place the OUTLET
and INLET joint facing up and place the Drain joint facing down. Do not use this product placed upside
down or sideways.
(2) Make sure the directions of piping inlet and outlet are correct. From drain
(3) For the lower drain outlet, use a soft pipe with inside diameter of more than 8.
(4) To drain water, use the method as shown at right.
This method is convenient because water is not lost even when the air outside
the sealed unit is dry.
Back
pressure

water

Drain outlet
(Example of water trap)

3
(5) For operation the device, connect 100V line to the AC input terminal. Gas cooler needs to be warm up so
that gas cooler should be cool down at the setting temperature before start operation. Depending on the
temperature, warming up time is different.
At 40°C, It takes about 10 minutes to warm up. LED1 (green light) indicates the output to thermal module.
LED will not flicker due to using linear temperature control.
Depending on usage condition, LED1 (green light) may turn off due to light load, but this is not an error.
As Thermocouple (T) is connected to the terminal block C+ and C-, use it as a monitor for checking the
condition of temperature control.
LED (red light) is always On while power is On.

LED (red light) +

INLET A OUTLET A OUTLET B INLET B

- For
LED (green light) internal
H connection

GND G

C+
output for
T thermocouple
C-

AC100V V

50/60Hz U

Main unit terminal block (M4)

5. MAINTENANCE
(1) Cooling fan
The gas cooler is equipped with a fan motor which needs to be replaced at intervals of about 20,000
hours of operation (about 2 years of continuous operation).

(2) Cleaning of gas flow channel

When the resistance of the gas flow is getting high and gas flow has largely decreased, it is a sign that
gas flow is clogged with foreign objects and others.
In case of this, gas flow needs to be cleaned. Cleaning should Inlet joint
C
be proceeded as following. OUTLET INLET
Note) There are two gas flows regarding ZBC92004. Please
L

refer to following procedures.

1) Look into the inlet joint, and The (B) part of spiral guide will Spiral guide
B puller
be seen. On the(B) part there is a hole Ø1.5mm. Hook the Heat
exchanger
end of the spiral guide puller provided into the hole and Spiral
then remove the spiral guide. guide
2) Clean up gas flow and spiral guide. Use the cleaning liquid
A
which dose not saturate gas contacting part. After cleaning,
be sure to wash them with water very well and dry inside.
3) When spiral guide is placed to original location,make sure
that (A) part of spiral guide is inserted and pushed gently
until (A) part of the spiral guide touch the glass tube. Refer
to figure 5-1. (B) part of spiral guide is placed 15-20mm DRAIN
(L=15-20mm) away from top of the Inlet joint (C) part.
Structure of gas cooler

6. SCOPE OF DELIVERY

(1) Main unit

(2) Spiral guide puller
(3) Power cable (3)
4