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TYPICAL SURFACE BOP CONTROL SYSTEM

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28 29 31
30

24
32
3 33
2 34
23
22
35
36
7
5
25
41 40
6
4
13 9
39
10 11
17

21 16
18

14 15
26

19

20

12
38
42

8
TYPICAL SURFACE BOP CONTROL SYSTEM

1. Accumulators 22. High Pressure Strainer


2. Accumulator Blank Isolator Valve 23. Shut Off Valve
3. Accumulator Bank Bleed Valve 24. Manifold Regulator
4. Accumulator Relief Valve 25. Manifold Regulator Internal Override
5. Air Filter Valve
6. Air Lubricator 26. 4500 PSI W.P. Sub –Plate Mounted
7. Air Pressure Gauge Four Way Control Valve
8. Hydro-Pneumatic Pressure Switch 27. Manifold Bleeder Valve
9. Air Supply Valves 28. Accumulator Pressure Gauge
10. Suction Strainer, Air Operated Pump 29. Manifold Pressure Gauge
11. Y Strainer Low Pressure 30. Annular Regulator
12. Air Operated Pump 31. Annular Pressure Gauge
13. Discharge Check Valve, Air Operated 32. Annular Pressure Transmitter
Pump 33. Accumulator Pressure Transmitter
14. Duplex or Triplex Pump 34. Pressure Transmitter 3,000 PSI
15. Chain Guard 35. Air Junction Box
16. Explosion-Proof Electric Motor 36. Reservoir
17. Electric Pressure Switch 37. Clean Out Man-Way
18. Electric Motor Starter 38. Sight Glass, Fluid Level
19. Suction Valve, Duplex or Triplex Pump 39. Bypass Valve
20. Suction Strainer, Duplex or Triplex 40. Normal Pressure Isolation
Pump 41. Manifold Protector Relief Valve
21. Discharge Check Valve, Duplex or 42. Skid
Triplex Pump

2
ACCUMULATORS BOTTLE AND RACKS

NO. LENGTH WEIGHT


ROWS PART NO.
BOTTLES (IN) (LBS)
2 SGL AR42-0116 24 23
3 SGL AR42-0115 36 34
4 SGL AR42-0103 48 46
4 DBL AR42-0264 24 22
5 SGL AR42-0111 60 57
6 SGL AR42-0112 72 69
6 DBL AR42-0265 36 33
7 SGL AR42-0113 84 80
8 SGL AR42-0114 96 92
8 DBL AR42-0107 48 44
10 DBL AR42-0266 60 55
12 DBL AR42-0108 72 65
14 DBL AR42-0109 84 76
16 DBL AR42-0110 96 87

TANK AND SKID


TANK PART MAX. NO. LENGTH H WIDTH WEIGHT SKID PART LENGTH WIDTH WEIGHT
GALLONS
NO. VALVES (IN) (IN) (LBS) NO. (IN) (IN) (LBS)
40 T042-0040 2 27 10 160 S042-0273 38 48 120
60 T042-0060 3 40 10 215 S042-0267 48 48 150
90 T042-0090 4 60 10 330 S042-0183 72 52 180
125 T042-0125 5 82 10 445 S042-0173 96 68 400
160 T042-0160 5 88 12 475 S042-0274 98 68 380
210 T042-0210 5 98 14 550 S042-0174 122 72 525
225 T042-0225 6 105 14 590 S042-0174 122 72 525
240 T042-0240 6 113 14 625 S042-0174 122 72 525
280 T042-0280 8 131 14 725 S042-0175 152 72 570
310 T042-0310 8 145 14 790 S042-0278 174 72 700
360 T042-0360 10 169 14 910 S042-0278 174 72 700
420 T042-0420 11 184 16 1010 S042-0272 192 78 850
480 T042-0480 12 197 16 N/A S042-0272 198 78 900

3
CONTROL VALVE MANIFOLD HEADER

NO.
PART NO. LENGTH (IN) WEIGHT LBS)
VALVES
3 VM42-217 40.4 56
4 VM42-218 56.4 78
5 VM42-219 72.4 100
6 VM42-220 88.4 122
7 VM42-221 104.4 144
8 VM42-222 120.4 167

HP SERIES PART NO. PART NO.


3 T PS00-2100 PS42-0278
5 T PS00-3100 PS42-0279
7,5 T PS00-3100 PS42-0280
7,5 C PS00-5100 PS42-0324
10 T PS00-3100 PS42-0284
10 C PS00-5100 PS42-0325
10 M PS00-3200 PS42-0281
15 T PS00-3100 PS42-0206
15 M PS00-5200 PS42-0282
20 T PS00-4100 PS42-0209
20 M PS00-5200 PS42-0283
25 T PS00-5100 PS42-0277

NO. WEIGHT
PART NO. LENGTH (IN)
BOTTLES (LBS)
2 BM00-42196 18 50
3 BM00-42197 30 83
4 BM00-42198 42 116
5 BM00-42199 54 149
6 BM00-42200 66 182
7 BM00-42201 78 215
8 BM00-42202 90 248
9 BM00-42203 102 281

4
BLADDER ACCUMULATORS, BOTTOM LOADING
3,000 & 5,000 PSI, Bottom Loading
Bladder Type
SEAL KITS & SPARE PARTS
Detail “Z”
Parts Legend

3 6
GAS SIDE FLUID SIDE
4
1. Sell 9. Fluid Port
8
2. Bladder 14. Anti-extrusion Ring
3. Gas Valve Core 15. Flat Ring
4. Gas Side Lock Nut 16. O-ring
5. Valve Seal Cap 17. Spacer Ring
1
6. Valve Protection Cap 18. Fluid Port Lock Nut
7. O-ring 19. Vent Screw
8. Name Plate 20. Seal Ring
22. Gas Port Adapter 23. Back-up Ring
24. Anti-extrusion Ring
28. Flat Ring
2 29. O-ring
30. Back-up Ring
31. Gas Port Lock Nut

Detail “Z”

5
3
7

Detail “X” Detail “X”

15 15
16 16
9
14 23
17 17
Detail “X”
17

18
REPAIR KIT CONSIST OF ITEMS:
20 2, 3, 4 (5,000 PSI ONLY), 5, 7, 15, 16, 23 (WHERE APPLICABLE)
19
SEAL KITS CONSIST OF ITEMS
5, 16, 23 (WHERE APPLICABLE)

5
BLADDER ACCUMULATORS, TOP LOADING
3,000 & 5,000 PSI, Bottom Loading
Bladder Type
4 SEAL KITS & SPARE PARTS
Detail Z
22
Parts Legend

DETAIL Y GAS SIDE FLUID SIDE


31
1. Sell 9. Fluit port
2. Bladder 14. Anti-extrusion ring
24
3. Gas valve core 15. Flat ring
4. Gas side lock nut 16. O-ring
5. Valve seal cap 17. Spacer ring
6. Valve protection cap 18. Fluid port lock nut
7. O-ring 19. Vent screw
8. Name plate 20. Seal ring
22. Gas port adapter 23. Back-up ring
24. Anti-extrusion ring
1 28. Flat ring
29. O-ring
30. Back-up ring
31. Gas port lock nut
2

Detail “Y” Detail “X”


6
31
15
17
16
30
29 17
28

Detail “Z” Detail “X”

5 15
3
16
7
9 23
14
17
Detail “X”

19 REPAIR KIT CONSIST OF ITEMS:


18
20 2, 3, 5, 7, 15, 16, 23 (WHERE APPLICABLE), 28, 29, 30

SEAL KITS CONSIST OF ITEMS


5, 16, 23 (WHERE APPLICABLE), 28, 29, 30

6
BLADDER ACCUMULATORS

3,000 PSI BLADDER TYPE, 1-1/4” PORTS ACCUMULATORS, OIL SERVICE, BOTTOM LOADING

1 QUART 1 GAL. 2 1/2 GAL. 5 GAL. 10 GAL. 11 GAL. 15 GAL.

3000 PSI BLADDER TYPE, 2” PORT ACCUMULATOR, OIL SERVICE, BOTTOM LOADING

2 1/2 GAL. 5 GAL. 10 GAL. 11 GAL. 15 GAL.

5,000 PSI BLADDER TYPE, 2” PORT ACCUMULATOR, WATER SERVICE, TOP LOADING

10 GAL.

3000 PSI BLADDER TYPE, 1-1/4” PORT ACCUMULATOR, OIL SERVICE, TOP LOADING

5 GAL. 10 GAL. 11 GAL. 15 GAL.

5,000 PSI BLADDER TYPE, 1-1/4” PORT ACCUMULATOR, OIL SERVICE, TOP LOADING

10 GAL. 15 GAL.

3,000 & 5,000 PSI BLADDER TYPE, 1-1/4” PORT ACCUMULATOR, F/WATER SERVICE, TOP
LOADING
3,000 PSI 5,000 PSI

10 GAL. 11 GAL. 15 GAL. 10 GAL. 15 GAL.

3000 & 5000 PSI BLADDER TYPE, 2” PORT ACCUMULATOR, WATER SERVICE, BOTTOM
LOADING
3,000 PSI 5,000 PSI

11 GAL. 15 GAL. 10 GAL. 15 GAL.

7
SEAL KITS & SPARE PARTS

ITEM PART NO.


Pull Rod OC-00172054

ITEM PART NO.


Gas Valve Torque Wrench OC-02080987

ITEM PART NO.


Gas Valve Core Tool OC-00616886

ITEM PART NO.


Spanner Wrenches:
1 Qt.- OC-02054547
1-15 Qt.- OC-02054545
High Flow And Top Repairable OC-02054548

Warning
Only qualified persons should perform maintenance on any type of accumulator.
Complete maintenance instructions are available- Contact O & C

8
CHARGING & GAUGING ASSY

ITEM DESCRIPTION PART NO.


Charging and Gauging
Assy. CG902-0100
Assembly, 3,000 PSI
Charging and Gauging
Assy. CG902-0900
For Top Repairable Accumulator
Assy. Gauging Head Assembly CG902-0112
Assy. Gauging Head For Top Repairable CG902-0113
Accumulator
1 Air Chuck CG902-0101
2 Adapter CG902-0102
3 Gauge, 0-3,000 PSI CG902-4100
4 Tank Valve CG902-0104
5 Bleeder Valve CG902-0109
6 Swivel Connector CG902-0105
7 Hose Assembly CG902-0106
8 Coupler CG81-0200
9 Nut CG902-0108
10 Gland CG902-0110
NS Adapter For Top Repairable Accumulator H14608

9
CYLINDER

2-POSITION, 2” STROKE, 200 PSI W.P. HYDRAULIC CYLINDER 3,000 PSI


2 POSITION (1.5” BORE, 2.13” STROKE)

ITEM DESCRIPTION 2” BORE QTY 3” BORE QTY 4” BORE QTY DESCRIPTION PART NO.
Bore Inches AC2 - AC3 AC4 Cylinder Assy. AAC10-0500
Port NTP, 1/4” 2 1/4” 2 1/4” 2 Cylinders W/O Clevis AAC10-0501
Assy. Cylinder - - Seal Kit AAC10-0597
AC00-0100 AC00-1100 AC00-2100 -
Assy. Mounting Bracket AAC00-4000
Kit Repair Kit AA00-0199 - AA00-1199 - AC00-2199 -
Swivel Bolt AAC20-4120
1 Lock Washer AA75-1200 4 AA75-1200 4 AC75-1200 4
Nut AAC20-4123
2 Nut AA80-1200 4 AA80-1200 4 AC80-1200 4
Lock Washer AAC20-4122
3 End Cap AA00-0102 1 AA00-1102 1 AC00-2102 1
Spacer Nut AAC00-4110
4 Gasket AA00-0103 2 AA00-1103 2 AC00-2103 2
Spacer AAC00-4111
5 Barrel AA00-0104 1 AA00-1104 1 AC00-2104 1
6 O-Ring AA17-2326 1 AA17-2334 1 AC17-2342 1
Piston & Road
7 AA00-0117 1 AA00-1107 1 AC00-2107 1
Assy
8 O-Ring AA17-2112 2 AA17-2114 2 AA17-2214 2
9 Head Rod AA00-0105 1 AA00-1105 1 AA00-2105 1
10 Bushing N/A 1 N/A 1 N/A 1
11 Lock Nut AA86-1200 1 AA86-1400 1 AA86-1600 1
12 Clevis AA00-0110 1 AA00-1110 1 AA00-2110 1
13 Pin AA00-0111 1 AA00-1111 1 AA00-2111 1
14 C. Pin AA00-0109 1 AA00-1109 1 AA00-2109
15 Bolt AA40-1075 1 AA40-1072 4 AA40-2080 4
16 Grease Fitting AA99-0200 1 AA99-0200 1 AA99-0200 1
17 Oil Cup AA00-1120 1 AA00-1120 1 AA00-1120 1

10
CYLINDER, CROWN-O-MATIC
17 200 PSI W.P.
15 14 9 10 7 9 8 7 16 14

13 1 2 3 4 5 2 6 11 12 13

ITEM DESCRIPTION PART NO. QTY. ITEM DESCRIPTION PART NO. QTY.
Air Cylinder, Mounting Bracket And 9 Nut AAC80-20132 12
Assy. AAC04-00152
Clavis Assembly
10 Rod AAC04-00146 6
Assy. Air Cylinder AAC04-00150
11 Bushing AAC04-00147 1
1 End Cap AAC04-00142 1
12 Clevis AAC04-00148 1
2 Gasket AAC51-03107 2
13 Bolt AAC80-01133 2
3 O-Ring AAC50-01244 1
4 Cylinder AAC04-00143 1 14 Nut AAC80-20113 2
5 Piston & Rod AAC04-00144 1 15 Mounting Bracket AAC04-00149 1
6 Front Cap AAC04-00145 1 16 Lock Nut AAC80-20137 1
7 O-Ring AAC50-01140 2 17 Lock Washer AAC80-20660 12
8 Oiler AAC04-00109 1 Kit Repair Kit AAC99-04005

Crescent Name Plates


Name Plates & Accessories For 4 – Way Valves
DESCRIPTION PART NO.
´´Blank´´ Open - Close NP10-0000
Choke Line NP10-0100
Annular NP10-0300
Kill Liner NP10-0400
Blind Ram NP10-0500
Pipe Ram NP10-0700
Regulator Bypass NP10-0800
Shear Ram NP10-0930
HCR NP10-0920

Mounting Bracket & Bolt Assembly


ITEM DESCRIPTION PART NO. QTY PART NO. QTY PART NO. QTY
1 Mounting Bracket BM00-4000 1 BM00-4100 1 BM00-4200 1
2 Swivel Bolt BM00-4020 1 BM00-4120 1 BM00-4220 1
3 Nut BM00-4123 1 BM00-4123 1 BM00-4221 1
4 Lock Washer BM00-4122 1 BM00-4122 1 BM00-5110 1
5 Spacer Nut BM00-4010 1 BM00-4010 1 BM00-4210 1
6 Spacer BM00-4011 1 BM00-4111 1 BM00-4211 1

11
DUPLEX & TRIPLEX PUMPS 5 TO 60 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

Duplex OC-05

Triplex OC-10

Triplex OC-30

Triplex OC-60

12 18
OC-05 DUPLEX PUMPS 5 TO 25 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

13
OC-05 DUPLEX PUMPS 5 TO 20 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

REPAIR
ITEM KIT
DESCRIPTION DUPLEX TRIPLEX
3/4” Plunger 5/8” Plunger Qty 3/4” Plunger 7/8” Plunger 1” Plunger Qty.
Assy. Reciprocating Pump OC00-2100 OC00-3100 OC01-3100 OC01-4100 OC01-5100**
Kit Repair Kit OC00-2199 OC00-3199 OC01-3199 OC01-4199 OC01-5199
1 Pipe Plug OC07-1800 OC07-1800 1 OC07-1800 OC07-1800 OC07-1800 1
2 Fluid Cylinder OC00-2120 OC00-2120 1 OC01-3105 OC01-3105 OC01-3105 1
3 + Valve Seat Not Shown OC00-2103 OC00-2123 4 OC00-2123 OC00-2123 OC00-2123 6
4 + Valve OC00-2122 OC00-2122 4 OC00-2122 OC00-2122 OC00-2122 6
5 + Spring Valve OC00-2124 OC00-2124 4 OC00-2124 OC00-2124 OC00-2124 6
6 + Gasket Discharge Valve OC00-2128 OC00-2128 2 OC00-2128 OC00-2128 OC00-2128 3
7 Stop Discharger Valve OC00-2127 OC00-2127 2 OC00-2127 OC00-2127 OC00-2127 3
8 Cover Discharger Valve OC00-2121 OC00-2121 1 OC01-3106 OC01-3106 OC01-3106 1
9 Nut OC81-1600 OC81-1600 14 OC81-1600 OC81-1600 OC81-1600 18
10 Stud OC01-3112 OC01-3112 6 OC01-3112 OC01-3112 OC01-3112 8
11 Stop Suction Valve OC00-2126 OC00-2126 2 OC00-2126 OC00-2126 OC00-2126 3
12 + Gasket Stuffing Box 0C00-2129 OC00-2129 2 OC00-2129 OC00-2129 OC00-2129 3
13 Stuffing Box OC00-2130 OC00-3101 2 OC00-3101 OC00-3101 OC00-3101 3
14 Throat Bushing OC00-2133 OC00-3104 2 OC00-3104 OC01-4102 OC01-5102 3
15 + Packing Not Shown OC00-2135 OC00-3106 2 OC00-3106 OC01-4104 OC01-5104 3
16 Gland Flower OC00-2132 OC00-3103 2 OC00-3103 OC01-4101 OC01-5101 3
17 Stuffing Box Gland OC00-2131 OC00-3102 2 OC00-3102 OC00-3102 OC00-3102 3
18 + Plunger OC00-2134 OC00-3105 2 OC00-3105 OC01-4103 OC01-5103 3
19 Coupling Nut Plunger OC00-2110 OC00-2110 2 OC00-2110 OC00-2110 OC00-2110 3
20 + Retaining Ring Plunger OC00-2109 OC00-2109 2 OC00-2109 OC00-2109 OC00-2109 3
21 Deflector Crosshead Stud OC00-2108 OC00-2108 2 OC00-2108 OC00-2108 OC00-2108 3
22 Screw OC01-3114 OC01-3114 4 OC01-3114 OC01-3114 OC01-3114 6
23 Seal Cap Crosshead Style OC00-2113 OC00-2113 2 OC00-2113 OC00-2113 OC00-2113 3
24 Gasket Crosshead Cap OC00-2116 OC00-2116 2 OC00-2116 OC00-2116 OC00-2116 3
25 + Seal Crosshead Stub OC00-2118 OC00-2118 4 OC00-2118 OC00-2118 OC00-2118 6
26 Flange Stuffing Box OC00-2125 OC00-2125 1 OC01-3107 OC01-3107 OC01-3107 1
27 Stud OC01-3113 OC01-3113 8 OC01-3113 OC01-3113 OC01-3113 10
28 Thumb Screw OC00-2150 OC00-2150 2 OC00-2150 OC00-2150 OC00-2150 2
29 Cover Plunge OC00-3107 OC00-3107 1 OC01-3110 OC01-3110 OC01-3110 1
30 Screw OC40-1011 OC40-1011 8 OC40-1011 OC40-1011 OC40-1011 8
31 Crankshaft Frame Cap Outboard OC00-2111 OC00-2111 1 OC00-2111 OC00-2111 OC00-2111 1
32 Gasket Crankshaft Frame Cap OC00-2137 OC00-2137 2 OC00-2137 OC00-2137 OC00-2137 2
33 Bearing Race OC00-2140 OC00-2140 2 OC00-2140 OC00-2140 OC00-2140 2
34 Bearing Crankshaft OC00-2104 OC00-2104 2 OC00-2104 OC00-2104 OC00-2104 2
35 Plung OC17-0300 OC17-0300 1 OC17-0300 OC17-0300 OC17-0300 1
36 Breather Crankcase OC00-2119 OC00-2119 1 OC00-2119 OC00-2119 OC00-2119 1
37 Plung OC17-0500 OC17-0500 1 OC17-0500 OC17-0500 OC17-0500 1
38 Crosshead OC00-2105 OC00-2105 2 OC00-2105 OC00-2105 OC00-2105 3
39 Spring Pin OC00-2106 OC00-2106 2 OC00-2106 OC00-2106 OC00-2106 3
40 Crosshead Pin OC00-2107 OC00-2107 2 OC00-2107 OC00-2107 OC00-2107 3
41 Crosshead Rod Assembly OC00-2102 OC00-2102 2 OC00-2102 OC00-2102 OC00-2102 3
42 Screw OC40-1009 OC40-1009 8 OC40-1009 OC40-1009 OC40-1009 10
43 Plung OC17-0200 OC17-0200 1 OC17-0200 OC17-0200 OC17-0200 1
44 Cover Crankcase OC00-2114 OC00-2114 1 OC01-3103 OC01-3103 OC01-3103 1
45 Gasket, Crankcase Cover OC00-2115 OC00-2115 1 OC01-3104 OC01-3104 OC01-3104 1
46 Crankshaft OC00-2103 OC00-2103 1 OC01-3102 OC01-3102 OC01-3102 1
47 Seal Crankshaft OC00-2117 OC00-2117 1 OC00-2117 OC00-2117 OC00-2117 1
48 Crankshaft Frame Cap-Inboard OC00-2112 OC00-2112 1 OC00-2112 OC00-2112 OC00-2112 1
49 Power Frame OC00-2101 OC00-2101 1 OC01-3101 OC01-3101 OC01-3101 1
50 Pin OC00-3111 OC00-3111 2 OC01-3111 OC01-3111 OC01-3111 2
51 Cylinder Tie Stud OC01-3117 OC01-3117 2 OC01-3117 OC01-3117 OC01-3117 2
Weight 300 lbs 300 lbs 345 lbs 345 lbs 345 Lbs
Dimensions : Height , Width, Length 12-3/4´´, 15-15/16´´, 30-1/16´´

**NOTE: PUMP No. LONGER. AVAILABLE ON UNITS-FOR DIRECT REPLACEMENT & PARTS ONLY

14
OC-10-TRIPLEX PUMP 20 TO 25 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

15
OC-10 TRIPLEX PUMP 20 TO 25 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

REPAIR
ITEM KIT
DESCRIPTION 20 HP 25 HP QTY
7/8” Plunger 1” Plunger
Assy. Reciprocating Pump OC04-0050 OC04-0100
kit Repair Kit OC04-0059 OC04-0199
1 Pipe Plug OC07-1800 OC07-1800 1
2 Fluid Cylinder OC01-3105 OC01-3105 1
3 + Valve Seat Not Shown OC00-2123 OC00-2123 6
4 + Valve OC00-2122 OC00-2122 6
5 + Spring Valve OC00-2124 OC00-2124 6
6 + Gasket Discharge Valve OC00-2128 OC00-2128 3
7 Stop Discharger Valve OC00-2127 OC00-2127 3
8 Cover Discharger Valve OC01-3106 OC01-3106 1
9 Nut OC81-1600 OC81-1600 18
10 Stud OC01-3112 OC01-3112 8
11 Stop Suction Valve OC01-2126 OC01-2126 3
12 + Gasket Stuffing Box 817884 817884 3
13 Stuffing Box 817883 817883 3
14 Throat Bushing OC01-4102 OC01-5102 3
15 + Packing Not Shown 817885 817886 3
16 Gland Flower OC01-4101 OC01-5101 3
17 Stuffing Box Gland OC00-3102 OC00-3102 3
18 + Plunger OC01-4103 OC01-5103 3
19 Coupling Nut Plunger OC00-2110 OC00-2110 3
20 + Retaining Ring Plunger OC00-2109 OC00-2109 3
21 Deflector Crosshead Stud OC00-2108 OC00-2108 3
22 Screw OC01-3114 OC01-3114 6
23 Seal Cap Crosshead Style 817881 817881 3
24 Gasket Crosshead Cap OC00-2116 OC00-2116 3
25 + Seal Crosshead Stub OC00-2118 OC00-2118 6
26 Flange Stuffing Box OC01-3107 OC01-3107 1
27 Stud OC01-3113 OC01-3113 10
28 Thumb Screw OC00-2150 OC00-2150 2
29 Cover Plunge OC01-3110 OC01-3110 1
30 Screw OC40-1011 OC40-1011 8
31 Crankshaft Frame Cap Outboard OC00-2111 OC00-2111 1
32 Gasket Crankshaft Frame Cap OC00-2137 OC00-2137 2
33 Bearing Race OC00-2140 OC00-2140 2
34 Bearing Crankshaft OC00-2104 OC00-2104 2
35 Plung OC17-0400 OC17-0400 1
36 Breather Crankcase 817877 817877 1
37 Plung OC17-0500 OC17-0500 1
38 Crosshead 817879 817879 3
39 Spring Pin OC00-2106 OC00-2106 3
40 Crosshead Pin 817880 817880 3
41 Crosshead Rod Assembly 817878 817878 3
42 Screw OC40-1009 OC40-1009 10
43 Plung OC17-0300 OC17-0300 1
44 Cover Crankcase 817882 817882 1
45 Gasket Crankcase Cover OC01-3104 OC01-3104 1
46 Crankshaft OC01-3102 OC01-3102 1
47 Seal Crankshaft OC00-2117 OC00-2117 1
48 Crankshaft Frame Cap-Inboard OC00-2112 OC00-2112 1
49 Power Frame 817876 817876 1
50 Pin OC01-3111 OC01-3111 2
51 Cylinder Tie Stud OC01-3117 OC01-3117 2
Weight 600 lbs 635 lbs
Dimensions: Height, Width, Length H=13-1-8´´, W=17-1/16´´, L=33-3/4´´

16
OC-30 TRIPLEX PUMP 30 TO 60 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

17
OC-30 TRIPLEX PUMP 30 TO 60 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

REPAIR
ITEM
KIT
DESCRIPTION 1” PLUNGER 1-1/4” PLUNGER 1-3/8” PLUNGER QTY
Assy. Triplex Pump OC02-0100 OC02-2100** OC03-1100
Kit Repair kit OC02-0199 OC02-2199 OC03-1199
1 Nut 816285 See Note 2 816283 24
2 Cylinder Heat OC02-2126 OC02-2126 OC02-2126 3
3 Stud 817904 See Note 2 OC03-2127 24
4 Cylinder Heat Extension 817818 N/A OC03-1127 3
5 + Valve Cover Gasket 817817 OC02-2125 OC03-1125 6
6 + Valve Spring OC02-2122 OC02-2122 OC03-1122 6
7 + Valve OC02-2120 OC02-2120 OC03-1120 6
8 + Valve Seat (Not shown) OC02-2121 OC02-2121 OC03-1121 6
9 Fluid Cylinder OC02-2118 OC02-2118 OC03-1117 1
10 Discharge Valve Stop 817814 N/A OC03-1119 3
11 Discharge Valve Cover 817799 OC02-2119 OC03-1118 3
12 + Stuffing Box Gasket OC02-2124 OC02-2124 OC03-1124 3
13 Stuffing Box Throat Bushing OC02-2130 OC02-2130 OC03-1131 3
14 Stuffing Box OC02-2127 OC02-2127 OC03-1128 3
15 Stuffing Box Flange OC02-2123 OC02-2123 OC03-1123 1
16 + Packing 819821 OC02-2132 OC03-1133 3
17 Gland Follower 817819 OC02-2129 OC03-1130 3
18 + Plunger 817820 OC02-2131 OC03-1132 3
19 Stuffing Box Gland OC02-2128 OC02-2128 OC03-1129 3
20 Crosshead Stub Deflector OC02-2108 OC00-2118 OC03-2108 3
21 + Crosshead Stub Seal OC00-2118 OC00-2118 OC03-1110 6
22 Crosshead Stub Seal Cap OC02-2113 OC02-2113 OC03-1113 3
23 Crosshead Stub Seal Gasket OC02-2116 OC02-2116 OC03-2116 3
24 Screw OC01-3114 OC01-3114 OC01-3114 6
25 + Nut 816284 See Note 1 816283 8
26 + Nut 816286 See Note 1 816284 4
27 Stud OC01-3113 See Note 2 817910 8
28 Stud 817905 See Note 2 817911 4
29 Screw OC40-1011 OC40-1011 OC40-1011 12
30 Crankshaft Frame Cap-Outboard OC02-2111 0C02-2111 OC03-1111 1
31 + Shim-Outboard 817906 See Note 1 817913 6
32 Bearing OC02-2104 OC02-2104 OC03-1104 2
33 Race Bearing OC02-2140 OC02-2140 OC03-1140 2
34 Crankcase Breather OC06-2119 OC06-2119 OC00-2119 1
35 Power Frame OC02-2101 OC02-2101 OC03-1101 1
36 Plug OC17-0500 OC17-0500 OC17-0500 3
37 Crosshead Assembly OC02-2196 OC02-2105 OC03-1105 3
38 Connecting Rod Assembly OC02-2102 OC02-2102 OC03-1102 3
39 Crankcase Gasket OC02-2115 OC02-2115 OC03-1115 1
40 Crankcase Cover OC02-2114 OC02-2114 OC03-1114 1
41 Screw OC04-1009 OC40-1009 OC40-1009 12
42 Crankshaft OC02-2103 OC02-2103 OC03-1103 1
43 + Shim-Inboard 817907 See Note 1 817912 3
44 Crankcase Oil Seal OC02-2117 OC02-2117 OC03-1116 1
45 Crankshaft Frame Cap-Inboard OC02-2112 OC02-2112 OC03-1112 1
46 Sight Glass (Not Show) OC02-2141 OC02-2141 OC03-1135 1
47 Crosshead Pin OC02-0106 OC02-0106 OC03-1106 3
Weight 625 600 1020
Dimensions : Height , Width, Length
12-5/8" 13-5/8" 14-3/8"
21-3/8" 20" 25-1/2"
33-1/4" 33-1/4" 39-11/16"

18
OC-60 TRIPLEX PUMP 40 TO 50 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

19
OC-60 TRIPLEX PUMP 40 TO 50 HP – 3,000 PSI
VOLTAGE: 230, 460, 380 & 575

REPAIR
ITEM KIT
DESCRIPTION 40 HP 50 HP
1-1/8” Plunger 1-1/4” Plunger QTY
Assy. Triplex Pump OC03-1200 OC03-1300
Kit Repair Kit OC03-1299 OC03-1399
1 Nut 816283 816283 24
2 Cylinder Heat OC02-2126 OC02-2126 3
3 Stud 817908 817909 24
4 Cylinder Heat Extension 817840 OC03-1127 3
5 Valve Cover Gasket 817839 817849 6
6 + Valve Spring OC03-1122 OC03-1122 6
7 + Valve 817834 OC03-1120 6
8 + Valve Seat (Not shown) 817833 OC03-1121 6
9 Fluid Cylinder 817827 OC03-1117 1
10 Discharge Valve Stop 817837 OC03-1119 3
11 Discharge Valve Cover 817838 OC03-1118 3
12 + Stuffing Box Gasket 817843 OC03-1124 3
13 Stuffing Box Throat Bushing 817844 817852 3
14 Stuffing Box 817842 OC03-1128 3
15 Stuffing Box Flange 817841 OC03-1123 1
16 + Packing 817848 817855 3
17 Gland Follower 817845 817853 3
18 + Plunger 817847 817854 3
19 Stuffing Box Gland 817846 OC03-1129 3
20 Crosshead Stub Deflector OC03-1108 OC03-1108 3
21 + Crosshead Stub Seal 817825 817825 6
22 Crosshead Stub Seal Cap OC03-1113 OC03-1113 3
23 Crosshead Stub Seal Gasket 817826 817826 3
24 Screw OC01-3114 OC01-3114 6
25 + Nut 816283 816283 8
26 + Nut 816284 816284 4
27 Stud 817910 817910 8
28 Stud 817911 817911 4
29 Screw 817824 817824 12
30 Crankshaft Frame Cap-Outboard OC03-1111 OC03-1111 1
31 + Shim-Outboard 817913 817913 6
32 Bearing OC03-1104 OC03-1104 2
33 Race Bearing OC03-1140 OC03-1140 2
34 Crankcase Breather 817822 817822 1
35 Power Frame OC03-1101 OC03-1101 1
36 Plug OC17-0500 OC17-0500 3
37 Crosshead Assembly OC03-1105 OC03-1105 3
38 Connecting Rod Assembly 817823 817823 3
39 Crankcase Gasket OC03-1115 OC03-1115 1
40 Crankcase Cover OC03-1114 OC03-1114 1
41 Screw OC40-1009 OC40-1009 12
42 Crankshaft OC03-1103 OC03-1103 1
43 + Shim-Inboard 817912 817912 3
44 Crankcase Oil Seal OC03-1116 OC03-1116 1
45 Crankshaft Frame Cap-Inboard OC03-1112 OC03-1112 1
46 Sight Glass (Not Show) OC03-1135 OC03-1135 1
47 Crosshead Pin TBD TBD 3
Weight 1020 1020
Dimensions Height, Width, Length H= 14-11/16“, W= 25-1/2“, L= 38-1/4”

20
PULLEY & BELT SETS

HP VOLTS MOTOR PUMP CHAIN MASTER LINK


3 230 SC00-0100 SC10-1100 SC00-0100 SC00-0101
3 460 SC00-0100 SC10-1100 SC00-0100 SC00-0101
3 380 SC00-2110 SC10-1100 SC00-0100 SC00-0101
3 575 SC00-0100 SC10-1100 SC00-0100 SC00-0101
5 230 SC00-0100 SC10-1100 SC00-0100 SC00-0101
5 460 SC00-0100 SC10-1100 SC00-0100 SC00-0101
5 380 SC00-2110 SC10-1100 SC00-0100 SC00-0101
5 575 SC00-0100 SC10-1100 SC00-0100 SC00-0101
7.5 230 SC00-1100 SC10-1100 SC00-0100 SC00-0101
7.5 460 SC00-1100 SC10-1100 SC00-0100 SC00-0101
7.5 380 SC00-3200 SC10-1100 SC00-0100 SC00-0101
7.5 575 SC00-1100 SC10-1100 SC00-0100 SC00-0101
10 230 SC00-2100 SC10-1100 SC00-0100 SC00-0101
10 460 SC00-2100 SC10-1100 SC00-0100 SC00-0101
10 380 SC00-3200 SC10-1100 SC00-0100 SC00-0101
10 575 SC00-2100 SC10-1100 SC00-0100 SC00-0101
15 230 SC01-0100 SC11-0100 SC00-1100 SC00-1101
15 460 SC01-0100 SC11-0100 SC00-1100 SC00-1101
15 380 SC01-1100 SC11-0100 SC00-1100 SC00-1101
15 575 SC01-0100 SC11-0100 SC00-1100 SC00-1101
20 230 SC01-0100 SC11-0100 SC00-1100 SC00-1101
20 460 SC01-0100 SC11-0100 SC00-1100 SC00-1101
20 380 SC01-1100 SC11-0100 SC00-1100 SC00-1101
20 575 SC01-0100 SC11-0100 SC00-1100 SC00-1101
25 230 SC02-0100 SC12-0100 SC00-2100 SC00-2101
25 460 SC02-0100 SC12-0100 SC00-2100 SC00-2101
25 380 SC02-1101 SC12-0100 SC00-2100 SC00-2101
25 575 SC02-0100 SC12-0100 SC00-2100 SC00-2101
Bushing Supplied Pump Sprocket

PULLEY GUARD ASSY.


Description Part No.
5 to 7.5 SC96-0001
10 to 25 SC96-0002

21
PRESSURE TRANSMITTERS
KT-3600 Diaphragm Type
The KT – Transmitter utilizes a Piston/Diaphragm. Mechanism Which is
both rugged and easily adjusted with consistent accuracy. This unit is
better adapted to oilfield conditions than the fragile bourdon tube
transmitter
Air Input: 0-200 PSI
Calibrated Air Output: 1 to 100 Ratio (Air: Hydraulic)

KT-3600
DESCRIPTION 0 - 3,000 PSI 0 - 6,000 PSI 0 - 10,000 PSI
Set,Transmitter & Gauge PT00-1200 PT00-2200 PT00-3200
Transmitter PT00-0200 PT00-0200 PT00-0200
Receiver Gauge PT60-1110 PT60-2110 PT60-3110 Mounting Bracket, 3 Station
Repair Kit PT00-0299 PT00-0299 PT00-0299 P/N: 0042-0142

Bourdon Tube Type Transmitter


DESCRIPTION PART NO. RECEIVER GAUGE
Assy. 0 - 3,000 PSI BD00-0100 BD60-1100
Assy. 0 - 6,000 PSI BD00-1100 BD60-2100
Assy. 0 - 10,000 PSI BD00-2100 BD60-3100
Repair Kit BD00-0199 -
Tubing Kit BD00-0142 -
Air Regulator BD60-1100 -

Air Cable
TUBE SIZE DESCRIPTION #12 #16 #19 #24
3/8” Air Cable AH20-1100 AH20-2100 AH20-3100 AH20-4100
3/8” Splice Kit AH20-1196 AH20-2196 AH20-3196 AH20-4196
1/4” Air Cable AH20-1200 AH20-2200 AH20-3200 AH20-4200
1/4” Splice kit AH20-1296 AH20-2296 AH20-3296 AH20-4296

22
AIR OPERATED HYDRAULIC PUMPS

6”-50:1 7-3/8”-60:1 8”-60:1 8”-60:1

5”-30:1 8-1/2”-60:1

7-3/8”- 200:1 6”- 140:1 8-1/2” – 300:1

23
AIR OPERATED HYDRAULIC PUMPS

5”-30:1 6”-50:1 7-3/8”-60:1

DESCRIPTION 5”-30:1 6”-50:1 7-3/8”-60 : 1


Part No. AP10-0100 AP11-0100 AP12-1100
Repair Kit AP10-0199 AP11-0199 AP12-1199
Air Motor Repair Kit AP10-0199 AP20-0199 AP22-0199
Fluid End Repair Kit A-AP30-0199 AP30-0199 AP32-0199
Spare Parts Contac Us Contac Us PAGE 13
Mounting Brakets A-AP42-0317 AP42-0317 AP24-0200
Double A-PA42-0319 PA42-0319 N/A
Triple A-PA42-0320 PA42-0320 N/A
Mounting Plate N/A N/A AP42-0137
Height Inches 35 35 34
Width 9.75 9.75 12.25
Depth Inches 9.75 9.75 8
Weight Lbs 65 65 42
GPM @100 PSI
1.8 1.8 3.25
Air & 2,000 PSI Output

24
AIR OPERATED HYDRAULIC PUMPS

8”-60:1 8”-60:1 8-1/2”-60:1

DESCRIPTION 8”-60:1 8”-60:1 8-1/2”-60:1


Part No. G-AP12-0100 AP12-0100 AP12-2100
Repair Kit G-AP12-0199 AP12-0199 AP12-2199
Air Motor Repair Kit G-AP21-0199 AP21-0199 AP23-0199
Fluid End Repair Kit G-AP31-0199 AP31-0199 AP33-0199
Spare Parts Contact Us Contact Us PAGE 14
Mounting Brakets G-PA42-0318 PA42-0318 AP24-0200
Double G-AP42-0321 AP42-0321 N/A
Triple G-PA42-0322 PA42-0322 N/A
Mounting Plate N/A N/A AP42-0137
Height Inches 38.75 38.75 35.25
Width 10.5 10.5 18
Depth Inches 10.5 10.5 10
Weight Lbs 100 100 65
GPM @100 PSI
Air & 2,000 PSI Output 4.1 4.1 4.5

25
HIGH PRESSURE HYDRAULIC PUMP

7-3/8”- 200:1 6”- 140:1 8-1/2” – 300:1

DESCRIPTION 7-3/8”-200 : 1 6”140:1 8-1/2”300:1


Part No. HP15-0300 HP14-0100 HP15-1200
Fluid End Only AP12-1199 HP35-2100 HP35-0200
Fluid End Repair Kit AP32-0199 HP35-2199 HP35-0299
Spare Parts Contact us Contact us Contact us
Mounting Brakets MB24--0200 N/A MB24-0200
Mounting Plate AP42-0137 N/A AP42-0137
Height Inches 31.25” 31.687” 31.25”
Width 12.25” 10.5” 18”
Depth Inches 8” 10” 10”
Weight Lbs 165 209 176

MOUNTING BRACKET MOUNTING BRACKET, 8” & 6” PUMPS


P/N: MB24-0200 P/N: MB24-0100

26
6”- 50:1 AIR OPERATED HYDRAULIC PUMP
PICTORIAL ISOMETRIC

PERFORMANCE CHARACTERISTICS

27
6”-50:1 AIR OPERATED HYDRAULIC PUMP
PART LIST
ITEM AMRK FRK DESCRIPTION PART NO. QTY. ITEM AMRK FRK DESCRIPTION PART NO. QTY.
Assy. Air Operated Hydraulic Pump AP11-0100 41 Tube AP20-0107 1
Assy. Air Motor 6’’ Diameter AP20-0100
42 Tie Rod AP20-0109 5
Complete Repair Kit
Assy. AP30-0100 43 + O-Ring AP17-2256 2
( Contains Air Motor & Fluid
Kit. AP11-0199
End Repair Kit ) 44 Screw AP20-0102 2
Kit Air Motor Repair Kit AP20-0199 Cylinder Head & Plug
45 AP20-0137 1
Kit Fluid End Repair Kit AP30-0199 Assembly
46 + Packing AP30-0103 1
1 Plug AP07-1300 1
2 Plug & Insert Assembly AP20-0139 1 47 + O-Ring AP17-2133 1
3 + O-Ring AP17-2129 1 48 Adapter AP30-0108 1
4 + Nut AP20-0131 1 49 Plug AP37-1400 1
5 Set Screw AP20-0128 2 50 Screw AP21-0102 3
6 Valve Body AP20-0132 1 51 + Gasket AP30-0101 3
7 Plug AP20-0105 1 52 Bushing AP30-0107 3
8 + Gasket AP20-0123 2 53 Rod/tube AP30-0126 2
9 + Toggle AP20-0111 2
54 + O-Ring AP40-2014 1
10 + Plunger AP20-0108 2
55 + Clip AP30-0118 2
11 + Spring AP20-0126 2
56 Rod/Tube AP30-0126 1
12 Cylinder AP20-0122 2
13 Washer AP20-0125 2 57 Coupling Nut AP30-0105 1
14 Spring AP20-0127 2 58 Screw AP30-0111 1
15 Cap AP20-0124 2 59 Pump Body AP30-0110 1
16 Nut AP20-0104 5 60 Washer AP30-0113 3
17 + Gasket AP20-0114 1 61 Back-Up Ring, Female AP30-0119 1
18 + Stop, Valve AP20-0115 2 62 Packing AP30-0120 5
19 + Slide Valve & Seat Assembly AP20-0116 1 63 Male Support Ring AP30-0104 1
20 + Guide, Valve AP20-0130 2
64 Gasket AP30-0109 2
21 Lockwasher AP75-1150 4
65 Spacer AP30-0112 1
22 Screw AP20-0117 4
66 Rod & Pin Assembly AP30-0128 1
23 + Shuttle AP20-0118 1
67 Ring, Bearing AP30-0123 2
24 + O-Ring AP17-2146 1
25 Adapter AP20-0112 1 68 Packing AP30-0122 4
26 Lockwasher AP75-1200 4 69 Ring, Female Adapter AP30-0121 2
27 Screw AP20-0106 4 70 Ball AP30-0124 1
28 + Packing Block AP20-0138 1 71 O-Ring AP40-2015 1
29 + Washer AP20-0119 1 72 Valve Body AP30-0115 1
30 + Retainer Ring AP20-0103 1 73 Cylinder AP30-0116 1
31 + Trip Rod AP20-0133 1 74 Gasket AP30-0117 2
32 Retainer Piston AP20-0120 1
75 Ball Stop AP30-0114 1
33 + O- Ring AP17-2016 1
76 Ball AP30-0106 1
34 Nut AP20-0121 1
77 Foot Valve Body AP30-0125 1
35 Washer, Piston AP20-0136 2
36 Packing, Piston AP20-0135 1 78 Nut, Adapter (Not Shown) AP30-0129
+
37 Nut Piston AP20-0110 1 79 O-Ring Adapter (Not Shown) AP27-2330 1
38 Piston Rod AP20-0129 1 80 Body, Adapter (Not Shown) AP30-0130 1
39 + Cylinder AP20-0134 1 Adapter Assy. (Includes Items
81 AP30-0131 1
40 + O-Ring AP17-2114 2 78,79, & 80)

AMRK= Air Motor Repair Kit


FRK= Fluid End Repair Kit

28
7-3/8”, 60:1 AIR OPERATED HYDRAULIC PUMP
PICTORIAL ISOMETRIC

29
7-3/8”, 60:1 AIR OPERATED HYDRAULIC PUMP
PART LIST
PART ITEM AMRK FRK DESCRIPTION PART NO. QTY.
ITEM AMRK FRK DESCRIPTION QTY.
NO.
Assy. Air-Operated Pump AP12-1100 - 26 Valve Rod Assembly AP22-0126 1
Air Motor, 7-3/8” 27 Piston Nut AP22-0107 1
Assy. AP22-0100 -
Diameter 28 Piston Nut Washer AP22-0108 1
Assy. Fluid End, 1” Dia. Piston AP32-0100 - 29 Piston AP22-0109 1
Complete Repair Kit 30 Valve Trip Collar AP22-0127 1
Kit (Includes A.M. & F.E. AP12-1199 - 31 + O-Ring AP17-2440 1
Kits) 32 Piston Rod AP22-0113 1
Kit Air Motor Repair Kit AP22-0199 - 33 + O-Ring AP17-2216 1
Kit Fluid End Repair Kit AP32-0199 - 34 Motor Base AP22-0128 1
1 Air Line AP22-0111 1
35 Connecting Rod AP32-0118 1
2 Adapter AP22-0104 2
36 Coupling Nut AP32-0120 1
3 Nut AP22-0119 2
37 Jam Nut AP32-0119 1
4 Trip Spring Retainer AP22-0117 2
38 Plunger Rod AP32-0103 1
5 + O-Ring AP17-2115 2
6 Trip Spring AP22-0120 2 39 + Spring Retainer AP32-0107 1
+
7 + Ball AP22-0116 2 Upper Packing
40 + AP32-0104 1
8 Cylinder Head AP22-0101 1 Spring
9 Bolt AP22-0118 2 41 + Leather Packing Set AP32-0117 1
10 Bolt AP22-0125 6 42 + Piston Ball AP32-0108 1
11 Adapter Exhaust Plate AP22-0122 2 43 Piston Seat AP32-0109 1
12 Exhaust Plate AP22-0121 2 44 Pump Block AP32-0106 1
13 Nut AP22-0112 10 45 + Leather Packing Set AP32-0115 1
14 + Valve Sleeve AP22-0102 1 Lower Packing
46 + AP32-0116 1
15 + O-Ring AP17-2133 5 Spring
16 + Stop Nut AP22-0114 1 47 + Gasket AP32-0121 1
17 + Upper Valve Keeper AP22-0115 1 48 Pump Tube AP32-0114 1
18 + Air Valve AP22-0103 1 49 + O-Ring AP17-2030 1
19 + O-Ring AP57-2125 2 50 + Pump Tube Gasket AP32-0110 2
20 + Lower Valve Keeper AP22-0123 1 51 Ball Stop AP32-0113 1
21 + O-Ring AP17-2011 1 52 + Foot Valve Ball AP22-0116 1
22 Bushing AP22-0105 1 53 Foot Valve AP32-0111 1
23 + Retainer Spring AP22-0124 1 54 Stanchion Washer AP32-0101 6
24 + Gasket AP22-0106 2 55 Stanchion AP32-0102 2
25 + Cylinder AP22-0110 1 56 Stanchion Nut AP32-0105 2
AMRK= Air Motor Repair Kit
FRK= Fluid End Repair Kit PERFORMANCE CHARACTERISTICS

30
8” 60:1 RATIO AIR OPERATED PUMP
PICTORIAL ISOMETRIC

31
8” 60:1 RATIO AIR OPERATED PUMP
ITEM AMRK FRK DESCRIPTION PART NO. QTY. Item AMK FRK Description Part No. Qty.
Pump & Motor Assy. 51 + O-Ring AP17-2019 1
Assy. AP12-0100
Complete 52 + Piston AP21-0125 1
Assy. Air Motor 8” x 1 53 Nut X 1
Assy. Fluid End x 1 54 Piston Rod AP21-0126 1
Complete Repair kit (Air 55 + O-Ring AP17-2029 2
kit AP12-0199
Motor and Fluid End) 56* + Cylinder AP21-0141 1
kit Air Motor Repair Kit AP21-0199 57 + Quad Ring AP77-4213 1
kit Fluid End Repair Kit AP31-0199 58 Tie Rod X 8
1 Lock Washer AP75-1400 2 59 Base Assembly X 1
2 Screw AP00-4026 2 60 + Clip AP31-0107 2
3 Plug AP07-1300 1 61 Coupling AP31-0106 1
4 Screw AP21-0149 1 62 Cap X 1
5 Cover X 1 63 + Bearing X 1
6 + Bumper AP21-0147 1 64 + Female Support Ring AP31-0103 1
7 Stop Nut AP89-1010 1 65 + Packing Ring AP31-0105 4
8 + Carner Assembly AP21-0152 1 66 + Male Support Ring AP31-0104 1
9 + Shuttle X 1 67 + Washer AP31-0110 1
10 + Toggle AP21-0133 2 68 Piston Rod AP31-0111 1
11 + O-Ring AP17-2024 2 69 + Washer AP31-0112 1
12 + Spring AP21-0143 2 70 + Spring Washer AP31-0113 1
13 + Washer AP21-0144 2 71 + Male Support Ring AP31-0114 1
14 + Valve AP21-0136 1 72 + Packing Ring AP31-0115 4
15 Screw AP27-2008 6 73 + Female Support Ring AP31-0116 1
16 Washer AP75-0200 8 74 Nut X 3
17 Spring X 2 75 Stud AP31-0125 3
18 Clamp X 4 76 Spring AP31-0122 1
19 Lock Washer AP70-0200 4 77 + Ball AP31-0101 1
20 Screw AP27-2010 4 78 + Valve Seat AP31-0119 1
21 + Valve AP21-0154 1 79 Cylinder Assembly X 1
22 + Bumper AP21-0134 1 80 Lock Washer AP75-1600 3
23 Elbow AP21-0100 2 81 Nut AP81-1700 3
24 Crossover Tube AP21-0142 1 82 + O-Ring AP40-2138 1
25 Screw AP90-2020 4 83 Washer AP31-0123 1
26 Lock Washer AP75-1200 12 84 Spring Kit AP31-0133 1
27 Tube X 1 85 + Ball AP31-0102 1
28 + O-Ring AP17-2017 2 86 + Valve Seat AP31-0120 1
29 Screw AP04-2019 8 87 Pin AP31-0117 2
30 Valve Body X 2 88 Adapter (not Shown) AP31-0130
31 Plug AP36-0200 2
32 + O-Ring AP17-2018 4 AMRK= Air Motor Repair Kit
33 Body X 2 FRK= Fluid End Repair Kit
34 + Bushing AP21-0130 2
35 + Plunger AP20-0108 2
36 Spring AP21-0131 2
37 Washer AP21-0117 2
38 Spring X 2
39 Screw X 2
40 + O-Ring AP17-2013 4
41 Tube X 1
42 Cylinder Head Assembly X 1
43 Bearing AP21-0135 1
44 + Quad Ring AP77-4114 1
45 Washer AP21-0148 1
46 + Retainning Ring AP21-0111 1
47 + Trip Rod Assembly AP21-0127 1
48 Hub X 1
49 + O-Ring AP17-2028 1
50 Stop Nut AP20-0115 1

32
8-1/2”, 60:1 AIR OPERATED HYDRAULIC PUMP
PICTORIAL ISOMETRIC

33
8-1/2”, 60:1 AIR OPERATED HYDRAULIC PUMP
ITEM AMRK FRK DESCRIPTIONS PART NO. QTY. PART
ITEM AMRK FRK DESCRIPTIONS QTY.
NO.
Assy Air Operated Pump AP12-2100 -
25 + Cylinder AP23-0106 1
Assy Air Motor 8,5” Diameter AP23-0100 -
26 + Valve Rod Assembly AP23-0112 1
Assy Fluid End 1” Dia. Piston AP33-0100 -
27 Piston Nut AP22-0107 1
Complete Repair kit (Air
kit AP12-2199 - 28 Piston Nut Washer AP23-0104 1
Motor and Fluid End)
kit Air Motor Repair Kit AP23-0199 - 29 Piston AP23-0105 1
kit Fluid End Repair Kit AP33-0199 - 30 Valve Trip Collar AP22-0127 1
1 Air Line AP22-0111 2 31 + O-Ring AP17-2445 1
2 Adapter AP22-0104 4 32 Piston Rod AP22-0113 1
3 Nut AP22-0119 2 33 + O-Ring AP17-2216 1
4 Trip Spring Retainer AP22-0117 2 34 Motor Base AP23-0113 1
5 + O-Ring AP17-2115 2 35 Connecting Rod AP32-0118 1
6 + Trip Spring AP22-0120 2 36 Coupling Nut AP32-0120 1
7 + Ball AP23-0108 2 37 Jam Nut AP32-0119 1
8 Cylinder Head AP23-0102 1 38 Plunger Rod AP33-0101 1
9 Bolt AP22-0118 2 39 + Washer Piston AP33-0104 1
10 Bolt AP23-0111 8 40 + Lower Packing Spring AP33-0109 1
11 Adapter Exhaust Plate AP22-0122 2 41 + Packing Set AP33-0108 2
12 Exhaust Plate AP22-0121 2 42 + Ball AP33-0106 1
13 Nut AP22-0112 10 43 Piston Body Assembly AP33-0105
14 + Valve Sleeve AP22-0102 1 44 Lower Pump Block AP33-0103 1
15 + O-Ring AP17-2133 5 45 + Upper Packing Spring AP33-0102 1
16 Stop Nut AP22-0114 1 46 + Washer AP33-0110 1
17 Upper Valve Keeper AP22-0115 1 47 + Seal AP17-2137 2
18 + Air Valve AP22-0103 1 48 Pump Body AP33-0111 1
19 + O-Ring AP57-2125 2 49 + Ball Stop AP32-0113 1
20 + Lower Valve Keeper AP23-0109 1 50 + Ball Stop AP33-0106-A 1
21 + O-Ring AP17-2011 1 51 Foot Valve Assembly AP33-0107 1
22 Bushing AP22-0105 1 52 Stanchion Washer AP32-0101 6
23 + Gasket AP23-0103 2 53 Stanchion AP32-0102 2
24 + Retainer Spring AP23-0110 1 54 Stanchion Nut AP32-0105 2
AMRK= Air Motor Repair Kit
FRK= Fluid End Repair Kit PERFORMANCE CHARACTERISTICS

34
7-3/8” 200:1, HIGH PRESSURE PUMP
PICTORIAL ISOMETRIC PART LIST
ITEM FRK DESCRIPTION PART NO. QTY
Assy 20,000 PSI, Test Pump HP15-0300
Assy Fluid End Only HP35-0200
Repair Kit, Fluid End
Kit Only (20,000 PSI) HP35-0299
And (30,000 PSI)
1 Air Motor Assembly HP22-0100 1
For 30,000 PSI, Test Pump
2 + Rod HP35-0202 1
3 Coupling Nut HP32-0120 1
4 + Packing Gland Nut HP35-0203 1
5 Body HP35-0201 1
6 + Packing HP35-1110 1
7 + Rod Sleeve HP35-1112 1
8 + O-Ring HP17-2216 1
9 + Plug HP35-0208 1
10 Stanchion Washer HP32-0101 6
11 Stanchion HP32-0102 2
12 Stanchion Nut HP32-0105 2
13 + Spacer HP35-1109 1
Note: For Air Motor Repair Kit Contact Sales Representative

FRK= Fluid End Repair Kit

Part No. HP15-300


Dimensions:
Height: 31-1/4”
Width: 12-1/4”
Depth: 8”
Weight: 74.75 lbs

35
6” 140:1 RATIO, HIGH PRESSURE PUMP
PICTORIAL ISOMETRIC PART LIST
PART NO. PART NO.
ITEM FRK DESCRIPTION QTY.
15,000 30,000
Assy Air-Operated Test Pump AP13-0100 AP14-0100 -
Fluid End Only (includes
Assy. AP35-1100 AP35-2100 -
Items, 2 thru 20)
Kit Repair Kit, Fluid End Only AP35-1199 AP35-2199 -
1 Air Motor Assembly AP20-0100 AP20-0100 1
2 Packing AP30-0103 AP30-0103 2
3 O-Ring AP17-2133 AP17-2133 2
4 Adapter AP30-0108 AP30-0108 2
5 Plug AP37-1400 AP37-1400 2
6 Screw AP35-1102 AP35-1102 2
7 Bushing AP30-0107 AP30-0107 2
8 Rod AP30-0127 AP30-0127 1
9 Tube AP30-0126 AP30-0126 2
10 O-Ring AP40-0014 AP40-0014 6
11 Coupling Nut AP30-0105 AP30-0105 2
12 + Clip AP30-0118 AP30-0118 2
13 + Rod AP35-1107 AP35-2101 10
14 + Packing Gland Nut AP35-1108 AP35-2102 1
15 Body AP35-1111 AP35-2105 5
16 + Spacer AP30-1109 AP30-2103 1
17 + Packing AP35-1110 AP35-2104 1
18 + Sleeve AP35-1112 AP35-2106 1
19 + O-Ring AP17-2217 AP17-2216 2
20 Nut AP35-1113 AP35-2107 1
FRK= Fluid End Repair Kit

Part No. HP14-0100


Dimensions:
Height: 31-11/16”
Diameter: 10-1/2”
Weight: 209 lbs

Part No. HP13-0100


Dimensions:
Height: 32”
Diameter: 10-3/8”
Weight: 165 lbs

36
8 1/2” 300:1 RATIO, HIGH PRESSURE PUMPS
PICTORIAL ISOMETRIC PART LIST
ITEM FRK DESCRIPTION PART NO. QTY
Assy 30,000 PSI Test Pump HP15-1200
Assy Fluid End Only HP35-0200
Kit Repair Kit, Fluid End HP35-0299
Only (20,000 PSI)
And (30,000 PSI)
1 For 30,000 PSI Test Pump HP23-0100 1
2 + Rod HP35-0202 1
3 Coupling Nut HP32-0120 1
4 + Packing Gland Nut HP35-0203 1
5 Body HP35-0201 1
6 + Packing HP35-1110 1
7 + Rod Sleeve HP35-1112 1
8 + O-Ring HP17-2216 1
9 + Plug HP35-0208 1
10 Stanchion Washer HP32-0101 6
11 Stanchion HP32-0102 2
12 Stanchion Nut HP32-0105 2
13 + Spacer HP35-1109 1
Note: For Air Motor Repair Kit Contact Sales Representative

FRK= Fluid End Repair Kit

Part No. HP15-1200


Dimensions:
Height: 31-1/4”
Width: 18”
Depth: 10”
Weight: 79.75 lbs

37
HYDRO-ELECTRIC PRESSURE SWITCH
ITEM DESCRIPTION PART NO. QTY ELECTRICAL MOTOR STARTER ASSEMBLY
Assy
Electrical Pressure Switch
EP00-0100 - VOLTS
Hp 230 460 380 575
Kit Repair Kit EP00-0199 -
3 EM42-0285 EM42-0292 EM42-0299 EM42-0306
1 Housing EP00-0123 1
2 Retainer Extension EP00-0127 1 5 EM42-0286 EM42-0293 EM42-0300 EM42-0307
3 Screw Extension EP00-0126 1 7.5 EM42-0287 EM42-0294 EM42-0301 EM42-0308
4 Spring EP00-0141 1 10 EM42-0288 EM42-0295 EM42-0302 EM42-0309
5 Adjustment Fitting EP00-0125 1 15 EM42-0289 EM42-0296 EM42-0303 EM42-0310
6 Access Screw EP00-0124 1
20 EM42-0290 EM42-0297 EM42-0304 EM42-0311
7 Screw EP27-2004 2
8 Insulator, Limit switch EP00-0106 1 25 EM42-0291 EM42-0298 EM42-0305 EM42-0312
9 Screw EP19-1014 2
10 Lockwasher EP75-0100 2
11 Nut EP80-0100 2
12 Limit Switch Ass´y EP00-0107 1
13 Adjustment Screw EP00-0116 1
14 Bracket, Limit Switch EP00-0110 1
15 Bracket, Clamp EP00-0104 1
16 Overload Spring EP00-0115 1
17 Bracket Assy EP00-0102 1
18 Screw EP27-2006 1
19 Lockwasher EP75-0200 3
20 Stop Plate EP00-0128 1
21 Nut EP80-0200 2
22 Mounting Bracket EP00-0133 1
23 Insulator EP00-0140 1
(Includes Coil & Heaters)
24 Terminal Block EP00-0119 1
25 Screw EP27-2010 2
26 Cover EP00-0134 1
27 Screw EP27-3006 2
28 Lockwasher EP75-0300 2
ELECTRIC FLEX PART NO. LENGTH (IN)
29 Bracket, Contact EP00-0113 1
30 Screw EP27-1004 2
COUPLING
1" EF70-0062 18.5
31 Lockwasher EP75-0500 2
32 Retaining Nut EP00-0142 1
33 Gasket EP00-0132 1
34 Bourdon, Tube Kit EP00-0101 1
35 Screw EP27-4010 2
36 Set Screw EP20-5008 2
37 Seal EP00-0121 1
38 Pressure Fitting EP00-0120 1
39 Surge Dampener EP00-0112 1

38
HYDRO PNEUMATIC PRESSURE SWITCH
ITEM RK DESCRIPTION PART NO. QTY
Assy Switch, 3,000 PSI PP50-0100 - 1 9
Assy Switch, 5,000 PSI PP50-0200 -
2
Assy Switch, 1,500 PSI PP50-0300 -
kit Repair Kit PP50-0199 - 10
1 + O-Ring PP17-2111 1
2 + Back-Up Ring PP41-2111 1
3 Rod PP50-0113 1 11
4 + O-Ring PP17-2012 1
3
5 Fluid Inlet Body PP50-0115 1
6 Spring Retainer PP50-0114 1
7 Spring 1,500 PSI PP50-0301 1
Spring 3,000 PSI PP50-0112 1
Spring 5,000 PSI PP50-0201 1 12
8 Sleeve PP50-0111 1
9 Adjustment Nut PP50-0110 1
13
10 Stop PP50-0109 1
4 14
11 Male Threaded Insert PP50-0116 1
12 Inlet Body PP50-0108 1 15
5
13 Spacer PP50-0107 1
14 + O-Ring PP18-2012 1
16
15 Sleeve PP50-0106 1
6
16 Seal PP50-0101 1 17
+
18
17 Retainer PP50-0103 1
18 Lock Washer PP75-1200 1 19
19 Cap Screw PP50-0102 1
7 20
20 + O-Ring PP17-2225 1
21 Outlet Body PP50-0105 1
22 Cap Screw PP04-2012 4 21

RK= Repair Kit


1,000 PSI 3,000 PSI 5,000 PSI 22

Dimensions:
Height: 15-1/2”
Width: 3-1/4”
Depth: 3-1/4”
Weight: 17 lbs

39
HYDRAULIC REGULATOR VALVES
1/8 & 3/8” 3/4” 1” 1-1/2”
MANUAL
DIAPHRAGM
AIR

V
HYDRAULIC PILOT

V
FAILSAFE MOTOR OR
HYDRAULIC MOTOR

Air P/N RV13-0100 RV13-2100 RV13-3100 RV13-4100 Hydraulic Air


Hydraulic RV14-0100 RV14-2100 RV14-3100 RV14-4100

Part (NPT)
Supply 1/2” 1” 1-Dual 1-Dual
Outlet 1/2” 1” 1-1/2” 1-1/2”
Vent 1/2” 1/2” 1” 1”

40
HYDRAULIC REGULATOR VALVE 1/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

Manual Failsafe Air or


Hydraulic Motor

Hydraulic Pilot Air Diaphragm

41
HYDRAULIC REGULATOR VALVE 1/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

4.00” MAX.
OUTLET-REGULATED PRESSURE

TOP VIEW

16.00”

Vent Inlet
Port High
Pressure
Port
Inlet
High
Pressure
Port
FRONT VIEW
Vent
Port
Descriptions RV10-0100 RV11-0100 RV12-0100 RV13-0100 RV14-0100
Failsafe
Air Hydraulic Failsafe Air
Actuator Manual Hydraulic
Diaphragm Pilot Motor
Motor
Supply Pressure
5,000 5,000 5,000 5,000 5,000
PSI
Regulated 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 &
Pressure PSI 0-3,500 0-3,500 0-3,500 0-3,500 0-3,500
Fitting
Supply 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.
Regulated 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.
SECTION VIEW
Vent 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.

42
HYDRAULIC REGULATOR VALVE 1/8”
1
INLET: 3,000 & 5,000 PSI:
REGULATED OUTLET: 0-2,000 PSI,
2 0-3,500 PSI
3

5 9

6
7
12
8
10 13

36
14
15
11
16
15
20 21 22
19
18
27 22 21
17 26
27

35
25
18 24
20
21
23
24
26 25

21 34
28 31
25
25
33 28
32 34
31

32
25
33 29
27

30

27

43
HYDRAULIC REGULATOR VALVE 1/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

MANUAL OPERATION AIR PILOT


ITEM RK SK DESCRIPTION PART NO. QTY ITEM RK SK DESCRIPTION PART NO. QTY
KR-Regulator Valve, 1/8” KR-Regulator Valve,
Assy RV10-0100 - Assy RV11-0100 -
Manual 1/8” Air Pilot
Kit Repair Kit (Contains Seal Kit) RV10-0199 - Repair Kit (Contains
Kit RV10-0199 -
Kit Seal Kit RV10-0197 - Seal Kit)
1 Handle RV10-3116 1 Kit Seal Kit RV10-0197 -
2 Grip, Handle RV10-3115 3 1 Screw RV00-2012 12
3 Adjusting Screw RV10-0116 1
2 Diaphragm Cover, Top RV11-0102 1
4 Locking Handle RV10-3114 1
5 Sealing Plug RV10-0118 1 3 Diaphragm RV11-0105 1
6 Ball RV10-0119 1 4 Plate, Diaphragm RV11-0106 1
7 Spring Guide RV10-0120 1 5 Spring RV11-0107 1
8 Compression Spring, Inner RV10-0121 1
6 Screw RV11-0104 6
9 Compression Spring, Outer RV10-0122 1
7 Cover, Retainer RV11-0109 1
10 Spring Plate RV10-0124 1
11 Adjustment Head RV10-0123 1 Diaphram Cover,
8 RV11-0103 1
Bottom
12 Adapter RV10-0125 1
13 Plunger Guide RV10-0106 1 9 Nut RV80-1200 12
14 + + O-Ring RV17-2026 1
15 + + Back-Up Ring RV41-2117 2
16 + + O-Ring RV17-2117 1
HYDRAULIC PILOT
17 + Seal Container RV10-0111 1 ITEM RK SK DESCRIPTION PART NO. QTY
18 + Spring RV10-0109 2
KR-Regulator Valve,
19 + Seal Cage, Outlet RV10-0126 1 Assy RV12-0100 -
1/8” Hyd. Pilot
20 + + O-Ring RV17-2013 2
Repair Kit (Contains
21 + + O-Ring RV17-2012 4 Kit RV10-0199 -
Seal Kit)
22 + Shear Seal Vent RV10-0107 2 Kit Seal Kit RV10-0197 -
23 + Shear Case Inlet RV10-0127 1
1 Screw RV26-2032 6
24 + Shear Sael, Supply RV10-0110 2
2 Hydraulic Head RV12-0101 1
25 + + O-Ring RV17-2010 6
3 + O-Ring RV17-2218 1
26 + + Back-Up Ring RV41-2010 2
27 Screw RV26-2024 22
28 Flange, Inlet/Vent RV10-0101 2
29 + + O-Ring RV17-2214 1
30 Flange, Lower RV10-0105 1
31 Screw RV10-0113 4
32 + Flow Plate, Supply/Vent RV10-0102 2
33 Pin RV10-0103 2
34 + + O-Ring RV17-2024 2
35 Body RV10-0128 1
36 + + O-Ring RV41-2024 2
RK= Repair Kit
SK= Seal Kit

44
HYDRAULIC REGULATOR VALVE 3/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

Manual Failsafe Air or


Hydraulic Motor

Hydraulic Pilot Air Diaphragm

45
HYDRAULIC REGULATOR VALVE 3/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

4.00” MAX.
TOP VIEW OUTLET-REGULATED PRESSURE

16.00”

Vent Inlet
Port High
Pressure Inlet
Port High
Vent Pressure
Port Port

FRONT VIEW

Descriptions RV10-0200 RV11-0200 RV12-0200 RV13-0100 RV14-0100


Failsafe
Failsafe Air
Actuator Manual Air Diaphragm Hydraulic Pilot Hydraulic
Motor
Motor
Supply Pressure 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 &
PSI 0-5,000 0-5,000 0-5,000 0-5,000 0-5,000
Regulated 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 &
Pressure PSI 0-3,500 0-3,500 0-3,500 0-3,500 0-3,500
Fitting
Supply 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.
Regulated 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.
Vent 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F. 6.00”

SECTION VIEW

46
HYDRAULIC REGULATOR VALVE 3/8”
1 INLET: 3,000 & 5,000 PSI: REGULATED OUTLET:
0-2,000 PSI, 0-3,500 PSI
2

5
9

6
7 12

8
13
10

23
14
11 15
16
15
25
24
27 17 26

27
22
21
18
24
18 26 25
34
22
21
19
33
21

28
25
33
31 36

32 35
36
29
25
27

30

27

47
HYDRAULIC REGULATOR VALVE 3/8”
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI
MANUAL OPERATION AIR PILOT
ITEM RK SK DESCRIPTION PART NO. QTY ITEM RK SK DESCRIPTION PART NO. QTY
KR-Regulator Valve, 3/8” KR-Regulator Valve,
Assy RV10-0200 - Assy RV11-0200 -
Manual 3/8” Air Pilot
Kit RV10-0299
Repair Kit (Contains Seal Kit) - Repair Kit (Contains
Kit RV10-0299 -
Seal Kit)
Kit Seal Kit RV10-0297 -
Kit Seal Kit RV10-0297 -
1 Handle RV10-3116 1
1 Screw RV00-2012 12
2 Grip, Handle RV10-3115 3
Diaphragm Cover,
3 Adjusting Screw RV10-0116 1 2 RV11-0102 1
Top
4 Locking Handle RV10-3114 1
3 Diaphragm RV11-0105 1
5 Sealing Plug RV10-0118 1
4 Plate, Diaphragm RV11-0106 1
6 Ball RV10-0119 1
7 Spring Guide RV10-0120 1 5 Spring RV11-0107 1
8 Compression Spring, Inner RV10-0121 1 6 Screw RV11-0104 6
9 Compression Spring, Outer RV10-0122 1 7 Cover, Retainer RV11-0109 1
10 Spring Plate RV10-0124 1 Diaphram Cover,
8 RV11-0103 1
11 Adjustment Head RV10-0123 1 Bottom
12 Adapter RV10-0125 1 9 Nut RV80-1200 12
13 Plunger Guide RV10-0106 1
14 + + O-Ring RV17-2026 1 HYDRAULIC PILOT
15 + + Back-Up Ring RV41-2117 2
16 + + O-Ring RV17-2117 1 ITEM RK SK DESCRIPTION PART NO. QTY
17 + Seal Container RV10-0129 1 KR-Regulator Valve,
Assy RV12-0200 -
18 + Spring RV10-0109 2 3/8” Hyd. Pilot
Repair Kit (Contains
19 Flange, Inlet/Supply RV10-0130 1 Kit RV10-0299 -
Seal Kit)
20 + + O-Ring RV17-2014 1 Kit Seal Kit RV10-0297 -
21 + + O-Ring RV17-2012 4 1 Screw RV26-2032 6
22 + Seal Ring, Vent RV10-0107 2 2 Hydraulic Head RV12-0101 1
23 + + Seal Cage, Inlet RV41-2026 1 3 + O-Ring RV17-2218 1
24 + Seal Ring, Supply RV10-0110 2
25 + + O-Ring RV17-2010 6 RK= Repair Kit
26 + + Back-Up Ring RV41-2010 2 SK= Seal Kit
27 Screw RV26-2024 22
28 Flange, Vent RV10-0131 2
29 + + O-Ring (Old Model) RV17-2014 1
30 Flange, Lower (Old Model) RV10-0112 1
31 + Screw RV10-0113 4
32 + Flow Plate, Supply RV10-0132 1
33 + Flow Plate, Vent RV10-0133 1
34 + + O-Ring RV17-2024 2
35 Body RV10-0128 1
36 + + O-Ring RV17-2024 1

48
HYDRAULIC REGULATOR VALVE 3/4” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

Manual Failsafe Air or


Hydraulic Motor

Hydraulic Pilot Air Diaphragm

49
HYDRAULIC REGULATOR VALVE 3/4” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

6.68”

5.00” MAX.
TOP VIEW
OUTLET-REGULATED
PRESSURE

A-Vent Ports
B-Inlet High Pressure
Ports
C-Regulated
Pressure Port

OUTLET-REGULATED
PRESSURE
16.82”

FRONT VIEW Gauge Port

7.72”
B
Descriptions RV10-2100 RV11-2100 RV12-2100 RV13-2100 RV14-2100
Failsafe A
Failsafe Air
Actuator Manual Air Diaphragm Hydraulic Pilot Hydraulic
Motor
Motor
Supply Pressure 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 &
PSI 0-5,000 0-5,000 0-5,000 0-5,000 0-5,000
Regulated 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 &
Pressure PSI 0-3,500 0-3,500 0-3,500 0-3,500 0-3,500
Fitting
Supply 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F.
Regulated 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 3.00” DIA.
Vent 1/2” N.P.T.F. 1/2” N.P.T.F. 3/8” N.P.T.F. 1/2” N.P.T.F. 1/2” N.P.T.F.
6.88” DIA.
SECTION VIEW

50
HYDRAULIC REGULATOR VALVE 3/4” FULL FLOW
1
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET:
0-2,000 PSI, 0-3,500 PSI
2

9
5

6
7
13

8
14
10
15
16

11
17

27 28
18 26
12 25
20 19 28 27 26

21
22
27
23

24
24 23
22

33
36
37

12

29

31 30

34
35
14
29 38

32

12

51
HYDRAULIC REGULATOR VALVE 3/4” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI
MANUAL OPERATION AIR PILOT
ITEM RK SK DESCRIPTION PART NO. QTY ITEM RK SK DESCRIPTION PART NO. QTY
KR-Regulator Valve, 3/4” KR-Regulator Valve,
Assy RV10-2100 -
Manual Assy 3/4” RV11-2100 -
Repair Kit (Contains Seal Air Pilot
Kit RV10-2199 -
Kit) Repair Kit (Contains
Kit Seal Kit RV10-2197 - Kit RV10-2199 -
Seal Kit)
1 Handle RV10-3116 1 Kit Seal Kit RV10-2197 -
2 Grip, Handle RV10-3115 3 1 Screw RV11-2111 16
3 Adjusting Screw RV10-0116 1 2 Diaphragm Cover, Top RV11-2105 1
4 Locking Handle RV10-3114 1 3 Diaphragm RV11-2101 1
5 Sealing Plug RV10-0118 1 4 Plate, Diaphragm RV11-2107 1
6 Ball RV10-0119 1
5 Screw RV11-2110 1
7 Spring Guide RV10-0120 1
6 Spacer RV11-2108 6
8 Compression Spring, Inner RV10-2117 1
Diaphram Cover,
9 Compression Spring, Outer RV10-2118 1 7 RV11-2106 1
Bottom
10 Spring Plate RV10-0124 1 8 Nut RV80-1200 16
11 Adjustment Head RV10-2119 1 9 Adapter, Flange RV11-2109 1
12 Screw RV26-2024 32 10 + O-Ring RV17-2230 1
13 Plunger Guide RV10-2101 1 11 Guide, Plunger RV11-2102 1
14 + + O-Ring RV17-2228 2
12 + Back-Up Ring RV41-2222 2
15 + + Back-Up Ring RV41-2016 1
13 + O-Ring RV17-2222 1
16 + + O-Ring RV17-2016 1
14 Plunger RV11-2103 1
17 Plunger RV10-2102 1
Seal Container, Air &
18 Pin Retainer RV10-2113 1 15 RV11-2104 1
Hydraulic
19 + Seal Container, Manual RV10-2106 1 16 Pin RV11-2112 1
20 Pin RV10-2112 1
17 Screw RV04-0012 1
21 + Wave Spring RV10-2122 1
22 + + Back-Up Ring RV41-2017 2 HYDRAULIC PILOT
23 + + O-Ring RV17-2017 2
24 + Seal Ring, Vent RV10-2121 2 ITEM RK SK DESCRIPTION PART NO. QTY
25 + Spring RV10-2108 2 KR-Regulator Valve, 3/4"
Assy RV12-2100 -
26 + + Back-Up Ring RV41-2020 4 Hyd. Pilot
Repair Kit (Contains Seal
27 + + O-Ring RV17-2020 4 Kit RV10-2199 -
Kit)
28 + Seal Ring, Supply RV10-2104 4
Kit Seal Kit RV10-2197 -
29 + Screw RV10-2114 4
1 Hydraulic Head RV12-2102 1
30 Flange, Blind RV10-2110 1
2 + O-Ring RV17-2230 1
31 + Flow Plate, Blind RV10-2109 1
3 Guide, Plunger RV11-2102 1
32 Flange, Lower RV10-2120 2
33 Body RV10-2107 1
4 + Back-Up Ring RV41-2222 2
34 + + O-Ring RV17-2145 2 5 + O-Ring RV17-2222 1
35 + Flow Plate, Ported RV10-2105 1 6 Plunger RV11-2103 1
36 Flange, Ported RV10-2103 1 Seal Container, Air &
7 RV11-2104 1
Hydraulic
37 + + O-Ring RV17-2026 1
8 Pin RV11-2112 1
RK= Repair Kit
SK= Seal Kit

52
HYDRAULIC REGULATOR 1” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

Manual Failsafe Air or


Hydraulic Motor

Hydraulic Pilot Air Diaphragm

53
HYDRAULIC REGULATOR 1” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED
OUTLET: 0-2,000 PSI, 0-3,500 PSI

4.88”
Outlet Regulated
TOP VIEW C
Pressure

A-Vent Ports
B-Inlet High
Pressure
C-Regulated
Ports
Pressure Port
22.12” MAX.

FRONT VIEW
A A
DESCRIPTIONS RV10-3100 RV11-3100 RV12-3100 RV13-3100 RV14-3100
Failsafe
Failsafe Air
Actuator Manual Air Diaphragm Hydraulic Pilot Hydraulic
Motor
Motor
Supply Pressure 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 &
PSI 0-5,000 0-5,000 0-5,000 0-5,000 0-5,000
Regulated 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 & 0-2,000 &
Pressure PSI 0-3,500 0-3,500 0-3,500 0-3,500 0-3,500
Fitting
Supply 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F.
Regulated 1 1/2” N.P.T.F. 1 1/2” N.P.T.F. 1 1/2” N.P.T.F. 1 1/2” N.P.T.F. 1 1/2” N.P.T.F.
6.5”
Vent 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F.
SECTION VIEW

54
HYDRAULIC REGULATOR 1” FULL FLOW
3
INLET: 3,000 & 5,000 PSI: REGULATED
2 OUTLET: 0-2,000 PSI, 0-3,500 PSI
4
12
5

14
9
10
13
15

11
8
16

17

25
18 23
23
19
7 24
18 24
22
20 21
25

26
28 29
27 30
28

24
34
24
29

41 42
37 39
31

33
31

32
36
16 7
40
38
31
35 12

55
HYDRAULIC REGULATOR 1” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI
MANUAL OPERATION AIR PILOT
ITEM RK SK DESCRIPTION PART N0. QTY ITEM RK SK DESCRIPTION PART NO. QTY
Assy Regulator Valve 1” Manual RV10-3100 - KR-Regulator Valve, 1”Air
Assy RV11-3100 -
Kit Repair Kit (Contains Seal Kit) RV10-3199 - Pilot
Kit Seal Kit RV10-3197 - Repair Kit (Contains Seal
Kit RV10-3199 -
1 Nut (Obsolete Not Used) RV80-1600 1
Kit)
2 Grip, Handle RV10-3115 3
Kit Seal Kit RV10-3197 -
3 Handle (Includes Adjusting Screw) RV10-3116 1 1 Screw RV11-2111 16
4 Adjusting Screw (Included in #01) RV10-0116 1 2 Diaphragm Cover, Top RV11-2105 1
5 Lock Handle RV10-3114 1 3 Diaphragm RV11-2101 1
6 Sealing Plug RV10-0118 1 4 Screw RV04-0012 4
7 Screw RV26-2024 28 5 Diaphragm Plate RV11-2107 1
8 Adjustment Head RV10-0123 1
6 Screw RV04-2012 4
9 Ball RV10-0119 1
7 Diaphragm Cover Bottom RV11-2106 1
10 Spring Guide RV10-0120 1
11 Compression Spring, Inner RV10-0121 1 8 Nut RV80-1200 16
12 Compression Spring, Outer RV10-3113 1 9 Screw RV26-2056 1
13 Spring Plate RV10-0124 1 10 Spacer RV11-2108 1
14 Screw RV26-2020 1 11 Screw RV26-2016 4
15 Guide, Piston RV10-3102 1 12 Adapter Flange RV11-3101 1
16 + + O-Ring RV17-2224 2
13 Piston RV11-3108 1
17 Piston RV10-3120 1
14 + Back-Up Ring RV41-2218 2
18 + + Back-Up Ring RV41-2117 2
15 + O-Ring RV17-2218 1
19 + + O-Ring RV17-2117 1
20 + + O-Ring RV17-2014 1 16 Guide, Piston RV11-3110 1
21 + + O-Ring RV17-2121 1 17 + O-Ring RV17-2226 1
22 + Valve Cage RV10-3112 1
23 + Wave Spring RV10-3110 2
HYDRAULIC PILOT
24 + + O-Ring RV17-2020 4 ITEM DESCRIPTION PART NO. QTY
RK SK
25 + Seal Ring, Vent RV10-3111 2
KR-Regulator Valve, 1"
26 + Seal Container RV10-3107 1 Assy RV12-3100 -
Hyd. Pilot
27 + Spring RV10-2108 1
Repair Kit (Contains Seal
28 + + Back-Up Ring RV41-2020 2 Kit RV10-3199 -
Kit)
29 + Seal Ring, Supply RV10-2104 2 Kit Seal Kit RV10-3197 -
30 Flange, Blind RV10-3109 1
1 Screw RV26-2032 4
31 Flange, Inlet/Supply (1" NPT) RV10-3104 3
2 Hydraulic Head RV12-3101 1
32 Flange, Outlet (1.5" NPT) RV10-3106 1
33 + + O-Ring RV17-2226 1 3 Guide, Piston RV11-3110 1
34 Body RV10-3101 1 4 + + O-Ring RV17-2226 1
35 Flange, Lower RV10-3108 1 5 Screw RV26-2020 1
36 + Flow Plate, Supply RV10-3105 2 6 Piston RV12-3103 1
37 + + O-Ring RV17-2010 8 7 + + Back-Up Ring RV41-2218 2
38 + + O-Ring RV17-2018 4
8 + + O-Ring RV17-2218 1
39 Pin RV10-0103 4
9 + + O-Ring RV17-2224 1
40 + + O-Ring RV17-2225 4
41 Flow Plate, Vent RV10-3103 2 RK= Repair Kit
+
SK= Seal Kit
42 + Screw RV06-9112 8

56
HYDRAULIC REGULATOR 1” DUAL FLOW
SUB-PLATE MOUNTED HYDRAULIC PILOT
1
INLET: 3,000 PSI: REGULATED OUTLET: 0-2,000 PSI

16
7 14
14
15
15
8 13
9 16 12
8
10

23 18 19
11 23 17
19 18

24

20 31
30 32
34
28

26
33 5
27

21 22
25

57
HYDRAULIC REGULATOR 1” DUAL FLOW
SUB-PLATE MOUNTED HYDRAULIC PILOT, INLET: 3,000 PSI: REGULATED OUTLET: 0-2,000 PSI

MANUAL OPERATION
RK SK RK DESCRIPTION PART NO. QTY.
Assy KR-Regulator Valve, 1” Manual RV12-3200 -
Kit Repair Kit (Contains Seal Kit) RV12-3299 -
Kit Seal Kit RV12-3297 -
1 Screw RV06-3009 8
2 Hydraulic Head RV12-3203 1
3 Guide, Piston RV11-3110 1
4 + + O-Ring RV10-4230 1
5 + + O-Ring RV12-3204 2
6 Screw RV06-3003 1
7 Piston RV12-3103 1
8 + + Back-Up Ring RV11-3111 2
9 + + O-Ring RV12-3213 1
10 + + O-Ring RV10-4222 1
11 Seal Container, RV12-3214 1
12 + + O-Ring RV12-3216 1
13 Valve Cage RV10-3112 1
14 Wave Spring RV10-3110 2
15 + + Back-Up Ring RV12-3215 2
16 Seal Ring, Vent RV10-3111 2
17 Spring RV10-2108 1
18 + + Back-Up Ring RV12-3217 2
19 Seal Ring, Supply RV12-3201 2
20 Flange, Vent RV12-3206 2
21 Flange, Blind RV12-3208 2
22 Screw RV06-3022 8
23 + + O-Ring RV12-3218 2
24 Body RV12-3205 1
25 Flange, Lower RV12-3211 1
26 Flow Plate, Supply RV12-3209 2
27 + + O-Ring RV12-3223 8
28 + + O-Ring RV12-3207 2
29 + + O-Ring RV12-3224 2
30 + + O-Ring RV10-0510 2
31 Flow Plate, Vent RV10-3103 2
32 Screw RV06-9112 8
33 + + O-Ring RV12-3210 4
34 Bolt, Hex RV30-0510 16
35 + + O-Ring (Not Show) RV12-3219 1
36 + + O-Ring (Not Show) RV12-3220 2
37 Bolt, Hex (Not Show) RV12-3221 4
38 Sub-Plate (Not Show) RV12-3222 1
RK= Repair Kit
SK= Seal Kit

58
HYDRAULIC REGULATOR 1-1/2” FULL FLOW
INLET: 3,000 & 5000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

Manual Failsafe Air or


Hydraulic Motor

Hydraulic Pilot Air Diaphragm

59
HYDRAULIC REGULATOR 1-1/2” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI

TOP VIEW Outlet Regulated


Pressure

A-Vent Ports
B-High Pressure
Ports

22.12” MAX.
C-Regulated
Pressure Port

A
A

B B

FRONT VIEW

DESCRIPTIONS RV10-4100 RV1-14100 RV12-4100 RV13-4100 RV14-4100

Failsafe
Air Hydraulic Failsafe Air
Actuator Manual Hydraulic
Diaphragm Pilot Motor
Motor
Supply Pressure 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 & 0-3,000 &
PSI 0-5,000 0-5,000 0-5,000 0-5,000 0-5,000
Regulated 0-2,000 & 0-2000 & 0-2000 & 0-2000 & 0-2000 &
Pressure PSI 0-3500 0-3500 0-3500 0-3500 0-3500
Fitting
Supply 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 7.00”
1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2”
Regulated
N.P.T.F. N.P.T.F. N.P.T.F. N.P.T.F. N.P.T.F.
Vent 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. 1” N.P.T.F. SECTION VIEW

60
HYDRAULIC REGULATOR 1-1/2” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,000 PSI

1
2
13
3

14

15

5 16

7 17
18
25 23 21 24
19
8 24 22 23 25

20

24 28
9
24 27 26 27
28

32
41
29
10 29
32 30
31
33
32
11

35

40 34
12
36
38
32

39

31

61
HYDRAULIC REGULATOR 1-1/2” FULL FLOW
INLET: 3,000 & 5,000 PSI: REGULATED OUTLET: 0-2,000 PSI, 0-3,500 PSI
MANUAL OPERATION AIR PILOT
ITEM RK SK Description Part No. Qty ITEM RK SK DESCRIPTION PART NO. QTY
KR-Regulator Valve, 1-1/2” KR-Regulator Valve, 1-1/2”
Assy ST10-4100 - Assy RV12-4100 -
Manual Air Pilot
Repair Kit (Contains Seal
Kit Repair Kit (Contains Seal Kit) ST11-4199 - Kit RV11-4199 -
Kit)
Kit Seal Kit ST11-4197 - Kit Seal Kit RV11-4197 -
Handle (Includes Adjusting 1 Screw RV12-4102 8
1 ST10-3116 1
Screw)
2 Hydraulic Head RV12-4101 1
2 Grip, Handle ST10-3115 3
3 + + O-Ring RV17-2229 1
Adjusting Screw (Included in
3 ST10-0116 1 4 + + O-Ring RV17-2230 1
#01)
4 Locking Handle ST10-3114 1 5 Guide, Plunger RV11-4106 1
5 Sealing Plug ST10-0118 1 6 Screw RV10-2116 1
6 Ball ST10-0119 1 7 + + Back-Up Ring RV41-2223 2
7 Spring Guide ST10-0120 1 8 + + O-Ring RV17-2223 1
8 Compression Spring, Inner ST10-2117 1 9 Plunger RV11-4105 1
9 Compression Spring, Outer ST10-2118 1 10 + + O-Ring RV17-2013 1
10 Spring Plate ST10-0124 1 11 + Seal Container RV11-4112 1
11 Adjustment Head ST10-2119 1 12 + Valve Cage RV10-3112 1
12 Screw ST26-2024 8 13 + + O-Ring RV17-2121 1
13 Screw ST26-2020 1 14 + Wave Spring RV10-3110 2
14 Plunger Guide ST10-4102 1
15 + + O-Ring RV17-2020 6
15 + + O-Ring ST17-2228 2
16 + Seal Ring, Vent RV10-3111 2
16 Piston ST10-3120 1
17 + Spring RV10-2108 2
17 + + O-Ring N/A 1
18 + + Back-Up Ring RV41-2020 4
18 + + Back-Up Ring N/A 1
19 Seal Ring, Supply RV10-2104 4
19 + + O-Ring N/A 1
20 + Seal Container ST10-4104 1 20 + Flow Plate, Vent RV11-4110 2
21 + Valve Cage ST10-3112 1 21 + + O-Ring RV17-2145 4
22 + + O-Ring ST17-2121 1 22 Screw RV26-2024 48
23 + Wave Spring ST10-3110 2 23 Flange, 1" NPT RV11-4109 4
24 + + O-Ring ST17-2020 6 24 + + O-Ring RV17-2026 4
25 + Seal Ring, Vent ST10-3111 2 25 + Flow Plate, Supply RV11-4111 2
26 + Spring ST10-2108 2 26 + + O-Ring RV17-2226 1
27 + + Back-Up Ring ST41-2020 4
27 Flange, Outlet 1-1/2" NPT RV11-4108 1
28 + Seal Ring, Supply ST10-2104 4
29 + Flow Plate, Vent ST11-4110 2 28 + + O-Ring RV17-2228 1
30 + + O-Ring ST17-2145 4 29 Flange, Lower RV10-2120 1
31 Screw ST26-2024 48 30 + Screw RV11-2110 8
32 Flange, 1" NPT ST11-4109 4 31 Body RV11-4107 1
33 + + O-Ring ST17-2026 4
34 + Flow Plate, Supply ST11-4111 2
35 + + O-Ring ST17-2226 1
HYDRAULIC PILOT
36 Flange, Outlet 1-1/2" NPT ST11-4108 1 ITEM RK SK DESCRIPTION PART NO. QTY
38 + + O-Ring ST17-2228 1
KR-Regulator Valve, 1-
39 Flange, Lower ST10-2120 1 Assy RV11-4100 -
1/2" Manual
40 + Screw ST11-2110 8 Repair Kit (Contains Seal
41 Body ST11-4107 1 Kit RV11-4199 -
Kit)
RK= Repair Kit Kit Seal Kit RV11-4197 -
SK= Seal Kit

62
HYDRAULIC CONTROL VALVE
OPEN AND CLOSE CONTROL VALVES 2 & 4 WAY SHEAR TYPE SEAL
Selector Manipulator By Pass

1”, 4 CLOSED CENTER SELECTOR 3,000 PSI WORKING PRESSURE


A) Valve Part No. CV41-1WS2 B) Valve Part No. CV41E-1WS2
Repair Kit Contains: Repair Kit Contains:
O-Ring & Back-Ups O-Ring & Back-Ups
Wave Spring (3PCS) Wave Spring (3PCS)
Rotor (1pc, Lapped On One Side) Rotor (1 pc, Lapped On One Side)
Seal Ring (3PCS) Seal Ring (6PCS)

VALVCON STYLE CONTROL VALVE


PART
ITEM DESCRIPTION QTY.
NO.
Assy Valve Assy 250562 -
Repair kit (Contains Seal
kit CV0562 -
Kit). 1” 4 WAY SELECTOR
kit Seal Kit). CV0562 -
2 Ball CV4520 1
3 Spring CV1091 1
6 Jam Nut CV6062 1
7 Washer CV1023 1
8 Retainer Ring CV1093 1
11 O-Ring CV3632 1

PART
ITEM DESCRIPTION QTY.
NO.
Assy Valve Assy 250562 -
13 O-Ring CV3636 1
14 Bearing Race CV1844 2
15 Ball CV4519 26
17 Rotor, Selector CV0851 1
18 Seal Ring CV1757 3
19 Wave Spring CV1092 3
23 O-Ring CV3563 1
24 O-Ring CV3667 1

63
HYDRAULIC CONTROL VALVE
5 6 7 6 8 3,000 PSI Hydraulic, 4-way, 3 Position, Shear-Seal, Selector Type
Control Valves
19

21
2 1

10 12
9 13
3 25
4 11 14 13 15 16 17 18 20 22 23 24 26

27
SIZE PART NO.
1/4” CV30-0100
1/2” CV30-2100 28
1” CV30-4100
1 1/2” CV30-5100

ITEM MJ MN SK DESCRIPTION 1/4” QTY 1/2” QTY 1” QTY 1 1/2” QTY


Optional Ports NTP - - 3/8” - 3/4” - - -
Kit Major Repair Kit Selector CV30-0199 - CV30-2199 - CV30-4199 - CV30-5199 -
Kit Minor Repair Kit Selector CV30-0198 - CV30-2198 - CV20-4198 - CV30-5198 -
Kit Seal Kit CV20-0197 - CV20-2197 - CV20-4197 - CV20-5197 -
1 Lock Washer CV20-0124 4 CV75-1200 4 CV20-4122 4 CV20-5110 4
2 Nut CV20-0125 4 CV20-2116 4 CV20-4123 4 CV20-5111 4
3 Body CV20-0123 1 CV20-2110 1 CV20-4121 1 CV20-5109 1
4 Dowel Pin CV20-0122 2 CV20-2109 2 CV20-4120 2 CV20-4120 2
5 + + + Wave Washer CV20-0121 3 CV20-2108 3 CV20-4119 3 CV20-5108 3
6 + + + Back-Up-Ring CV41-2011 3 CV41-2112 6 CV41-2117 6 CV41-2219 6
7 + + + O-Ring CV17-2011 3 CV17-2112 3 CV17-2117 3 CV17-2219 3
8 + + + Seal Seat Ring CV20-0120 3 CV20-2107 3 CV20-4118 3 CV20-5107 3
9 + + Rotor Selector CV30-0102 1 CV30-2102 1 CV30-4101 1 CV30-5101 1
10 Shaft CV20-0118 1 CV20-2106 1 CV20-4116 1 CV20-5105 1
11 + + + O-Ring CV17-2112 1 CV17-2210 1 CV17-2212 1 CV17-2212 1
12 + + + O-Ring NA 1 NA 1 CV17-2115 1 CV17-2115 1
13 + Thrust Washer CV20-0114 1 CV20-2117 2 CV2-4113 2 CV20-5103 2
14 + Ball Bearing CV20-0115 17 CV20-0108 20 CV20-4114 26 CV20-5104 22
15 + + + O-Ring CV19-2224 1 CV19-2231 1 CV19-2243 1 CV19-2258 1
16 Ball Retainer CV20-0116 1 NA 1 NA 1 NA 1
17 Housing CV20-0113 1 CV20-2111 1 CV20-4112 1 CV20-5102 1
18 Stop Pin CV20-0110 1 CV20-2114 1 CV20-4110 1 CV20-4110 1
19 Detent Spring CV20-0109 1 CV90-0107 1 CV20-4109 1 CV20-4109 1
20 Detent Ball CV20-0108 1 CV20-0108 1 CV20-4108 1 CV20-4108 1
21 Screw CV20-0112 4 CV20-2105 4 CV20-4111 4 CV20-5101 4
22 Detent Disc, 3-Position CV20-0107 1 CV20-2112 1 CV20-4107 1 CV20-4107 1
23 Retaining Ring CV20-0117 1 CV20-2118 1 CV20-4115 1 CV20-4115 1
24 Handle Spacer CV20-0106 1 CV20-2101 1 CV20-4106 1 CV20-4106 1
25 Washer CV20-0102 1 CV20-2104 1 CV20-4102 1 CV20-4102 1
26 Lock Nut CV20-0101 1 CV20-2102 1 CV20-4101 1 CV20-4101 1
27 Handle CV20-0103 1 CV30-2101 1 CV20-4103 1 CV20-4103 1
28 Handle Grip CV20-0105 1 CV20-2103 1 CV20-4105 1 CV20-4105 1
MJ= Major Repair Kit
MN= Minor Repair Kit
SK= Seal Kit

64
HYDRAULIC CONTROL VALVE
5 6 7 6 8 3,000 PSI Hydraulic, 4-way, 3 Position, Shear-Seal, By Pass Type
Control Valves
19

21
2 1

10 12
9 13
3 25
4 11 14 13 15 16 17 18 20 22 23 24 26

27
SIZE PART NO.
1/4” CV90-1300
1/2” CV90-1200 28
1” CV90-1100
1 1/2” CV30-5199

ITEM MJ MN SK DESCRIPTION 1/4” QTY 1/2” QTY 1” QTY 1 1/2” QTY


Optional Ports NTP - - 3/8” - 3/4” - - -
Kit Major Repair Kit By Pass CV90-1399 - CV90-1299 - CV90-1199 - CV30-5199 -
Kit Minor Repair Kit By Pass CV90-1398 - CV90-1298 - CV90-4198 - CV90-5198 -
Kit Seal Kit CV20-0197 - CV20-2197 - CV20-4197 - CV20-5197 -
1 Lock Washer CV20-0124 4 CV75-1200 4 CV20-4122 4 CV20-5110 4
2 Nut CV20-0125 4 CV20-2116 4 CV20-4123 4 CV20-5111 4
3 Body CV20-0123 1 CV20-2110 1 CV20-4121 1 CV20-5109 1
4 Dowel Pin CV20-0122 2 CV20-2109 2 CV20-4120 2 CV20-4120 2
5 + + + Wave Washer CV20-0121 3 CV20-2108 3 CV20-4119 3 CV20-5108 3
6 + + + Back-Up-Ring CV41-2011 3 CV41-2112 6 CV41-2117 6 CV41-2219 6
7 + + + O-Ring CV17-2011 3 CV17-2112 3 CV17-2117 3 CV17-2219 3
8 + + + Seal Seat Ring CV20-0120 3 CV20-2107 3 CV20-4118 3 CV20-5107 3
9 + + Rotor Bypass CV90-0102 1 CV90-1201 1 CV90-1101 1 CV90-5101 1
10 Shaft CV20-0118 1 CV20-2106 1 CV20-4116 1 CV20-5105 1
11 + + + O-Ring CV17-2112 1 CV17-2210 1 CV17-2212 1 CV17-2212 1
12 + + + O-Ring NA 1 NA 1 CV17-2115 1 CV17-2115 1
13 + Thrust Washer CV20-0114 1 CV20-2117 2 CV2-4113 2 CV20-5103 2
14 + Ball Bearing CV20-0115 17 CV20-0108 20 CV20-4114 26 CV20-5104 22
15 + + + O-Ring CV19-2224 1 CV19-2231 1 CV19-2243 1 CV19-2258 1
16 Ball Retainer CV20-0116 1 NA 1 NA 1 NA 1
17 Housing CV20-0113 1 CV20-2111 1 CV20-4112 1 CV20-5102 1
18 Stop Pin CV20-0110 1 CV20-2114 1 CV20-4110 1 CV20-4110 1
19 Detent Spring CV20-0109 1 CV90-0107 1 CV20-4109 1 CV20-4109 1
20 Detent Ball CV20-0108 1 CV20-0108 1 CV20-4108 1 CV20-4108 1
21 Screw CV20-0112 4 CV20-2105 4 CV20-4111 4 CV20-5101 4
22 Detent Disc, 3-Position CV20-0107 1 CV20-2112 1 CV20-4107 1 CV20-4107 1
23 Retaining Ring CV20-0117 1 CV20-2118 1 CV20-4115 1 CV20-4115 1
24 Handle Spacer CV20-0106 1 CV20-2101 1 CV20-4106 1 CV20-4106 1
25 Washer CV20-0102 1 CV20-2104 1 CV20-4102 1 CV20-4102 1
26 Lock Nut CV20-0101 1 CV20-2102 1 CV20-4101 1 CV20-4101 1
27 Handle CV20-0103 1 CV30-2101 1 CV20-4103 1 CV20-4103 1
28 Handle Grip CV20-0105 1 CV20-2103 1 CV20-4105 1 CV20-4105 1
MJ= Major Repair Kit
MN= Minor Repair Kit
SK= Seal Kit

65
HYDRAULIC CONTROL VALVE
5 6 7 6 8 3,000 PSI Hydraulic, 4-way, 3 Position, Shear-Seal, Manipulator
Type Control Valves
19

21
2 1

10 12
9 13
3 25
4 11 14 13 15 16 17 18 20 22 23 24 26

SIZE PART NO. 27


1/4” CV20-0100
1/2” CV20-2100
28
1” CV20-4100
1 1/2” CV20-5100

ITEM MJ MN SK DESCRIPTION 1/4” QTY 1/2” QTY 1” QTY 1 1/2” QTY


Optional Ports NTP - - 3/8” - 3/4” - - -
Major Repair Kit
MJ CV20-0199 - CV20-2199 - CV20-4199 - CV20-5199 -
Manipulator
Minor Repair Kit
MN CV20-0198 - CV20-2198 - CV20-4198 - CV20-5198 -
Manipulator
SK Seal Kit CV20-0197 - CV20-2197 - CV20-4197 - CV20-5197 -
1 Lock Washer CV20-0124 4 CV75-1200 4 CV20-4122 4 CV20-5110 4
2 Nut CV20-0125 4 CV20-2116 4 CV20-4123 4 CV20-5111 4
3 Body CV20-0123 1 CV20-2110 1 CV20-4121 1 CV20-5109 1
4 Dowel Pin CV20-0122 2 CV20-2109 2 CV20-4120 2 CV20-4120 2
5 + + + Wave Washer CV20-0121 3 CV20-2108 3 CV20-4119 3 CV20-5108 3
6 + + + Back-Up-Ring CV41-2011 3 CV41-2112 6 CV41-2117 6 CV41-2219 6
7 + + + O-Ring CV17-2011 3 CV17-2112 3 CV17-2117 3 CV17-2219 3
8 + + + Seal Seat Ring CV20-0120 3 CV20-2107 3 CV20-4118 3 CV20-5107 3
9 + + Rotor Manipulator CV20-0119 1 CV20-2121 1 CV20-4117 1 CV20-5106 1
10 Shaft CV20-0118 1 CV20-2106 1 CV20-4116 1 CV20-5105 1
11 + + + O-Ring CV17-2112 1 CV17-2210 1 CV17-2212 1 CV17-2212 1
12 + + + O-Ring NA 1 NA 1 CV17-2115 1 CV17-2115 1
13 + Thrust Washer CV20-0114 1 CV20-2117 2 CV2-4113 2 CV20-5103 2
14 + Ball Bearing CV20-0115 17 CV20-0108 20 CV20-4114 26 CV20-5104 22
15 + + + O-Ring CV19-2224 1 CV19-2231 1 CV19-2243 1 CV19-2258 1
16 Ball Retainer CV20-0116 1 NA 1 NA 1 NA 1
17 Housing CV20-0113 1 CV20-2111 1 CV20-4112 1 CV20-5102 1
18 Stop Pin CV20-0110 1 CV20-2114 1 CV20-4110 1 CV20-4110 1
19 Detent Spring CV20-0109 1 CV90-0107 1 CV20-4109 1 CV20-4109 1
20 Detent Ball CV20-0108 1 CV20-0108 1 CV20-4108 1 CV20-4108 1
21 Screw CV20-0112 4 CV20-2105 4 CV20-4111 4 CV20-5101 4
22 Detent Disc, 3-Position CV20-0107 1 CV20-2112 1 CV20-4107 1 CV20-4107 1
23 Retaining Ring CV20-0117 1 CV20-2118 1 CV20-4115 1 CV20-4115 1
24 Handle Spacer CV20-0106 1 CV20-2101 1 CV20-4106 1 CV20-4106 1
25 Washer CV20-0102 1 CV20-2104 1 CV20-4102 1 CV20-4102 1
26 Lock Nut CV20-0101 1 CV20-2102 1 CV20-4101 1 CV20-4101 1
27 Handle Manual Only CV20-0103 1 CV30-2101 1 CV20-4103 1 CV20-4103 1
28 Handle Grip CV20-0105 1 CV20-2103 1 CV20-4105 1 CV20-4105 1
MJ= Major Repair Kit
MN= Minor Repair Kit
SK= Seal Kit

66
HYDRAULIC CONTROL VALVE
5 6 7 6 8
5,000 PSI Hydraulic, 4-Way, Shear-Seal, Selector Type Control Valve
19

21
2 1

10 12
9 13
3 25
4 11 14 13 15 16 17 18 20 22 23 24 26

27

28
SIZE SELECTOR MANIPULATOR BY-PASS
1” CV81-0491 CV20-4200 CV81-1726

ITEM MJ MN SK DESCRIPTION SELECTOR BY-PASS MANIPULATOR QTY


Kit Major Repair CV81-0908 CV20-4299 CV81-7497 -
Kit Minor Repair CV20-4298 CV20-4298 CV90-4298 -
Kit Seal Kit CV20-4297 CV20-4297 CV20-4297
1 Lock Washer CV20-4122 CV20-4122 CV20-4122 4
2 Nut CV20-4123 CV20-4123 CV20-4123 4
3 Body CV20-4221 CV20-4221 CV20-4121 1
4 Dowel Pin CV20-4120 CV20-4120 CV20-4120 1
5 + + + Wave Washer CV20-4119 CV20-4119 CV20-4119 3
6 + + + Back-Up-Ring CV41-2116 CV41-2117 CV41-2116 6
7 + + + O-Ring CV17-2116 CV17-2116 CV17-2116 3
8 + + + Seal Seat Ring CV81-7498 CV817498 CV81-7498 3
9 + + Rotor Selector CV30-4101 CV20-4117 CV90-1101 1
10 Shaft CV20-4116 CV20-4116 CV20-4116 1
11 + + + O-Ring CV17-2212 CV17-2212 CV17-2212 1
12 + + + O-Ring CV17-2115 CV17-2115 CV17-2115 1
13 + Thrust Washer CV20-4113 CV20-4113 CV20-4113 2
14 + Ball Bearing CV20-4114 CV20-4114 CV20-4114 26
15 + + + O-Ring CV19-2243 CV19-2243 CV19-2243 1
16 Ball Retainer N/A N/A N/A 1
17 Housing CV20-4112 CV20-4112 CV20-4112 1
18 Stop Pin CV20-4110 CV20-4110 CV20-4110 1
19 Detent Spring CV20-4109 CV20-4109 CV20-4109 1
20 Detent Ball CV20-4108 CV20-4108 CV20-4108 1
21 Screw CV20-4111 CV20-4111 CV20-4111 4
22 Detent Disc, 3-Position CV20-4107 CV20-4107 CV20-4107 1
Detent Disc,2 Position CV20-4125 CV20-4125 CV20-4125 1
23 Retaining Ring CV20-4115 CV20-4115 CV20-4115 1
24 Handle Spacer CV20-4106 CV20-4106 CV20-4106 1
25 Washer CV20-4102 CV20-4102 CV20-4102 1
26 Lock Nut CV20-4101 CV20-4101 CV20-4101 1
27 Handle Manual Only CV20-4104 CV20-4104 CV20-4104 1
Handle Manual Cylinder CV20-4103 CV20-4103 CV20-4103 1
28 Handle Grip CV20-4105 CV20-4105 CV20-4105 1
MJ= Major Repair Kit
MN= Minor Repair Kit
SK= Seal Kit

67
HYDRAULIC CONTROL VALVE
6,000 PSI Hydraulic, 2-Way, 3 Position
5 6 7 6 8 Shear-Seal, By Pass Type Control Valve
20

21
2 1

10 12
9 13
3 25
4 11 14 13 15 16 17 18 20 22 23 24 26

27
SIZE PART NO.
1” CV90-0100
28
ITEM MJ MN SK DESCRIPTION PART NO. QTY
Kit Major Repair kit ,Bypass CV90-0199 -
Kit Minor Repair kit Bypass CV90-0198 -
Kit Seal Kit CV90-0197 4
1 Lock Washer - 4
2 Nut - 1
3 Body CV90-1010 2
4 Dowel Pin - 3
5 + + + Wave Washer CV90-0103 6
6 + + + Back-Up-Ring CV41-2113 3
7 + + + O-Ring CV17-2113 3
8 + + + Seal Seat Ring CV90-0104 1
9 + + Rotor Bypass CV90-0102 1
10 Shaft - 1
11 + + + O-Ring CV17-2210 1
12 + + + O-Ring CV41-2210 1
13 + Thrust Washer CV90-0106 2
14 + Ball Bearing CV20-0108 26
15 + + + O-Ring CV17-2230 1
16 Ball Retainer CV90-0108 1
17 Housing - 1
18 Stop Pin - 1
19 Detent Spring - 1
20 Detent Ball - 1
21 Screw Bolt 4
22 Detent Disc, 3-Position - 1
Detent Disc, 2 Position - 1
23 Retaining Ring - 1
24 Handle Spacer - 1
25 Washer - 1
26 Lock Nut - 1
27 Handle Manual Only - 1
Handle Manual Cylinder - 1
28 Handle Grip - 1
MJ= Major Repair Kit
MN= Minor Repair Kit
SK= Seal Kit

68
AIR PRESSURE REGULATORS
REPAIR REPAIR
SIZE ASSEMBLY SIZE ASSEMBLY
KIT KIT
1 / 4 Panel Mount 0-125 ARP3-1100 ARP3-1199 1 / 4 In-Line w/Gauge 0-125 ARP3-1100 ARP3-3199
1 / 4 Panel Mount 0-125 ARP3-1200 ARP3-1199 3 / 8 In-Line w/Gauge 0-125 ARP3-2100 ARP3-3199
1 / 4 Panel Mount 0-125 ARP3-1500 ARP3-1199 1 / 2 In-Line w/Gauge 0-125 ARP3-3100 ARP3-3199
1 / 4 Panel Mount 0-250 ARP3-1700 ARP3-1199 1 In-Line w/Gauge 0-125 ARP3-4100 ARP3-3199

P/N PR60-1100 P/N PR73-3100 P/N PR53-1100

PNEUMATIC CONTROL VALVES

4-WAY SPOOL TYPE


1/4” - 150 PSI
P/N: WS40-0100
SHUTTLE VALVE -
By outs
250 PSI
1/4” P/N VS91-
0100
Repair Kit: VS91
4-WAY SHEAR TYPE 0199
SEAL
1/4” - 250 PSI
P/N: WS42-0100
By outs SHUTTLE VALVE -
250 PSI

1/4” P/N VS91-0200


Repair Kit: VS91
3-WAY SPOOL 0299
TYPE
1/4” - 150 PSI
P/N: WS22-0100
By outs

69
VALVES
Needle Valve
THREAD PRESSURE PART NO.
SIZE PANEL
TYPE PSI
ALLOY STAINLESS MOUNT KIT
1/8" FTP 10,000 NV22-8100 NV00-8100 NV00-5105
1/4" FTP 10,000 NV22-5100 NV00-5100 NV00-5105
3/8" FTP 10,000 NV22-1100 NV00-1110 NV00-1105
1/2" FTP 10,000 NV22-2100 NV00-2110 N/A
1/2" FTP 6,000 N/A NV00-6100 NV00-3105
3/4" FTP 10,000 NV22-3100 NV00-3110 NV00-3105
1" FTP 10,000 NV22-4100 NV00-4110 NV00-3105

Relief Valve (3/4” MPT Inlet; 3/4” FPT Outlet


W/Stainless Steel Sealing Elements) Isolator Valve (5,000 PSI)
PRESSURE
PART NO. REPAIR KIT
PSI
1,200 VR00-8900 VR00-8999
1,750 VR00-8200 VR00-8299
2,500 VR00-8400 VR00-8499
3,500 VR00-8500 VR00-8599
5,500 VR00-8700 VR00-8799

Isolator Valve (5,000 PSI)


Ball Type by Apollo

FTP CV PART NO.


1” 20 IV00-1100
2” 125 IV00-1200

Check Valve
(In Line Poppet Type w/Stainless Internal)
Check Valve 5,000 K
SIZE THREAD TYPE PRESSURE PART NO.
1/2” FTP 5,000 PSI VC00-1100
9/16” HP-Tubing 20,000 PSI VC00-1101
9/16” HP-Tubing 60,000 PSI VC00-2001
1” FTP 5,000 PSI VC00-3100

Shut – Off Valves (200 FPT X FPT by Apollo)


SIZE
PART NO. DESCRIPTION
(NPT)
1/2” SV00-1100 Air Supply to Pump & Switch Bypass
3/4” SV00-2100 Suction For Air Pump
1” SV00-3100
1 1/2” SV00-4100 Suction For Triplex
2” SV00-5100

70
HIGH PRESSURE FITTING (316 SS)
MEDIUM PRESSURE TWO WAY
STRAIGHT NEEDLE VALVES-20K

9/16” 3/8” 1/4”

PART NO. NEEDLE VALVE, MEDIUM PRESSURE PRESSURE PSI


HPMF4-20K 1/4” MP Female Two Way Straight Needle Valve 20,000
HPMF6-20K 3/8” MP Female Two Way Straight Needle Valve 20,000
HPMF9-20K 9/16” MP Female Two Way Straight Needle Valve 20,000

HIGH PRESSURE
TWO WAY STRAIGHT NEEDLE VALVES-30K/60K

PART NO. NEEDLE VALVE, MEDIUM PRESSURE PRESSURE PSI


HPHF4-30K 1/4” HP Female Two Way Straight Needle Valve 30,000
HPHF4-60K 1/4” HP Female Two Way Straight Needle Valve 60,000
HPHF6-30K 3/8” HP Female Two Way Straight Needle Valve 30,000
HPHF6-60K 3/8” HP Female Two Way Straight Needle Valve 60,000
HPHF9-30K 3/8” HP Female Two Way Straight Needle Valve 30,000
HPHF9-60K 3/8” HP Female Two Way Straight Needle Valve 60,000

LOW PRESSURE
O-RING CHECK VALVES, 15K
PART NO. CHECK VALVE PRESSURE PSI
HPOCVL4 1/4” MP Female Check Valve 15,000
HPOCVL6 3/8” MP Female Check Valve 15,000
HPOCVL9 9/16” MP Female Check Valve 15,000

MEDIUM PRESSURE
O-RING CHECK VALVES 20K
PART NO. CHECK VALVE PRESSURE PSI
HPOCVM4 1/4” MP Female Check Valve 20,000
HPOCVM6 3/8” MP Female Check Valve 20,000
HPOCVM9 9/16” MP Female Check Valve 20,000

71
HIGH PRESSURE FITTING (316 SS)
MEDIUM PRESSURE

ELBOW TEE CROSS


PART FEMALE PRESSURE PART FEMALE PRESSURE PART FEMALE PRESSURE
NO. ELBOW PSI NO. TEE PSI NO. CROSS PSI
HPEMF4 1/4” MP 20,000 HPTMF4 1/4” MP 20,000 HPCRMF4 1/4” MP 20,000
HPEMF6 3/8” MP 20,000 HPTMF6 3/8” MP 20,000 HPCRMF6 3/8” MP 20,000
HPEMF9 9/16” MP 20,000 HPTMF9 9/16” MP 20,000 HPCRMF9 9/16” MP 20,000
HPEMF12 3/4” MP 20,000 HPTMF12 3/4” MP 20,000 HPCRMF12 3/4” MP 20,000
HPEMF16 1” MP 20,000 HPTMF16 1” MP 20,000 HPCRMF16 1” MP 20,000

HIGH PRESSURE FITTING


ELBOW TEE CROSS
PART FEMALE PRESSURE PART FEMALE PRESSURE Female Pressure
Part No.
NO. ELBOW PSI NO. TEE PSI Cross PSI
HPEHF4 1/4” MP 60,000 HPTHF4 1/4” MP 60,000 HPCRHF4 1/4” MP 60,000
HPEHF6 3/8” MP 60,000 HPTHF6 3/8” MP 60,000 HPCRHF6 3/8” MP 60,000
HPEHF9 9/16” MP 60,000 HPTHF9 9/16” MP 60,000 HPCRHF9 9/16” MP 60,000

MEDIUM PRESSURE MALE NIPPLES


PRESSU
O.D. PART #
RE
NIPPLE LENGTH INCHES
INCHES 3” 4” 6” 8” 10” 12” 21” 23” 24” PSI
1/4” HPM4-3 HPM4-4 HPM4-6 HPM4-8 HPM4-10 HPM4-12 HPM4-21 HPM4-23 HPM4-24 20,000
3/8” HPM6-3 HPM6-4 HPM6-6 HPM6-8 HPM6-10 HPM6-12 HPM6-21 HPM6-23 HPM6-24 20,000
9/16” HPM9-3 HPM9-4 HPM9-6 HPM9-8 HPM9-10 HPM9-12 HPM9-21 HPM9-23 HPM9-24 20,000
3/4” HPM12-3 HPM12-4 HPM12-6 HPM12-8 HPM12-10 HPM12-12 HPM12-21 HPM12-23 HPM12-24 20,000
1” HPM15-3 HPM15-4 HPM15-6 HPM15-8 HPM15-10 HPM15-12 HPM15-21 HPM15-23 HPM15-24 20,000
1 1/2” HPM18-3 HPM18-4 HPM18-6 HPM18-8 HPM18-10 HPM18-12 HPM18-21 HPM18-23 HPM18-24 15,000

HIGH PRESSURE MALE NIPPLES


PRESSU
O.D. PART #
RE
NIPPLE LENGTH INCHES
INCHES 3” 4” 6” 8” 10” 12” 21” 23” 24” PSI
1/4” HPH4-3 HPH4-4 HPH4-6 HPH4-8 HPH4-10 HPH4-12 HPH4-21 HPH4-23 HPH4-24 60,000
3/8” HPH6-3 HPH6-4 HPH6-6 HPH6-8 HPH6-10 HPH6-12 HPH6-21 HPH6-23 HPH6-24 60,000
9/16” HPH9-3 HPH9-4 HPH9-6 HPH9-8 HPH9-10 HPH9-12 HPH9-21 HPH9-23 HPH9-24 60,000
3/4” HPH12-3 HPH12-4 HPH12-6 HPH12-8 HPH12-10 HPH12-12 HPH12-21 HPH12-23 HPH12-24 60,000
1” HPH15-3 HPH15-4 HPH15-6 HPH15-8 HPH15-10 HPH15-12 HPH15-21 HPH15-23 HPH15-24 43,000

72
ACCESSORIES
SIZE FPT DESCRIPTION ASSY SCREEN KIT
1/2” Y - Type, 250 PSI ST10-0100 ST10-0101
3/4” Y - Type, 250 PSI ST10-1100 ST10-1101
1” Y - Type, 250 PSI ST10-2100 ST10-2101
1” TEE - Type, 6,000 PSI ST10-0100 ST10-0101
1-1/2” Y - Type, 250 PSI ST10-3100 ST10-3101
2” Y - Type, 250 PSI ST10-4100 ST10-4101

P/N ST10-0100

AIR LUBRICATOR
SIZE (FPT) ASSEMBLY REPAIR KIT
1/4” AL00-0100 AL00-0199
1/2” AL00-0200 AL00-0299
1” AL00-1100 AL04-1199

AIR FILTER
SIZE (FTP) IN DESCRIPTION ASSY FILTER BOWL SEAL KIT
1/4” Metal Bowl, Manual Drain AF20-0100 AF20-0101 AF20-0102 AF20-0197
1/2” Metal Bowl, Manual Drain AF20-1100 AF20-1101 AF20-1102 AF20-1197
1/2” Polycarbonate Bowl, Manual Drain AF20-1200 AF20-1201 AF20-1202 AF20-1297
1/2” Plastic Bowl Manual Drain AF20-2200 AF20-2201 AF20-2202 AF20-2297
1/2” Metal Bowl, W/ Sight Glass Auto Drain AF20-3300 AF20-3301 AF20-3302 AF20-3397
1” Metal Bowl, W/ Sight Glass Auto Drain AF20-3600 AF20-3601 AF20-3602 AF20-3697

73
GAUGES

DESCRIPTION PART NO.


4” Face, 0-3,000 PSI & Kg/Cm* Front Flg Liquid Filled PG80-2100 4”, 4 1/2”, 6”
4” Face, 0-6,000 PSI & Kg/Cm* Front Flg Liquid Filled PG80-2200 Front Flange
4” Face, 0-10,000 PSI & Kg/Cm* Front Flg Liquid Filled PG80-2300 Back Connection

4” Face, 0-30 PSI, Dial 0-3,000 PSI, Receiver RG80-0100


4” Face, 0-60 PSI, Dial 0-6,000 PSI, Receiver RG80-0200
4” Face, 0-100 PSI, Dial 0-10,000 PSI, Receiver RG80-0300

4 1/2” Face, 0-3,000 PSI & Kg/Cm* Front Flg Liquid Filled PG81-2100 4”, 4 1/2”, 6”
4 1/2” Face, 0-6,000 PSI & Kg/Cm* Front Flg Liquid Filled PG81-2200 Back Flange
4 1/2” Face, 0-10,000 PSI & Kg/Cm* Front Flg Liquid Filled PG81-2300 Back Connection

4-1/2” Face, 0-30 PSI, Dial 0-3,000 PSI, Receiver RG81-0100


4-1/2” Face, 0-60 PSI, Dial 0-6,000 PSI, Receiver RG81-0200
4-1/2” Face, 0-100 PSI, Dial 0-10,000 PSI, Receiver RG81-0300

4”, 4 1/2”
4-1/2” Face, 0-300 PSI, Dial 0-300 PSI, Main Panel RG81-0400
Receiver Gauge
6” Face, 0-3,000 PSI & Kg/Cm* Front Flg Liquid Filled PG32-3100 False Reading
6” Face, 0-6,000 PSI & Kg/Cm* Front Flg Liquid Filled PG33-3100
6” Face, 0-10,000 PSI & Kg/Cm* Front Flg Liquid Filled PG34-3100

6” Face, 0-10,000 PSI & Kg/Cm* Bottom Mount PG35-3100

6” Face, 0-20,000 PSI & Kg/Cm* Bottom Mount PG36-3100


6” Face, 0-30,000 PSI & Kg/Cm* Bottom Mount PG37-3100 Bottom & Back
Connection
2-1/2” Face, 0-300 PSI & Kg/Cm* Bottom Mount PG00-4100
H.P. Test Gauge

Varies in size,
pressure, and mounting

SNUBBERS GAUGES PANEL


(MPT x FPT), 316 SS DESCRIPTION MOUNT PART NO.
DESCRIPTION PART NO. Standard W/ 3 Gauges Port Weld 0042-0126
1/4", Oil Service SN30-0100 Standard W/ 3 Gauges Port Clamp 0042-0315
1/4", Water Service SN31-0100 4 Ports: 3- Gauges & 1-Failsafe
Weld 0042-0143
1/2", Oil Services SN30-1100 Control Valve
4 Ports: 3- Gauges & 1-Failsafe
Clamp 0042-0316
Control Valve

74
NAME PLATES AND PANELS

Name Plate, 1” x 3” Name Plate 1.5” x 5”


(Aluminum w / Drill Holes) (Aluminum W / Drill Holes)

DESCRIPTION PART NO. DESCRIPTION PART NO.


Accumulator Supply Pressure PN70-0119 Annular Pressure PN70-0127
Annular Pressure PN70-0120 Pipe Ram PN09-0128
Manifold Pressure PN70-0121 Blind Ram PN09-0129
Bleeder Line PN70-0122 Kill Line PN09-0130
Air Supply Pressure PN70-0123 Choke Line PN09-0131
Air Master Valve PN70-0124 Flow Line PN09-0132
Pump Running PN70-0125 Open / Close (No Text) PN70-0186
Increase / Decreace Pressure PN70-0126 Shear Ram PN70-0185

DESCRIPTION PART NO.


Annular Pressure PN70-0127
Pipe Ram PN70-0128
Blind Ram PN70-0129
Kill Line PN70-0130
Choke Line PN70-0131
Bypass PN70-0132
Open / Close (No Text) PN70-0186
Shear Ram PN70-0185

PART NO. DESCRIPTION FUNCTIONS HEIGHT WIDTH DEPTH WEIGHT

Drillers Free-
RP42-0135 Standing 8 75” 36” 24” 360 Lb
Auxiliary Free-
RP42-0136 Standing 8 72” 28” 24” 290 Lb
Auxiliary Wall
RP42-0314 Mount 6 48” 17” 12” 130 Lb

Air Remote Panels


Cabinet (Bare Frame w/o Holes)

75
AIR JUNCTION BOX ASSEMBLY

ITEM DESCRIPTION #12 #16 #18 #24


Junction Box Assy AJ10-8400 AJ10-8600 AJ10-8800 AJ10-8700
1 Fixed Plate AJ10-1101 AJ10-1201 AJ10-1401 AJ10-1301
2 Gasket AJ10-1303 AJ10-1303 AJ10-1303 AJ10-1303
3 Hose Plate AJ10-0101 AJ10-0201 AJ10-0401 AJ10-0301
4 Tube Fitting AJ00-2100 AJ00-2100 AJ00-2100 AJ00-2100
5 Hose Cover AJ10-0102 AJ10-0202 AJ10-0402 AJ10-0302
6 Screw, Cover AJ02-0100 AJ02-0100 AJ02-0100 AJ02-0100
7 Screw, Assy AJ02-4400 AJ02-4400 AJ02-4400 AJ02-4400
8 Connector AJ20-6200 AJ20-7400 AJ20-7400 AJ20-8500
NS Ferral AJ00-2121 AJ00-2121 AJ00-2121 AJ00-2121

BOP HYDRAULIC RIG PANEL


The system utilizes hydraulics rig and consist
on control of valves, piping, fitting and
frame.
The primary use is for coiled tubing and
workover applications. The panel normally
incorporates four way valves for operating a
double ram BOP and annular with manually
adjusted regulator for controlling the
annular during snubbing operations.
This compact unit can provided as free-
standing or loose to be attached at an
elevated point on the rig floor.

FIREPROOF BOP HOSE


SIZES: 1-1/2”, 1”, 3/4”, 1/2 & 3/8”
MATERIALS: STEEL COVER OR FLEXIBLE POLYMER
NOMINAL WORKING PRESSURE 3000 OR 6000 PSI

76
OC-05 DUPLEX PUMP DATA
2-1/4” STROKE, 2000 LB. ROD LOAD

PUMP DIMENSIONS

PUMP PERFORMANCE CHART

77
OC-10 DUPLEX PUMP DATA
2-1/4” STROKE, 2000 LB. ROD LOAD

PUMP DIMENSIONS

PUMP PERFORMANCE CHART

78
OC-30 DUPLEX PUMP DATA
2-3/4” STROKE, 2825 LB. ROD LOAD

PUMP DIMENSIONS

PUMP PERFORMANCE CHART

79
OC-60 DUPLEX PUMP DATA
3” STROKE, 5425 LB. ROD LOAD

PUMP DIMENSIONS

PUMP PERFORMANCE CHART

80
INDEX

Typical Surface BOP Control System 1

Accumulators Bottle And Racks 3

Tank And Skid 3

Control Valve Manifold Header 4

Pump Skid 4

Accumulator Bottle Header Manifold 4

Bladder Accumulators, Bottom Loading, Assy 5

Bladder Accumulators, Top Loading, Assy 6

Bladder Accumulators 7

Seal Kits & Spare Parts 8

Charging & Gauging Assy 9

Cylinder 2 Position, 2 Stroke, 200 PSI 10

Cylinder Crown-O-Matic, 200 PSI 10

Name Plates & Mounting Cylinder 11

Duplex & Triplex Pumps 12

OC-05 Duplex Pump Assy 13

OC-05 Duplex Pump, Part List 14

OC-10 Triplex Pump Assy 15

OC-10 Triplex Pump, Part List 16

OC-30 Triplex Pump Assy 17


OC-30 Triplex Pump, Part List 18
OC-60 Triplex Pump Assy 19
OC-60 Triplex Pump, Part List 20
Pulley & Belt / Pulley Guard 21
Pressure Transmitters, Air Cable 22
Air Operated Hydraulic Pumps 23
5” 50:1 Air Operated Hydraulic Pump 27

7 3/8” – 60:1 Air Operated Pump 29

8” 60:1 Air Operated Pump 31

8 1/2" – 60:1 Air Operated Pump 33

7 3/8” – 200:1 High Pressure Pump 35

140:1 High Pressure Pump 36

300:1 High Pressure Pump 37

81
INDEX

Hydro-Electric Pressure Switch 38

Hydro Pneumatic Pressure Switch 39

Hydraulic Regulator Valves 40

Regulator Valve 1/8” 41

Regulator Valve 3/8” 45

Hydraulic Regulator Valve 3/4" Full Flow 49

Hydraulic Regulator Valve 1” Full Flow 53

Hydraulic Regulator 1” Dual Flow 57

Hydraulic Regulator Valve 1 1/2” Full Flow 59

Hydraulic Control Valve 16

Teledyne Control Valves 63

Valvcon Control Valve 63

3,000 PSI Hydraulic 4 Way, 3 Position, Manipulator Control Valve 64

3,000 PSI Hydraulic 4 Way, 3 Position, By Pass Control Valve 65

3,000 PSI Hydraulic 4 Way, 3 Position, Selector Control Valve 66

5,000 PSI Hydraulic 4 Way, Selector Control Valve 67

5,000 PSI Hydraulic 4 Way, By Pass Control Valve 67

5,000 PSI Hydraulic 4 Way, Manipulator Control Valve 67

6,000 PSI Hydraulic 4 Way, By Pass Control Valve 68

Air Pressure Regulators / Pneumatic Control Valve 69


Valves 70
Low & Medium Pressure, Needle Valves 72
Low & Medium Pressure, Check Valves 73
High Pressure Fitting, Nipples 74
Accessories 75
Air Junction Box Assembly 76
Duplex And Triplex Pump Data 77

82

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