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CERTIFICATE OF VALIDATION

SI FOR
SERVICE INSTRUCTION

Program: A320 NEO

Document Number: SIDOA320NEO-0068 Revision: A


Reason of revision: Correction of
error on illustration 2 + addition
Subject: of electrical bonding

NACELLES – Retrofit Engine – Installation of the COS actuator for the Engine retrofit

Validation method:
Analysis (DCN-BDN0748 – BDN0749)
Similarity with existing procedure
Fit check
Department Name Date + Visa

Auteur *
Author *

Digitally signed by Youssef Nabti


DN: cn=Youssef Nabti, o=Customer
VERIFICATEUR TECHNIQUE
TECHNICAL REVIEWER Youssef Nabti Support Engineering, ou=AIRCELLE,
email=youssef.nabti@aircelle.com, c=FR
Date: 2017.12.21 17:34:10 +01'00'

2017/12/21
APPROBATEUR METIER J.NAY
DISCIPLINE APPROVING

* Facultatif
* Optional

The technical information described above is approved under the authority of EASA approved Design Organisation Number EASA
21J.413 and per EASA rules Part 21 Subpart M. This approved data is based on the information provided by the requester to Safran
Nacelles. Safran Nacelles disclaims any and all responsibilities for incorrect, inaccurate or incomplete information provided by the
requester (including modification and Supplemental Type Certificate status). If this structural repair affects the compliance to a
mandatory requirement, it is the operators' responsibility to obtain the necessary approval from its National Aviation Authority.

BCD0033-Form13C
SERVICE INSTRUCTION
A320 NEO
1. Subject Nacelle – Engine – Installation of the Thrust Reverser Cowl Opening System
(COS) to the engine
This procedure provides instructions to install the Thrust Reverser Cowl Opening System
COS attachments to the new Engine COS Support Bracket P/N 612C9505-001 (LHS) /
612C9506-001 (RHS) during installation of engines listed below per AMM Task 71-00-51-
400-803-A.
Refer to Illustration 1 – Detail C

A. Parts Included in this procedure by Part Number.


Part Number Serial Number Designation

362-000-005-0 598-387 CFM LEAP-1A Engine


362-000-005-0 598-422 CFM LEAP-1A Engine
362-000-005-0 598-433 CFM LEAP-1A Engine
362-000-005-0 598-435 CFM LEAP-1A Engine
362-000-005-0 598-436 CFM LEAP-1A Engine
362-000-005-0 598-437 CFM LEAP-1A Engine
362-000-005-0 598-439 CFM LEAP-1A Engine
362-000-005-0 598-441 CFM LEAP-1A Engine
362-000-005-0 598-443 CFM LEAP-1A Engine
362-000-005-0 598-447 CFM LEAP-1A Engine
362-000-005-0 598-448 CFM LEAP-1A Engine
362-000-006-0 598-477 CFM LEAP-1A Engine
362-000-006-0 598-480 CFM LEAP-1A Engine
362-000-006-0 598-486 CFM LEAP-1A Engine
362-000-006-0 598-487 CFM LEAP-1A Engine
362-000-006-0 598-488 CFM LEAP-1A Engine
362-000-006-0 598-492 CFM LEAP-1A Engine
362-000-006-0 598-493 CFM LEAP-1A Engine
362-000-006-0 598-494 CFM LEAP-1A Engine
362-000-006-0 598-498 CFM LEAP-1A Engine

B. Spare Parts Numbers.


December 21th, 2017
SIDOA320NEO-0068
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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO
Reference Designation Qty
612C9505-001 LH Core COS Support Bracket REF
612C9506-001 RH Core COS Support Bracket REF
FA202256-001 Bushing 2
FA202257-001 Bolt 2
NAS1149C0863R Washer 2
MS9358-13 Alt. AS9359-13 Nut 2
MS24665-302 Cotter pin 2
MS9556-09 Screw 2
AS3486-09 Self-locking nut 2

C. Fixtures, Tools, Test and Support Equipment


Reference Designation Qty
No specific Access Platform 2M (6 FT) 1
No specific Scale 1000 KG (2200 LB) 1
No specific Warning Notices AR
No specific Torque wrench: range to between 2.90 and 3.90 N.m 1
No specific Torque wrench: range to between 55.80 and 68.20 N.m 1
98N7830H022-000 Thrust Reverser Hoisting Frame 2 1

D. Repair Materials.
Code No. Designation
08BAA9 (11-026D) Diestone DLS
14SBA1 (19-003X) Lint free cotton cloth
04TMB2 Varnish - Electrical Bonding Structure

NOTE: Reference is based on New CML code (Old CML Code). New CML code is
associated to several products without specific code for each product. If the
Application (Property + Usage) is used for associated designation, all the
associated product is allowed. If the Product name is used for associated
designation, only this one is allowed.

2. Weight and Balance

None.

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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO

Location of the Work Area


Illustration 1 – Sheet 1 of 2
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SIDOA320NEO-0068
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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO

PRE MOD
CONFIGURATION

THRUST REVERSER
COS ACTUATOR

BOLT
WASHER
BOLT

BUSHING
LH/RH Core COS BONDING
Support Bracket STRAP

SCREW
BOLT

WASHER

NUT

Engine case

Location of the Work Area


Illustration 1 – Sheet 2 of 2

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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO
3. Procedure
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER
SHUTDOWN. THE ENGINE PARTS CAN STAY HOT FOR A LONG TIME
AFTER SHUTDOWN AND CAN BURN YOU.
WARNING: DO NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT
PARTS CAN CAUSE INJURY. IF YOU GET AN INJURY, PUT IT IN COLD
WATER FOR 10 MINUTES AND GET MEDICAL AID.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET (MSDS), AND
GOVERNMENT REGULATIONS. CHEMICALS MAY CAUSE INJURY TO
YOU OR MAKE YOU SICK WHEN SAFETY INSTRUCTIONS ARE NOT
OBEYED. AN MSDS GIVES INSTRUCTIONS ON HOW YOU MUST
SAFELY USE, KEEP, AND DISCARD CHEMICALS. GET INSTRUCTIONS
FROM YOUR EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP
AND DISCARD CHEMICALS.
WARNING: WHEN YOU DRILL, MACHINE OR GRIND PARTS, IT MAKES DUST AND
FLYING PARTICLES WHICH CAN BE DANGEROUS FOR HEALTH.
WEAR PROTECTIVE CLOTHING, GLOVES, DUST MASK AND SAFETY
GLASSES. DO NOT BREATH DUST OR LET IT TOUCH YOUR SKIN.
CAUTION: DURING EACH OPERATION, CARE MUST BE TAKEN NOT TO
DAMAGE THE SURROUNDING STRUCTURES.
CAUTION: INSTALL A TEMPORARY PROTECTION ON THE SURROUNDING
STRUCTURE DURING ALL THE PROCEDURE.
A. Aircraft
(1) Safety Precautions
(a) On the center pedestral, on ENG panel 115VU:
1 Make sure that the ENG/MODE selector switch is in the NORM position.
2 Make sure that the ENG/MASTER 1(2) control switch was in the OFF
position not less than five minutes before you do this procedure.
3 Put a warning notice(s) in position to tell persons not to operate the:
- ENG/MODE selector switch
- ENG/MASTER 1(2) control switch
(b) On the ENG section of maintenance panel 50VU:
1 Make sure that the ON legend of the FADEC GND PWR/1(2)
pushbutton switch is off.

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SERVICE INSTRUCTION
A320 NEO
2 Put a warning notice(s) in position to tell persons not to energize
FADEC 1(2).

(2) Get access


(a) Make sure the Fan Cowl Doors are open. (Refer to AMM TASK 71-13-00-
010-803):
1 FOR 4020KM1 (POWER PLANT – DEMOUNTABLE, ENGINE 1)
437AL, 438AR
2 FOR 4020KM2 (POWER PLANT – DEMOUNTABLE, ENGINE 2)
447AL, 448AR
(b) Make sure that the ACCESS PLATFORM 2M (6FT) – ADJUSTABLE is in
position.
(c) Make sure the Thrust Reverser System is deactivated for Maintenance:
WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER
BEFORE YOU DO WORK ON OR AROUND IT. IF YOU
DO NOT, THE THRUST REVERSER CAN OPERATE
ACCIDENTLY AND CAUSE AN INJURY AND/OR
DAMAGE.
1 Do the deactivation of the Thrust Reverser System for Nacelle
maintenance. Refer to AMM TASK 78-30-00-040-807.
(d) Make sure that the Thrust Reverser latches are opened. Refer to AMM
TASK 78-36-00-010-806.
(e) Install the THRUST REVERSER HOISTING FRAME 2 (P/N 98N7830H022-
000) on the thrust reverser cowl. Refer to Ground Support Equipment
(GSE) notice.

CAUTION: DO NOT OPEN THE HALF THRUST REVERSER MORE


THAN 10 DEGREES. IF YOU DO, THERE IS A RISK OF
CLASH WITH THE PYLON.
(f) Open the half thrust reverser cowl to 10 degrees maximum.

NOTE: When the strap is unloaded the half thrust reverser cowl is
opened at approximately an angle of 10 degrees from the
closed position. The SCALE 1000 KG (2200 LB) indicates
approximately 410 KG.

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SERVICE INSTRUCTION
A320 NEO
1 Use the crane to put the THRUST REVERSER HOISTING FRAME 2
(P/N 98N7830H022-000) in tension.
2 Turn the half thrust reverser cowl with the chain hoist until the hoist
strap is unloaded.

(3) Installation of the T/R COS attachments to the new Engine COS Support Bracket
P/N 612C9505-001 (LHS) / 612C9506-001 (RHS).
(a) Installation of the Thrust Reverser COS Actuator.
NOTE: This procedure is given for the Left Thrust Reverser. It is also
applicable to the Right Thrust Reverser.
1 Clean all the COS attachment parts to the Thrust Reverser with a
Textile-Lint Free Cotton (Material No. 14SBA1) made moist with
Diestone DLS (Material No. 08BAA9).
2 Make sure that the finish on the threads of the bolts are not damaged.
3 Put the COS actuator in position.
4 Connect the COS actuator to the Thrust Reverser bracket. Refer to
AMM Task 78-36-51-400-802-A, subtask 78-36-51-420-054-A,
Chapter A. (4).
5 Connection of the COS actuator to the new LH Core COS Support
Bracket (P/N 612C9505-001) (Refer to Illustration 2):
NOTE: This procedure is given for the LH Core COS Support Bracket
(P/N 612C9505-001) but it is also applicable to the RH Core COS
Support Bracket (P/N 612C9506-001).
a Clean the new bushing (P/N FA202256-001) with Textile-Lint Free
Cotton (Material No. 14SBA1) made moist with Diestone DLS
(Material No. 08BAA9).
b Install the new bushing (P/N FA202256-001) on the new LH Core
COS Support Bracket (P/N 612C9505-001).
c Put the actuator in position on the new LH Core COS Support
Bracket (P/N 612C9505-001).
d Clean the new bolt (P/N FA202257-001), new washer (P/N
NAS1149C0863R) and new nut (P/N MS9358-13 or AS9359-13)
with Textile-Lint Free Cotton (Material No. 14SBA1) made moist
with Diestone (Material No. 08BAA9).
e Install the new bolt (P/N FA202257-001).

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SERVICE INSTRUCTION
A320 NEO
f Install the new washer (P/N NAS1149C0863R) and new nut (P/N
MS9358-13 or AS9359-13).
g Torque the new nut (P/N MS9358-13 or AS9359-13) to between
55,80 and 68,20 N.m (494 and 603 lbf.in.).
h Install the new cotter pin (P/N MS24665-302) on the new bolt (P/N
FA202257-001).
NOTE: Tighten or loosen the new nut (P/N MS9358-13 or
AS9359-13) by 1/6 of turn to install the new cotter pin (P/N
MS24665-302).
i Put the COS actuator bonding strap in position.
j Install the new screw (P/N MS9556-09) and new self-locking nut
(P/N AS3486-09).
k Torque the new screw (P/N MS9556-09) to between 2,90 and 3,90
N.m (25 and 35 lbf.in.).
l Apply Varnish Electrical Bonding structure (Material No. 04TMB2)
on the screw (P/N MS9556-09) and new self-locking nut (P/N
AS3486-09).

(4) Final instructions


(a) Write in the Aircraft Log Book and/or other applicable document the
information that Service Instruction(s) No. SI320NEO-086 is applied.
(b) Make sure that the work area is clean and clear of tools and other items.

(5) Close up
(a) Closing of the half thrust reverser cowl with GSE THRUST REVERSER
HOISTING FRAME 2 (P/N 98N7830H022-000).
1 Close the half thrust reverser cowl with the chain hoist.
(b) Remove the THRUST REVERSER HOISTING FRAME 2 (P/N
98N7830H022-000) from the thrust reverser cowl. Refer to the GSE
notice.
(c) Close the thrust reverser latches. Refer to AMM Task 78-36-00-410-806-A.
(d) Make sure that the work area is clean and clear of tools and other items.

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SERVICE INSTRUCTION
A320 NEO
(e) Do the reactivation of the Thrust Reverser System after Nacelle
maintenance. Refer to AMM TASK 78-30-00-440-807-A.
(f) Remove the ACCESS PLATFORM 2M (6FT) – ADJUSTABLE.

(g) Close the Fan Cowl Doors. Refer to AMM Task 71-13-00-410-803-A:
1 FOR 4020KM1 (POWER PLANT – DEMOUNTABLE, ENGINE 1)
437AL, 438AR
2 FOR 4020KM2 (POWER PLANT – DEMOUNTABLE, ENGINE 2)
447AL, 448AR
(h) Remove the warning notices.

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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO

Installation of the TR COS actuator (post mod view)


Illustration 2 – Sheet 1 of 2
December 21th, 2017
SIDOA320NEO-0068
Rev A Page 10 of 11
BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413
SERVICE INSTRUCTION
A320 NEO

POST MOD
CONFIGURATION

COS Actuator

LH/RH Core COS


Support Bracket
Bonding strap

Bolt
FA202257-001

Bushing
FA202256-001
Screw
MS9556-09
Screw Washer
MS9556-09 NAS1149C0863R
Self-locking Nut
AS3486-09 Nut
MS9358-13
or AS9359-13

Cotter pin
MS24665-302

Self-locking Nut
AS3486-09
Self-locking Nut
AS3486-09

Screw
MS9556-09 FWD

Section view for bonding strap


attachment

Installation of the TR COS actuator (post mod view)


Illustration 2 – Sheet 2 of 2

December 21th, 2017


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BCD0033Form13C
The technical content of this document is approved under the authority of DOA nr. “EASA.21J.413

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