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500TPD Copper Flotation Plant Quotation

SHANDONG XINHAI MINING TECHNOLOGY & EQUIPMENT INC. (836079)

Devin Su Sales Manager


E-mail: devin@ytxinhai.com
Cell: +263 776113745/+86 13810389416
Date: Thursday, March 14, 2019

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
工程背景与投资回报试算 Project Background and Investment Primary Calculation

 Reservation: 1,000,000 tons of copper ore ( prospecting proven)


 Average grade of Cu : 2.8%
 Estimated recovery yield : 95%
 Metal of Copper contained: 1,000,000 ×2.8% ×95%=26,600 tons
 Estimated grade of concentrate : 20%
 Estimated the output rate : 13.3%
 Tonnage of copper concentrate: 13.3%*1,000,000=133,000 tons
 Current price for the 20% (Cu) copper concentrate: around $1350 /ton
 Total Value :133,000 tons × $1350 /ton =$179,550,000 USD
 Estimated Running Cost : $25/ton (raw ore) ×1,000,000tons=$25,000,000USD
 Investment on plant of 500tpd Flotation Plant : $1,600,000 (Including Civil Work)
 Returning Period : 1,000,000t÷(500t/d ×330d)=6 years
 Plant service Life:20 years (actually more than 30 years,but just for a safe estimation)
 Roughly Net Profit:
$179,550,000 -$25,000,000-$1,600,000=$152,950,000USD
 Annual net returning profit amount : $152,950,000 ÷ 6 =$25,491,666USD (Net annual
profit)

Suggestions from Xinhai Mining Technology & Equipment Inc:

1. Arrange to do the Mineral Processing experiment in Xinhai company firstly to confirm the
Average grade of copper as 1.26% in the ore whether is reliable. And also to confirm the grade of
concentrate, the recovery yield and output rate estimated and used in above calculation whether
will be achieved.

2. After the step 1, it has to do the feasible study to accurate the investment calculation to lower
and control the investment technically crisis as well as to avoid budget over running crisis.

3. If the feasibility study proves that it’s really feasible and profitable to do this project, Just follow
Xinhai’s Proposal to start step by step.

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
500TPD Copper Flotation Plant Equipment List & Price

XHHW201902200028 津巴布韦 500tpd 铜矿浮选设备表


XHHW201902200028 Zimbabwe 500tpd Copper Flotation Plant Equipment List
功率 单价 总价
序号 设备名称 规格 单位 数量 备注
Power U.P T.P
No. Equipment Specification Unit Qty Notes
(KW) (USD) (USD)
 I 破碎阶段(12h/d)I Crushing(12h/d)
 II 磨矿选别阶段 II Grinding
皮带给料机 台 变频电机+变频器
1 PG500×1500 2 2×2.2 2760 5520
Belt Feeder PC Frequency Conversion Motor+Frequency converter
XHDT 整体机架带式输送机 台 暂定 L=15m
2 B=500 1 5.5 4901 4901
XHDT Integrated Frame Belt Conveyor PC Tentatively set as L=15m
电子皮带秤 台 西门子
3 B=500 1 / 2924 2924
Electronic Belt Scale PC Siemens
带电控配 3mm 筛孔圆筒筛,喷雾润滑装置,轴承加油装置
湿式节能格子型球磨机 台
4 MQGg2436 1 320 138913 138913 With Electric Control, Cylindrical Screen with 3mm screen
Wet Energy-Saving Grid Ball Mill PC mesh, Spray Lubrication Device, Bearings Oil feeding Device

XPA 型耐磨橡胶渣浆泵 台 设计 Q=84m3/h, H=30m,备 1


5 XPA100/100 2 30 3206 6412
XPA Wear-Resistant Rubber Slurry Pump PC Designed with Q=84m3/h, H=30m, one spared
配套变频柜 台 用1备1
6 30kw 2 ∕ 1220 2440
Matching Frequency Conversion Cabinet PC One used, One spared
XCII 分级型水力旋流器 台 用1备1
7 XCII-Φ375 2 ∕ 2926 5852
XCII Classification Hydrocyclone PC One used, One spared
8 高效搅拌槽 GBJ-2500×2500 台 1 15 8025 8025 粗选前搅拌

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
High-Efficiency Agitation Tank PC Agitation before roughing
XCF 型充气搅拌式浮选机 台
9 XCF-8 3 3×22 8911 26733
XCF Air-Inflation Agitation Flotation Cell PC 一粗两扫:4/3/3
KYF 型充气搅拌式浮选机 台 Roughing for once & scavenging for twice: 4/3/3
10 KYF-8 7 7×15 8100 56700
KYF Air-Inflation Agitation Flotation Cell PC
BF 型机械搅拌式浮选机 台 三次精选:2/1/1
11 BF-2.8 4 4×11 4758 19032
BF Air-Inflation Agitation Flotation Cell PC Concentration for three times: 2/1/1
C 系列多级离心铸造风机 台 Q=65m3/min, P=29.4kpa,备 1
12 C65-1.3Z 2 55 17699 35398
C Series Multi-stage Centrifugal Blower PC Q=65m3/min, P=29.4kpa, One spared
药剂搅拌槽 台 主轴、槽体粘胶防腐
13 BJW-1500×1500 2 2*3 1716 3432
Agent Agitation Tank PC Main shaft and Tank are treated with viscose anti-corrosion
液下泵 台 打车间污水
14 40PV-SP 2 2×5.5 2167 4334
Hydraulic Pump PC treat sewage in the workshop
小计 Subtotal 661.9 320616
 III 浮选精矿脱水阶段 III Floating
泡沫泵 台 精矿输送,备 1
1 2QV-AF 2 3 4104 8208
Bubble Pump PC Concentrate transportation, one spared
高效化改造浓密机机芯 台
2 NZSG-8 1 3 17920 17920
Updated High-Efficiency Thickener Rake PC
浓密机钢槽体 台
3 NZSG-8 1 / 17946 17946
Steel Tank for Thickener PC
浓密机钢结构支撑 台
4 NZSG-8 1 / 12722 12722
Steel Structure Support for Thickener PC
XPB 型渣浆泵 台 备1
5 XPB1.5/1C-HH 2 22 2438 4876
XPB Slurry Pump PC One spared
6 配套变频器 22kW 台 1 / 1084 1084

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
Matching Frequency Converter PC
程控自动液压厢式压滤机 台
7 XMZ80/1000U 1 2.2 19485 19485
Automatic Hydraulic Chamber Filter Press PC
XHDT 整体机架带式输送机 台 暂定 L=15m
8 B=500 1 7.5 5498 5498
XHDT Integrated Frame Belt Conveyor PC Tentatively set as L=15m
液下泵 台 打车间污水
9 40PV-SP 1 5.5 2167 2167
Hydraulic Pump PC treat sewage in the workshop
小计 Subtotal 43.2 89906
 IV 尾矿脱水阶段 IV Tailings Dewatering
XPA 型耐磨橡胶渣浆泵 台 设计 Q=64m3/h, H=20m,备 1
1 XPA80/80 2 11 2001 4002
XPA Wear-Resistant Rubber Slurry Pump PC Design Q=64m3/h, H=20m.One spared
液压马达中心传动浓密机机芯 台
2 NZY-15 1 5.5 39677 39677
Hydraulic Motor Center-Driven Thickener PC
浓密机钢槽体 台
3 NZY-15 1 / 54563 54563
Steel Tank for Thickener PC
浓密机钢结构支撑 台
4 NZY-15 1 / 44497 44497
Steel Structure Support for Thickener PC
絮凝剂自动添加装置 台
5 XNJ-15 1 0.185 2540 2540
Flocculant Feeding Device PC
絮凝剂搅拌槽 台
6 XBJ-1.0×1.75 1 2.2 2628 2628
Flocculant Agitation Tank PC
IH 型化工耐腐蚀离心泵 IH Chemical 台 输送絮凝剂,用 1 备 1
7 IH50-32-125 2 2.2 1090 2180
Anti-corrosion Centrifugal Pump PC Transport flocculant. One used, one spared
XPAII 型高扬程耐磨橡胶渣浆泵 台 备1
8 XPA(2)-100 3 2×75 6099 18297
XPAⅡ Wear-Resistant Rubber Slurry Pump PC One spared
9 配套变频柜 75kW 台 2 / 2818 5636

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
Matching Frequency Conversion Cabinet PC
厢式压滤机 台
10 XMZ560/2000U 2 2×11 83804 167608
Chamber Filter Press PC
XHDT 整体机架带式输送机 台 暂定 L=20m
11 B=1000 2 2×22 14211 28422
XHDT Integrated Frame Belt Conveyor PC Tentatively set as L=20m
液下泵 台 打车间污水,用 1 备 1
12 40PV-SP 2 2×5.5 2167 4334
Hydraulic Pump PC treat sewage in the workshop, one used one spared
XPA 型耐磨橡胶渣浆泵 台 选厂回水泵,设计 Q=60m3/h, H=40m,备 1
13 XPA80/80 2 22 2212 4424
XPA Wear-Resistant Rubber Slurry Pump PC Water returning pump, design Q=60m3/h, H=40m. One spared

IS 离心水泵 台 选厂新水泵,Q=25m3/h,H=32m,用 1 备 1
14 IS65-50-160 2 5.5 699 1398
IS Centrifugal Pump PC New water pump, Q=25m3/h, H=32m, one used one spared.

管道泵 台 设计 Q=6.3m3/h, H=80m,备 1


15 ISG40-250 2 7.5 739 1478
Pipeline Pump PC Design Q=6.3m3/h, H=80m,One spared
小计 Subtotal 283.085 381684
合计 Total 1178.785 792,206
备注 Notes:
1、本方案中工艺及选型方案均根据客户提供资料及以往相关经验设计,仅供参考,不排除后期根据实际情况调整的可能性。
1. This scheme is based on the parameters customer provided and our design experience, just for reference.It may be adjusted according to the real situation.
2、设计指标:①铜矿,硫化矿;②铜品位为 1.26%;③处理量 500tpd,破碎部分每天工作时间为 12h,主厂房每天工作时间为 24h;④原矿最大粒度为 250mm;
⑤浮选铜精矿产率暂时按照 6%设计,后期根据选矿试验结果再行调整;⑥该选厂生产总用水约为 1500m3/d,考虑蒸发量大,回水约为 1300m3/d。
2. 设计指标:①Copper ore,sulfide ore②Copper grade:1.26%③Capacity:500tpd④the working time of crushing part is 12h per day, the working time of main plant is
24h④the maximum particle size of raw ore is 250mm; ⑤The yield of copper concentrate floatation is tentatively designed as 6%, it will be adjusted later according to the
results of the ore dressing test;⑥The total water consumption of the plant is about 1500m3/d. Considering the large amount of evaporation, the amount of return water is
about 1300m3/d.
3、以上方案中,需注意以下几点:①浮选前磨矿细度客户并未提供相关数据,因此以上方案中浮选前磨矿细度暂定为-200 目占 65%左右,具体数据同样需要选矿
试验验证;②由于原矿性质不详,无法确定矿石可磨度,以上方案中磨机选型暂时按照中等可磨度设计,建议进行可磨度试验以得到具体数据;③浮选部分,由

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
于无相关试验数据,暂时设计浮选前分级溢流浓度为 35%,浮选粗扫选总时间为 45min,精选每次作业为 8min,药剂制度待定,同样建议客户提供详细试验数据以
便于得到准确选型。
3. In the above scheme, the following points should be noted: ①Since the grinding fineness before floatation is not provided by customer, the fineness of grinding before
flotation in the above scheme is tentatively set at about 65% passing 200 mesh,the specific data also need to be verified in the ore dressing test; ②Since the nature of the
ore is unknown and the ore grindability cannot be determined,in the above scheme, the mill selection is tentatively designed based on the medium grindability, and it is
recommended to carry out the grindability test to obtain specific data;③For the floatation,since there is no relevant test data, The classification overflow concentration
before flotation is 35%, the total roughing and scavenging time of flotation is 45min, and the concentration time 8min each time. The agent system is to be determined. It is
also recommended that customers provide detailed test data to make accurate model selection.
4、因现场情况未知,水源地供水泵暂未列出。
4. Due to the unknown situation on the site, the water supply pump is not listed.
5、请客户说明当地电压、频率、海拔、气温等。
5. The local voltage, frequency, altitude, temperature, and so on need to be clear.
6、本次设计中浓缩机支腿高度,泵的扬程、功率及皮带运输机的长度、功率为暂定值,待施工图设计时进一步校核。
6. In this design, the leg height of the thickener, the lift and power of the pump and the length and power of the belt conveyor are set tentatively, which are further checked
when the construction drawing is designed.
7、车间检修行车、矿仓、除尘系统等设备暂未列出,待工程施工图设计时,提供具体设计参数方可做具体选型。
7.Equipment such as maintenance crane in workshop, ore bin, dust removal system, etc. are not listed yet. When the construction drawings are designed, the specific models
can be confirmed according to the specific design parameters.

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
选矿厂 EPC 交钥匙工程总包价格表(不含土建施工和钢结构平台部分)
EPC Turn-key Project Service Quotation ( Excluding Civil Work and Steel Operation Platforms )
No. 内容 Content 价格 Price (USD) 备注 Remark
1 选矿工程设计 Mine Design 70,000 施工图设计阶段 Construction Drawings Stage
2 选矿设备 Mineral Processing Equipment 792,206 详见设备表 See Equipment List Above
安装调试 Installation & Commissioning 详见下面各分项 See follow subsidiary

各种管件、非标件、金属结构件 卖方提供所有材料,工厂内变压器以下所有配电室设备和电气启动设备及
1 88,000
Pipes, Non-standard Parts, Steel structure parts 线路、照明线路等卖方提供所有材 Seller supply all the electrical materials like
电线、电缆和照明等线路 switch boards, cabinets , wires, cables and lighting circuits after the
2 79,220 transformer.
4 Wires & Cables & Lighting Circuits Etc.
③ 安装调试工程师人工费 Engineering Labor 95,100

如委托卖方完成交钥匙工程,该项目可以免费
④ 现场培训 Site Training 免费 Free
Free for Client if on turkey project
配电室电盘、车间配电柜、设备电控柜
79,220
Switch boards in distribution room & Cabinets in workshop
3 安装工具 Installation Tools 35,000 可留作检修选厂用 Can be left as tools for maintaining plant
4 包装、FOB(中国青岛港)费 Package & FOB Qingdao Port 28,000 预计 15 个 40HQ,4 个 40FR; Assuming 15* 40 HQ + 4*40FR
5 海运费 (CIF 哈拉雷) Freight CIF Harare 131,500 包含运输保险费 Including Freight Insurance

合计 Total 1,398,246 CIF 哈拉雷

备注: 运费为参考,以最终实际发生额为准,多退少补 // 3 个月设备生产期 + 2 个月安装期+ 1 个月选厂调试期 // 30% 定金 + 70% 尾款发货前付清。


Remark: Above freight estimated will return overcharge or top up the shortage if need// 3months for manufacturing + 2 months for Installation + 15 days for commissioning
// 30% Deposit + 70% balance paid before delivery.

What you need is exactly what we can do!---Xinhai Mineral Processing EPC
3D 选矿厂工艺流程图 3D processing diagram of 500TPD Copper Flotation Plant

What you need is exactly what we can do!---Xinhai Mineral Processing EPC

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