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® M e d h a Se r v o D r i v e s P v t . L t d .
2 - 3 - 2 /A , C h e r l a p a l l y , H y d e r a b a d 5 0 0 0 5 1 . In d ia . P h - 0 4 0 - 2 7 2 6 4 1 4 4
Types of Governors
®
Hydraulic Governor
Woodward
Electronic Governor
Medha, Steasalit, Woodward, Laxven and BHEL.
® Basic functions of Governor
(MCBG)
(MCBG)
(MCBG)
MEG 601
Micro Controller Based Governor
®
(MCBG)
CONTROL UNIT ACTUATOR UNIT
Block diagram of
®
MCBG
CONTROL UNIT The control unit is again functionally
ACTUATOR UNITdivided into 6
modules.
Display &
The governor works on 72V DC.
72V Power Supply The power supply module derive low voltages
Card
required for other modules.
Display loco parameters.
Load & Clutch
Control Card Provides supply for the clutch coil in the actuator unit.
Provides load control signal to excitation.
Stepper Motor
Cards (2) There are two stepper motor control cards.
Provides drive signal to the stepper motor.
Input
Card Receive notch signals from the locomotive.
Receive pressure signals from actuator unit.
Transmits these signals to control card
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
The Control Card consists a Micro Controller
with its peripherals.
Display &
72V Power Supply
Card
It receives various input signals like Notch,
Load & Clutch Engine Speed, Fuel Rack position and pressure
Control Card signals etc., from the input card.
MCBG
CONTROL UNIT
• The driver sitting at control desk opens the notch
Display & to the required position.
• The notch signal is communicated to the input
72V Power Supply card.
Card
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Input
Card
Eng. RPM Notch The motor cards communicate this drive signal
Tacho / Control to the stepper motor in the actuator unit.
ESS Desk
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card
Input
Card
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch
Input
Card
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch
Clutch signal
Input
Card
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Input
Card
• The rack & pinion converts this rotary motion into
vertical motion.
Eng. RPM Notch
• The output shaft moves the fuel rack to the new
Tacho / Control position against over travel spring.
ESS Desk
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Fuel Rack Position
Input Fuel Rack Position sensor
sensor
Card
The fuel rack position sensor provide a feed
back signal to the input card and from there it
Eng. RPM Notch
is communicated to the control card. The cycle
Tacho / Control repeats till the required RPM is reached.
ESS Desk
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Fuel Rack Position
Input Fuel Rack Position sensor
sensor
Card
The Control card de-energises the clutch
coil under emergency shutdown. Due to
Eng. RPM Notch
the spring force the output shaft returns
Tacho / Control back to 0 position.
ESS Desk
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
Excitation
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Fuel Rack Position
Input Fuel Rack Position sensor
sensor
Card
The control card increases the load
control voltage through Load & clutch
Eng. RPM Notch
control card to reduce the excitation
Tacho / Control under over load conditions.
ESS Desk
Block diagram of
®
MCBG
CONTROL UNIT ACTUATOR UNIT
Excitation
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Position Feedback
Input Fuel Rack Position
sensor
Card Pressure Sensor
Module
MCBG
CONTROL UNIT ACTUATOR UNIT
Excitation
Display &
72V Power Supply Stepper Motor
Stepper motor
Card
signal
Gear Box
Load & Clutch
Control Card EM -Clutch Output
Clutch signal
shaft
Control Stepper Motor Rack & Pinion
Cards (2) To Fuel
Card Rack
Position Feedback
Input Fuel Rack Position
Card sensor Pressure Sensor Loco
Module Pressures
Pressure Sensor
Signals LOP, BAP,
FOP
Eng. RPM Notch It receives pressures from loco and convert
Tacho / Control them into electrical signals. It
ESS Desk communicates to the input card.
® CONTROL UNIT
REV 1.0 CU
INSIDE VIEW
® CONTROL UNIT
RESISTOR BOX
CLUTCH
MOTOR
GEAR BOX
® ACTUATOR UNIT
BELLOW
OUTPUT SHAFT
PRESSURE SENSOR SUB-
®
ASSEMBLY
FRP
CONNECTOR
FILTER
PRESSURE INPUTS
® REV 2.0 CONTROL UNIT
HEALTH STATUS
LEDS
ESS / TACHO
SELECTION
DIGITAL INPUT
SWITCH
STATUS LEDS
® REV 2.0 CONTROL UNIT
RESISTOR BOX
ESS CONNECTOR
EARTHING STUD
® CHANGES IN MCBG REV-02
Control unit, Input card, Control card, and Power Supply cards
were modified to suit the new requirement of MCBG Rev.2.
These cards are not interchangeable with MCBG Rev.1.
® CHANGES IN MCBG REV-02
CONNECTORS SHIFTED
FOR EASE OF ACCESS
CHANGES SUGGESTED BY
®
RDSO
Control unit, control card, input card and power supply cards are not
interchangeable.
PEN DRIVE /
LAPTOP
SELECTION
® CHANGES IN MCBG REV-03
CU NO: 4004
AU NO: 3627
® CHANGES IN MCBG REV-03
Hardware Changes:
FDP – 15 sec (10 sec prior and 3 sec later to the fault)
Hardware Changes:
Software Changes:
Low Fuel oil pressure (or) Fuel pump breaker tripped.
® M e d h a Se r v o D r i v e s P v t . L t d .
2 - 3 - 2 /A , C h e r l a p a l l y , H y d e r a b a d 5 0 0 0 5 1 . In d ia . P h - 0 4 0 - 2 7 2 6 4 1 4 4
® Salient Features
® M e d h a Se r v o D r i v e s P v t . L t d .
2 - 3 - 2 /A , C h e r l a p a l l y , H y d e r a b a d 5 0 0 0 5 1 . In d ia . P h - 0 4 0 - 2 7 2 6 4 1 4 4
Advantage of Medha MCBG
over other Governors.
®
® M e d h a Se r v o D r i v e s P v t . L t d .
2 - 3 - 2 /A , C h e r l a p a l l y , H y d e r a b a d 5 0 0 0 5 1 . In d ia . P h - 0 4 0 - 2 7 2 6 4 1 4 4
® Display Parameters
Questions Please...???
® Training Team
THANK YOU