Basic Engineering Technical Knowledge-N-July 19

International Engineering Training Series 2019
Approved Professional Development Centers by

The Institute of Commercial Management, UK.
Website: www.otc.com.my
BASIC ENGINEERING & TECHNICAL KNOWLEDGE

FOR TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY
Date:1st & 2nd July 2019 HRDF CLAIMABLE HRDF By Ismadi
CLAIMABLE
Venue: Evergreen Laurel Hotel, Penang By Ismadi
(*Register before 3rd Jun 2019 for early bird price)
OVERVIEW
Most of the machine in manufacturing industry contents combination of engineering system such electrical,
electronics, electro mechanical and electro pneumatic system to control and generates desire output based
on production process.
To ensure effectiveness of production output and minimize machine breakdown delay time, the technician
must have basic engineering and technical knowledge to troubleshoot and identify the problems of machine.
This training is suitable for:

 Maintenance Department
 Production Department
 Service Department
For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my

OVERVIEW
BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR

TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY
will expose the participants on:
Basic engineering knowledge of electrical, electronic, electro- mechanical and electro
pneumatic system.
Understanding Basic block diagram of industrial machine
Basic wiring diagram of industrial machine
Basic component specification and function of Power Devices, Control Devices and
Output Devices
Testing, generate test point and measurement technique based on wiring Diagram A
Safety precaution and guideline for troubleshooting of Industrial machine
Application of Digital Multi Meter
Perform electrical wiring and measurement technique of current and voltage.
Industrial machine common problems, testing and verification technique.
Wiring , Testing , Measurement and Verification status of Industrial machine components
 AC Supply / AC Filter / Switching Mode Power Supply / DC Motor Assembly
AC Supply / Solid state Relay / Battery / AC Bulb
AC Supply / Inverter Motor / AC Motor

TRAINING OUTLINE
No. Contents
1 Introduction to Basic Engineering & Technical knowledge for Troubleshooting of Industrial

machine circuit faulty
 List down common machine problem in your area / production
2 Basic knowledge for engineering system

a) Electrical system
b) Electronic system
c) Electro mechanical system
d) Electro pneumatic system
3 Understanding Basic block diagram of industrial machine

 Basic design of electrical machine
Generates basic block diagram of
 Machine with Single Phase Motor
 Machine with 3 Phase Motor
e) Machine with Heater Assembly
4 Basic wiring diagram of industrial machine

a) 3 phase system
b) Single phase system
c) Electro Pneumatic system
d) PLC System / Ladder Diagram
5 Basic Components / devices specification and basic function.

a) Power Section
 Single Phase AC Supply / 3 Phase AC Supply
 Main Circuit Breaker / ELCB / RCC / Miniature Circuit Breaker
 AC Filter Noise / AC DC Power Supply /
 Battery Assembly/ UPS System
b) Control Section
 Micro controller / PIC System / PLC System
 Inverter Motor Controller / Inverter Dispaly
 Relay/ Solid state relay /Magnetic Contactor / overload relay
 Sensors / Thermostat / Transducer
 Electro pneumatic control valve / Solenoid valve
c) Output Section
 Single Phase AC Motor / 3 Phase AC Motor
 Heater Assembly / Pump Assembly / Pneumatic actuator
 Display Assembly / Buzzer / Speaker

TRAINING OUTLINE
No. Contents
6 Practical 1
How to testing , generate test point and measurement technique based on wiring Diagram A
a) Generatae test point for voltage measurement
b) Identify High Pin (Red Probe) / Low Pin (Black Probe) for each measurement
7 Safety Precaution & Guideline for Troubleshooting of industrial machine
8 Practical 2
Application of Test equipment
a) Digital Multimeter
 Continuity Test / Resistance Test
 Short & Open Test / Capacitance Test / Diode Test
 Measurement Voltage
 Measurement current
9 Practical 3
Perform Electrical wiring and measurement technique based on Electrical Diagram C
a) Measurement of voltage & data collection
b) Measurement of current & data collection
10 Practical 4
Industrial machine Common Problems , Testing & Verification Technique
a) Switch ON , ELCB Trip
b) AC DC Power Supply no DC Output
c) Micro controller not function
d) Inverter Motor not function
e) Inverter Display Not Function
f) Heater Assembly not function
11 Practical 5
Wiring , Testing , Measurement and Verification status of Industrial machine components /
System
a) Project 1
 AC Supply /AC Filter / Switching Mode Power Supply /DC Motor
b) Project 2
 AC Supply / Solid state Relay / Switch / Battery /AC Bulb
c) Project 3
 AC Supply / Inverter Motor / AC Motor
12 Reference

COURSE CONSULTANT
Ismadi
Qualification / Membership and Professional Certification
-Bachelor Science In Electrical & Electronic Engineering, SPU USA.
-Master Trainer Certificate IV-Training and Assessment, TAFE , South Australia.
-Registered/Certified Trainer-Pembangunan Sumber Manusia Berhad.
-Member of Biomedical Engineering Association Malaysia (BEAM).
-Member of National Association of Testing Authority (NATA) Australia-Pipette &
Balance Calibration ISO17025.
Working Experience (25 years)

Service Centre Manager / Head of Technical / Certified Trainer
-Managing Central Service Centre to support repair, maintenance and calibration of
biomedical equipment at 48 Government hospitals in Kuala Lumpur,
Selangor, Pahang, Terengganu and Kelantan.
-Leading group of specialist and engineer under PCB & Equipment Repair Centre,
Calibration Centre and Maintenance Unit.
-25 Years experience on equipment repair and maintenance for Consumer Product,
Computer & Communication Product, Industrial Product, Electronic Testing
Product, Scientific Product and Healthcare Product.
-Leading group of Technical Trainer on Training and development program.
-15 Years experience on human development program as Technical Trainer especially on Equipment Trou-
bleshooting and Repair.
-Training More than 500 engineers/technicians
-NATA Approved Signatory for Pipette & Balances Calibration Accredited by National
Association of Testing Authority Australia.
-Technical Advisor Committee Kolej Kemahiran Mara Petaling Jaya on Review Slabus for High National
Diploma Program in Electronic Engineering. (2010-2011).
Training Certification
-Master Trainer Program by Training and Assessment Further Education (TAFE), South
Australia.
-Pipette and Balance Calibration by Flinders Medical Centre Australia. -
Manufacturer Training by New Tech Medical Pte Ltd on Patient Monitors, ECG and
Ultrasound.
-Biomedical Equipment training by ECRI Malaysia and Flinders Biomedical (FBE)Australia on Surgical
Laser and Patient Monitor.
-Facilitating Learning Program by Corporate Learning Centre
-Certificate appreciation for Latihan Tenaga Pengajar KKTM Ledang by Radibems Sdn Bhd
-Biomedical Equipment Maintenance Practice Module 2 by Hospitage (M) Sdn Bhd /
Eastwood Park UK.
-High Precision Balance Calibration by Radibems Sdn Bhd
-NATA Signatory Training for Pipette Calibration by Flinders Medical Centre /
Government South Australia.
-Training on Electrical Safety Analyser Brand: Fluke and Metron by Bell Comm
Technology Sdn Bhd
-Training on Electrical Safety analyser Brand: Rigel by Rigel Medical UK / Advance Pact Sdn Bhd
-Manufacturer Training on Board Testing –ABI Testing 8 by Tek Mark Sdn Bhd

OTC Training Centre Sdn Bhd (OTC) is a leading company in providing continuous engineering programs for various
industry professionals. It was founded with one goal in mind - to provide effective and high-quality engineering education
programs. OTC designs, develops, and delivers the highest quality in-service technical and engineering training, materials and
support to all the technicians, engineers & managers in the industry. In OTC, we believe in connecting knowledge…both for
your people and your industry. We are dedicated to delivering the right training solution, at the right time with the right results.
BASIC ENGINEERING & TECHNICAL KNOWLEDGE

FOR TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY
Please make copies of this page for registration required
1st & 2nd July 2019, Evergreen Laurel Hotel, Penang
July 2019 Special Promotion!

v
Training Fees Please complete the registration form
Early Bird Fee and FAX to us at: 04-656 2601 or
Registration before 3 Jun 2019 RM 2,000.00/pax EMAIL to us at: james@otc.com.my
Normal Fee
More Enquiries:
Registration after 3 Jun 2019 RM 2,050.00/pax
OTC Training Centre Sdn Bhd
Group Registration Address:
Register 3 participants from the same organization, the 4th participant is FREE. 77C-2-14 Jalan Sungai Dua
(Buy 3 Get 1 Free) only for Early Bird Registration. Sungai Dua, 11700
Penang Malaysia.
Cancellation & Substitutions Tel no : +604-6567601
Cancellations received one week before the event will be entitled to a 50% Fax no : +604-6562601
refund. Any cancellation within one (1) week before the event is not refundable.
v
Substitutions are welcomed at anytime.
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International Engineering Training Series 2019

Approved Professional Development Centers by