Вы находитесь на странице: 1из 68

Drive Technology \ Drive Automation \ System Integration \ Services

Installation Instructions

EI7. Encoder
Service Kit

Edition 12/2013 20197349 / EN


SEW-EURODRIVE—Driving the world
1 Service Kit Content ................................................................................................ 4

2 Procedure ............................................................................................................... 5
2.1 Recommended accessories........................................................................... 5
2.2 Waste disposal............................................................................................... 5

3 Conversion of Encoder Generation A to Encoder Generation B....................... 6


3.1 Without brake ................................................................................................. 6
3.1.1 Removal of the EI7.A encoder ............................................................ 6
3.1.2 Installation of the new EI7.B encoder ............................................... 10
3.1.3 Wiring the EI7.B encoder to the connection box ............................... 12
3.1.4 Wiring the EI7.B encoder to the connection unit ............................... 17
3.2 With brake .................................................................................................... 20
3.2.1 Removal of EI7.A encoder ................................................................ 20
3.2.2 Installation of the new EI7.B encoder ............................................... 25
3.2.3 Wiring the EI7.B encoder to the connection box ............................... 27
3.2.4 Wiring the EI7.B encoder to the connection unit ............................... 32

4 Replacement of Encoder Generation B with Encoder Generation B .............. 35


4.1 Without brake ............................................................................................... 35
4.1.1 Removal of the EI7.B encoder .......................................................... 35
4.1.2 Installation of the new EI7.B encoder ............................................... 39
4.1.3 Wiring the EI7.B encoder to the connection box ............................... 41
4.1.4 Wiring the EI7.B encoder to the connection unit ............................... 46
4.2 With brake .................................................................................................... 49
4.2.1 Removal of the EI7.B encoder .......................................................... 49
4.2.2 Installation of the new EI7.B encoder ............................................... 54
4.2.3 Wiring the EI7.B encoder to the connection box ............................... 55
4.2.4 Wiring the EI7.B encoder to the connection unit ............................... 60

5 Appendix ............................................................................................................... 63
5.1 Pin assignment for 8-pin M12 connector (AVRE) ........................................ 63
5.1.1 Connection box ................................................................................. 63
5.1.2 Connection via M12 connector ......................................................... 63
5.2 Pin assignment for 4-pin M12 connector (AVSE)......................................... 64
5.2.1 Connection box ................................................................................. 64
5.2.2 Connection via M12 connector ......................................................... 64
5.3 Pin assignment without M12 connector ....................................................... 65
5.3.1 Connection unit ................................................................................. 65

Service Kit – EI7. Encoder 3


Service Kit Content
1

1 Service Kit Content

[132] [119]
[632]
[131] [1524]
[1522] [1635]
[1552]
[1632]
[1526][1520] [1517][1518] [36]
[112]

[129]

[1546]
[1545]
[1539]
[1534]
[1525]
[1529]
18014401416894731

The different EI7.B service kits “Connection box with M12 connector” or “Connection
unit without M12 connector” have the following part numbers and contain the following
parts:
Connection box with M12 connector Connection unit without M12 connector
Motor Part number Motor Part number
DR.71: 28214366 DR.71: 28214404
DR.80: 28214374 DR.80: 28214420
DR.90/100: 28214382 DR.90/100: 28214447
DR.112/132: 28214390 DR.112/132: 28214463

Connection box with M12 connector Connection unit without M12 connector
Position Designation Position Designation
[1517] Encoder module [119] Screw M5x20
[1518] Flat head screw M5x10 [632] Screw M4x8
[1520] Spacer [1517] Encoder module
[9997] Spacer [1518] Flat head screw M5x10
[9998] Hex nut M4 [1520] Spacer
[1524] Terminal washer [9997] Spacer
[1526] Grommet [9998] Hex nut M4
[1534] Glass fiber sheathing 10x50 [1522] Connection unit
[1552] Glass fiber sheathing 7x22 [1524] Terminal washer
[1632] Connection box [1526] Grommet
[1635] Cable ties [1635] Cable ties

4 Service Kit – EI7. Encoder


Procedure
Recommended accessories
2

2 Procedure
The following table is used to help find the correct encoder installation description:
Type of installation
DR motor with encoder generation A and end DR motor with encoder generation B and end
shield generation A shield generation B
Conversion Replacement of
of EI7. generation A to EI7. generation B EI7. generation B
Motor without brake Distinguishing features: Distinguishing features:
• EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
Motor with Distinguishing features: Distinguishing features:
brake/backstop • EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
• Spacing bushings • Spacers

Encoder identification (generation A or generation B)


Generation A Generation B

9735160075 9735161995
Designation on the nameplate: EI7. Designation on the nameplate: EI7.B

2.1 Recommended accessories


SEW-EURODRIVE recommends the following accessories for the work to be
performed:
• Molykote® assembly paste from Dow Corning
• LUB-I wire lubricant from 3M
• 0.4 x 2.0 mm screw driver from Phoenix Contact, manufacturer part number 1205202

2.2 Waste disposal


Dispose of waste separately in accordance with the applicable regulations, for example:
iron, aluminum, copper, plastic, electronic components, oil and grease (not mixed with
solvents).

Service Kit – EI7. Encoder 5


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

3 Conversion of Encoder Generation A to Encoder Generation B


3.1 Without brake
3.1.1 Removal of the EI7.A encoder

• Loosen the screws on the terminal box and


remove the terminal box cover.

9007208700802827
If a connection box with a 4-pin M12 connector is
used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.

9007208700732811
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.

9007208763132939

6 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

If a connection unit without M12 connector is used:


• Disconnect the conductors of the encoder
cable from the wiring terminal.
• Loosen the screws in the terminal box and
remove the wiring terminal.
• Dispose of the wiring terminal.

9007208846667659
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove the
encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.

9007208700736651

Service Kit – EI7. Encoder 7


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

• Loosen the screws on the fan guard and


2. remove the fan guard.
• Remove the retaining ring of the plastic fan.

3.

1.

9445974539
• Apply a puller to the bushing on the plastic fan
and remove the plastic fan.
Important! Applying direct force to the plastic fan
can damage it.

9445978379

9744815115

8 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

• Place the bushing of the plastic fan on a


> 1 min. warming plate and heat it up to a maximum
temperature of 80°C.
While doing so, ensure that the plastic fan does
< 80 °C not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.
This step is necessary for re-assembly.
[1]

9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.

9445970699
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.

9445989899

Service Kit – EI7. Encoder 9


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

3.1.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


the encoder module [1517]. The inside diameter
[1517]
of the grommet may not exceed the maximum
inside diameter of 12 mm.
[1526]

Ø 3.7 mm Ø ≤ 12 mm

9446005259
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
2.
box.
I
b-
Lu
3M The minimum bending radius of 28 mm must be
observed.

1.

r > 28 mm

9445987979

10 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

• Install the spacers [9997] on the end shield.


The tightening torque must be 5 Nm ± 10%.
[9998] • Fasten the encoder board onto the end shield
using 2 nuts [9998]. The tightening torque must
be 2.5 Nm ± 10%.

[9997]

9445997579

Service Kit – EI7. Encoder 11


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

3.1.3 Wiring the EI7.B encoder to the connection box

4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm

RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN

[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm

RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN

[1524]
9007208719150475

12 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

• Route the conductors through the thread


reduction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208763131019
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]

9007208700748171

Service Kit – EI7. Encoder 13


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

• Fasten the short glass fiber sheathing [1552]


using a cable tie.
• Fasten the connection box using a cable tie
[1552] [1635] as close to the conductor end sleeves on
the glass fiber sheathing as possible.

9007208700723211
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.

9007208700725131

14 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

Service Kit – EI7. Encoder 15


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 –
4.0 Nm ± 10%.

9007208718113291

16 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

3.1.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B the applicable wiring diagrams.
9 = YE = B c
The wiring diagrams for connection without M12
8 = WH = A d
7 = BN = A connector are included in the appendix (→ p. 66).
6 = PK = GND 1 4

RD
BU
5 = GY = +UB

BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787

• Fasten the connection unit using screws [119]


[119] 5.0 Nm or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522] tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9007208847313419

Service Kit – EI7. Encoder 17


Conversion of Encoder Generation A to Encoder Generation B
3 Without brake

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

18 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
Without brake
3

• Mount the terminal box cover and fasten it with


screws. The wiring terminal tightening torque
must be 3.5 – 4.0 Nm ± 10%.

9007208718113291

Service Kit – EI7. Encoder 19


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

3.2 With brake


3.2.1 Removal of EI7.A encoder

• Loosen the screws on the terminal box and


remove the terminal box cover.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592975883
If a connection box with a 4-pin M12 connector is
used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.

9592968203
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.

9007208847705355

20 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

If a connection unit without M12 connector is used:


• Disconnect the conductors of the encoder
cable from the wiring terminal.
• Loosen the screws in the terminal box and
remove the wiring terminal.
• Dispose of the wiring terminal.

9592972043
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.

9592973963

Service Kit – EI7. Encoder 21


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Loosen the screws on the fan guard and


remove the fan guard.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592954763
• Apply a puller to the bushing of the plastic fan
and remove the plastic fan.
Important! Applying direct force to the plastic fan
can damage it.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9683086219

9744815115

22 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

• Place the bushing of the plastic fan on a


> 1 min. warming plate and heat it up to a maximum
temperature of 80°C.
While doing so, ensure that the plastic fan does
< 80 °C not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.
This step is necessary for re-assembly.
[1]

9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
9592962443

Service Kit – EI7. Encoder 23


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Dispose of the old spacing bushings.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9595142539
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.

a
5
a
4
a 5
3
a 4
2
a 3
1
2

9595719051

24 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

3.2.2 Installation of the new EI7.B encoder

• Install the spacers [1520] on the end shield.


[1520] The tightening torque must be 5 Nm ± 10%.

5 Nm

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592977803
• Push the grommet [1526] onto the cable end of
the encoder module [1517]. The inside diameter
[1517]
of the grommet may not exceed the maximum
inside diameter of 12 mm.
[1526]

Ø 3.7 mm Ø ≤ 12 mm

9446005259

Service Kit – EI7. Encoder 25


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Coat the cable jacket with wire lubricant. Using


[1517] [1526]
2. a rotating movement, carefully pull the cable
through the grommet into the terminal box.
I
While doing so, ensure that the grommet does
b-

3M
Lu
not inadvertently slide through into the terminal
box.
1.
The minimum bending radius of 28 mm must be
observed.

[1517]
[1520]

4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1

9592966283
• Fasten the encoder board to the spacers using
[1518] 2 screws [1518]. The tightening torque must be
2,5 Nm
2.5 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592979723

26 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

3.2.3 Wiring the EI7.B encoder to the connection box

4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm

RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN

[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm

RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN

[1524]
9007208719150475

Service Kit – EI7. Encoder 27


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Route the conductors through the thread


reduction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208847722635
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]

9007208847724555

28 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

• Fasten the short glass fiber sheathing [1635]


using a cable tie.
• Fasten the connection box using a cable tie as
[1552] close to the conductor end sleeves on the glass
fiber sheathing as possible.

9592958603
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.

9592960523

Service Kit – EI7. Encoder 29


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

30 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 –
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

Service Kit – EI7. Encoder 31


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

3.2.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B the applicable wiring diagrams.
9 = YE = B c
The wiring diagrams for connection without M12
8 = WH = A d
7 = BN = A connector are included in the appendix (→ p. 66).
6 = PK = GND 1 4

RD
BU
5 = GY = +UB

BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787

• Fasten the connection unit using screws [119]


[119] 5.0 Nm
or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522] tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9592985483

32 Service Kit – EI7. Encoder


Conversion of Encoder Generation A to Encoder Generation B
With brake
3

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

Service Kit – EI7. Encoder 33


Conversion of Encoder Generation A to Encoder Generation B
3 With brake

• Mount the terminal box cover and fasten it with


screws. The wiring terminal tightening torque
must be 3.5 – 4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

34 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

4 Replacement of Encoder Generation B with Encoder Generation B


4.1 Without brake
4.1.1 Removal of the EI7.B encoder

• Loosen the screws on the terminal box and


remove the terminal box cover.

9007208700802827
If a connection box with M12 connector is used:
• Disconnect the conductors from the connection
box.
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix

9007208700709771
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.

9007208763132939

Service Kit – EI7. Encoder 35


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

If a connection unit without M12 connector is used:


• Disconnect the conductors of the encoder
cable from the connection unit.
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix

BU
RD

9007208846671499
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.

9007208700736651

36 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

• Loosen the screws on the fan guard and


2. remove the fan guard.
• Remove the retaining ring of the plastic fan.

3.

1.

9445976459
• Apply a puller to the bushing of the plastic fan
and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

9445980299

9744815115

Service Kit – EI7. Encoder 37


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

• Place the bushing of the plastic fan on a


> 1 min. warming plate and heat it up to a maximum
temperature of 80°C.
While doing so, ensure that the plastic fan does
< 80 °C not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.
This step is necessary for re-assembly.
[1]

9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.

9445972619
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.

9445989899

38 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

4.1.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


the encoder module [1517]. The inside diameter
[1517]
of the grommet may not exceed the maximum
inside diameter of 12 mm.
[1526]

Ø 3.7 mm Ø ≤ 12 mm

9446005259
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
2.
box.
I
b-
Lu
3M The minimum bending radius of 28 mm must be
observed.

1.

r > 28 mm

9445987979

Service Kit – EI7. Encoder 39


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

• Fasten the encoder board to the end shield


using the screws [1518] included in the service
kit. The tightening torque must be 2.5 Nm
[1518] ± 10%.

9463370379

40 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

4.1.3 Wiring the EI7.B encoder to the connection box

4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm

RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN

[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm

RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN

[1524]
9007208719150475

Service Kit – EI7. Encoder 41


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

• Route the conductors through the thread


reduction to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208763131019
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]

9007208700748171

42 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

• Fasten the short glass fiber sheathing [1635]


using a cable tie.
• Fasten the connection box using a cable tie as
[1552] close to the conductor end sleeves on the glass
fiber sheathing as possible.

9007208700723211
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.

9007208700725131

Service Kit – EI7. Encoder 43


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

44 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 –
4.0 Nm ± 10%.

9007208718113291

Service Kit – EI7. Encoder 45


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

4.1.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B the applicable wiring diagrams.
9 = YE = B c
The wiring diagrams for connection without M12
8 = WH = A d
7 = BN = A connector are included in the appendix (→ p. 66).
6 = PK = GND 1 4
• Fasten the connection unit using screws [119]

RD
BU
5 = GY = +UB
or [632] (dependent on the terminal box). The
BU RD tightening torque must be 5.0 Nm ± 10% for
1< < 10
TF
EI71 c1 d4 [119] and 1.8 Nm ± 10% for [632].
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787

[119] 5.0 Nm
[632] 1.8 Nm
[1522]

BU
RD

9007208847313419

46 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
Without brake
4

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

Service Kit – EI7. Encoder 47


Replacement of Encoder Generation B with Encoder Generation B
4 Without brake

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 –
4.0 Nm ± 10%.

9007208718113291

48 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

4.2 With brake


4.2.1 Removal of the EI7.B encoder

• Loosen the screws on the terminal box and


remove the terminal box cover.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592975883
If a connection box with M12 connector is used:
BU • Disconnect the conductors from the connection
box.
RD
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix

9592952843
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.

9007208847705355

Service Kit – EI7. Encoder 49


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

If a connection unit without M12 connector is used:


• Disconnect the conductors of the encoder
cable from the connection unit.
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix

BU
RD

9592970123
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.

9592973963

50 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Loosen the screws on the fan guard and


remove the fan guard.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9683088139
• Apply a puller to the bushing on the plastic fan
and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656067723

9744815115

Service Kit – EI7. Encoder 51


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

• Place the bushing of the plastic fan on a


> 1 min. warming plate and heat it up to a maximum
temperature of 80°C.
While doing so, ensure that the plastic fan does
< 80 °C not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.
This step is necessary for re-assembly.
[1]

9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656069643

52 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Remove the old grommet from the cable


bushing of the terminal box.
• Dispose of the old grommet.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
9656065803

Service Kit – EI7. Encoder 53


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

4.2.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


the encoder module [1517]. The inside diameter
[1517]
of the grommet may not exceed the maximum
inside diameter of 12 mm.
[1526]

Ø 3.7 mm Ø ≤ 12 mm

9446005259
• Coat the cable jacket with wire lubricant. Using
[1517] [1526]
2. a rotating movement, carefully pull the cable
through the grommet into the terminal box.
I
While doing so, ensure that the grommet does
b-

3M
Lu
not inadvertently slide through into the terminal
box.
1.
The minimum bending radius of 28 mm must be
observed.

[1517]
[1520]

4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1

9592966283

54 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Fasten the encoder board to the spacers using


[1518] 2 screws [1518]. The tightening torque must be
2,5 Nm
2.5 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592979723

Service Kit – EI7. Encoder 55


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

4.2.3 Wiring the EI7.B encoder to the connection box

4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm

RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN

[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm

RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN

[1524]
9007208719150475

56 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Route the conductors through the thread


reduction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208847722635
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]

9007208847724555

Service Kit – EI7. Encoder 57


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

• Fasten the short glass fiber sheathing [1635]


using a cable tie.
• Fasten the connection box using a cable tie as
[1552] close to the conductor end sleeves on the glass
fiber sheathing as possible.

9592958603
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.

9592960523

58 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

Service Kit – EI7. Encoder 59


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 –
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

60 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

4.2.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B the applicable wiring diagrams.
9 = YE = B c
The wiring diagrams for connection without M12
8 = WH = A d
7 = BN = A connector are included in the appendix (→ p. 66).
6 = PK = GND 1 4

RD
BU
5 = GY = +UB

BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787

• Fasten the connection unit using screws [119]


[119] 5.0 Nm
or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522] tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9592985483

Service Kit – EI7. Encoder 61


Replacement of Encoder Generation B with Encoder Generation B
4 With brake

• Apply assembly paste to the shaft.


3. • Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.

2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

62 Service Kit – EI7. Encoder


Replacement of Encoder Generation B with Encoder Generation B
With brake
4

• Mount the terminal box cover and fasten it with


screws. The wiring terminal tightening torque
must be 3.5 – 4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

Service Kit – EI7. Encoder 63


Appendix
5 Pin assignment for 8-pin M12 connector (AVRE)

5 Appendix
5.1 Pin assignment for 8-pin M12 connector (AVRE)
5.1.1 Connection box

EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)

1 4
9586175883

5.1.2 Connection via M12 connector


There is an 8-pin M12 connector for connection.
M12 AVRE
Male Pin 1: +VB GY
Pin 2: GND PK
2 1 Pin 3: A BN
3
8
7 Pin 4: A WH
6
4 5 Pin 5: B YE
Pin 6: B GN
Pin 7: TF1
Pin 8: TF1

64 Service Kit – EI7. Encoder


Appendix
Pin assignment for 4-pin M12 connector (AVSE)
5

5.2 Pin assignment for 4-pin M12 connector (AVSE)


5.2.1 Connection box

EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. B A c GND n. c. B A c
(BU) (GN) (WH) (BU) (GN) (WH)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. B A c GND n. c. B A c
(BU) (GN) (WH) (BU) (GN) (WH)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)

1 4
9586175883

5.2.2 Connection via M12 connector


There is a 4-pin M12 connector for connection.
M12 AVSE
Male Pin 1: +VB GY
Pin 2: B YE
Pin 3: GND PK
2 1
Pin 4: A BN
3 4

Service Kit – EI7. Encoder 65


Appendix
Pin assignment without M12 connector
5

5.3 Pin assignment without M12 connector


5.3.1 Connection unit

a
c
d
b
1 10 1 4
8324612747

1 2 3 4 5 6 7 8 9 10 1 2 3 4
a TF1 TF1 TF2 TF2 +UB GND A A B B EI7.B c
Opt. Opt. (GY) (PK) (BN) (WH) (YE) (GN)
b TF1 TF1 TF2 TF2 +UB GND A A W W EI7.B d
Opt. Opt.

EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)

Service Kit – EI7. Encoder 66


SEW-EURODRIVE—Driving the world

SEW-EURODRIVE
Driving the world

SEW-EURODRIVE GmbH & Co KG


P.O. Box 3023
76642 BRUCHSAL
GERMANY
Phone +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

Вам также может понравиться