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Installation Instructions
EI7. Encoder
Service Kit
2 Procedure ............................................................................................................... 5
2.1 Recommended accessories........................................................................... 5
2.2 Waste disposal............................................................................................... 5
5 Appendix ............................................................................................................... 63
5.1 Pin assignment for 8-pin M12 connector (AVRE) ........................................ 63
5.1.1 Connection box ................................................................................. 63
5.1.2 Connection via M12 connector ......................................................... 63
5.2 Pin assignment for 4-pin M12 connector (AVSE)......................................... 64
5.2.1 Connection box ................................................................................. 64
5.2.2 Connection via M12 connector ......................................................... 64
5.3 Pin assignment without M12 connector ....................................................... 65
5.3.1 Connection unit ................................................................................. 65
[132] [119]
[632]
[131] [1524]
[1522] [1635]
[1552]
[1632]
[1526][1520] [1517][1518] [36]
[112]
[129]
[1546]
[1545]
[1539]
[1534]
[1525]
[1529]
18014401416894731
The different EI7.B service kits “Connection box with M12 connector” or “Connection
unit without M12 connector” have the following part numbers and contain the following
parts:
Connection box with M12 connector Connection unit without M12 connector
Motor Part number Motor Part number
DR.71: 28214366 DR.71: 28214404
DR.80: 28214374 DR.80: 28214420
DR.90/100: 28214382 DR.90/100: 28214447
DR.112/132: 28214390 DR.112/132: 28214463
Connection box with M12 connector Connection unit without M12 connector
Position Designation Position Designation
[1517] Encoder module [119] Screw M5x20
[1518] Flat head screw M5x10 [632] Screw M4x8
[1520] Spacer [1517] Encoder module
[9997] Spacer [1518] Flat head screw M5x10
[9998] Hex nut M4 [1520] Spacer
[1524] Terminal washer [9997] Spacer
[1526] Grommet [9998] Hex nut M4
[1534] Glass fiber sheathing 10x50 [1522] Connection unit
[1552] Glass fiber sheathing 7x22 [1524] Terminal washer
[1632] Connection box [1526] Grommet
[1635] Cable ties [1635] Cable ties
2 Procedure
The following table is used to help find the correct encoder installation description:
Type of installation
DR motor with encoder generation A and end DR motor with encoder generation B and end
shield generation A shield generation B
Conversion Replacement of
of EI7. generation A to EI7. generation B EI7. generation B
Motor without brake Distinguishing features: Distinguishing features:
• EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
Motor with Distinguishing features: Distinguishing features:
brake/backstop • EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
• Spacing bushings • Spacers
9735160075 9735161995
Designation on the nameplate: EI7. Designation on the nameplate: EI7.B
9007208700802827
If a connection box with a 4-pin M12 connector is
used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.
9007208700732811
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.
9007208763132939
9007208846667659
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove the
encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.
9007208700736651
3.
1.
9445974539
• Apply a puller to the bushing on the plastic fan
and remove the plastic fan.
Important! Applying direct force to the plastic fan
can damage it.
9445978379
9744815115
9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.
9445970699
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.
9445989899
Ø 3.7 mm Ø ≤ 12 mm
9446005259
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
2.
box.
I
b-
Lu
3M The minimum bending radius of 28 mm must be
observed.
1.
r > 28 mm
9445987979
[9997]
9445997579
4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm
RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN
[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm
RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
[1524]
9007208719150475
9007208763131019
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]
9007208700748171
9007208700723211
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.
9007208700725131
2.
-
LY
O E
M T
1. C
O
9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.
2.
9446001419
9007208718113291
RD
BU
5 = GY = +UB
BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF
9591928587
TF
TF
9656059787
BU
RD
9007208847313419
2.
-
LY
O E
M T
1. C
O
9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.
2.
9446001419
9007208718113291
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592975883
If a connection box with a 4-pin M12 connector is
used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.
9592968203
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.
9007208847705355
9592972043
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.
9592973963
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592954763
• Apply a puller to the bushing of the plastic fan
and remove the plastic fan.
Important! Applying direct force to the plastic fan
can damage it.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9683086219
9744815115
9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
9592962443
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9595142539
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
9595719051
5 Nm
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592977803
• Push the grommet [1526] onto the cable end of
the encoder module [1517]. The inside diameter
[1517]
of the grommet may not exceed the maximum
inside diameter of 12 mm.
[1526]
Ø 3.7 mm Ø ≤ 12 mm
9446005259
3M
Lu
not inadvertently slide through into the terminal
box.
1.
The minimum bending radius of 28 mm must be
observed.
[1517]
[1520]
4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1
9592966283
• Fasten the encoder board to the spacers using
[1518] 2 screws [1518]. The tightening torque must be
2,5 Nm
2.5 Nm ± 10%.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592979723
4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm
RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN
[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm
RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
[1524]
9007208719150475
9007208847722635
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]
9007208847724555
9592958603
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.
9592960523
2.
-
LY
O E
M T
1. C
O
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592956683
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592987403
RD
BU
5 = GY = +UB
BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF
9591928587
TF
TF
9656059787
BU
RD
9592985483
2.
-
LY
O E
M T
1. C
O
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592956683
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592987403
9007208700802827
If a connection box with M12 connector is used:
• Disconnect the conductors from the connection
box.
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix
9007208700709771
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.
9007208763132939
BU
RD
9007208846671499
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.
9007208700736651
3.
1.
9445976459
• Apply a puller to the bushing of the plastic fan
and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.
9445980299
9744815115
9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.
9445972619
• Remove the old grommet from the cable
bushing of the terminal box.
• Dispose of the old grommet.
9445989899
Ø 3.7 mm Ø ≤ 12 mm
9446005259
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
2.
box.
I
b-
Lu
3M The minimum bending radius of 28 mm must be
observed.
1.
r > 28 mm
9445987979
9463370379
4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm
RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN
[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm
RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
[1524]
9007208719150475
9007208763131019
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]
9007208700748171
9007208700723211
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.
9007208700725131
2.
-
LY
O E
M T
1. C
O
9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.
2.
9446001419
9007208718113291
RD
BU
5 = GY = +UB
or [632] (dependent on the terminal box). The
BU RD tightening torque must be 5.0 Nm ± 10% for
1< < 10
TF
EI71 c1 d4 [119] and 1.8 Nm ± 10% for [632].
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF
9591928587
TF
TF
9656059787
[119] 5.0 Nm
[632] 1.8 Nm
[1522]
BU
RD
9007208847313419
2.
-
LY
O E
M T
1. C
O
9445999499
• Mount the fan guard and fasten it with screws.
1. The tightening torque must be 3.3 Nm ± 10%.
2.
9446001419
9007208718113291
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592975883
If a connection box with M12 connector is used:
BU • Disconnect the conductors from the connection
box.
RD
SEW-EURODRIVE recommends using the
1205202 screw driver from Phoenix
9592952843
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder
cable from the M12 connector.
9007208847705355
BU
RD
9592970123
• Loosen the screw for fastening the shielding on
the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve
• Dispose of the terminal washer.
9592973963
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9683088139
• Apply a puller to the bushing on the plastic fan
and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656067723
9744815115
9007208700734731
• Loosen the screws on the encoder and remove
the encoder.
• Dispose of the screws.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656069643
a
5
a
4
a 5
3
a 4
2
a 3
1
2
9656065803
Ø 3.7 mm Ø ≤ 12 mm
9446005259
• Coat the cable jacket with wire lubricant. Using
[1517] [1526]
2. a rotating movement, carefully pull the cable
through the grommet into the terminal box.
I
While doing so, ensure that the grommet does
b-
3M
Lu
not inadvertently slide through into the terminal
box.
1.
The minimum bending radius of 28 mm must be
observed.
[1517]
[1520]
4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1
9592966283
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592979723
4-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU,
WH, GN
2. [1552]
GY, PK,
• Push the short glass fiber sheathing [1552] over
YE, BN the single conductors.
Ø7 x 22 mm
RD, BU,
WH, GN
3.
GY, PK, • Install the terminal washer [1524].
YE, BN
[1524]
9007208719152779
8-pin:
1.
Ø10 x 50 mm • Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
Lay the shielding [S] in the opposite direction.
[1534]
[S]
RD, BU
2. [1552]
GY, PK, BN,
• Push the short glass fiber sheathing [1552] over
WH, YE, GN the single conductors.
Ø7 x 22 mm
RD, BU
3.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
[1524]
9007208719150475
9007208847722635
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors are
included in the appendix (→ p. 64).
[1632]
9007208847724555
9592958603
• Screw on and secure the shielding on the
terminal box. The tightening torque must be
5 Nm ± 10%.
9592960523
2.
-
LY
O E
M T
1. C
O
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592956683
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592987403
RD
BU
5 = GY = +UB
BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF
9591928587
TF
TF
9656059787
BU
RD
9592985483
2.
-
LY
O E
M T
1. C
O
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9656061707
• Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592956683
a
5
a
4
a 5
3
a 4
2
a 3
1
2
1
9592987403
5 Appendix
5.1 Pin assignment for 8-pin M12 connector (AVRE)
5.1.1 Connection box
EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)
EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)
1 4
9586175883
EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. B A c GND n. c. B A c
(BU) (GN) (WH) (BU) (GN) (WH)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)
EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. B A c GND n. c. B A c
(BU) (GN) (WH) (BU) (GN) (WH)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)
1 4
9586175883
a
c
d
b
1 10 1 4
8324612747
1 2 3 4 5 6 7 8 9 10 1 2 3 4
a TF1 TF1 TF2 TF2 +UB GND A A B B EI7.B c
Opt. Opt. (GY) (PK) (BN) (WH) (YE) (GN)
b TF1 TF1 TF2 TF2 +UB GND A A W W EI7.B d
Opt. Opt.
EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)
EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)
SEW-EURODRIVE
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