ISSUED FOR

USE (IFU)
14-JUN-2011
 WEST QURNA I PIPE WELDING DATA SHEETS

Category: Normal General Process Design Code: ASME B31.3

Line Class(es): A1C, A1E, B1E ASME Flange Rating: 150, 300

Special Criteria:

Piping Material: Carbon Steel Attachment Material: Carbon Steel Valve Material: Carbon Steel
P Number: P-1 P Number: P-1 P Number: N/A
CVN Requirements: B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Dia Wall Joint Heat Treat NDE Hardness Test
NPS Thick- Type (Note C) (Notes A, E & F) (Note B) Welding Procedures
ness Preheat PWHT CVN RT MT UT VT % Max. WPS No. (Note G)
All All SW Note 1 Note 2 Note H 5% N/A N/A 100% N/A N/A
All <=3/4" BW 50ºF No Note H 10% N/A N/A 100% N/A N/A
All >3/4" BW Note 1 Yes Note H 10% N/A N/A 100% N/A N/A
All All SBR Note 1 Note 2 Note H N/A N/A 10% 100% N/A N/A
All All OL Note 1 Note 2 Note H N/A N/A 10% 100% N/A N/A
All All PFW Note 1 Note 2 Note H N/A N/A N/A 100% N/A N/A
All All FW Note 1 Note 2 Note H N/A N/A N/A 100% N/A N/A

Table Notes: General Notes:

1) 50º F Minimum for Base Metal <1" and 175º F minimum for Base Metal >=1".
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane See page 8 for General Notes “A” through “I”.
exceeds 1-1/2" at 1100°F to 1200°F for 1 hr./in., 1 hr. minimum.

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 WEST QURNA I PIPE WELDING DATA SHEETS

Category: Normal Sour Process Design Code: ASME B31.3

Line Class(es): A6E, A6H, A6I, B6E ASME Flange Rating: 150, 300

Special Criteria:

Piping Material: Carbon Steel Attachment Material: Carbon Steel Valve Material: Carbon Steel
P Number: P-1 P Number: P-1 P Number: N/A
CVN Requirements: B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Dia Wall Joint Heat Treat NDE Hardness Test
NPS Thick- Type (Note C) (Notes A, E & F) (Note B) Welding Procedures
ness Preheat PWHT CVN RT MT UT VT % Max. WPS No. (Note G)
All All SW Note 1 Note 2 Note H 5% 100% NA 100% Note D 200 BHN
All <=3/4" BW 50ºF No Note H 30% N/A N/A 100% Note D 200 BHN
All >3/4" BW Note 1 Yes Note H 30% N/A N/A 100% Note D 200 BHN
All All SBR Note 1 Note 2 Note H N/A 100% 30% 100% Note D 200 BHN
All All OL Note 1 Note 2 Note H N/A 100% 30% 100% Note D 200 BHN
All All PFW Note 1 Note 2 Note H N/A 100% N/A 100% Note D 200 BHN
All All FW Note 1 Note 2 Note H N/A N/A N/A 100% Note D 200 BHN

Table Notes: General Notes:

1) 50º F Minimum for Base Metal <1" and 175º F minimum for Base Metal >=1".
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane See page 8 for General Notes “A” through “I”.
exceeds 1-1/2" at 1130°F to 1200°F for 1 hr./in., 1 hr. minimum.

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 WEST QURNA I PIPE WELDING DATA SHEETS

Category: Normal General Process Design Code: ASME B31.3

Line Class(es): D1E, E1E, F1E, G1E ASME Flange Rating: 600, 900, 1500, 2500

Special Criteria:

Piping Material: Carbon Steel Attachment Material: Carbon Steel Valve Material: Carbon Steel
P Number: P-1 P Number: P-1 P Number: N/A
CVN Requirements: B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Dia Wall Joint Heat Treat NDE Hardness Test
NPS Thick- Type (Note C) (Notes A, E & F) (Note B) Welding Procedures
ness Preheat PWHT CVN RT MT UT VT % Max. WPS No. (Note G)
All All SW Note 1 Note 2 Note H N/A 100% NA 100% N/A N/A
All <=3/4" BW 50ºF No Note H 100% N/A N/A 100% N/A N/A
All >3/4" BW Note 1 Yes Note H 100% N/A N/A 100% N/A N/A
All All SBR Note 1 Note 2 Note H N/A 100% 100% 100% N/A N/A
All All OL Note 1 Note 2 Note H N/A 100% 100% 100% N/A N/A
All All PFW Note 1 Note 2 Note H N/A 100% N/A 100% N/A N/A
All All FW Note 1 Note 2 Note H N/A N/A N/A 100% N/A N/A

Table Notes: General Notes:

1) 50º F Minimum for Base Metal <1" and 175º F minimum for Base Metal >=1".
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane See page 8 for General Notes “A” through “I”.
exceeds 1-1/2" at 1100°F to 1200°F for 1 hr./in., 1 hr. minimum.

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 WEST QURNA I PIPE WELDING DATA SHEETS

Category: Normal General Process Design Code: ASME B31.3

Line Class(es): A11A, B11A ASME Flange Rating: 150, 300

Special Criteria:

Piping Material: 316L Stainless Steel Attachment Material: 316L Stainless Steel Valve Material: 316L Stainless Steel
P Number: P-8 P Number: P-8 P Number: N/A
CVN Requirements: B31.3 PMI Requirements: 100% Per (Note I) Ferrite Requirements: N/A
Pipe Dia Wall Joint Heat Treat NDE Hardness Test
NPS Thick- Type (Note C) (Notes A, E & F) (Note B) Welding Procedures
ness Preheat PWHT CVN RT MT UT VT % Max. WPS No. (Note G)
All All SW Note 1 N/A Note H 5% N/A NA 100% N/A N/A
All All BW Note 1 N/A Note H 10% N/A N/A 100% N/A N/A
All All SBR Note 1 N/A Note H N/A N/A 10% 100% N/A N/A
All All OL Note 1 N/A Note H N/A N/A 10% 100% N/A N/A
All All PFW Note 1 N/A Note H N/A N/A N/A 100% N/A N/A
All All FW Note 1 N/A Note H N/A N/A N/A 100% N/A N/A

Table Notes: General Notes:

1) Preheat to 50º F minimum and maximum interpass shall be 350º F. See page 8 for General Notes “A” through “I”.

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WEST QURNA I PIPE WELDING DATA SHEETS

STANDARD WELD JOINT SYMBOLS

ABBR JOINT TYPE DESCRIPTION OF APPLICABLE JOINTS

BW Butt Weld Pipe-to-pipe including miters or any combination of Pipe/Fitting/ Valves.

Includes branch butt welds per ASME B31.3.
SBR Branch Weld Branch connection weld, pipe-to-header, includes "SI" (Set-in or Stub-in).
SW Socket Weld Pipe to Socket connections.
OL O'lets Set-on or Stub-on and O'lets (Weld-O’lets, Socket-O’lets)
FW Fillet Weld Non-pressure attachments, e.g., re-pads, guides, supports, etc.
PFW Pressure Fillet Weld Slip-on flanges.
THRD Threaded Threaded connection, not seal welded
TSW Threaded Threaded connection, seal welded

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WEST QURNA I PIPE WELDING DATA SHEETS

STANDARD NDE/HEAT TREAT/TEST SYMBOLS

ABBR TYPE OF OPERATION REMARKS

RT Radiography All types, Random and 100%

MT Magnetic Particle Examination Wet or Dry Method
PT Liquid Penetrant Examination
UT Ultrasonic Examination Excluding thickness testing
VT Visual Examination
HT Hardness Test All methods
PMI Positive Material Identification All methods
FN Ferrite Determination
CVN Charpy V-Notch Impact Testing
PWHT Postweld Heat Treatment

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WEST QURNA I PIPE WELDING DATA SHEETS

GENERAL NOTES

The Seller is required to fill in his WPS Number(s) for each applicable line under the “Welding Procedures” column on the PWDS (Pipe Welding Data Sheets).
A copy of the completed PWDS shall be submitted for review along with the Seller’s WPS/PQR(s) prior to the start of fabrication. WPS/PQR review will not
proceed until completed copies of the PWDS (Pipe Welding Data Sheets) are submitted.

A. NDE shall be in accordance with IQWQ-FT-RSPDS-00-290302 and IQWQ-FT-LSPDS-00-031902 to the percentage specified in the PWDS. NDE
percentages referenced on the PWDS are minimums. Progressive sampling for examination per ASME B31.3 paragraph 341.3.4 is required not only for
radiography, but also for all other NDE methods as well.

B. Hardness testing shall be in accordance with ASME B31.3, paragraph 331.1.7.

C. Fabrication and heat treatment requirements for piping bends and welds shall be in accordance with ASME B31.3, IQWQ-FT-RSPDS-00-290302 and
IQWQ-FT-LSPDS-00-031902.

D. Hardness Test frequency shall be in accordance with ASME B31.3, paragraph 331.1.7 and IQWQ-FT-RSPDS-00-181001.

E. All welds shall be visually examined (VT) per IQWQ-FT-RSPDS-00-290302, with documentation. Additionally, in-process VT shall be performed per
IQWQ-FT-RSPDS-00-290302.

F. All threaded piping components requiring seal welding shall be visually examined per ASME B31.3.

G. Seller is to specify WPS number to be used for dissimilar welds on the PWDS under the WPS No. column for each joint type (i.e., SW, BW, SBR, etc)
when applicable.

H. Impact testing of the weld and HAZ shall be in accordance with ASME B31.3 on all applicable PQRs.

I. PMI shall be in accordance with IQWQ-FT-RSPDS-00-290101.

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