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Abstract—Recent development of GaN power transistors with at 13.56MHz with 95% efficiency at an output power of 200W.
blocking voltages up to 650V enables novel power electronics
applications with outstanding performance in high-frequency The paper is organized as follows: the next section gives
operation. This paper demonstrates a class E power amplifier a detailed description of the design and experimental set-up
with 13.56MHz switching frequency for inductively coupled DC of the class E amplifier. Section III provides measurement
power supplies. Continuous wave output power up to 200W is
achieved with 95% Power Added Efficiency (PAE).
results obtained on a prototype. The results are discussed and
compared to reference designs in Section IV. The proposed
I. I NTRODUCTION inductive coupling geometry is presented in Section V
Wireless power transfer (WPT) systems have gained with a full wave analysis of the transformer structure.
increasing attraction for power supplies in recent years. In The full system is verified experimentally on a prototype
particular, inductive power transfer (IPT) has become an set-up. Final remarks are summarized in a Conclusions section.
established technology to power devices and systems ranging
from mW [1] to kW [2] rated power.
II. D ESIGN OF CLASS E AMPLIFIER FOR 13.56MH Z
Applications for inductive power supplies have been The circuit design is based on the design approach
successfully demonstrated in industry [3], in transport [4], proposed by [15], the classical circuit schematics with a
medical [5] and for sensors [6]. Due to the manifold MOSFET as switching device is depicted in Figure 1.
applications and consequently different specifications for such
systems, numerous techniques for IPT have been proposed [7]. The amplifier is designed for an input voltage of
In addition to that, the frequencies for inductive power transfer Vin = 100V and a continuous maximum output power of
are ranging from the LF [6] to HF [8] and even to V HF Pout = 250W .
and U HF [9].
Lf Lr
Designing wireless power transfer systems for operation ir
frequency in the HF frequency band has several advantages.
The coupling effect between the two coils becomes stronger, T1 C1 Cr
thus smaller lighter components can be used. Choosing Vin VDS Ri Vo
frequencies in the Industrial, Scientific and Medical band
(ISM, e.g. 13.56MHz), which is an Radio Frequency
Identification (RFID) operating frequency [10], will allow
users to transmit high power. On the other hand, parasitic
effects from stray inductances and capacitances become more Fig. 1: Circuit schematics of class E amplifier.
dominant which requires more efforts in system modelling
and characterization [11]. Jang et al. [12] report on difficulties
in maintaining high quality factors Q in the case of magnetic Although promising results for class E amplifiers utilizing
resonant coupling. Recently, efficient power conversion in the SiC MOSFETs [16] and Si Superjunction Transistors have
HF range utilizing class E amplifiers has been enabled by been reported for frequencies of 1-3MHz [17], we have
the introduction of Gallium Nitride Power Transistors (GaN) found significant limitations for those devices when operation
with blocking voltages greater than 200V and over 10A frequencies are beyond 10MHz. Our results on preliminary
current rating. Akuzawa et al. obtained over 99% efficiency prototypes have shown that the following device characteristics
at 6.78MHz [13], efficiency reported data at 13.56MHz impose limits on the efficiency for frequencies above 10MHz:
are ranging from 71% [14] to 94% [8]. To our knowledge - the internal gate resistance RG (ranging from 1Ω to 11Ω)
efficiencies beyond 95%, however, are not yet reported for - the on resistance Ron (ranging from 0.2Ω to 0.6Ω)
output power levels greater than 150W. Within this study we - the switch output capacitance Coss (ranging from 800pF
present a class E amplifier with a GaN power switch operated to 3nF )
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2015 International EURASIP Workshop on RFID Technology (EURFID)
90
85
80
75
70 η measured
PAE measured
PAE simulated
65
0 50 100 150 200 250
output power [W]
Fig. 6: Temperature of DC feed inductor (left) and resonant
Fig. 4: Efficiency of class E amplifier as a function of out-
inductor (right) at full load.
put power. Comparison between measurements and LTSpice
simulation [20].
120
100
80
ΔT [K]
60
40
20
0
0 50 100 150 200 250
output power [W]
Fig. 7: Current density in current feed inductor (FEM mod-
Fig. 5: Temperature increase of GaN power switch as a elling result). The arrow points to the air gap in the central leg
function of output power. of the MnZn core.
Temperature measurement on the feed inductor (Figure 6) A possible counteraction to reduce the losses in this
reveals an increase by ΔT = 60.7 − 25 = 35.7K. This component would be a distributed air gap which can be best
indicates unexpected high losses, since the high-frequency realized by sintered iron powder cores.
current ripple is small due to the intentionally chosen large
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2015 International EURASIP Workshop on RFID Technology (EURFID)
Despite the losses in the feed inductor the efficiency of side according to Low et al. [25]. Efficient class E operation
the class E amplifier is above 95% for output power levels is maintained by the primary and secondary coil inductance
from 20W to 210W. The Power Added Efficiency (PAE) L1 = L2 = 2.7µH and the coupling coefficient √ of k = 0.8,
differs here from the efficiency at small output power levels, determining the mutual inductance M = k L1 L2 . With a
where the gate drive power consumption and RF input power parallel compensation capacitor of C2 = 470pF the real part
have a more noticeable contribution. Table I compares the of the primary side impedance is Ri = 10Ω for an external
efficiency of this work with data published recently for HF power load resistor Rload = 50Ω at the resonant frequency of
power conversion at 13.56MHz. f = 13.56M Hz. Matching the imaginary part of the primary
side impedance for efficient class E operation needs a small
wire loop inductor of Lr = 210nH added in series to the
Reference Output power [W] PAE [%] resonant capacitor Cr .
[21] 13.4 89.6
[22] 31 94.6 The coils can have different types of realization. But here
we will look at a single layer spiral coil made on a printed
[14] 139 71.0 circuit board. From [26] for a square planar spiral inductor we
[23] 1000 86 get the self inductance L1 :
this work 200 95 � � � �
1.27 · µ0 N 2 davg 2.07 2
L1 = ln + 0.18ϕ + 0.13ϕ (4)
TABLE I: Comparison of recently published results of output 2 ϕ
power and power-added efficiency (PAE) of HF-amplifier where N is the number of turns, davg is the average diameter
operating at 13.56MHz. (di + do )/2 (see Figure 9) and ϕ is the fill factor:
do − di
ϕ= (5)
As can be seen in Figure 4, the efficiency peaks at the do + di
lowest power level where zero voltage switching (ZVS) is
achieved. At output power levels below the maximum ef-
ficiency operation point the ZVS condition for the power
switch is not fulfilled, since at low VDS bias the strongly
voltage dependent device output capacitance dominates the
shunt capacitance C1 (Figure 1). At high output power the
efficiency decreases again due to increased conduction losses
caused by increased RMS currents in the power switch and
resonant components. Additionally these losses are aggravated
by self-heating effects.
V. D ESIGN OF I NDUCTIVE COUPLING STRUCTURE
The inductive power transmission is based on magnetic
near-field coupling of two concentric air coils which are
realized as planar windings on a printed circuit board. In this
study the primary and secondary coils have the same size, i.e.
the primary and secondary self inductances L1 and L2 are Fig. 9: Layout of planar square inductor [26].
equal to each other. A parallel compensation on the secondary
side is chosen providing a current source characteristic to the The outer diameter can be calculated as:
load [24]. The class E amplifier with the inductive coupling
circuit is depicted in Figure 8. do = di + 2wN + 2s(N − 1) (6)
where w is the trace width, s is the spacing between traces.
Solving iteratively numerically together Eq. (4), Eq. (5) and
Cr M Eq. (6) for L1 = 2.7µH, di = 15mm, w = 4mm and
Lf
s = 2mm we obtain N = 7 and do = 95mm, the estimated
self-inductance for these parameters is 2.68µH derived by
T1 Eq. (4).
L1
Vin C1 C2 Rload
ir L2 In a next step, the geometry of the inductive link is analysed
by means of a 3-D Finite-Difference Time Domain Method
(3-D FDTD) [27] in order to verify the inductance matrix
Fig. 8: Inductive coupling circuit for DC power supply (the and to identify the parasitic elements. Figure 10 shows the
secondary side rectifier is not shown). geometrical model in openEMS [27].
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2015 International EURASIP Workshop on RFID Technology (EURFID)
Z0
Z=
1 − S 11 − S 22 + det(S)
� �
1 + S 11 − S 22 − det(S) 2 · S 12
2 · S 21 1 − S 11 + S 22 − det(S)
(7)
100 20
input impedance |Z11| [dBΩ]
simulated
measured
0
80 0 5 10 15 20 25 30 35 40
frequency [MHz]
20
It should be noted that our S-parameter measurements are
simulated limited to impedance values less than 1kΩ. Hence there is
measured
0 a limitation imposed on the measured S-parameters for the
5 10 15 20 25 30 35 40 45 50 high impedance conditions at the parallel resonant frequency
frequency [MHz] of f = 25M Hz in Figure 12. Applying the computation
of the Z-parameter from the limited S-parameters according
Fig. 11: Simulated and measured absolute value of input to Eq. (7) does not reveal the correct forward transfer
impedance Z11 of a single square coil (primary coil). impedance value close to the self-resonance. For the operation
frequency of f = 13.56M Hz and besides the self-resonance,
however, the agreement between simulation and experiment
is remarkable in Figure 12, especially the matching of the
The full wave simulation confirms the mutual inductance resonant frequency.
of the chosen geometry of M = 2.24µH which is obtained
from the forward transfer impedance |Z21 | at 13.56MHz in The mutual inductance M of the rectangular spiral coils
Figure 12. A resonant frequency due to inter winding capaci- is further calculated based on a simplified analytical model,
tive coupling in the two coil system is found at f = 25.5M Hz i.e. by an analytical solution of coupled single turn square
which is well above the operation frequency. In addition, filament wire loops. For two coaxial single turn square loops
the forward transfer impedance |Z21 | is extracted from S- with an average radius ai and cj which are separated by
parameter measurements performed on the prototype of the a vertical distance z the mutual inductance Mij can be
inductive link coil arrangement with a vector network analyser. calculated according to [28]:
The complex impedance matrix Z is computed from the S-
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2015 International EURASIP Workshop on RFID Technology (EURFID)
�
� �
2µ0
Mij = 2(ai + cj )2 + z 2 + 2(ai − cj )2 + z 2
π
�
− 2 2a2i + 2c2j + z 2
� �
ai + c j
− (ai + cj ) · arctanh �
2(ai + cj )2 + z 2
� �
ai − c j
− (ai − cj ) · arctanh �
2(ai − cj )2 + z 2
ai + c j
+ (ai + cj ) · arctanh �
2ai + 2c2j + z 2
2
�
ai − c j
+ (ai − cj ) · arctanh � (8)
2a2i + 2c2j + z 2
Since each winding of the spiral coils is represented by a Fig. 13: Prototype of one of the square flat coils fabricated on
single rectangular wire loop, the total mutual inductance M is a PCB substrate (FR4 material) with thickness of 1.5mm and
the matrix sum over the mutual coupling elements Mij : standard Cu-layer of 35µm.
N �
� N
M= Mij (9)
i=1 j=1
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2015 International EURASIP Workshop on RFID Technology (EURFID)
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