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VIDEOCON INDUSTRIES LIMITED

SERVICE MANUAL

GENESIS FLI8532 SOLUTION


INDEX

• WIRING DIAGRAM

• BLOCK DIAGRAM

• VOLTAGE CHART

• SW LOADING PROCEDURE

• SERVICE MENU

• PANEL MATRICS

• INVERTOR CONN MATRICS

• LVDS CONN MATRICS


FLI8532 WIRING DIAGRAM

CON3 CON4
CN1 CNF1

PANEL

POWER SUPPLY

CON1

CN11 CN20 CN18 CN17 CN41

CN15 AC SOCKET
CN001
MAIN PCB SCART PCB
CN12 KEY PCB
CN39 CN1
CN13
J1
IR/LED PCB

videocon Confidential 4/9/2007 Page 1


FLI8532 WIRING DIAGRAM

PANLE CONNECTOR define(CMO V320B1-L04)


CN1 top
+24 +24 +24 +24 NC GND GND GND GND NC SEL E_PWM I_PWM BLON 14
:
1 14 :
1
down
PANEL CN1
CNF1(FI-X30SSL-HF JAE)
NC RPF SELLLVDS NC NC ODSEL NC GND RX0- RX0+ RX1- RX1+ RX2- RX2+ RXCLK- RXCLK+ RX3- RX3+ GND NC NC NC GND GND GND +5V +5V +5V +5V +5V

1 30

MAIN PCB CONNECTOR define


CN11 CONNECT TO PANEL CNF1
LVDS_SEL GND TXA3- TXA3+ GND TX2- TX2+ GND TX1- TX1+ GND TXAC- TXAC+ GND TXA0- TXA0+ GND GND VCC VCC

1 20
CN20 CONNECT TO PANEL CN1
GND GND I_PWM BLON
1 4

panel CN1 pin 14 connect to mainboard CN20 pin 4(BLON),there are four pin connector from panel CN1connect to mainboard CN20

CN18 CONNECT TO POWER SUPPLY CON4


GND +5V +5V +5V GND GND STB5V GND ON/OFF

1 9
There are only 9pin connector must connect to mainboard CN18,other side connect to power board CON4
pls note main board CN18 pin 9(ON/OFF) should be High when working

videocon Confidential 4/9/2007 Page 2


FLI8532 WIRING DIAGRAM

CN17 CONNECT TO POWER SUPPLY CON3


12V 12V GND GND GND
33 SCART1_IN_L SCART1_OUT_R 34
1 5 SCART1_IN_R SCART1_OUT_L
CN41 CONNECT TO SPEAKER SCART2_IN_L SCART2_OUT_R
ROUTP ROUTN LOUTN LOUTP SCART2_IN_R SCART2_OUT_L
SC4_IN_L FSEL_SCRT2
1 4 SC4_IN_R FSEL_SCRT1
CN12 CONNECT TO KEY PCB CN1 GND SV4
GND GND ADC_IN1 ADC_IN2 +5V GND C1
GND B1
1(DOWN) 5(TOP) GND VIDEO_OUT
CN13 CONNECT TO IR/LED PCB J1 GND SV3
GND LEDR LEDB +5V LED2 IR GND C2
GND A2
1(DOWN) 6(TOP) GND B2
GND SV2
GND TV_OUT
1 GND A1 2
CN39 CONNECT TO SCART PCB CN001

SCART PCB CONNECTOR define


CN001 CONNECT TO MAIN PCB CN39
A1 TV_OUT SV2 B2 A2 C2 SV3 VIDEO_OUT B1 C1 SV4 FSEL_SCRT1 FSEL_SCRT2 SCART2_OUT_L SCART2_OUT_R SCART1_IN_L SCART1_OUT_R
GND GND GND GND GND GND GND GND GND GND GND SC4_IN_R SC4_IN_L SCART2_IN_R SCART2_IN_L SCART1_IN_R SCART1_OUT_L

videocon Confidential 4/9/2007 Page 3


FLI8532 WIRING DIAGRAM

POWER SUPPLY CONNECTOR define


CON3 CONNECT TO MAIN PCB CN17 AND PANEL CN1
+24V +24V GND GND +24V +24V GND GND +12V +12V GND GND

1 12

CON4 CONNECT TO MAIN PCB CN18


GND +5V +5V +5V GND GND 5VSB GND ON/OFF

1 9

CONNECT sketch map

AUDIO IN AUDIO IN
HDMI 1 & 2
VIDEO & S- COMPONENT
Tested VIDEO VIDEO IN RF IN

SCART 1 SCART 2 VGA IN S-VIDEO AUDIO IN


COMPONENT
CVBS (autosetting)
CVBS IN IN VGA 90VAC~264VAC
RGB

videocon Confidential 4/9/2007 Page 4


GENESIS LCD TV 26”/32”(FLI8532)-LCD TV BLOCK DIAGRAM

SIF
CVBS AV/S-VIDEO Audio
ANTENNA TUNER SCART1 Audio SCART2 Audio
AV
S-VIDEO
SCART1 U34 U9
U11
SCART2 Audio Processor Audio Amplifier
CORTEZ U13
YPBPR (MSP3410G) (TPA3004D2)
(FLI8532) EEPROM
PC
HDMI1 2-Wire Bus U33 PC Audio
U6
CD4052 YPBPR Audio
ANX9021T
HDMI2
I2S LVDS LCD Panel
User Keypad U39
Backlight CS4344

IR Sensor I 2S

U22 3.3V
RS232
AZ1117-3.3

U24 3.3V
U15 U16 U29 AZ1084-3.3
DDR DDR FLASH
SB U27 1.8V
+24V CM3718
90Vac~264Vac Power Supply +12V
+5V U18
AZ1111-2.5 2.5V
FLI8532 Solution Voltage Chart

U9
SOURCE TPA3004D2 SPEAKER
TV Q19,D55 8V
AV U34
S-VIDEO TUNER SDA/SCL
MSP3410G
SCART1 6H-121
SCART2 U29
YPBPR 5VSAFE U33 FLASH
VGA U38 CD4052
HDMI1 7805 U27 SW
HDMI2 CM3718 1.8V_CORE
U22
3.3V_I/O
AZ1117-
12V
3.3
5VSB
90VAC~265VAC POWER 3.3V_VA_ADC
SUPPLY D30
3.3VVB_ADC U11 SW
5V FLI8532
PWR_ON Q7 SB(H) U24 3.3VVC_ADC PPWR
AZ1084-
24V 3.3 3.3VVSC_ADC PBIAS
PWM0 BRIGHT(0-3.3V) BACKLIGHT
Q10
UNIT 3.3V_PLL PWM0
PBIAS Q11,Q12 BKLT_EN(H)
3.3V_LVDS_PLL PWR_ON
Q9 U21 5V_PANEL PANEL
AP4953 3.3V_LVDS HS
VS
3.3V_LBADC
PPWR 3.3V_I/O
U18 2.5V_DDR
HSYNC U3 HS AZ1117-
VGA VSYNC 74LVX14 VS 2.5
U15 U16
U13
DDR DDR
U5 3.3V_DVDD EEPROM
AZ1117- 3.3V_AVDD
5V_SW 3.3
U19 SDA/SCL
U6
U7 1.8V_AVDD (BDATA0..23)
AZ1117- 1.8V_DVDD
ANX9021T
Q8 1.8 I2S U39 R/L
CS4344
U42 U43
POWER_OFF
CM2021 CM202
HDMI1 HDMI2

U4 EDID EDID U31


24C0 24C0

videocon Confidential 4/9/2007 Page 1


SW LOADING PROCEDURE
1) Install Gprobe setup
2) Creat folder to store SW file
3) for loading 19/20 SW following supporting files are required

These two are files are exclusive for 19/20 "

SW file to be loaded in flash,Extracted from .RAR file


(Other files are supporting files)

3) for loading 26/32 SW following supporting files are required

These two files are exclusive for 26/32"

SW file to be loaded in Flash ,Extracted from


.RAR file (Other files are supporting files)

Every time folder should have same no of files ,For each new SW creat new folder give name . copy & paste Supporting file & received .RAR sw file in new folder.New folder
must file shown in following window .
Right Click on "isp_flash16_ext_test"/"parallel_pal_asia" & select "Edit "

Then Followingh window will appear on screen

This file contains adress of supprting file for loading SW while executing SW loading system calls supprting file based on address in "isp_flash16_ext_test"/"parallel_pal_asia"
Therefore in every folder we have to add respective Supporting file address(i.e address of file in that folder
for this change address as highlighted in below window in front ofRAMWrite"
" & similarly "fastFlashwrite" keeping supprting file name as it is

After this save the file from "File " option

Then right click on .RAR file select exctract here option


"fli8532_rd2_8532_board_ext" file will be
added in folder

Then to load SW Click on Gprobe.adc Icon following window will appear on Screen

Click on Batch

Right Click in this window

This subwindow will appear on screen select


nevigate
Select drive in which you had saved new
floder .Brows & select that folder

Click on "OK"

Then double clickon


"isp_flash16_ext_test.bat"
With this SW loading will start
DESIGN DATA FOR 26" & 32" GENESIS LCD TV SET
To enter into design data press MENU key then enter into AUDIO menu +8532
To exit from design data press MENU key

Factory Menu

ADC Calibration

Auto Calibration

AV1 AV1 Calibration


Offset1 34
offset2 125
Gain 104

AV2 AV2 Calibration


Offset1 34
offset2 125
Gain 104

SVIDEO YC1 Calibration


Offset1 34
offset2 125
Gain 104
Calibration

YPbPr
Y V U
Offset1 35 34 38
Offset2 126 125 126
GAIN 108 104 99

SCART
Y V U
Offset1 35 34 38
Offset2 126 125 126
GAIN 108 104 99

VGA
Y V U
Offset1 35 34 38
Offset2 126 125 126
GAIN 108 104 99
White balance calibration

Country Colour System


Teletext Language System Western
NTSC Pedestal
Decoder

YC Separation Mode
Auto Gain Control
Colour Kill
Colour Temperature for 32" for 26"
Red 261(for 32") 251
Green 247(for 32") 253 Keep default Values for SW
Blue 265(for 32") 265 after 8_3_07
Auto Delay 0
Miscellaneous

Spilt Screen OFF


Fleshtone Adjustment OFF
Blue Stretch OFF
BootUp Screen OFF
Film mode Detection VIDEO 3:2-2:2
Film display mode Normal 3:2 set these parameters

Intialize Nvram
Press up key for next bootstrap

ACC CINEMA
ACM CINEMA set these parameters
RED 51
GREEN 51
BLUE 51
ACC/ACM

YELLOW 51
MAGENTA 51
ACM Saturation CYAN 51
RED 51
GREEN 51
BLUE 51
YELLOW 51
MAGENTA 51
ACM Hue CYAN 51
Gamma CUSTOM
LCD overdrive noise coring ADAPTIVE
Engineering Menu

MPEG NR mode Mosq& Guass


Back End

MPEG NR Threshold 0 7
MPEG NR Threshold 1 15
MPEG NR Threshold 2 10
Non Acm Fleshtone Correction OFF
Non Acm Fleshtone Correction level 0
Non Acm Fleshtone Balance 0
Letter Box detection mode Normal
Macrovision detection mode Normal
VBI Slicer methode Manual
VBI manual slice level 8
Componant Through decoder(VBI) Off
Colour system Configuration Auto
NTSC 3.58
NTSC 4.43
Misc

PAL
PAL M
PAL N
SECAM
FCLK Frquency 8
FRC Bypass Off
Native Mode Off
YUV2RGBExpansion mode Linear
Display Synchronisation mode Franse Locz
32 PANEL MATRICS
PANEL SIZE CMO32" SAMSUNG32" SHARP32" LG32"
panel type V320B1-L04 LTA320WT-L05 LK315T3LZ43 LC320W01-SLA1
SAP CODE 1100019752 1100029130 1100021786 1100033666
PANEL PANEL,LCD,CMO,32",V320 PANEL,LCD,SAMSUNG,32PANEL PANEL,LCD,LG,32",LC320
SAP DISCRIPTION B1-L04 ",LTA320WT-L05 LCD,32",SHARP,WXGALK31 W01,SL,A1
5T3LZ43
LCD MODULE power supply 5V 5V 12V 12V
R235 NC NC 1100013194- 0805,0Ω 1100013194- 0805,0Ω
R237 1100013194- 0805,0Ω 1100013194- 0805,0Ω NC NC
PCB Location R247 1100002414- 0603,4.7K 1100002414- 0603,4.7K NC NC
R572 NC NC 1100002393- 0603,10Ω 1100002393- 0603,10Ω
R246 1100002392- 0603,100K 1100002392- 0603,100K 1100002392- 0603,100K 1100002392- 0603,100K
Panel connector CMO32 SAMSUNG32 SHARP32 SAME SHARP32
SAP CODE 1100020095 1100029371 1100021784 1100021784
CONN,4ENDS,2/2.54MM,14/ CONN,4ENDS,2/2.54MM,1 CONN,4END,2/2.54MM,14P1 CONN,4END,2/2.54MM,14
SAP DISCRIPTION 12/4/5P,615MM,32" 4P12P5P4P,650MM,SAM 2P3P5P,650MM,SHRP P12P3P5P,650MM,SHRP
CONNECTOR
Lvds connector CMO32_LVDS SAMSUNG32_LVDS SHARP32_LVDS SAME SHARP32
SAP CODE 1100020097 1100029426 1100021785 1100021785
CONN,PANEL,20P22W/30P CONN,PANEL,20P27W/30 CONNECTOR,PANEL,LVDS, CONNECTOR,PANEL,LVD
SAP DISCRIPTION
22W,210MM 32LCD P27W,210MM,32",SAM 32"SHARP S,32"SHARP

26 PANEL MATRICS
PANEL SIZE CMO26" AU26" CMO27"
panel type V260B1-L01 T260XW02 W5 V270B1-L03
SAP CODE 1100020818 1100015494 1100019751
PANEL
PANEL,LCD,CMO,26",V260 PANEL PANEL,LCD,CMO,27",V270B
SAP DISCRIPTION
B1-L01 LCD,26",T260XW02 V.5 1-L03
LCD MODULE power supply 5V 5V 5V
R235 NC NC NC
R237 1100013194- 0805,0Ω 1100013194- 0805,0Ω 1100013194- 0805,0Ω
PCB Location R247 1100002414- 0603,4.7K 1100002414- 0603,4.7K 1100002414- 0603,4.7K
R572 NC NC NC
R246 1100002392- 0603,100K 1100002394- 0603,10K 1100002392- 0603,100K
Panel connector CMO26 SAME SHARP32 SAME CMO32
SAP CODE 1100020101 1100021784 1100020095
CONN,4ENDS,2/2.54MM,14/ CONN,4END,2/2.54MM,14 CONN,4ENDS,2/2.54MM,14/
SAP DISCRIPTION 12/4/5P,720MM,26" P12P3P5P,650MM,SHRP 12/4/5P,615MM,32"
CONNECTOR
Lvds connector CMO26_LVDS SAME SAMSUNG32 SAME CMO32
SAP CODE 1100020102 1100029426 1100020097
CONN,PANEL,20P23W/30P CONN,PANEL,20P27W/30 CONN,PANEL,20P22W/30P2
SAP DISCRIPTION
22W,210MM 27LCD P27W,210MM,32",SAM 2W,210MM 32LCD
INVERTOR CONNECTOR DRAWINGS
CMO32 PANEL CONNECTOR

SAMSUNG PANEL CONNECTOR


SHARP32 PANEL CONNECTOR

CMO26 PANEL CONNECTOR


LVDS CONNECTOR DRAWINGS
CMO32 LVDS CONNECTOR

SAMSUNG32 LVDS CONNECTOR


SHARP32 LVDS CONNECTOR

CMO26 LVDS CONNECTOR